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— ABB - your partner in functional safety

Minimizing risk to people, property and environment — The need to weigh improved productivity and lower expenditure against compulsory safety regulations is one of the most difficult balancing acts in industry today. Guided by their core values of health and safety, successful companies team with ABB for their functional safety needs, ensuring they remain centered every step of the way. With unparalleled experience and expertise in every phase of the safety lifecycle, ABB can assist you in meeting your social responsibility to protect your people, property, the environment, and the surrounding community from harm. 3

— Table of contents

004 – 005 Managing safety in today's challenging global markets

006 – 007 Delivering your functional safety & security lifecycle solutions

008 – 009 Hazard and risk assessment

010 – 011 Safety instrumented systems (SIS)

012 – 013 Engineering the safety instrumented system

014 – 015 Providing assured safety solutions

016 – 018 Operating and maintaining your SIS - enhancing operator effectiveness

019 Minimizing your risk with an experienced partner 4 ABB - YOUR PARTNER IN FUNCTIONAL SAFETY

— Managing safety in today’s challenging global markets

Safety technologies are changing rapidly technologies and business management systems. With increasing acceptance and implementation Finally, the use of fieldbus technologies makes it of ‘smart’ safety automation technologies and possible to lengthen test intervals and increase the internet of things (IOT), the process system uptime. With a wide variety of options industries are experiencing a revolution. To meet available to end users, the challenge is to their functional safety management determine the safest, most reliable and cost requirements, end-users now demand closer effective safety instrumented system (SIS) integration of their safety and control systems, appropriately. Not every combination meets the safety functions at varying process states, safety integrity and regulatory requirements of flexibility, scalability, and reusability of their your specific application. This is where ABB can safety components. Such digitally driven help. With years of experience and a SIS product requirements will form part of the Industry 4.0 family that covers the full range of technology, we concept of ever tighter integration between can provide the most cost-effective solutions to automation & control systems, information meet all your needs. 5

Safety standards are also changing Globalization The international safety standards IEC 61508 Ed2 Moving into the ‘Digital Age’, companies in all and IEC 61511 Ed 2 for the process sector, IEC industries have developed truly global 62061 for machinery and IEC 61800-5-2 for power capabilities. This often leads to conflicts in inter- drives, are setting global benchmarks as “good company safety management strategies and practice” in functional safety. In addition, EEMUA systems, lack of cohesion in the supply chain, and 191, ISA 18.2 and IEC 62682 related to Alarm contractual and project disruption. While Management are increasing in visibility and usage expanding globally, each local operation by asset owners. These standards and guidelines struggles to retain core competencies as each is are impacting not only traditional safety sectors asked to right-size their organizations. Removing such as oil, gas, and petrochemicals but also the core resources while retaining the operation power generation, chemical, pharmaceutical, pulp liability is not generally considered a path to and paper, metals, and utility industries. success. That is why it is vital to partner with a global company with local resources such as ABB. Throughout the safety supply chain, We can provide you with the products, services, demonstrable evidence of compliance to these and consistency needed to implement and standards is increasingly seen as a pre-requisite sustain a global safety and cyber security to demonstrate good practice safety strategy at each of your local facilities. management. This compliance is achieved through third party organization and product Competency certification. The safety lifecycle, management of Competency is a necessary pre-requisite to meet functional safety, and definition of safety your contractual and regulatory requirements. function and safety performance (safety integrity Our expertize, certified engineers, and project & level) are fundamental to these standards. service execution centers, enable us to function as an extension of your information and safety resource pool, particularly where in-house resources are no-longer available. 6 ABB - YOUR PARTNER IN FUNCTIONAL SAFETY

— Delivering your functional safety & security lifecycle solutions

Functional safety & security management safety lifecycle, which spans the total asset and The international standard IEC 61508 Ed2 covers supply chain. the functional safety of electrical, electronic, and programmable electronic systems and The safety lifecycle concept can be considered in constitutes international good practice for respect of a number of key principles: instrumented protective systems. This standard • Identify safety needs and specify safety is a precursor to a more robust approach for requirements industry to demonstrate that appropriate • Design and build safety instrumented systems reliability, functionality, and performance are • Install the safety instrumented systems built into equipment that is maintained • Operate and maintain these systems over the effectively. IEC 61511 Ed 2, also an international life of the asset and maintain the safety standard, is the vehicle to interpret the performance framework of IEC 61508 specific to the process industries. Similar safety lifecycle requirements Your capital and operating expenditures span this are also provided for machine and power drive entire lifecycle, which can last twenty years or safety via the implementation of IEC 62061 and more. To minimize the impact on your bottom IEC 61800-5-2 respectively. As with IEC 61511, line, you need a qualified safety partner that can both of these standards work in conjunction with take care of you from concept to IEC 61508 for the hardware and software design decommissioning. As that partner, we have & engineering of an instrumented safety related mapped our product and service portfolio to this system. Fundamental to these standards is a lifecycle to meet your safety requirements.

