LOW PROFILE FEEDERTM INNOVATIVE HYBRID FEEDER TECHNOLOGY FOR ALL BULK INTAKE OR IN-PROCESS APPLICATIONS AUSTRALIAN ENGINEERING WORLDWIDE
Transmin is a world-class provider of innovative engineered equipment, supplies and services to the resources and bulk materials handling industries.
Established in Perth, Western Australia Transmin Head Office Transmin Offices in 1987, Transmin sets the standard for mechanical equipment design Countries in which Transmin equipment is deployed and application, led by our specialist Engineering division, and backed by our dedicated Aftermarket division. Transmin’s Control and Automation division delivers award-winning software solutions specialising in remote equipment operation and systems integrations.
The Transmin equipment range Vancouver covers most bulk materials-handling applications, including; feeders and conveyors, bulk loading and unloading hoppers, rock-breakers, hydraulic boom systems, bin isolation gates, reagent preparation and processing facilities, lime preparation facilities, ball Belo charging systems and silos. Horizonte Brisbane Santiago Perth Johannesburg
2 TRUE INNOVATIVE THINKING
Transmin’s Low Profile FeederTM TYPICAL INDUSTRIES BENEFITS OF THE LPF (LPF) is the original hybrid feeder Mining and mineral processing Elimination of belt tracking issues delivering the advantages of both belt and apron feeders, Ports Elevated discharge can be plus additional benefits over Cement and building products achieved by the introduction of a conventional feeder technology that Recycling and waste processing bend transition are unique to Transmin. Power generation Reversing capability LPF capacities vary according to Fertiliser and chemical Space saving application, although rates of 10,000tph are possible. The LPF is built with trusted MATERIALS Elimination of belt slippage components, proven in the most arduous Various ores Minimal product spillage applications and with a low ongoing cost Iron ore, tailings and stockpiled ores of ownership. Simple modular sections for belt Coal change out The LPF has the unique ability to Fertilisers Conventional belt cleaners for incorporate a bend transition, which Metallic concentrates ease of cleaning means a change of direction from Filter cakes horizontal to 25° inclined can be achieved Proven industry standard without the requirement of a second Wood chips components machine; resulting in improved space Cement clinker utilisation, flexibility of plant layout and Sewage sludge elimination of transfer points between Refuse conveyors, thereby reducing civil costs. “In fairness, the Biomass Construction wastes machine was used Aggregate above and beyond its initial design spec and it’s never missed a beat. This thing is bullet proof.” STUART TAYLOR, Karara Project
3 A REVOLUTION IN FEEDER TECHNOLOGY
Reversible Feeding
Transmin is the market leader in hybrid Lengths up to 56m feeder technology. The Low Profile Incline angles up to 25° Feeder has become the industry Belt widths up to 4.0m Weighing of material in transit benchmark through a process of One sided belt fastening continued improvement and product Reversing capability for development. discharge at both ends Numerous installations around the world
4 A REVOLUTION IN FEEDER TECHNOLOGY
Less Spillage Mistracking Eliminated Belt Slippage Eliminated Lowest Possible Profile
CONVENTIONAL BELT FEATURES TRANSMIN LPF™ APRON FEEDER FEEDER
Space occupied Minimal - e.g. 3.0m wide belt, Can be substantial when Can be substantial, especially within the plant 4000tph iron ore = 1.0m vertical high belt tensions present due to when spillage conveyors are height large head pulley diameters required
Belts can mis-track and Belt tracking No adjustments necessary No adjustments necessary require adjustment
