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Plastic Extrusion Welders Abbeon Cal, Inc Plastic Extrusion Welders Abbeon Cal, Inc. Drader Injectiweld Mini-HSK Munsch Mini-Xtruder Mini-Z Extruder www.Abbeon.com 800.922.0977 E-mail: [email protected] Injectiweld ...delivers quality welds njectiweld uses heat from the welding tip to preplasticize the welding surface of the thermoplastic. Molten plastic is immediately injected subsurfacely under pressure into the weld area to fuse the plastic together andI form a sound weld. Since the orifice in the weld tip is submerged, surface preparation is not necessary and virtually no oxidation takes place during the welding process. The result is an efficient quality weld, produced without using hot air or gas. Fabricating. Injectiweld is easily adapted into production and assembly applications. The one-hand operation of the Injectiweld allows the user to manipulate the parts to be welded with the other hand. The welder can then free form product for faster turnover and production. Prototyping. Products can be designed and developed using the Injectiweld. The strong welds achieved using the Injectiweld let welded prototypes be used in real life tests. The Injectiweld is capable of producing welds as small as 1.5 mm for inconspicuous welds and up to 15 mm for added weld strength. Can also be used to mold small parts. Repair. The combination of heat and pressure from the Injectiweld produces quality welds on previously unrepairable parts, allowing them to be fixed and put back into service. The Injectiweld is utilized in various industries such as: materials handling, lining, transportation, food production, safety, supply, and custom repair. Rotomolding. The combination of the heated metal tip and the high pressure of the plastic extrudate produces welds on roto-molded parts that are water and air tight. The Injectiweld will reduce scrapped parts by sealing seams, blow-bys, and voids. As well, “simple” rotomolded parts can be made into “customer specific” products with the addition of welded-on See our Injectiweld videos fittings, baffles, flanges and various attachments. To add to the quality at Abbeon.com of these welds, we can produce custom welding rods using rotomolded grade resin for an exact color and material match. FILLET BUTT FILLET FILLET CONICAL CONICAL BUTTBUTT Fillet Weld Repair Weld Butt Weld Spot Weld Conical Weld Instructions for making welds: Cleaning and beveling edge Tip preheats surface as welding bead is applied After welding, excess is Straight scraper finishes weld of repair with stick beveler trimmed surface 2 Abbeon Cal Inc. www.Abbeon.com 800-922-0977 Injectiweld includes: # Description 1 W30000 Injectiweld 1 2 Barrel Washer 3 3/16" Fillet Weld Tip 4 Repair Tip 4 3 2 5 Tip Nut Wrench 6 Tip Nut 7 Scraping Blade 5 6 8 Stick Scraper 9 Air Filter Assembly 12 10 Screw Driver 11 Extra Fuse 7 9 12 Heat Transfer Compound 8 10 11 Quick Manual (not shown) Carrying Case (not shown) The Fabricators' Preferred Welder Model W30000 Injectiweld 120V $3,330 FOB CA Injectiweld Tips Abbeon is an AUTHORIZED REPAIR CENTER 1 2 3 4 5 6 7 8 9 1) T20007 Blank Tips Semi-finish tips used to design your own 6) T20004 Fillet Weld Tip ¼" fillet weld tip used for butt and welding tip. 5 1/4" Length right angle welds. 3 2) T20008 Prototyping Tip used for prototyping and repairs 7) T20005 Fillet Weld Tips /8" fillet weld tip used for butt and where small welds are required. Tip length 2" right angle welds. 3) T20010 Repair Tip used for prototyping and repairs where 8) T20011 Fillet Weld Tips ½" fillet weld tip used for butt and small welds are required. Tip length 1 1/4" right angle welds. 4) T20003 Bull Nose Tip used for repairing blow holes in 9) T20009 Ribbon Weld Tip used for welding thermoplastic 5 rotomolded parts. 1/2" diameter. Tip length 1 1/4" belting or sealing flat joints. /8" wide bead 3 5) T20001 Fillet Weld Tips /16" fillet weld tip used for butt and Injectiweld tips ...................................................$130/ea. right angle welds. Part of original welding kit. FOB CA Specifications: Weight: 5.95 lbs See videos of the Injectiweld in action on Temperature 220°C to 310°C Range: (428°F to 590°F) Abbeon.com Fuse Rating: 120 Volt Model = One 4 amp Fast Blow Fuses Fuse Rating: 240 Volt Model = Two 4 amp Fast Blow Fuses Output: Without tip 2 lbs/hr Power: 120 VAC, 60 Hz, 400 W or 240 VAC, 50 Hz, 400 W Air Pressure: 4 cfm @ 100 psi., clean and filtered Plastic Rod: 4mm diameter Abbeon Cal Inc. www.Abbeon.com 800-922-0977 3 HSK Hand-Held Plastic Extrusion Welders All Screw Driven for Smooth bead. Use with PE, PP and PVC. by HSK Mini-HSK Our Mini-HSK works as a basic extruder, with HSK10DE built-in air supply. Output is 2.0 lbs/hr (PE). It has a patented rod feeding and temperature probe, location in the melt chamber. The HSK10DI120 features a NEW Brushless digital readout pre-heater for more accurate temperature control. NEW $ ITEM! MODEL HSK10DE "Mini-HSK" Extrusion Welder & Case... 4,122 HSK10DI120 MODEL HSK10DI120 "Mini-HSK" Digital Pre-Heater Power: 110V Extrusion Welder & Case ................................................. $4,791 Max. Diameter Rod: 4mm (5/32") Comes with 1 blank welding shoe Dimension: 18" x 6" x 5.3" $ Weight: approx. 