— In addition to IEC 61508 Ed 2 Safety Lifecycle IEC 61511 Ed 2 Safety Lifecycle guidelining product requirements, these standards specify 1 Concept procedures and routines for all activities required to manage 2 Overall scope definition safety throughout the entire SIS lifecycle Hazard & risk analysis 3 Hazard & risk analysis 1 and include planning, design, implementation, documentation, 4 Overall safety training, operation requirements 2 Allocation of safety functions and maintenance. Overall safety 5 requirements allocation Design & Development 3 Safety requirements specification of the SIS of other means of risk reduction E/E/PE system safety 9 requirements specification Overall planning 11 Other risk reduction measures Design & engineering E/E/PE safety related 4 6 Overall 7 Overall 8 Overall 10 system of the SIS operation and safety installation and Specification and e & planning maintenance validation commissioning realisation planning planning planning Realisation erificatio n

(see E/E/PE system safety V lifecycle) Installation, commissioning 5 and validation Overall installation and 12 commissioning

6 Operation & maintenance Safety Lifecycle structur 13 Overall safety validation Management/Functional safety assessment Modification Overall operation 15 Overall modification and 7 14 maintenance and repair retrofit

Decommissioning or 8 Decommissioning 16 disposal 10 11 9 7

Providing assistance every step of the way • Design end-to-end safety instrumented We use IEC 61508, IEC 61511, IEC 62061, IEC systems that meet customers’ needs, cyber 61800-5-2 and IEC 62443 security lifecycle as our security & specific SIL requirements, and fulfill benchmark. From these standards, we have regulatory requirements developed a comprehensive set of systems and • Manage projects professionally to cost, time, services for the full asset safety and security quality, and functional safety management lifecycle. This one stop offering includes requirements instrumentation and final elements, safety • Staff safety projects and services with instrumented systems up to and including SIL 3 competent safety professionals certified, supporting safety tools and methods, • Deliver certified safety systems development and operating environments, safety • Deliver fully engineered safety systems, from consultancy, and full service with support across stand alone subsystems through to fully the global process industry. Developed and integrated control, safety, instrumentation, continuously adapted in consultation with analyzers and electrical systems industry, regulatory bodies, government • Provide support for installation, commissioning agencies, and standards committees, our safety and operations, including customized services portfolio is always in step with the latest safety agreements requirements. • Apply the right tools, at the right time for project execution and safety lifecycle support Leveraging our unrivalled experience, we work • Provide functional safety related technical with end users, system integrators, and training courses and support our clients engineering procurement firms to provide a competency development requirements process safety life cycle management portfolio • Provide Collaborative Operation services that to: help bring together people, products, services • Perform front end hazard and risk analysis, and and applications to diagnose operational safety requirements/SIL determination challenges, remediate issues for tangible • Develop compliant safety requirements improvement and implement monitoring specifications on behalf of Asset Owners systems to sustain and continually improve the operating assets

— ABB offers you a complete portfolio of products for a wide range of process industries and services Operations and Maintenance for the complete IEC 61508, IEC 61511 and Identify Safety & IEC 62443 safety & security lifecycle. Security Needs

