METALS & MINERALS
TABLE OF CONTENTS
Who We Are 3 Our Vision & Values 4 Critical Safety Essentials 6 Health, Safety & Environment 7 Quality 8 Our People 10 Innovation & Technology 12 Metals & Minerals Services 13-14 Our Locations West Coast Facility 15-16 East Coast Facility 17-18 Construction 19 Maintenance 22
Project Experience 24-27 CIVMEC CAPABILITY OVERVIEW
1 CIVMEC CAPABILITY OVERVIEW
2 WHO WE ARE
Civmec is an integrated, multi-disciplinary
construction and engineering services LOGISTICS provider to the Oil & Gas, Metals & Minerals, Infrastructure, and Marine & Defence sectors.
Established in 2009, Civmec is one of Australia’s leading providers of turnkey solutions across a range of core capabilities. Our vast self-performance capability enables us to respond agilely to our clients’ needs and our commitment to innovation and technology ensures SHIPBUILDING we work smarter, providing value-driven solutions. Focused on establishing long-term partnerships and working collaboratively with clients and delivery partners, we have played a significant role in the delivery of some of Australia’s most complex projects and are committed to supporting Australian industry. Civmec has been listed on the Singapore Exchange (SGX) since 2012, achieving dual listing on both the SGX and the Australian Securities Exchange (ASX) in June 2018. CIVMEC CAPABILITY OVERVIEW
3 OUR VISION & VALUES
Our vision is to grow sustainably, delivering mutually beneficial outcomes for all stakeholders. Our culture, the way we think and operate, is underpinned by our values.
COMMITMENT INNOVATION VALUE DRIVEN Our individual Our innovative approach Our performance commitment facilitates drives continuous driven culture our success improvement delivers value CIVMEC CAPABILITY OVERVIEW
MAKE A EXCELLENCE COLLABORATION DIFFERENCE Our pursuit of Our focus on working Our ability to influence excellence makes us together drives and challenge drives a world-class sustainable partnerships sustainability service provider
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5 CRITICAL SAFETY ESSENTIALS
CHANGE HEIGHTS LIFTING Always identify Always secure Always apply safe and manage yourself, tools, lifting principles and any change to scope materials and never place yourself or conditions. equipment when under suspended working at heights. loads.
ENERGY ISOLATIONS PROCESS Always control Always verify Always present fit for work and energy sources isolations before never commence work CIVMEC CAPABILITY OVERVIEW and avoid line commencing work. without relevant risk of fire risks. assessment, permits licenses and authorisation.
6 HEALTH, SAFETY & ENVIRONMENT
Our strong safety culture is built on our Never Assume program, incorporating our core values and providing a framework for the behavioural expectations of our people across the business.
The program is designed to empower every person in the company to ensure their work practices are focused on achieving safe outcomes, reinforcing the right and responsibility of every employee to stop work and intervene if they see an unsafe act, condition or behaviour and be part of the solution. Our Critical Safety Essentials outline the business’ mandatory expectations for safe work practices. Every employee is expected to abide by these underlying rules, which form the foundation of how we operate. Implementation of our health and safety systems is supported by our onsite fitness-for-work health centre and our internal Registered Training Organisation (RTO code 52645), which provides support and training specific to our safety culture and processes. Our systems are certified to OHSAS 18001, the internationally recognised standard for health and safety management. Environment We acknowledge the diverse locations in which many of our projects are delivered, and remain committed to minimising our impact on the environment and meeting each project’s unique environmental compliance requirements. CIVMEC CAPABILITY OVERVIEW We also implement environmental best-practice at our facilities, delivering resource and energy efficiency by measuring and monitoring our inputs (energy, water and materials) and outputs (waste and emissions) and developing improvement strategies. We are certified to ISO 14001, the internationally recognised standard for environmental management and hold platinum status with the Australian Steel Institute Environmental Sustainability Charter, acknowledging us as an industry leader, with all Charter commitments met and environmental management and awareness evident across all levels of our business.
7 QUALITY
Providing quality products and project outcomes for our clients is a fundamental metric of success.