8 lbs. MODEL HSKNR30 Round tip .................. 84 FOB CA Output: 2 LBS/HOUR HSKNR30 Blank tip Visit Abbeon.com for our full selection of extruders and tips (Welding Shoes) All HSK Extruders are delivered in a case with 1 blank tip Model: HSK18RSX HSK22RSX HSK28RSX HSK40RSX HSK60-DE 5.1 lbs (2.3kg)/hr Welding Capacity: 2.6 lbs (1.2kg)/hr 6.6 lbs (3 kg)/h 8.4 lbs (3.8 kg)/h 13 lbs (6kg)/h (PE) (HDPE) (HDPE) (HDPE) Max. Diameter Rod: 4 mm 5 mm 5 mm 5 mm 5 mm Voltage: 110V or 220V 110V or 220V 220V 220V 3 x 220V Weight: 12.8 lbs. 16 lbs. 16 lbs. 17 lbs. 25 lbs. Air Requirement: 300 l/min 300 l/min 300 l/min 300 l/min 300 l/min Drive: 620W 1150W 740W 1100W 2000W 1200W / air Heating Extruder: 500W / air 2200W 700W / air 2200W 700W / air 2300W 700W / air 2200W 3000W Price: $5,322 $5,832 $6,297 $6,490 $8,347 4 Abbeon Cal Inc. www.Abbeon.com 800-922-0977 HSK18GSX & HSK26GSX Extruder for plastic pellets Features: Extrusion welding of HDPE, PP, PVC and PVDF* / Patented temperature probe located in the melt chamber/ Control units for actual/desired mass and air temperature/Permanent speed control. Specifications: Specifications: Output (with PE): 1.8 kg/h Output : 2.5 kg/h (5.5 lbs/hr) Heating extruder 500W/ air 2200W (with HDPE) Drive 740W Heating extruder 700W/ air 2200W Air requirement: 300 l/min Drive 740W Voltage 230 V 50Hz/ 60Hz Air requirement: 300 l/min Heating hot air 2200W Voltage 230 V 50Hz/ 60Hz blower Heating hot air 2300W Weight 6.3 kg (14 lbs) blower Guarantee screw & cylinder 24 Weight 7.2 kg (16 lbs) months Guarantee screw & cylinder 24 HSK18GSX HSK26GSX months MODEL HSK18GSX Extruder for MODEL HSK26GSX Extruder for plastic pellets ...$5,472 FOB CA plastic pellets ...$5,982 FOB CA Optional extended handle available. Call for pricing. *PVDF requires special screw HSK 60D-G/60DE-G Extrusion Welder for plastic pellets Extrusion welding for PE, PP, PVC and PVDF* Patented temperature probe located in the melt chamber Control units for actual/desired mass and air temperature Permanent speed control 1 pc nozzle blank included $ Specifications: MODEL HSK60DE-G .............................. 8,350 FOB CA Welding Capacity: 6.2kg/h (13 lbs) (with HDPE) HAND welding extruder (with hot air blower) Heating extruder: 1000W / air 3000W Drive: 2000 W Air requirement: 300 l/min. Voltage: 3 x 230 V / 50Hz/60Hz Weight: 25 lbs. Guarantee: screw and cylinder 24 months HSK L20-G Mounted Extruder for plastic pellets or welding rod The Output of this industrial mounted extruder is approximately 0.25 - 1.2kg/h (0.55 - 2.65 lbs/hr) with the delivered 1.1KW 400V 50/60Hz drive motor. The features of this extruder include: Your choice vertical or horizontal motor Screw HSK25/G with back pressure bearing Permanent cooling device for drive Funnel for pellets, approx. 1.5kg (3.3 lbs) Thermocouple reading of material and air Electrical switch box, connected to the drive The Extruder can be supplied with or without the Electrical control cable 20 m (65 feet) Electrical Control Box shown in the picture. An optional touch screen control panel is also available. MODEL HSKL20-G Extruder CALL FOR PRICING *PVDF requires special screw Other Mounted extruders available on Abbeon.com Abbeon Cal Inc. www.Abbeon.com 800-922-0977 5 Munsch Hand-Held Plastic Extrusion Welders Mini-Xtruder he Mini Xtruder is totally self-contained and has an integrated onboard preheat air source, and is small enough and light enough toT be used with one hand. Getting to those hard to reach places is no longer a problem. Digital speed, material and temperature settings are displayed on the top of the motor housing. Its teflon shoe is replaceable just like shoes on larger extruders. The preheat tube can be repositioned for bottom or side mount use. The MiniX uses a real auger screw for thorough material mixing and consistent heat transfer. No air pistons here. For use with PP/ PE/ PVDF/ Nylon/ Polyurethane and others Pre-set menu for parameters of Thermoplastics to be welded The only Single Hand-operated Extruder with integrated onboard pre-heat source Separate digital control readouts for extrudate and pre- Weight: 7.5 lbs Welding Rate: 1.5 lbs/h with 1/8" rod.
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