Installation & Start-up

SIS Design and Build 8 ABB - YOUR PARTNER IN FUNCTIONAL SAFETY

— Hazard and risk assessment

— Where protection Throughout the many aspects of the safety We can help you address these questions with against major incidents lifecycle, you are faced with a number of key confidence and provide you with a solid base for is dependent on the action of an active questions paramount to safe process operation: reducing your risk to acceptable levels. shutdown system or • Do I understand the risks? human intervention, our risk assessments • Can I quantify the implications of those risks? Due to the complexity of the hazards in the consider whether the • What is the required SIS specification? process industry, it is required that a systematic reliability of these measures ensures - to eliminate or minimize the key risks process is used to identify all foreseeable major that the risks remain - to ensure residual risks are contained to incidents. ABB offers a proven set of techniques As Low As Reasonably Practical (ALARP) acceptable levels and methods to enable identification of hazards, • Does my organization have the processes and assessment of risks, and determination of skills to ensure that risks are managed appropriate risk reduction strategies. effectively? ABB’s hazard study methodology Our hazard study methodology comprises an 8-stage approach that covers the safety lifecycle of a plant from the initial process/chemical route selection, through conceptual and detailed What can go wrong? Hazard Identification design, commissioning and start-up, to periodic hazard reviews in ongoing operation. We apply the appropriate hazard study techniques according to the nature of the plant/process. These techniques include: • HAZOP (Hazard and Operability) studies • Past accident and incident reviews • FMEA (Failure Mode and Effects Analysis) How severe? Consequence Assessment • Industry checklists • Process Hazard Renew (PHR) • SIL Determination • Human Factors Assessment • Cyber security risk assessment • SafetyInsight TM HAZOP & LOPA software Tools

How likely? Frequency Assessment

So what? Risk Assessment

Do we need to do more? ALARP Demonstration 9

HSE Assurance program ABB's SafetyInsightTM 'SIF Designer' software Tool ABB has an HSE (Health, Safety and package can be used to assist your safety, Environmental) Assurance program as part of the project, and maintenance engineers in safety lifecycle management portfolio of services determining the optimum design configuration for new or existing plants via a structured Hazard and periodic test intervals for your Safety & Operability Study (Hazop) or Periodic Hazard Systems. It provides you with a systematic and Review (PHR). These studies form part of an consistent approach to calculating required SIL, integrated set of ‘SafetyInsight’ service/ SIS Design and trip test intervals for safety loops applications covering all safety life cycle phases, relating to safety, environmental, or asset loss. which provides a single platform to manage all Proper SIL determination is critical, as safety life cycle information throughout the life of inappropriate SIL determination can affect the the operating asset. Effectively identifying safety integrity of the asset protection envelope hazards leads to safer processes with reduced and may, in some cases, place the asset integrity operating costs, compliance with the legal under threat. Conversely, an overly conservative requirements for risk assessment, and benefits approach can result in unnecessary capital and from increased efficiency and profitability. operational spending. Properly defined SIL levels allow for significant cost improvements in both SIL determination greenfield and brownfield operating According to the IEC 61508/61511 standards, the environments. Asset operational safety integrity Safety Integrity Level is fundamental to ensure a levels are maintained while the cost of ownership safety related system satisfactorily performs the from ongoing testing and maintenance is required safety functions under all stated optimized. conditions within a defined time period. SIL assessment is the process of determining the required reliability for SIS, taking account of the severity of the hazardous event and other independent layers of protection that are contributing to the overall risk reduction.

— — ABB SafetyInsightTM SIF Designer software offers both provides individual Hazop and Layer SIF Architectural of Protection Design and Engineering methodologies to to meet Target SIL‘ assess SIL requirements. requirements. 10 ABB - YOUR PARTNER IN FUNCTIONAL SAFETY

— Safety instrumented systems (SIS)

In designing the safety instrumented system, Logic Solvers many focus their energies on logic solver Our family of safety controllers complies with functionality. However, the logic solver typically relevant safety standards (IEC 61508) and contributes less than 15% to the SIS loop’s provides a range of architectures and SIL ratings Probability of Failure on Demand (PFD). Through to meet any safety & security requirement. our TÜV certified product development centers, Building upon the proven features of dual and we provide complete SIS solutions, complying triple redundant safety controllers, System 800xA with IEC 61508, IEC 61511, IEC 62061 and IEC provides a common engineering and operations 61800-5-2 and covering not only the ‘logic solver’ environment that enables us to deliver SIL 3 but the entire safety loop, consisting of field capable, powerful, scalable safety solutions. instruments, controllers and I/O modules, and field actuators. Output systems Our TZID family of smart electro-pneumatic Input systems positioners forms the vital link between the ABB supplies a range of intelligent field sensors system and the valve. These positioners suitable for use in Safety Related Systems incorporate an auto-adjust function to reduce including pressure, temperature, and flow commissioning time while an adaptive control instrumentation. Our solutions range from TÜV program provides for optimal control of the certified high integrity transmitters to standard position until set point is reached. When fitted transmitters with enhanced internal diagnostics with a safety shutdown module, our safety to minimize the PFD. Additional documentation positioners meet the requirements of IEC 61508 includes third party reliability data reports and for SIL 2 applications. cross referencing to IEC 61508.