Utilising Civtrac, our proprietary web-based integrated business management system, we are able to provide ‘live’ tracking, ensuring a seamless flow from fabrication through to onsite installation and commissioning. Managing all aspects of project delivery, Civtrac supports: • Document control. • Material control. • Project management (including monitoring progress and time). • Project reporting. • Safety management. • Quality control. • Cost management. Civtrac also enables our clients to directly monitor real-time progress via a remote login, providing transparency across the entire project life-cycle, from material control to delivery and installation.
Our quality management systems are certified to ISO 9001, the internationally recognised CIVMEC CAPABILITY OVERVIEW standard for quality management, and our facilities in Perth and Newcastle hold CC3 certification to the requirements of AS/NZS 5131-2016, ‘Structural Steelwork – Fabrication and Erection’.
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9 OUR PEOPLE
Our talented and dedicated people underpin our success.
We have developed and grown a highly skilled and competent workforce capable of providing multi-disciplinary construction and maintenance services to the Metals & Minerals sector. Offering sustainable career pathways enables us to retain and grow capability across our specialised disciplines. Our recruitment strategy is to attract, develop and retain the right people; those with values that are aligned to ours. We ensure the right people manage the right projects, providing clients with the best technical knowledge, industry experience and capability to drive a high-performance culture and optimal project outcomes. Our core value of Collaboration means we work in partnership with our people to identify their individual training and development needs, largely delivered through our in-house Registered Training Organisation (RTO code 52645). Our commitment to supporting the future of our industry is reflected in our engagement of apprentices and trainees across the spectrum of our operations, including metal trades, such as boilermakers and welders, carpenters and electrical, and corporate services, including estimating, HSEQ, commercial, business administration, human resources and logistics. CIVMEC CAPABILITY OVERVIEW
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11 INNOVATION & TECHNOLOGY
At Civmec, we challenge existing processes and practices developing innovative and practical solutions to achieve better project outcomes for our clients.
We take a partnership approach to project delivery. Our experience tells us that early involvement during the project concept phase gives greater ability to influence design. This, in turn, can have a positive effect on methodology and construction outcomes, providing the opportunity for value engineering resulting in schedule improvements and cost benefits for the project. Optimum results are achieved through early contractor involvement, addressing issues such as: • Design and specification critique. • Materials selection. • Offsite fabrication and modularisation. • Automation of installation process. • Constructability. • Programming and scheduling refinements.
Our vast technical expertise and ability to drive cost-effective solutions has facilitated our CIVMEC CAPABILITY OVERVIEW growth in the Metals & Minerals sector. We continually invest in technology, delivering critical improvements to plant and equipment to remain competitive and at the forefront of innovation within our industry. The introduction of automated machines and robotics across our business has also driven safety and productivity benefits, allowing us to reduce risk and drive further value for our clients. From fabrication and modularisation through to constructability improvements and routine inspections, we continually challenge industry norms, providing smarter and more cost-effective solutions.
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HEAVY ENGINEERING MODULARISATION EARTHWORKS & CIVIL WORKS SHIPBUILDING CIVMEC CAPABILITY OVERVIEW
MAINTENANCE REFRACTORY INDUSTRIAL INSULATION
13 PRECAST & PRE-STRESSED STRUCTURAL, MECHANICAL ELECTRICAL, CONCRETE & PIPING INSTRUMENTATIONSHIPBUILDING & CONTROL CIVMEC CAPABILITY OVERVIEW
SURFACE TREATMENT ACCESS SOLUTIONS REGISTERED TRAINING ORGANISATION 14 OUR LOCATIONS: WEST COAST FACILITY
Our west coast facility in Henderson, Western Australia, is the largest heavy engineering facility of its kind in Australia.
