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H.Sridhar 18Me061 H.SRIDHAR 18ME061 Highly developed iron and steel culture The famous IRON PILLAR - pure composition iron used - presence of phosphorous - absence of sulphur /magnesium - slag particles distribution The swords , daggers etc Smelting in small shaft furnaces Wrought iron Steel These methods were continued uninterrupted until the end of 19th century. First modern iron works start at barakar in bihar in 1875 (Bengal iron and steel Co) TISCO in 1908 at tatanagar , Jamshedpur. The Indian iron and steel Co. started at 1918 The Mysore iron and steel works at bhadrawati in 1918 Hindustan steel pvt ltd in 1955 (DSP,RSP,BSP) World Steel Production : 1527 MT Indian Steel Production : 72 MT World Ranking in Production : 4th World Ranking in Consumption : 3rd Projected Capacity by 2016-17 : 150 MT Projected Capacity by 2019-20 : 200 MT Projected Capacity by 2030 : 500 MT Integrated Steel Plants Bhilai Steel Plant (BSP) in Chhattisgarh Durgapur Steel Plant (DSP) in West Bengal Rourkela Steel Plant (RSP) in Orissa Bokaro Steel Plant (BSL) in Jharkhand Special Steel Plants Alloy Steels Plants (ASP) in West Bengal Salem Steel Plant (SSP) in Tamil Nadu Visvesvaraya Iron and Steel Plant (VISL) in Karnataka Subsidiaries Indian Iron and Steel Company (IISCO) in West Bengal Maharashtra Elektrosmelt Limited (MEL) in Maharashtra Bhilai Oxygen Limited (BOL) in New Delhi Tisco JSW Essar Steel RINL MECON MOIL MSTC KIOCL NMDC Tisco -1908 country's single largest Integrated steel plant ranks 34th in the world Technical collaboration with Nippon Steel & Arcelor In January 2007 Tata Steel made a successful $11.3 billion offer to buy European steel maker Corus Group PLC. 40 36.5 35 30 26.2 25 24.2 20 15 14.3 12.02 10 Controlled 9.36 6.75 5 Regime 5.05 3.23 1.1 1.1 1.62 0 1951 1991 2005 Structure of Iron & Steel Industry in India Type of Plant Number of Units Total Capacity (million tonnes per year) BF-BOF based Integrated Steel Plant 8 29.997 EAF Based Integrated Steel Plant 3 10.600 EIF based plant 1170 28.833 EAF/ EOF based mini steel plant 37+2 9.500 Gas Based DRI plant 3 8.000 Coal Based DRI plant 418 26.600 Mini BF based Pig Iron plant 42 - Ferro Alloy Units 173 4.045 Hot Re-Rolling Mills 1794 40.844 Cold Re-Rolling Mills 65 10.200 Galvanising Units 20 5.593 Colour Coating Units 6 0.515 Tin Plate Units 2 0.250 Wire Drawing Units 69 1.222 Indian Steel Industry is highly fragmented with a variety of process routes and thousands of small & medium units for iron & steel making and also downstream processing Process Routes in Integrated Steel Plants in India Plant Process Route Capacity (million tonnes per year) SAIL, BSP, Bhilai BF-BOF/THF 3.925 SAIL, DSP, Durgapur BF-BOF 1.802 SAIL, RSP, Rourkela BF-BOF 1.900 SAIL, BSL, Bokaro BF-BOF 4.360 SAIL, ISP, Burnpur BF-BOF 0.500 RINL, VSP, Vishkapatnam BF-BOF 2.910 Tata Steel, Jamshedpur BF-BOF 6.800 JSW Steel, Bellary BF/Corex-BOF 7.800 JSW Ispat Steel, Dolvi DRI/BF-Con Arc 3.600 JSPL, Raigarh DRI/BF- AC EAF 2.400 Essar, Hazira DRI/HBI/BF/Corex- DC EAF 4.600 Even in Integrated Steel Plants, diverse process routes for iron making are adopted, not visible elsewher. Quantity %age Pipe Long 13.928 42% Prods. HR 7.254 22% GP Plates 1.832 5% Long Products CR 2.251 7% GP 4.790 14% CR Pipes 3.616 11% Plate Total 33.670 100% HR HR Indian Potential for Iron & Steel Huge Potential for Demand • High GDP growth rate of 7% • 1 billion population • Low per capita steel consumption of 33kg (World av. 181 kg) Growth Skilled Human Resources Abundant Iron Ore factors Reserves 23 billion tonnes for India Government Policy • Stable currency •Encouraging trade relations with ASEAN and other countries • Easing of regulations • Infrastructure building • Strong Banking & judicial system • Exploring new Energy resources SWOT ANALYSIS OF INDIAN STEEL INDUSTRY STRENGTHS WEAKNESSES •Abundant resources of iron ore •High cost of energy •Low cost and efficient labour force •Higher duties and taxes •Strong managerial capability •Infrastructure •Strongly globalised industry and •Quality of coking coal emerging global competitiveness •Labour laws •Modern new plants & modernised old •Dependence on imports for steel plants manufacturing equipments & •Strong DRI production base technology •Regionally dispersed merchant rolling •Slow statutory clearances for mills development of mines SWOT ANALYSIS OF INDIAN STEEL INDUSTRY OPPORTUNITIES THREATS • Huge Infrastructure demand • Slow growth in infrastructure development • Rapid urbanisation • Market fluctuations and China’s • Increasing demand for consumer export possibilities durables • Global economic slow down • Untapped rural demand • Increasing interest of foreign steel producers in India Steel has a future in India & and there are strong fundamentals to support the growth. Indian steel production is growing and is expected to grow at 8-10% decadal growth rate. New Plants must adopt stat-of-the-art technologies. BF most established route of iron production and likely to grow, followed by DRI & SR routes. Raw material up gradation and new Product development have to be given due importance. “An introdution to MODERN IRON AND STEEL MAKING” by Dr.R.H.Tupkary and V.P.Tupkary “STEEL SECTOR”,2009 ,puplished by government of India..
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