800xA supported safety controllers AC 800M Hi Series Safeguard 400 Series AC 500S Series

— Improving Logic Solver reliability has Safety Function minimal impact on the reliability of the overall loop. To increase safety, the entire Initiator subsystem Logic solver Final element loop must be examined.

Safety Instrumented System (SIS) 11

High integrity system architecture Secure firewalls ABB’s Extended Automation System 800xA Although integrated within a common improves process availability while reducing risk environment, System 800xA’s extensive to overall plant operation by providing a common diagnostics and certified firewall mechanisms high integrity system environment for production eliminate common-cause failures of control and control, safety supervision and production safety circuits. Access management mechanisms monitoring. System 800xA provides the unique embedded within the 800xA controller design flexibility to maintain functional environment include: separation of your Basic Process Control System • Access Control to applications (BPCS) and SIS functions by utilizing individual • Confirm Operation controllers, or through dedicated applications • Force Control within the same controller. With safe, instant interaction between applications, our common With these secure firewalls in place, safety and system environment offers improvements in process applications can freely exchange signals process availability while reducing the risk to and data without the need for external, complex overall plant operations. This TÜV certified SIL 3 interface hardware, software, and mirroring of capable architecture eliminates the duality of data. system operations and their associated lifecycle costs and leads to optimized project engineering, At its highest level, 800xA safety system integrity — 800xA Safety features training, operations, maintenance, and spare is protected through inherent system security a flexible and scalable parts. features, such as audit trail, user log-overs, data SIL compliant design. 800xA high integrity access controls and advanced security features. controllers and I/O are highly modular, offering many interconnection options. This makes them suitable for all small to large business- critical automation applications.

Plant Network, ERP, CMMS...

Base System Extended Operator Servers Panel 800 System Workplaces Workplace System Networks

AC 800M WirelessHART Controller Gateway AC 800M High Integrity ABB and Field Networks Controller 3rd party PLC & DCS

Motor S800 I/O MODBUS Controller Fire & Gas Modulebus Variable IEC 61850 Protection & Speed Drive Control IED

REG670 Shut-down S900 I/O LV Switchgear PROFIBUS / PROFINET Modulebus DeviceNet PROFIBUS / Foundation Fieldbus Modulebus

WirelessHART Power Process Process Automation Electrification Instrumentation Safety PLC & DCS 12 ABB - YOUR PARTNER IN FUNCTIONAL SAFETY

— Engineering the safety instrumented system

Working within a common engineering SIL Achievement environment, our safety engineering application Successful demonstration that the target SIL for suite supports a consistent information flow a safety instrumented function has been achieved from planning and design, through installation is reliant on many aspects of the overall safety and commissioning, to operation and lifecycle, such as Hazard and Risk Assessment, SIL maintenance; resulting in engineering for Determination, Safety Requirements Allocation maximum performance and real increases in and Realization. The evidence required in order to overall productivity and safety. demonstrate that a safety instrumented system function meets its target SIL (i.e. the SIL SIS function design Achievement exercise) is far more than a ABB’s engineering environment provides quantitative exercise, based solely on target graphical design of the entire SIS loop – from field failure measure. Architectural constraints and inputs and logic solver to the safety loop’s final Systematic capability must also be taken into elements. We provide a comprehensive library of account. standard reusable TÜV certified components. These pre-tested proven libraries significantly SIL Achievement is a demonstration that for each reduce the time required to engineer, test, and Safety Instrumented Function, the target SIL, as maintain safety applications, while minimizing derived from SIL Determination, has been met in project risks. accordance with the requirements of IEC 61508. As part of our TÜV certification safety systems SIS device management integration and engineering services we can The engineering environment includes support provide SIL Achievement using proven for your intelligent field instrumentation. These methodologies and provide comprehensive device management tools allow you to engineer reports. device integration from topology to field elements, including device parameterization, Only when a safety instrumented function meets application planning, commissioning, detailed the criteria set by IEC 61508 in terms of diagnostics, and in-place calibration. architectural constraint, target failure measure and systematic capability, can the target SIL be said to be achieved. 13