Belt slippage Eliminated Belt can slip N/A - no slip
DRAWING No. ProductREVISION spillage 2110 SPECIFICATIONS 80544-SH1 A Minimal MinimalI/S LOWER PL QUANTITYPan leakage: 1 OFF 1980 FEED RATE : 0 / 2239 / 2687 TPH (MIN / NOM / DESIGN) I/S DISCH 2950 MATERIALS : PRIMARY CRUSHED IRON ORE 1300 BELT CLEANER CLEARANCE SIZE DISTRIBUTION : LUMP = 200mm I/S PL F95 = 76mm Requirement for F80 = 22mm Not required Not required Frequently requiredF50 = 14mm spillage conveyors BULK DENSITY : 1700 - 2600 kg/m³ TEMPERATURE : AMBIENT MOISTURE CONTENT : 2.0 - 7.0%
MODEL : D4-16x57.9 TAIL WHEEL : Ø534 Ease of cleaning Full width conventional CanHEAD beSPROCKET difficult : 25T, Ø689.4 toPCD Conventional belt cleaners BELT WIDTH : 1600mm belt cleaners cleanBELT TYPE effectively: PN800/4, 10/3 COVER, GRADE M CONVEYOR CHAIN TYPE : D4E SALT TRACK CHAIN
PRIMARY CLEANERS : YES, FLEXCO SECONDARY CLEANERS : YES, FLEXCO Belt splicing station TERTIARY CLEANERS : YES, WIPER Belt change out Simple modular sections DRIVE MAKE/MODELN/A : BONFIGLIOLI + ABB BELT SPEED : 0.47m/s required INSTALLED POWER : 35kW,400V,50Hz,3Ph VVVF DRIVE : YES (BY OTHERS)
PAINT SPECIFICATION : GALVANISED - FEEDER SUPPLIER STD - DRIVE AND MOTOR Can change direction by Limited to horizontal LimitedCOLOUR to horizontal: GUARDS - GOLDEN orYELLOW (Y14) Elevated discharge ASSEMBLED WEIGHT : APPROX 138500Kg (TBC) PART NUMBER : TBA the introduction2750 of a bend or inclined only inclinedSERIAL NUMBER only : 80544 O/S GUARDS VIEW B CLIENT EQUIPMENT No : BF211 3400 O/S PULLWIRE 1:50 NOTE: Suitability for ROM VIEW A VVVF SHALL LIMIT MOTOR 130% FULL LOAD TORQUE. 1:50 Proven for large run of Dump Applications Consult Transmin Generally not suitable
40 mine dump applications 1474
1600 1300 1220 HOLD HEAD CHUTE AND DRIVE DESIGN
3169 AND LAYOUT TO BE FINALISED
PLAN 4670 53925 CR 1147 I/S FACE OF HEAD CHUTE T.O. GUARDS 2470 4400 I/S HOPPER T.O. SKIRTS 2115 SKIRT END PL 696 1967 2054 GUARDS ON UNDERSIDE A 5402 INCLINE SECTION ONLY 4966
4531 875 T.O. POSTS 4096 GUARDS ARE ONLY 3660 T.O. POSTS PARTIALLY SHOWN 3225 T.O. POSTS T.O. BELT 2789 2354 5585 C 1918
1
4 1483
° 1047 B 2070 1967 2054 612
1060 176 0
1806 2470 1800 1800 1800 1800 1800 1800 1800 1800 1800 1300 1245 1746.5 1746.5 1746.5 1746.5 1746.5 1746.5 1746.5 1746.5 1746.5 1746.5 1746.5 1746.5 2339 1800 1800 1800 1800 1800 1800 1800 498 C (2) CL. SHAFT L33 L32 L31 L30 L29 L28 L27 L26 L25 L24 L23 L22 L21 L20 L19 L18 L17 L16 L15 L14 L13 L12 L11 L10 L9 L8 L7 L6 L5 L4 L3 L2 L1 16285 ELEVATION - RHS Iron Ore 2,700tph x 55m long 1:100 TOLERANCES TO AS 1100 UNO 35 DENNINUP WAY DRAWN: SGC CHK'D: MALAGA. W.A. 6090 DATE: 20/03/2019 DATE: 20/03/2019 5 NOM DIM MACHINED OTHER PH. (08)9249 5755 APP'D: BT SCALE: 0.5 - 6 ±0.1 ±0.3 THIRD ANGLE AUSTRALIAN ENGINEERING WORLDWIDE FX. (08)9249 6116 DATE: 25/03/2019 1:100 UON >6 - 30 ±0.2 ±0.5 COPYRIGHT © CLIENT: FMG THIS DRAWING IS THE PROPERTY OF JOB NUMBER >30 - 120 ±0.3 ±0.8 TRANSMIN PTY LTD FOR WHICH WE PROJECT: ELIWANA 751EW PROJECT >120 - 315 ±0.5 ±1.2 RESERVE ALL RIGHTS INCLUDING THOSE SHEET 12OF A1 RELATING TO PATENTS OR REGISTERED >315 - 1000 ±0.8 ±2.0 LOW PROFILE FEEDER, D4-16 DRAWING No. A 25/03/2019 SGC ISSUED FOR REVIEW BT DESIGNS. IT MUST NOT BE REPRODUCED REVISION >1000 - 2000 ±1.2 ±3.0 OR USED OTHERWISE OR MADE EQUIPMENT NUMBER BF211 AVAILABLE TO ANY THIRD PARTY REFERENCE DRAWINGS REV DATE BY DESCRIPTION APP'D REV DATE BY DESCRIPTION APP'D >2000 - 4000 ±2.0 ±4.0 WITHOUT PRIOR PERMISSION IN WRITING. GENERAL ARRANGEMENT 80544-SH1 A FEATURES
Flow Control Gates ProEdge Fixed or adjustable Hot vulcanised belt edge
KwiksertPro Elevated discharge One sided belt fastening capability
Wear liners to suit Conventional belt material being cleaners are used handled
