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INTELLIGENT PACKAGING SOLUTIONS PRODUCTION LOGISTICS RECONDITIONING Content SCHÜTZ VASITEX 4|5 Benefit from a perfect combination of competences. TECHNOLOGY 6|7 Full customer satisfaction through state-of-the-art technology. PORTFOLIO 8|9 Our product and service portfolio – a full lifecycle solution. SCHÜTZ ECOBULK 10|11 More than the sum of its parts: new ECOBULK by SCHÜTZ VASITEX. ECOBULK PRODUCTS 12|13 You have requirements. We have just the right IBC system. MULTI-TRIP IBCs 14|15 Economical and ecological – multiple usage solutions for IBC containers. IBC RECONDITIONING 16|17 For full product safety – standard procedure for ECOBULK reconditioning IBC RENTAL 18|19 Convenient and cost-efficient – our trip-leasing services. DRUMS 20|21 Whether new, washed or recycled – we offer high-quality plastic drums. JERRYCANS 22 | 23 Easy to handle and environmentally friendly – SCHÜTZ VASITEX jerrycans. LOGISTICS 24|25 SCHÜTZ VASITEX fleet management. Full lifecycle support included. RECOLLECTION & RECYCLING 26|27 Closing the loop – providing environmental security. Benefit from a perfect combination of competences. Facing today’s complex business environment, industrial companies demand from their suppliers comprehensive product and service solutions, which allow them to concentrate on own strategic activities. Simultaneously, ecological performance is becoming a strong competitive factor. SCHÜTZ VASITEX is a joint venture set up for providing best possible support in industrial packaging to the Brazilian market. The new company combines the unique production and service competence of SCHÜTZ as the global leader in industrial packaging with the expertise and local experience of Vasitex – the leading Brazilian company in manufacturing, reconditioning and recycling of blow-moulded plastic containers with more than 40 years activity in the packaging business. As part of a worldwide production and service network, SCHÜTZ VASITEX offers standardised, UN approved packaging systems and complete lifecycle solutions – starting with the production of a versatile range of Intermediate Bulk Containers, plastic drums and jerrycans, including value added services such as trip leasing and fleet management systems, and ending with reverse logistics and the ecological reconditioning and recycling of used packaging. Employing more than 160 people, SCHÜTZ VASITEX operates a production and a service facility, both situated in Bonsucesso – Guarulhos nearby São Paulo. Expanding the total surface area to more than 46,000 m2 and using most advanced technology throughout the complete production and assembly process, our newly built production plant for IBCs, drums and jerrycans sets new quality and efficiency standards in the Brazilian market. SCHÜTZ VASITEX 4 | 5 Full customer satisfaction through state-of-the-art technology. Consequently following the vision to offer best solutions in industrial packaging with environmental commitment through excellence, quality and safety, SCHÜTZ VASITEX has achieved the international certifications for quality (ISO 9001), environment (ISO 14001), and health and security (OSHAS 18001). We operate most advanced plastic processing technology and modern service facilities, which allows the continuous and reliable supply of our customers with next-generation plastic packaging solutions. Being an integrated part of the worldwide SCHÜTZ production and service network guarantees optimal maintenance and consistent further development of our production lines. All our activities in production, cleaning, reconditioning and recycling of industrial packaging are ecologically sustainable and in full accordance to all legislation of environmental preservation. At SCHÜTZ VASITEX, all effluents and residuals resulting from the processes are treated and reprocessed in-house with most advanced technology according to highest environmental standards. Utilising patented Security-Layer Technology enables SCHÜTZ VASITEX to produce plastic containers with three functional layers. This allows for the extrusion of an antistatic or conductive outer layer that prevents the plastic container from becoming electrostatically charged – making it suitable for ex-zones 1 and 2 and for the transportation of hazardous goods with a flash point of ≤ 60° C. The unique EVOH layer inside an IBC provides a secure permeation barrier against oils, gases, grease and solvents. TECHNOLOGY 6 | 7 Our product and service portfolio – a full lifecycle solution. SCHÜTZ VASITEX offers an integrated system of industrial packaging production and added value services, which can be perfectly configured to meet the individual needs of our customers and ensures best environmental performance. WASHED plaSTIC DRUMS NEW plaSTIC DRUMS from virgin or recycled material NEW