Engineering tool integration Our wide range of best practice solutions include: Engineering productivity is further enhanced Fire & Gas systems, Emergency and Process through the integration of process engineering Shutdown (ESD and PSD), Interlock systems, tools. Opportunities to drive operational Burner Management and Boiler Protection (BMS), performance improvement begin early in the Critical Control, High Integrity Pressure safety project lifecycle when key safety asset Protection Systems (HIPPS), and Pipeline information is created in core design systems. For Protection Systems (PPS). Through the common example, through our engineering tool engineering framework, these solutions can be integration for SmartPlant Instrumentation®, not quickly reproduced and adapted to meet specific only can safety system structure, functionality, safety requirements with minimum engineering and documentation be created directly from the and revalidation. SmartPlant Instrumentation design, but operational changes such as ranges, units, and Maintenance of your “best practice” solutions is settings, can be directly reflected back to the easily achieved through the same environment Smart-Plant Instrumentation application. and support by our ‘safetyinsight’ SIS performance monitoring Tools. As your Reusable solutions requirements evolve and standards change, your Safety practices need to be repeatable and re- “best practice” templates can be updated and deployable. While most focus their “best practice” instantly deployed allowing for immediate safety solutions at the control strategy and improvements in plant performance and safety. implementation levels, with ABB’s engineering tools your safety solution standards can Change management incorporate extended automation entities such ABB’s change management features record and as TÜV certified control modules, function blocks, track all configuration changes to project faceplates, graphic elements, trends, document libraries, instantiated solutions, and run-time and links, CMMS data views, field device diagnostics, off-line data. The system’s audit trail and and asset monitors. electronic signatures are key features that specifically fulfil regulated industries requirements such as FDA 21 CFR part 11. 14 ABB - YOUR PARTNER IN FUNCTIONAL SAFETY

— Providing assured safety solutions

Compliant Safety Execution Centers customers around the world. Exploiting decades ABB’s global Safety Execution Centers design, of experience in the process, oil & gas, and related configure, engineer, deliver, install, commission engineering fields, we can offer you support and service TÜV certified safety instrumented services ranging from consultancy; to guidance in systems using TÜV certified building blocks. highly specialized fields. These services include: These centers are audited for compliance by TÜV • Effective safety management processes with IEC 61508 and IEC 61511 and employ TÜV • HAZOP and lifecycle hazard studies for new certified safety-engineering staff that are well projects and existing plants versed in both regulatory and process industry • Functional safety systems management requirements. Safety projects are managed in (IEC 61508 / IEC 61511) accordance with proven project management • Human factor reviews & HSE culture change methods and TÜV certified functional safety • Human factors assessment management systems, processes and workflows. • Process Safety Management (PSM) Rigorous testing ensures that systems are • Alarm management verified in accordance with safety requirements. • SIL determination • Independent fuctional safety assessments These centers work closely with ABB’s Corporate • Development of safety requirement Research organization to specify and develop specification new methods and tools to automate and • SIS performance auditing streamline the safety lifecycle. In addition, these • Achieved SIL assessments — centers are actively involved in the management • Technical training Our safety engineers work where you work. of national and international collaborative R&D • SIS migration studies With knowledge of local/ safety projects including regulatory, government, • Safety device selection and review regional requirements, and backed by a global and process industry focus groups. • SIS Operation & Maintenance Benchmark/ company, these teams Fingerprint work side-by-side with your engineers to deliver Safety Collaboration Centers • Cyber security risk assessment and IACS and maintain compliant ABB Safety provide a wide range of safety auditing safety systems to a wide variety of industries. engineering services to a broad spectrum of • SIS inspection, maintenance and modification 15

Safety product support services risk evolution and upgrade strategies for a broad In addition, we support our safety products and range of products and systems to assure systems with a full range of complete lifecycle maximum return on investment while enhancing services. From spare parts and equipment repair, equipment availability and performance. Our remote services and training, maintenance and customized evolution planning, implementation evolution support, to complete asset and follow-up ensure long-term benefits and management, our application and process continued asset effectiveness. knowledge provides proficiency that translates into measurable production performance Training and awareness improvement. As a recognized leader in safety, ABB has built up a comprehensive portfolio of training courses, ABB’s service team is positioned globally, with spanning the complete safety lifecycle. These thousands of service personnel ready to provide include general safety lifecycle courses and those fast and efficient response to every service that are tailored specifically to ABB manufactured request. Our service team is trained and certified safety systems, services and products. ABB are in advanced repair and diagnostic techniques to also an approved provider of the globally minimize down-time and have your safety recognised TUV Rheinland Functional Safety equipment back on-line quickly. We use our global Engineer and Functional Safety Technician strength and experience to develop and leverage certificated training courses. best practices in process and system optimization to improve the safety performance ABB sponsors international safety conferences of your ABB products and minimize associated and seminars, road shows, “hot topic” events and cost. safety workshops. These events are designed to share our comprehensive knowledge of process New generations of software and system and functional safety to the safety community components provide increased operating with presentations by internationally recognized efficiency, lower cost and extended system life. industry speakers. ABB offers IEC 61508/IEC 61511 compliant low- 16 ABB - YOUR PARTNER IN FUNCTIONAL SAFETY