Various drive styles Belt protection bars for sharp or lumpy materials
In process weighing Various bearing lubrication options
Cross slats support Optional weather the belt enclosure 6 FEATURES FULL RANGE FROM LIGHT TO HEAVY DUTY
Round Link Chain - Roller Chain - Track Chain - RL Series RC Series D Series
Light to medium duties Medium duties Heavy duty applications Standard round link chain Standard RC6 size Standard D4 size Segmented or individual toothed Various pin, bush and bearing options D6 and D8 models available sprockets Belt widths up to 4.0m SALT chain, sealed for life No pins, bushes or bearings Medium to heavy industrial, cement Belt widths up to 4.0m Belt widths up to 2.0m and mining Mining and heavy industrial Agricultural, waste and general industrial
CAPACITY CHART
STANDARD BELT WIDTH EFFECTIVE SKIRTED WIDTH NOMINAL CAPACITY MAXIMUM (mm) (mm) (m3/hr) 800 600 350 1200 1000 1000 1600 1400 1500 2000 1800 2000 2600 2400 3600 3200 3000 4800 4000 3800 8200
*For confirmation on specific applications please consult Transmin direct.
7 APPLICATIONS
Rear Tipping Truck Receival
Surface mounted for rear tipping trucks. Combined receival, storage and feeding. With or without weather enclosure. Eliminates the need for major excavations.
METALLIC FILTER CAKE 50tph
Front End Loader Feed
Mounted on a simple pad, ideal for material recovery via wheel loader. Can be skid mounted for relocation. Caters for the largest buckets such as the WA1200.
IRON ORE TAILINGS 1500tph IRON ORE 2500tph
Side-Tip Truck Receival
The side-tip truck application is perfectly suited for use by road-trains, making receival incredibly efficient. Multiple hoppers can be employed on a single machine. Photo shows one of twelve units installed at a multi-user facility in Western Australia.
VARIOUS ORES 1000tph
Train Loading & Unloading
With it’s ultra-low profile, the LPF serves as a viable alternative to conventional feeders beneath rail lines and car dumpers at receival facilities in the port or processing plant.
Elevated discharge means wagons can IRON ORE 2500tph be loaded directly from each side.
Stockpile Reclaim
Ideal for use in the restricted space beneath stockpile, minimising civil costs. The LPF acts as a feeder and transfer conveyor in one. Stockpile tunnel reclaimers up to 42m long have been installed.
NICKEL REJECTS 1900tph HARD ROCK 2000tph
8 Dozer Trap
Similar to stockpile reclaim applications, the LPF can also be configured as a dozer trap for simple stockpile management and easily relocated.
COAL 3000tph
Ore Bins & Screen Feeding
With a number of widths and load capacities available, the LPF is perfectly suited to sit beneath high capacity ore bins and silos.
Models up to 4.0m belt width are available to efficiently feed the widest screens used SCREEN FEEDING IRON ORE 4000tph today.
Filter Press Discharge
Due to its low profile, the LPF can sit directly beneath filter presses to receive filter cakes and feed toward downstream plant equipment or vehicle receival. The ability to have a horizontal hopper of a length to suit the application followed by an inclined section means the hopper capacity can be the maximised for best RED MUD TAILINGS possible efficiency. The LPF can also be reversed for emergency dump of material.
At the Crushing Station
With a number of widths and load capacities available, the LPF is perfectly suited to sit either above or below sizers and crushers. Optional features are available for use with very abrasive lumpy or sharp materials.
PRIMARY CRUSHED ORE 1500tph
Ejector Truck ‘NEW’
A more efficient alternative to conventional ejector trays, the LPF was configured to convert ADT trays to a ‘live bottom’ design, eliminating the need to tip the tray for discharging. Also ideal for laying ballast or road base, whilst the truck moves forward.