Situated just 30 kilometres from Perth, the facility is strategically located on 200,000m2 of land with direct waterfront access in the Australian Marine Complex (AMC) precinct. The AMC also provides access to a further 440,000m2 of Common User Facility (CUF) land. With over 100,000m2 of undercover area, the facility includes: • 53,000m² (usable floor area) assembly and sustainment facility. • 29,300m² heavy engineering workshop. • Two surface treatment facilities, including one specifically capable of housing large material handling equipment and integrated modules. • Dedicated exotic materials facility to avoid cross-contamination. • Pipe bending facility. • Site support logistics workshop. • Multi-storey head office building. Serviced by 52 overhead cranes, the facility has a single-lift capacity of up to 400t and is capable of handling a throughput of 80,000t of steel per annum. The centre bay of the assembly and sustainment facility is able to accommodate large modules, with an internal length of 187m and door clearance of 42m wide
and over 60m high. 4,600t self-propelled modular transporters provide direct access to the 3,000t, 6,000t and 15,000t load-out wharves within the AMC. CIVMEC CAPABILITY OVERVIEW
15 WA
Fabrication Workshop - 29,300m2 Assembly & Sustainment Facility - 53,000m2
Blast & Paint - 4,800m2 Blast & Paint - 2,600m2
Exotic Materials Facility - 1,200m2
Offices - 6,500m2
Pipe Bending Facility - 490m2 CIVMEC CAPABILITY OVERVIEW
Site Support Logistics - 2,300m2
16 OUR LOCATIONS: EAST COAST FACILITY
Our east coast facility is strategically located on 227,000m² of land, just 14 kilometres from the Port of Newcastle in New South Wales.
With direct access to the Hunter River, the site offers 535 metres of prime river frontage, with two ship basins. The facility includes: • 15,000m2 heavy engineering workshop. • 7,500m² precast/pre-stressed concrete facility. • Surface treatment facility. • Offices. Serviced by 24 overhead cranes, the facility has a single-lift capacity of 92t. The facility is capable of producing a throughput of 35,000t of steel and 75,000t of precast/pre-stressed concrete per annum and can accommodate modules up to 22m wide and 136m in length. CIVMEC CAPABILITY OVERVIEW
17 NSW
Precast/Pre-stressed Concrete Facility - 7,500m²
Module Surface Treatment Facility - 1,150m²
Offices CIVMEC CAPABILITY OVERVIEW
Heavy Engineering Workshop - 15,000m²
18 CONSTRUCTION
We provide a full turnkey service in the delivery of projects for the Metals & Minerals sector, leveraging the synergies of our multi-disciplinary capability to provide our clients with cost and schedule efficiencies.
Having supported the delivery of some of the largest Metals & Minerals projects undertaken in Australia, we have the proven capability to service this sector across greenfield and brownfield sites, facilitated by our extensive range of in-house plant and equipment. We specialise in delivering projects across the sector, including, but not limited to: • Process plants. • Materials handling and conveyor systems. • Non-process infrastructure. • Power stations. • Tailings facilities. • Wharfs. CIVMEC CAPABILITY OVERVIEW • Tanks. • Fuel storage and refuelling stations. Working closely with our clients we deliver value across initial constructability reviews right through to the site delivery and commissioning phases. Our ability to leverage our heavy engineering activities allows us to control the supply chain, ensuring quality and schedule risk is minimised. This allows our site teams to drive productivity, delivering critical activities across earthworks, civil, concrete, structural mechanical piping, as well as electrical instrumentation and control services.
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21 MAINTENANCE
We provide specialised maintenance and shutdown support across the full spectrum of services, ensuring the longevity of our clients’ assets.
Working with our clients to optimise operational performance we provide a multi-faceted delivery model across specialised mechanical, electrical and industrial services including high risk, critical activities such as refractory, surface treatment, insulation and access solutions. Our experienced team successfully undertakes repairs and upgrades across a variety of assets not limited to conveyors, train load out facilities, ship loaders, tanks, mills, kilns and a variety of other process and non-process infrastructure. Our capability extends to: • Minor works. • Sustaining capital works. • Optimisation and equipment upgrade projects. • Major and modular shutdowns. • Routine maintenance. • Emergency repair and replacement. CIVMEC CAPABILITY OVERVIEW Working collaboratively with clients, we provide a seamless approach to the planning and execution of maintenance and shutdown services, meeting the industry’s stringent criteria in relation to safety, schedule, cost and quality. Leveraging our national footprint and world class facilities we are able to provide an integrated solution to our clients, delivering world-class plant availability, reliability and production, whilst reducing operational expenditure.
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23 PROJECT EXPERIENCE
Gruyere Gold Project Client: Gold Road Resources Limited and Gold Fields Limited This joint venture with Wood Group delivered through an EPC model included detailed design, procurement and installation of the process plant and other non-process infrastructure such as an administration office, workshop and warehouse. Works also included installation of the main water pipeline and borefield powerlines. Key services delivered included civil, fabrication, mechanical and piping installation, electrical and instrumentation and commissioning.