— Operating and maintaining your SIS - enhancing operator effectiveness

As the common interface for both Process Contextual safety navigation Control System and Safety System operations, In other systems, data is represented without ABB’s Process Portal aggregates all plant user context. This means that every user must information in one system interface. Views are evaluate and understand the same sea of data, personalized for specific user job functions to and then root out the decision criteria before deliver the exact information to the right people, taking action. Built upon ABB’s Aspect Object in context, at the right time and in the right form. technology, System 800xA makes all information required to install, operate, and maintain the In day-to-day operations, the safety level of a system available through a common portal. This plant depends mainly on accurate dissemination makes it easy to access data (aspects) directly and analysis of plant data. This process is critical from the source in the context of the asset to the formulation of correct decisions. In fact, (object) without needing to know where the data studies of major accidents have shown that the came from, and without concern about data severity of an incident is directly related to integrity and concordance. With System 800xA, unfortunate coincidental events leading up to the each user’s login defines the type and class of incident and inadequate actions taken during the information required for timely and informed first critical phase after-wards. Therefore, decision-making. knowledge, information availability, and overall plant awareness is key to the daily achievement of Safety operator workplace plant safety. Delivering more than a safety operator console, 17

System 800xA provides you with an intelligent and focused presentation of the entire production facility including SIS field devices, I/O and logic solvers, alarm and events, asset optimization functions, safety reports, etc.

System 800xA enables rapid response to changing plant conditions through the following safety supervision functions: • Sequence of Events (SOE) and alarm displays identify root causes with 1ms time tagging accuracy • Field device signal displays provide real-time information and dialog for every device the instrumentation. Logic Solvers, final elements connected to safety controller and electrical elements can monitor and analyse • During process start-up, maintenance and data for use in functional verification and testing, inhibiting of specific safety functions is documentation of Safety Instrumented Function performed through standard operator dialogs (SIF) integrity. This saves spurious trips, and based on access management permissions increases SIS reliability and gives greater • System status supervision function includes maintenance efficiency. detailed diagnostics of every SIS device • Notifications alert remote personnel of critical Safety integrity monitoring events via mobile phones, email accounts, and In accordance with IEC 61508/IEC 61511 pagers requirements, your SIS requires proof testing on a regular basis to reveal hidden dangerous Safety compliance reports - SafetyInsightTM failures that cannot be detected and announced solutions through traditional monitoring methods. The System 800xA information management features main concern resides with the field equipment collect, store, and retrieve historical process and and its functional connection to the Logic Solver, business data from control, safety and related equipment and process connections that typically systems and transforms that data into require off-line proof testing on a yearly basis. meaningful information. With extended diagnostic coverage however, the For the responsible technical authority, our need for costly, off-line proof testing can be safetyinsight reports provide a summary of the dramatically reduced. In particular, our integrated overall status of the safety system and include: automatic partial stroke testing of shutdown • Override report – summarizes all tags currently valves can detect many covert failure conditions. forced, blocked, suppressed, or in override By partial closure of the valve and the logging and • Valve verification report – summarizes the valve analysis of the valve performance, valuable functionality in the system information is provided about the valve’s • Valve leakage test report – summarizes results condition and its ability to operate on demand. from valve leakage testing • Automatic Shutdown Report (ASR) – Reliability centered maintenance summarizes all shutdowns performed in the Effective predictive, preventive, and corrective system, and gives operators detailed maintenance practices maximize the information of all causes and effects performance of automation, production, and • Safety barrier status dashboard safety equipment. With our integrated condition - Displays views to enhance the override risk monitoring, reporting, maintenance management assessment process prior to and during and calibration management features, you can equipment being taken out of service effectively implement a Reliability Centered Maintenance (RCM) strategy at your facility. To Most safety system failures are caused by field assist you with this strategy, ABB service devices not by Logic Solvers. With ABB’s personnel are trained in the latest diagnostic, integrated asset optimization software there is a repair, and maintenance practices to ensure the wealth of diagnostic information residing within highest value for your maintenance investment. 18 ABB - YOUR PARTNER IN FUNCTIONAL SAFETY

