Permanent Disability Rating Schedule (2005)
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Characterization of Copper Electroplating And
CHARACTERIZATION OF COPPER ELECTROPLATING AND ELECTROPOLISHING PROCESSES FOR SEMICONDUCTOR INTERCONNECT METALLIZATION by JULIE MARIE MENDEZ Submitted in partial fulfillment of the requirements For the degree of Doctor of Philosophy Dissertation Advisor: Dr. Uziel Landau Department of Chemical Engineering CASE WESTERN RESERVE UNIVERSITY August, 2009 CASE WESTERN RESERVE UNIVERSITY SCHOOL OF GRADUATE STUDIES We hereby approve the thesis/dissertation of _____________________________________________________ candidate for the ______________________degree *. (signed)_______________________________________________ (chair of the committee) ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ (date) _______________________ *We also certify that written approval has been obtained for any proprietary material contained therein. TABLE OF CONTENTS Page Number List of Tables 3 List of Figures 4 Acknowledgements 9 List of Symbols 10 Abstract 13 1. Introduction 15 1.1 Semiconductor Interconnect Metallization – Process Description 15 1.2 Mechanistic Aspects of Bottom-up Fill 20 1.3 Electropolishing 22 1.4 Topics Addressed in the Dissertation 24 2. Experimental Studies of Copper Electropolishing 26 2.1 Experimental Procedure 29 2.2 Polarization Studies 30 2.3 Current Steps 34 2.3.1 Current Stepped to a Level below Limiting Current 34 2.3.2 Current Stepped to the Limiting -
OVERVIEW of FOUNDRY PROCESSES Contents 1
Cleaner Production Manual for the Queensland Foundry Industry November 1999 PART 5: OVERVIEW OF FOUNDRY PROCESSES Contents 1. Overview of Casting Processes...................................................................... 3 2. Casting Processes.......................................................................................... 6 2.1 Sand Casting ............................................................................................ 6 2.1.1 Pattern Making ................................................................................... 7 2.1.2 Mould Making ..................................................................................... 7 2.1.3 Melting and Pouring ........................................................................... 8 2.1.4 Cooling and Shakeout ........................................................................ 9 2.1.5 Sand Reclamation .............................................................................. 9 2.1.6 Fettling, Cleaning and Finishing....................................................... 10 2.1.7 Advantages of Sand Casting............................................................ 10 2.1.8 Limitations ........................................................................................ 10 2.1.9 By-products Generated .................................................................... 10 2.2 Shell Moulding ........................................................................................ 13 2.2.1 Advantages...................................................................................... -
Boilermaker Health & Safety Manual
Boilermakers Health & Safety Manual ihsa.ca Boilermakers Health & Safety Manual Infrastructure Health & Safety Association 5110 Creekbank Road, Suite 400 Mississauga, Ontario L4W 0A1 Canada 1-800-263-5024 ihsa.ca 1 Boilermakers Health & Safety Manual IHSA has additional information on this and other topics. Visit ihsa.ca or call Customer Service at 1-800-263-5024. The contents of this publication are for general information only. This publication should not be regarded or relied upon as a definitive guide to government regulations or to safety practices and procedures. The contents of this publication were, to the best of our knowledge, current at the time of printing. However, no representations of any kind are made with regard to the accuracy, completeness, or sufficiency of the contents. The appropriate regulations and statutes should be consulted. Readers should not act on the information contained herein without seeking specific independent legal advice on their specific circumstance. The Infrastructure Health & Safety Association is pleased to answer individual requests for counselling and advice. This manual was developed, reviewed, and endorsed by the Boilermakers Labour-Management Health and Safety Committee in association with IHSA. Manual IHSA editor: Lori-Lynn Bonnell, design and illustrations: Philippa Giancontieri; project manager: Mike Russo. The Infrastructure Health & Safety Association would like to thank the members of the working group for contributing their knowledge, experience, and time to produce a health and safety manual that will benefit both labour and management in the boilermaker sector. The working group included representatives from the Boilermaker Contractors’ Association (BCA) as well as: · Marty Albright – Alstom Power Canada Inc. -
Implementation of Metal Casting Best Practices
