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W+B Materials Testing Systems w+b Materials Testing Systems w+b walter+bai ag Testing Machines Industriestrasse 4, 8224 Löhningen, Switzerland, Tel. +41 (0)52 687 25 25, Fax +41 (0)52 687 25 20 E-Mail: [email protected] / Internet: http://www.walterbai.com © Copyright 2008 walter+bai ag Testing Machines All right reserved. All data subject to modifications without notice. Version 3.1 / 04.04.2008 / pw 2 walter+bai ag Testing Machines Section Guide w+b Introduction Page 5 A Electromechanical Testing Machines Page 23 B Servohydraulic Testing Machines Page 55 C Dynamic Testing Systems Page 69 D Customer Specific Testing Machines Page 93 E Rotary Bending Testing Machines Page 99 F Pendulum Impact Testers Page 107 G Servo-Actuator Testing Installations Page 121 H Internal Pressure Testing Systems Page 133 I Modernisations of Existing Machines Page 139 J Software and Digital Controllers Page 151 K Accessories for Materials Testing Page 171 walter+bai ag Testing Machines 3 walter+bai ag Testing Machines Introduction walter+bai ag Testing Machines Industriestrasse 4, 8224 Löhningen, Switzerland, Tel. +41 (0)52 687 25 25, Fax +41 (0)52 687 25 20 E-Mail: [email protected] / Internet: http://www.walterbai.com w+b Introduction walter+bai ag – Testing Machines Introduction walter+bai ag Testing Machines supplies a wide range material testing machines and systems for the safety and quality of materials, industrial products and buildings. Mechanical testing is carried out in many industrial sectors, such as the automotive and aircraft industry, metal industry, plastic and rubber industry, the chemical industry, construction industry, bio mechanics as well as institutes and universities. Serving this industries for more than 35 years, walter+bai ag Testing Machines benefit from the company’s extensive experience in producing material testing systems and equipment to meet this wide range of applications. Due to our considerable engineering capabilities we are able to offer not only standard testing machines but also customized solutions or complete installations for physical testing laboratories world-wide. To ensure you obtain the maximum rewards from your investment, our accredited calibration laboratory guaranties that excellent after-sale service and verification facilities are available for your installation. Profile We are renowned for the production of high quality systems. Due to our continuous research and development policy as well as actively collaborating with our customers and suppliers we have always maintained the very high product standard ever since the company was founded in 1970 by Armin Walter and Alfred Bai in Löhningen. The sales, design and manufacturing divisions associated with testing machines has grown due to the constant interaction with a multitude of clients and the systematic realisation of their requirements. Our product range has been steadily expanded and our service sector activities extended to meet growing demands. The unique position of w+b in the field of material testing machines can be attributed to the fact that their specialised know-how related to material testing is being constantly updated whilst offering custom designed products and services. A well qualified and highly motivated staff coupled with an efficient organisational structure forms the backbone of w+b upon which you can depend for know-how, competence and reliable performance. Proficient in Technology: «Specific testing tasks demand appropriate testing equipment!». This is our motto. Therefore, besides our standard range of testing machines, we have developed a number of customized testing machines for static and dynamic material and component testing. Applications • In the automotive industry comprehensive tests are required to ensure long life and maximum safety, requirements for high speeds, driving comfort and cost effective production are fulfilled. For the car bodywork, tensile and flexural tests are carried out on sheet metals or plastic. Many engine components, axles, gearbox or whole assemblies are tested on there fatigue behaviour. • Aircraft components are subjected to particularly complex stresses. A failure of important components will seriously endanger people’s lives. The demand for more lighter constructions makes the selection of suitable material importance. This materials are in particular tested by tensile and fracture mechanics as well as life-like simulation under operating conditions. • In the rail sector, tests such as tensile testing of weld joints on locomotives or wagons or testing of rails and sleepers are of vital importance. • The energy sector is vital for our modern society. Development in this industry will lead to considerably higher material stressing and the use of new materials. Testing such as under