Maintaining functional safety performance requirements, demonstrate due diligence, lower Regular reviews of installed safety systems insurance premiums, gain market advantage and against good practice standards are required to reduce external audit and assessment costs. achieve continuous safety improvement for ongoing process operations such as: In addition, ABB offers a range of alarm • Modification of the process and the SIS rationalization and management services. An • Trip and alarm testing and management effective alarm management strategy minimizes • Benchmarking of proof testing regimes the unwanted consequences of unlimited and • Collection of proven in use data unconstrained alarm environments. Regulatory • Periodic functional safety assessments bodies are becoming increasingly aware of the • Periodic cyber security audits and patch effects that nuisance alarms, standing alarms management and unnecessary alarms have on safe operation. This is especially true following a number of high- To maintain safety performance, we offer a range profile safety incidents in recent years where the of methods and tools including SafetyInsight alarm systems have been implicated. Therefore, Process Safety Management Suite, Process without effective alarm management, you cannot Hazards Review, Installed Systems Review, Stage be certain that your operators will respond 4 Periodic Functional Safety Assessment, and SIS correctly when a plant upset occurs. Operations & Maintenance Fingerprint. We offer an alarm management “health check” Functional safety management that provides a benchmark and gap analysis Designed to demonstrate compliance with IEC against recognized good practice such as EEMUA 61508/IEC 61511 safety standards, our Functional 191, ISA 18.2 and IEC 62682. In addition, we Safety Management Review and Independent provide a range of services to help with the Functional Safety Assesment services provide planning, management, and implementation of you with the evidence to support regulatory an alarm rationalization or improvement project. 19

— Minimizing your risk with an experienced partner

With the emergence of new technologies, Trust and confidence globalization, and international safety standards, At every step of the way, we have ensured that our many suppliers have arrived on the scene claiming products meet the most stringent requirements to be “safety experts.” However, because it is as defined by the international standards ultimately the end users social responsibility to community (ANSI, DIN VDE, ISA, and IEC). protect people, property, and the environment, it is critical that you choose your safety partner Our thirty years of detailed involvement with TÜV wisely. Due diligence is required to separate the have improved both ABB’s certified product and expert from the opportunist. safety management development processes and laid a firm foundation for quality products and A rich history solutions that meet today’s much more exacting ABB builds upon the leading brands and industry requirements. technologies that have made us a leader in the safety industry. This includes products, Diverse industry experience technologies, and experience from ABB, ASEA, ABB has more than 35 years of experience in August Systems, Bailey, Hartmann & Braun, safety instrumented systems focused on Fischer & Porter, Kent, TBI, B&R and others. delivering productivity, profits, and safety to end Well before the first standard guidelines were users. Supported by a global infrastructure that drafted, we were actively involved in the design embraces manufacturing, engineering, service, and implementation of Safety Systems. During and research, our local customer-focused teams the mid 1970s and early 1980s, ABB led the are committed to provide you with solutions in industry with the introduction of new safety the Oil and Gas, Chemical and Petrochemical, technologies by delivering high integrity safety Power Generation Life Sciences, Metals and systems to the North Sea, including the first large Minerals, Manufacturing, Utilities, and other integrated Emergency Shut Down (ESD) and F&G industries. system (1980) and the first microprocessor based ESD system (1984). Transferring the concept of With over 5,000 safety instrument systems “Software Implemented Fault Tolerance” (SIFT) to installed around the world, we minimize risk to industrial applications, we introduced the first people, property, and the environment on a daily Triple Modular Redundant (TMR) systems for basis. safety related applications (1980). These early safety innovations were just the start. Over the next thirty years, we have developed a number of safety technologies that are installed and in operation today, including dual redundant and triple modular redundant architectures, and the development continues with our integrated SIL 3 capable AC 800M HI. — Assured and certified products, services, delivery and execution.

For further information please contact: ABB Functional Safety Management Technical Authority Howard Road, Eaton Socon, St Neots Cambridgeshire, PE19 8EU Phone: +44 (0)1480 475321 E-Mail: [email protected] www.abb.com/oilandgas www.funationalsafetyinsights.com

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Specifications subject to change without notice. ABB - your partner in functional safety April 2018