Implementation of Metal Casting Best Practices January 2007 Prepared for ITP Metal Casting Authors: Robert Eppich, Eppich Technologies Robert D. Naranjo, BCS, Incorporated Acknowledgement This project was a collaborative effort by Robert Eppich (Eppich Technologies) and Robert Naranjo (BCS, Incorporated). Mr. Eppich coordinated this project and was the technical lead for this effort. He guided the data collection and analysis. Mr. Naranjo assisted in the data collection and analysis of the results and led the development of the final report. The final report was prepared by Robert Naranjo, Lee Schultz, Rajita Majumdar, Bill Choate, Ellen Glover, and Krista Jones of BCS, Incorporated. The cover was designed by Borys Mararytsya of BCS, Incorporated. We also gratefully acknowledge the support of the U.S. Department of Energy, the Advanced Technology Institute, and the Cast Metals Coalition in conducting this project. Disclaimer This report was prepared as an account of work sponsored by an Agency of the United States Government. Neither the United States Government nor any Agency thereof, nor any of their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any Agency thereof. The views and opinions expressed by the authors herein do not necessarily state or reflect those of the United States Government or any Agency thereof. -
SQAR DEFINITIONS and PROJECT ID GUIDE
Only the online system has the current version. Verify hard copy against online system before use. SQAR DEFINITIONS and PROJECT ID GUIDE SG - 0140 Revision Date: 05-07-2019 Approved (Signature on file) Nikki Kodama Director, Supplier Quality Aerospace Systems Sector 1 Only the online system has the current version. Verify hard copy against online system before use. Revision Record The latest issue of this document may be confirmed by viewing the OASIS web site: www.northropgrumman.com/suppliers Revision Date Revision Date Revision Date New 11/23/05 Date 1/14/09 Date 1/02/12 Date 5/15/06 Date 4/13/09 Date 1/11/13 Date 2/05/07 Date 8/01/09 Date 7/18/13 Date 3/17/08 Date 12/06/10 Date 10/21/13 Date 5/09/08 Date 1/26/11 Date 5/6/14 Date 8/18/08 Date 5/05/11 Date 11/25/15 Date 9/04/08 Date 6/20/11 Date 12/20/17 Date 10/20/08 Date 8/18/11 Date 5/7/2019 Note: All additions are in Blue font. Primary Change Summary • Updated SQAR Code J Title 2 Only the online system has the current version. Verify hard copy against online system before use. SQAR CODE DEFINITIONS SQAR Code A - Raw Materials Associated with metallic (ferrous and non-ferrous) or nonmetallic materials that are controlled by a material specification, i.e., sheet, bar/plate/round stock, ingots, extrusions, tubing, bare wire, fiberglass, graphite, Kevlar, plastics, rubber sheets, etc. Materials may be provided by the original mill or manufacturer, or furnished by distributors. -
The MG Chemicals Professional Prototyping Process
The MG Chemicals Professional Prototyping Process Introduction ..................................................................................................................................................................3 Before you begin ..........................................................................................................................................................4 Read the instructions in their entirety.......................................................................................................................4 Get everything you need...........................................................................................................................................4 Plan for safety...........................................................................................................................................................5 Plan for disposal .......................................................................................................................................................5 Design your circuit for the MG process ...................................................................................................................6 Step 1: Cutting and Routing .........................................................................................................................................6 Ingredients required..................................................................................................................................................6 Overview: -
Un-Conventional Metal Surfacing with Conductive Coating