ECOBULK NEW JERRYCANS from virgin or recycled material RECOllECTION / RECYCLING / DISPOSal LOGISTICS / flEET maNAGEMENT IBC RENTal TRIP LEASING WASHED IBCs REBOTTLED IBCs PORTFOLIO 8 | 9 More than the sum of its parts – new ECOBULK by SCHÜTZ VASITEX. Based on globally uniform SCHÜTZ design and quality specifications, we produce a wide range ofECO BULK – the leading IBC system of the world. Thanks to its modular design, the lightweight and space-saving ECOBULK can be easily adapted to meet individual requirements. Deciding which IBC is the right one depends on the customer-specific requirements and on the following factors: ❚ Filling good ❚ Transport regulations, general legal terms and conditions ❚ Storage ❚ Type of emptying, place of use, handling ❚ Collection / disposal, reconditioning Once we have this information, we will be able to recom- mend a basic specification to satisfy all requirements. The result is the exact ECOBULK that will provide a maximum degree of safety and economy along the entire supply chain. Without any compromises. SCHÜTZ ECOBULK have been ideally prepared for global multiple usage and are reconditioned using envi- ronmentally friendly procedures. The individual parts are simply replaced during reconditioning and are later used in closed materials cycles as secondary materials or disposed of by environmentally friendly means. Screw cap filling Bolted opening tie-bars Extrusion blow-moulded inner container made of high-molecular polyethylene (HDPE), complete drainage of residual content Tubular steel cage jacket, patent-welded Documentation plate with and galvanized, bolted SCHÜTZ TICKET SERVICE to bottom plate and form pallet Outlet valve Corner guards with nozzle for inner container 4-way entry pallet. Available pallet options: wood, steel or plastic SCHÜTZ ECOBULK 10 | 11 You have requirements. We have just the right IBC system. TYPE DENSITY | CAPACITY CERTIFICATION (optional) STEEL GRID Maximum density Hazardous goods Welded tubular certification steel grid LX 1 . 6 ❚ UN 31 HA1/Y FDA ❚ Safe for food products LX 1000 1,000 litres (275 gal) 1,200 x 1,000 x1,160 (LxWxH) Maximum density Hazardous goods certification MX 1 . 9 ❚ UN 31 HA1/Y FDA ❚ Safe for food products Certification for ex-zones ❚ for zones 1 and 2 MX 1000 1,000 litres (275 gal) 1,200 x 1,000 x1,160 (LxWxH) Maximum density Hazardous goods Welded tubular steel certification grid with additional SX-EX steel jacket 1 . 6 ❚ UN 31 HA1/Y FDA ❚ Safe for food products Certification for ex-zones ❚ for zones 1 and 2 SX-EX 1000 1,000 litres (275 gal) 1,200 x 1,000 x1,160 (LxWxH) HDPE INNER CONTAINER FILLING OPENING OUTLET VALVE PALLET 2-layer DN 150 Earthed without bottom plate ❚ U V protection (optional) S 165 x 7 AG integrated 4-way entry butterfly valve DN 50 DN 225 Wood LX S 245 x 6 AG 2-layer DN 150 Integrated with integrated bottom plate ❚ additional UV protection of the filling S 165 x 7 AG butterfly valve 4-way entry good (optional) DN 50 3-layer Steel frame DN 225 Screwable MX-S conductive or antistatic safe outer layer Steel skid ball valve ❚ UV protection (optional) S 245 x 6 AG DN 50 6-layer EVOH permeation barrier Screwable ❚ conductive or antistatic safe outer butterfly valve DN 50 Plastic skid layer (optional) MX-P ❚ UV protection (optional) DN 80 Full-plastic skid MX-FP 2-layer DN 150 Earthed with integrated bottom plate ❚ additional UV protection of S 165 x 7 AG integrated 4-way entry the filling good (optional) butterfly valve DN 50 Steel frame DN 225 Steel skid S 245 x 6 AG Earthed screwable butterfly valve DN 50 DN 80 ECOBULK PRODUCTS 12 | 13 Economical and ecological – multiple usage solutions for IBC containers. Intermediate Bulk Containers are made of valuable raw materials, which are gained from natural, limited resources. As largest reconditioning enterprise in Brazil, SCHÜTZ VASITEX has committed itself to environmental preservation and contributes to intelligent resource utilisation by offering cost-effective and secure multi-trip solutions for IBCs. Re-bottled IBCs Within the scheme of a closed loop system, SCHÜTZ VASITEX offers reconditioned ECOBULK containers that were collected via the SCHÜTZ TICKET SERVICE, the worldwide ECOBULK recollection service. With a reconditioned ECOBULK, all components that have come in contact with the filling product (such as the inner container, the screw cap, and the outlet valve) are replaced with new original components. Using appropriate processes, components that were replaced are decontaminated and recycled as secondary materials. The reconditioned IBC receives a new certification according to UN guidelines on the transport of liquid goods and offers complete product safety. Washed IBCs Every washed IBCs by SCHÜTZ VASITEX has undergone a thorough process of cleaning
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