GOLD ORE 2000tph
9 Case Study: IMPROVED STOCKPILE EXTRACTION WITH MINIMAL DOWNTIME AND CAPITAL WORKS COSTS
Issue on site: The LPF would act as both feeder and conveyor - extracting and carrying ore Under the existing setup, the site from the stockpile simultaneously on was struggling to achieve sufficient the same machine for approximately extraction from the stockpile. The 40m towards an inclined section, AUSTRALIA existing extraction method utilised where it would be deposited directly conventional feeders submerged onto a conventional conveyor. in conventional pre-cast concrete tunnels. Installing a secondary tunnel Thanks to the LPF’s ultra-low profile, with conventional belt or apron feeder the height requirement of the pre-cast Location: extraction and associated chutes tunnel sections could be brought Cadia Valley, onto a collector conveyor belt would down, and the need for additional New South Wales prove expensive, not least due to the chute-work eliminated thanks to the height requirement (5m plus), and built-in incline section. The end result Operation Type: would take the plant out of production would be a substantial reduction in Open Cut Gold Mine for excessively long periods. One civil-works. alternative would be to use a front end loader to supplement the extraction, This in turn meant installation could be but this too would prove both time completed with minimum disruption to and labour intensive. stockpile operations. A culvert would be dug-out using excavators and The Solution: the new pre-cast concrete tunnels Transmin’s solution, was to utilise dropped into place, allowing the the Low Profile Feeder (LPF) with its stockpile to be quickly reformed and low 1 10 Case Study: LOW PROFILE FEEDER (LPF)TM ‘RECLAIM HOPPER’ FOR IRON ORE TAILINGS Scope of Project: The Solution: Transmin’s client, a global EPC Transmin’s Low Profile Feeder (LPF)TM servicing the mining and cement Reclaimer Hopper was the perfect industries, were looking for a cost- choice for their situation because AUSTRALIA effective way to transfer stockpiled iron it fills the role of both feeder and ore tailings from a series of filter presses conveyor, and allows for receival, to an overland conveyor at a newly storage and feeding to be done with established iron ore and magnetite the one machine, saving on additional mine in Mid-Western Australia. capital expenditure. Location: 220km SE of Geraldton, The EPC had been hired by the site It is also designed to have a bulk- Western Australia contractor and operator, to come up loading hopper fitted to the frame, so with a solution to the problem and it can be fed using front-end-loaders Operation Type: decided that the most efficient way and other bucket machinery, which Iron Ore/Magnetite Mine to do this was to use a low profile was one of the project’s primary ‘Reclaim Hopper’ that could be fed iron requirements. LPFTM Specifications: ore tailings using a front end loader. Heavy-duty D4 chain Management at the EPC were also 1.8m wide belt This would enable significant savings impressed with the various models to be made by eliminating the need Transmin had available, and the fact Reinforced with steel slats for multiple conveyors and transfer they can be customised with many 1500 tph points, which require a larger capital additional features and options, Belt speed 0.25m/second outlay than a single CAT 992k loader. including a large range of capacities 35m³ hopper and belt sizes, and the unique ability The system also needed to be able to change direction from horizontal For front-end-loader to transfer 1500 tonnes of iron ore to inclined using a bend transition 75kw electric motor tailings per hour from the reclaim without the need for additional Total weight approx. stockpile to the overland conveyor machines or transfer points. 40 tonnes in order to meet the production requirements of the site’s owner. 11 Vancouver Belo Perth Santiago Horizonte Brisbane Johannesburg HEAD OFFICE INTERNATIONAL OFFICES Western Australia Queensland & Northern Territory South Africa Local Call: 1300 127 091 Local Call: 1300 800 609 Email: [email protected] International Call: +61 (0) 8 9270 8555 International Call: +61 (0) 7 3736 3340 South America International Fax: +61 (0) 8 9249 6116 International Fax: +61 (0) 8 9249 6116 Email: [email protected] Email: [email protected] Email: [email protected] Brazil Address: 33-37 Denninup Way Malaga Address: 76 Dulacca Street Email: [email protected] Perth, Western Australia, 6090 Acacia Ridge, Brisbane North America Queensland, 4110 Email: [email protected] www.transmin.com.au 2012 2012 WINNER WINNER INNOVATION C.Y. O'CONNOR AWARD EXCELLENCE AWARD FOR EXCELLENCE IN ENGINEERING & TECHNOLOGY