Journal of Material Science and Mechanical Engineering (JMSME) p-ISSN: 2393-9095; e-ISSN: 2393-9109; Volume 5, Issue 2; April-June, 2018 pp. 77-82 © Krishi Sanskriti Publications http://www.krishisanskriti.org/Publication.html Un-conventional Metal Surfacing with Conductive Coating Sulabh Kumar1 and Vaneet Bhardwaj2 1Department of Mechanical Engineering, Sharda University, Greater Noida (UP) India 2Department of Mechanical Engineering, Sharda University, Greater Noida, U.P, India E-mail: [email protected], [email protected] Abstract—As we know that in day-to-day life electricity has become These types of carbon brush holders are being used in basic need of the people. To produce electricity, stress is directly put generator based upon rating of the generator and type of slip over the natural resources like fossil fuels, water, metals by means of ring used because width of rings in the slip ring and diameter either hydraulic power generation or thermal power generation and (outer diameter) of slip ring is the deciding factor for selection in this era, we also generate by nuclear power. To achieve the need of type of carbon brush holder. For example, if the width of of power generation, the setup to produce electricity consists of rotor, stator, different types of windings such as stator winding, rotor ring of slip ring is 10.05 mm then carbon brush of width 10.05 winding, slip rings, carbon brush holder and different types of mm can only be used neither lesser nor bigger. Thus, pocket connections. Several metals and chemicals are used to electroplate size of carbon holder must be of 10.05 mm which means the carbon brush holder such as copper, brass, CuSO4, H2SO4. -
Stamping Press Technician Apprenticeship Program Outline (STI 6.225)
14 Training Tomorrow’s Technicians On a Foundation of Timeless Values Stamping Press Technician Apprenticeship Program Outline (STI 6.225) Course Est. Course Title Prerequisite Program Objectives Code Hrs. The SUPERB Apprenticeship Program is designed Year One 186.5 to develop the skill level of the participants and help MATH01 Basic Math 4 None SUPERB achieve its commitment to maintaining a SHOPCOM01 Shop Communications 14 None skilled workforce capable of and committed to superior craftsmanship. This program shall go SUP901 SUPERB9000 Systems, Level I 14 None beyond the minimum standards of the industry and BLUE01 Blueprints for Metalworking 21 MATH01 is accredited by the U.S. Department of Labor and MEAS01 Measurement for Metalworking 18 BLUE01 the Ohio Apprenticeship Council. The purpose of NIMSMM01 Measurement, Materials & Safety 12 MEAS01 the Apprenticeship Program is to provide SUPERB NIMSS01 Metal Forming, Level I 5.5 MEAS01 with qualified personnel and participants with a SUP902 SUPERB9000 Systems, Level II 14 SUP01 nationally accredited training program to enhance STMP01 Stamping Operations 30 MEAS01 their job qualifications and earnings potential. NIMSDM01 Drilling/Milling, Level I 54 MEAS01 or NIMSJB01 Program Requirements Year Two 199.5 Comp01 Basic Computers 12 None The Stamping Press Technician Apprenticeship NIMSS02 Stamping Level II 40.5 STMP01, NIMSS01 Program is a four-year training program consisting QUAL04 SPC 15 MEAS01 of the following: MEAS03 Measuring Systems 18 MEAS01 METL01 Material Properties 12 MEAS01 Practical on the job training 4,000 Hours min. Classroom/Seminar training 300 Hours min. DIES01 Die Theory 21 MEAS01 NIMSS03 Stamping Level III 40.5 NIMS01 The progress and performance of the participants NIMSS04 Stamping, Part Inspection 40.5 NIMSS03, MEAS03 are measured in the following manner: Total 386 Grades from classroom instruction Successful completion of key tasks Standardized Skill Tests Job Performance Reviews OTJ Training Est. -
Sorting of Automotive Manufacturing Wrought Aluminum Scrap
Sorting of Automotive Manufacturing Wrought Aluminum Scrap A Major Qualifying Project Submitted to the Faculty of Worcester Polytechnic Institute in partial fulfillment of the requirements for the Degree in Bachelor of Science in Mechanical Engineering By Shady J. Zummar Ghazaleh Date: 04/26/2018 Sponsoring Organization: Metal Processing Institute Approved by: ________________________________________ Professor Diran Apelian Alcoa-Howmet Professor of Engineering, Advisor Founding Director of Metal Processing Institute Abstract An increase of 250% in wrought aluminum usage in automotive manufacturing is expected by 2020. Consequently, the generation of new aluminum sheet scrap will also increase. Producing secondary aluminum only emits 5% of the CO2 compared to primary aluminum – a significant 95% decrease. With the advent of opto-electronic sorting technologies, recovery and reuse of new aluminum scrap (generated during manufacturing) is at hand. A series of interviews with industrial experts and visits to automotive stamping plants were performed in order to identify: (i) the most common wrought aluminum alloys from which scrap is generated; (ii) the present scenario — how scrap is collected today; and (iii) the types of contamination that must be accounted for during and after sortation. Recommendations are made herein that will support the development of an optimized scrap management system including sorting criteria that will enable closed loop recycling. 2 Table of Contents Abstract 2 Table of Contents 3 Acknowledgements 5 1 Introduction -
Iron Or Steel Fabrication – Iron Or Steel Works – Shop