Pinjarra Residue Filtration Facility Client: Alcoa Australia Delivered as an EPC contract, Civmec undertook the engineering, procurement, fabrication and modularisation, delivery, construction, integration, commissioning and performance testing of a filter facility, materials handling system and supporting infrastructure. Services were delivered across fabrication, detailed earthworks, civil, concrete, structural mechanical piping and electrical and instrumentation works. Our innovative solution integrated the world’s largest plate and frame filters with the materials handling system.
Amrun Client: Rio Tinto Iron Ore and Sandvik Mining and Construction (separate contracts) The project scope included the construction of a process facility including a bauxite beneficiation plant and associated water, electrical and lighting systems, and supply of 11,800t of steel and precast concrete. Key services delivered included fabrication, modularisation, detailed
earthworks, civil, precast manufacturing, concrete, structural mechanical piping as well as electrical and instrumentation. A further contract for CIVMEC CAPABILITY OVERVIEW 2,900t was awarded for the stacker, reclaimer and shiploader which included the supply, fabrication, surface treatment, mechanical and electrical install, modularisation and commissioning. Pilgangoora Lithium Project Client: Altura Mining Civmec was contracted to deliver the concrete, civil, fabrication, structural mechanical piping and electrical & instrumentation packages for this new 1.5mtpa lithium processing facility in the Pilbara. Key project activities included earthworks, civil, concrete (6,000m3 along with the establishment of a batch plant on site) and the delivery of 1,200t steel (structural, chutes, tanks, crushed ore bin and pipe racks), 19,000lm piping, 114,000lm of electrical cable, 26 conveyors and feeders. An onsite concrete batch plant was established to support efficient project delivery.
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Port Kembla Client: Thyssenkrupp Civmec’s scope of works included the supply, fabrication, surface treatment and assembly of 4,250t of primary and secondary structures for the Port Kembla Coal Terminal primary project. This included the construction of one RC3 reclaimer and three stackers - ST6, ST7, and ST8 - the longest stacker being 154m in length, with the reclaimer itself weighing 1,600t. The completed structures were transported to the Port Kembla site in NSW via heavy lift ship.
Alcoa Filtration Plant Client: Sedgman (for Alcoa Australia) Civmec’s scope involved the offsite fabrication and onsite construction services for the Kwinana Filtration Plant. Key services delivered included detailed earthworks and in-situ concrete works, fabrication and installation of 1,128 filter plates, assembly and transport of six filter presses, fabrication and installation of piping, along with onsite fabrication of a 1.6ml storage tank and a 460kl filtrate wash tank. Additionally Civmec delivered the contract for the assembly of a mobile conveyor bridge, emergency radial stacker and associated components.
Jimblebar Expansion Project Client: BHP Billiton Undertaken in joint venture with Sedgman, the project expanded the mining and processing capacity of BHP’s Jimblebar operations. Scope included the verification and validation of existing design, procurement, logistics, supply, fabrication, construction and no-load 3 3
commissioning. Services delivered included extensive bulk earthworks (1,300,000m ), civil, concrete (6,200m ), structural mechanical piping CIVMEC CAPABILITY OVERVIEW (4,600t structural steel, 600t mechanical items, 10,800lm piping) and electrical and instrumentation (100,000lm of HV/LV cable).
Roy Hill Project Client: Samsung C&T (for Roy Hill) Civmec delivered several contracts for the Roy Hill project, including the delivery and installation of over 2,000t of structural steel modules with fabrication being completed at Civmec’s Henderson facility and then transported to site. Site works included the delivery of civil earthworks including the excavation and installation of underground services and utilities. In addition the structural mechanical piping and electrical instrumentation control works were delivered for the rail train unloading car dumper, conveyor system and switch rooms.
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Brockman 4 Fuel Hub Client: Rio Tinto Iron Ore Civmec was awarded the contract to construct the Transfer Pump Station, as part of the Brockman Fuel Hub upgrade project. Onsite scope included installation of civil, structural mechanical piping and electrical works, with the fabrication and pre-assembly of components occurring at Civmec’s Henderson facility before being transported to site. The scope included the construction of a facility to unload 16 rail tank cars simultaneously into diesel storage tanks (constructed by others), along with a facility to load road tankers.