high temperatures will be an indispensable prerequisite for ensuring the quality during the operation. • Constructions such as towers, high-rise buildings and bridges are also subjected to considerable stresses, caused by shocks, wind or earthquakes. Public safety as well as economical construction measures are both important factors. A continuous exchange of information’s with research and scientific organisations provides the high calibre of test technology required for our testing machines. The high reputation of our testing machines and systems for all these industries is based on trendsetting technologies, excellent quality and reliable service – elements of our mission to help our customers design, develop and produce their products quicker, in high quality and at a lower cost. 6 walter+bai ag Testing Machines Introduction w+b Our Products and Services • fabrication of material testing machines and • testing machines for construction materials systems • measuring equipment • customer specific universal testing machines • modernisation of existing testing machines in a • static and dynamic testing machines, servo- modular way hydraulic and electromechanically activated • maintenance and calibration • electronic measuring and control systems • impeccable after sales service • digital measuring and control systems • customer support • hydraulic power packs • project management, technical consultancy, • single actuator machines planning and procurement • clamping arrays for component testing From product development and fabrication, up to the final inspection, we are committed to highest quality standards. Therefore our products are characterised by minimal maintenance and trouble-free performance. ISO 9001:2000 Certified w+b business management systems, formally accredited to the ISO 9001:1994 standard, is certified to the latest incarnation of this standard. ISO 9001:2000 has evolved from the previous version to have a more customer orientated approach focusing on the need to meet customer requirements and achieve customer satisfaction. Swiss TS approval to ISO 9001:2000 shows that w+b business management systems continue to not only follow the best industry practice, but to ensure that w+b is steadfast in maintaining its commitment and dedication to its clients. After-Sale and Calibration Service The maintenance and service work on your material test equipment is executed by our specialists with highest attention. With the experience of 35 years! Highly precise computer-aided calibration equipment guarantees a calibration according to the latest standards. Our calibration laboratory is certified according to ISO / IEC 17025 which is recognised through the Multilateral Agreement (MLA) for EA - European Cooperation for Accreditation. walter+bai ag Testing Machines 7 w+b Introduction Maintenance and Calibration of Your Material Testing Installations Accreditated Calibration Laboratory with Accreditation Number: SCS 068 Our Services The maintenance and service work on your material test equipment is executed by our specialists with highest attention. With the experience of 40 years! Highly precise computer-aided calibration equipment guarantees a calibration according to the latest standards. Our calibration laboratory is certified according to ISO / IEC 17025 which is recognised through the Multilateral Agreement (MLA) for EA - European Cooperation for Accreditation. We are accredited Professional Calibration Calibration Laboratory for: Maintenance Conforming to Internat. Standards • Force - Tension & Compression Work Î • Pressure Ñ Ó • Length - Displacement & Deformation walter+bai ag • Hardness Calibration Laboratory for Material Testing • Energy (Impact Tester) Machines according to ISO / IEC 17025. The maintenance and calibration through one hands by our specialists with many years of experience assure a reliable execution. Your savings: no extra costs for an additional calibration by a further official calibration institute, since we are an accredited calibration laboratory. 8 walter+bai ag Testing Machines Introduction w+b Calibration Offer Survey Measuring Units Range Conditions Uncertainty Force: with force block according to EN 10002-3, Tension and Compression 2 N - 200 N with load cell ISO 376 and ASTM E74 Testing Machines 0.2 kN - 240 kN Class 0.5 according to 0.06% to 0.12% ISO 7500-1 and ASTM E4 with load cell Tension and Compression 20 N - 200 N Class 1 according to 0.06% to 0.12% Testing Machines 20 kN - 1500 kN ISO 7500-1 and ASTM E4 with load cell Compression 400 kN - 5 MN Class 1 according to 0.12% to 0.24% Testing Machines ISO 7500-1 and ASTM E4 0.3%, but not 0 bar - 20 bar Pressure: smaller than 20 mbar 20 bar - 500 bar 0.2% Static Pressure Gauges 500 bar - 5’000 bar 0.3% Length: up to 50 mm Extensometer
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