NEW YORK COMPENSATION INSURANCE NEW YORK MANUAL FOR WORKERS' COMPENSATION AND RATING BOARD EMPLOYERS' LIABILITY INSURANCE CLASSIFICATION CODE INTERPRETATIONS Note: Code 3040 and Code 3041 “Iron or Steel Fabrication – Iron or Steel Works – Shop – Decorative or Artistic & Foundries, Drivers” shall not be assigned to the same risk unless the operations described by these classifications are conducted as separate and distinct businesses. Description: Code 3040 applies to employers engaged in operating an ornamental iron or steel works shop engaged in producing a variety of non-structural products fabricating, assembling or manufacturing of rebar, ornamental brass, bronze or iron work, railings, balconies, fire escapes, staircases, iron shutters and other non-structural iron or steel work. The raw materials such as iron or steel rods, bars, tubes, angle stock and plate stock are removed from stock, and then cut by power saw or punch press to specifications. Also, the products are painted and inspected. Assignment By Analogy: • Aircraft landing mats – welded strip metal • Balconies • Bed – guard rails • Bleachers and grandstands – metal – portable or stationary • Buckets – metal – hoisting and lifting type • Chutes – metal – iron or steel • Greenhouses – iron • Hot houses – iron or steel frames • Hoppers – iron or steel • Kickplates – iron – for doors • Lintels – iron • Railroad signal – poles or stanchions • Silos – metal – including framing rings • Stanchions – brass or bronze Operations To Be Separately Rated: 1. Iron gate erection – artistic or decorative. Refer to Code 6400 “Fence Erection – Metal – All Operations to Completion.” 2. Manufacturing: a. Iron or steel. Refer to Code 3004 “Iron or Steel Mfg. – Steelmaking & Drivers.” b. Iron or steel casting. Refer to Code 3081 “Foundry – NOC – Ferrous.” c. -
Achieving Cosmetic Standards in the Stamping Press
Case Study: Achieving Cosmetic Standards in the Stamping Press Customer’s Goals Select a tooling shop that could design and build a progressive stamping die of this magnitude. Select a metal stamping supplier with the capability and capacity to produce these larger-sized, highly cosmetic side tables. Design and Manufacturing Process Customer Ultra designed and built a 144-inch progressive stamping die equipped with multiple stations and in-die sensors to produce the Major Appliance Manufacturer side table on our 800-ton press. The part's stringent cosmetic standards made it a challenge to metal stamp and this case Part study outlines how we established a successful production process. Stainless Steel Side Tables To remove sharp edges on the side table during metal stamping the Die Manufacturing Issue Designers utilized two methods; hemming and coining. Hemming Utilizing their own equipment and works better on longer, straighter edges and so this method is primarily employees to produce this part was applied on the side edges of the tables. Hemming precisely wraps the sheet not sustainable for the long-term. metal back around itself and forms a clean, radius edge. Coining operations are then used to remove the sharp edges on the remaining areas of the side table including interior locations; resulting in a stamped cut edge. Another key component to maintaining the cosmetic standards was locating a steel supplier that could provide plastic coating on one-side of the sheet metal and within the specified material thickness. Finally, during metal stamping two methods are utilized to maintain clean surfaces on the side tables. -
Kaspar Wire Works-2020-Catalog
WHO WE ARE Kaspar Wire Works’ story is one that started well over 100 the utilization of our state-of-the-art machinery and years ago, when August Kaspar refashioned the remnants knowledgeable craftsmen within our 40-acre manufacturing of an old wire fence into a single corn-shuck basket. plant, spanning 550,000 square feet. Kaspar Wire Works Since selling our first hand-fashioned inventions, we have turns your concept into a product completely in-house developed our production offerings to include a wide range at our Texas-based facility. Experience the advantage of of capabilities: engineering, wire, sheet metal, machining and AMERICAN MANUFACTURING SINCE 1898. finishing. We remain at the forefront of innovation through Kaspar Wire Works is a subsidiary of Kaspar Companies. With over a century of experience, Kaspar Companies is proud to say that our family of businesses spans 20 recessions, one depression, two world wars, oil embargoes, steel shortages and 20 presidential administrations. Through five generations of family ownership, Kaspar Companies has grown to be the parent company of seven subsidiaries: Kaspar Wire Works, Ranch Hand Truck Accessories, Texas Precious Metals, BEDROCK Truck Beds, Silverback Homes and Horizon Firearms. Headquartered in South Texas, Kaspar Companies has evolved and expanded into diverse industries while remaining grounded in the founding principles of quality American workmanship and honest business practices. INDUSTRIES CLIENTS Medical equipment Food Safety Baskets Shelving Material Handling Point-of-Purchase Displays Aerospace Automotive Construction Defense Electrical Oil and Gas Saddlery Hardware Recreational Equipment CAPABILITIES Engineering Wire Sheet Metal Machining Finishing ENGINEERING Engineering is at the heart of manufacturing.