Yandicoogina Sustaining Project Client: Calibre (for Rio Tinto Iron Ore) Civmec was awarded a contract for detailed onsite earthworks and in-situ concrete at Yandi Junction South West (JSW), Central and Junction South East (JSE). This was followed by a contract for the supply, fabrication and installation of works at the JSE wet plant. In total, Civmec delivered approximately 27,000m³ of concrete, 6,500t of structural steel, 30km of fabricated piping, 15,000m² of grating, and 10,000lm of handrail for the project.
Nammuldi Below Water Table Project Client: Pilbara EPCM (for Rio Tinto Iron Ore) Civmec delivered a vertical package including earthworks, civil works, structural, mechanical piping, and electrical instrumentation control works to increase the Nammuldi mine’s output capacity. The project included delivery of the earthworks and civil works for the Nammuldi Transfer
Pump Station, Nammuldi Fuel Facility and Nammuldi Train loadout vertical package. Over the course of the project, Civmec prepared and placed CIVMEC CAPABILITY OVERVIEW approximately 12,000m³ of concrete utilising an onsite batching plant, installed 7,800lm of pipework and erected 1,200t of structural steel.
Mungari Gold Project Client: Sedgman (for La Mancha Resources) Civmec delivered several contracts for Sedgman as part of the delivery of La Mancha Resources’ Mungari Gold Project. Services delivered included detailed and bulk earthworks across plant roads and associated infrastructure, concrete works, fabrication and installation (CIL and leach tanks, ore bin, conveyors and ball mill), structural mechanical and piping works (approximately 11,000km of piping laid) along with the installation of HDPE to the process and raw water dams.
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Hope Downs 4 and Marandoo Expansion Projects Client: KBR (for Rio Tinto Iron Ore) Civmec delivered the concrete works package for the Hope Downs 4 project, totalling circa 20,000m³ of concrete for the construction of the new facilities and associated infrastructure. The works package included earthworks and in-situ construction of access roads and foundations, sump slabs, sump walls and ground slabs. At Marandoo, Civmec supplied and constructed all temporary and permanent concrete works associated with the mine’s onsite facilities.
Single Cell Tandem Rail Car Dumpers Client: Metso (for BHP Billiton) Civmec was awarded a contract for the supply, fabrication and assembly of the largest iron ore rail car dumper ever built in Australia. Civmec was also subsequently awarded contracts for a further two tandem rail car dumpers. Our highly skilled multi-disciplinary team undertook the complex fabrication, machining and assembly of the 450t units. Overhead cranage capability enabled the 180t bare cage to be lifted and transferred 80m onto the stillage ready for shop assembly of further components.
Port Hedland Inner Harbour Project Client: FAST (for BHP Billiton) Civmec was awarded a contract for the supply, fabrication, mechanical and piping supply, modular assembly and transportation for the project. The Nelson Point scope included delivery of TS560 transfer station and shuttle truss feeds ship loaders, P560 conveyor, P564 conveyor, P510
conveyors and shuttle truss, LRP3 lump rescreening plant, and P730 conveyors and shuttle truss. The Finucane Island scope included the delivery CIVMEC CAPABILITY OVERVIEW of three systems (T, Y, and U) for the blending yards. The combined project scope included approximately 24,300t of steel.
Cape Lambert Project Client: SKM (for Rio Tinto) Civmec was awarded the supply, manufacture, surface protection, storage and transport to the loadout area for the wharf topside modules as part of the marine works. Components which also formed part of the topside modules included secondary steel work, in-situ and precast concrete, chutes, conveyor stringers, pulley frames, s/s sumps, pipe work, and drive bases. The wharf topside modules consisted of three modules: Module A - L 24,000mm, W 32,220mm, H 21,772mm, Weight 990t; Module B - L 24,800mm, W 26,500mm, H 21,772mm, Weight 1,104t; and Module C - L 43,200mm, W 21,300mm, H 9,000mm; Weight 630t. 27 CONTACT INFORMATION
West Coast Facility: Perth, Western Australia 16 Nautical Drive Henderson, WA 6166 T: +61 8 9437 6288 F: +61 8 9437 6388
East Coast Facility: Newcastle, New South Wales 40 Old Punt Road Tomago, NSW 2322 T: +61 2 4949 8500 F: +61 8 9437 6388
CIVMEC.COM.AU