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Executive Summary M/S. PADMASREE STEELS PRIVATE LIMITED Survey No. 93/1, 93/3, 106/4, 109/4, 6, 7, 110/1,2,3,4, 112, Devarapalli Village, Ravulapalem Mandal, East Godavari District, Andhra Pradesh Executive Summary SUBMITTED BY STUDIES AND DOCUMENTATION BY M/s Padmasree Steels Private Limited, TEAM Labs and Consultants Devarapalli Village, B-115 to 117 & 509, Annapurna Block, Ravulapalem Mandal, Aditya Enclave, Ameerpet, East Godavari District - 533 223 Hyderabad-500 038 Andhra Pradesh Phone: 040-23748 555/616, Ph: +91 – 9849664455 Telefax: 040-23748666 E mail: [email protected] Email: [email protected] SUBMITTED TO ANDHRA PRADESH POLLUTION CONTROL BOARD, REGIONAL OFFICE, KAKINADA Padmasree Steels Private Limited Executive Summary CHAPTER 11.0 EXECUTIVE SUMMARY 11.0 Introduction Padmasree Steels Private Limited., propose to expand manufacturing capacity of 250 TPD each for both MS Ingots/billets and steel rerolling rods, in addition to 9 and 4 MW captive power (natural gas based), wherein 4 MW plant is kept standby. It is proposed to utilize land area from 5.28 ha to 7.18 ha (additional 1.9 ha) at Sy. No. 93/1, 93/3, 106/4, 109/4, 6, 7, 110/1,2,3,4, 112, Devarapalli village, Ravulapalem mandal, East Godavari district, Andhra Pradesh. The capital cost for expansion is Rs. 21 crores. The terms of reference for the environmental impact assessment studies was obtained from the Andhra Pradesh State Environmental Impact Assessment Authority (SEIAA) vide letter no. SEIAA/AP /EG/IND/06/2016/112, dt.13.07.2016, and amendment in terms of reference for change in land area from 5.28 ha to 7.01 ha (addition of 1.73 ha), change in survey no from 106/4,109/4, 6, 7, 110/1, 2, 3, 4 and 112 to survey no 106/4, 109/4, 6, 7, 110/1,2,3,4, 112, Increase in Production capacity of secondary metallurgical processing activity from 272 TPD to 322 TPD (Addition of 50 TPD), Increase in power generation capacity from 10 MW to 16 MW (Addition of 2 MW) (4 MW Stand by) in the SEAC meeting held on 30.06.2018 vide file no. SEIAA/AP /EG/IND/06/2016/112 814, dt.23.08.2018 and amendment in terms of reference for change in land area from 7.01 to 7.18 ha(addition of 0.17 ha) change in survey no from 106/4,109/4, 6, 7, 110/1, 2, 3, 4 and 112 to survey no 93/1, 93/3, 106/4, 109/4, 6, 7, 110/1,2,3,4, 112 in the SEAC meeting held on 17.12.2018 vide file no. SEIAA/AP /EG/IND/06/2016/112, dt.05.02.2019. as part of the environmental clearance process. 11.1 Location of the Project The plant is located at Survey No. 93/1, 93/3, 106/4, 109/4, 6, 7, 110/1,2,3,4, 112 Devarapalli village, Ravulapalem mandal, East Godavari district, Andhra Pradesh. The site is having a latitude 160 43’ 51” and longitude 810 51’ 54”. The site elevation above mean sea level (MSL) is in the range of 12-14 m. The site is surrounded by open lands in three directions except north direction which has Ravulapalem to Palivela Road. The nearest habitation from the site is Devarapalle located at a distance of 1.0 km in southwest direction. The main approach road is Ravulapalem to Palivela adjacent to the site in north direction. The nearest railway station is Tanuku at a distance of 19 km in 11-1 Team Labs and consultants Padmasree Steels Private Limited Executive Summary northwest direction. Gautami Godavari river is flowing from northwest to southeast at a distance of 3.0 km in northeast direction, Vasishta Godavari river flowing from northwest to southwest at a distance of 6.2 km in Southwest direction. There is no forest, national park, wild life Sanctuary, ecologically sensitive area, critically polluted area and Interstate boundary within the impact area of 10 km radius. 11.2 Product Profile The manufacturing capacity is presented in Table No. 11.1. Table 11.1 Manufacturing Capacity Capacity S.No Description Units Consented Proposed Total 1 M S Ingots* / MS Billets TPD 65 250 315 2 Steel rerolling rods of Various Sizes (Rebars) TPD 72 250 322 3 Power generation (Gas based) MW 3 9 12 MW - 4* 4* M S Ingots* / MS billets may be used for production of steel rerolling rods. *Standby 11.3 Manufacturing Process The technology for proposed product profile is indigenous based on integrated steel production. The product profile has been finalized based on the market demand and the technology compatibility. The proposed plant will produce steel in the form of billets and rolled products through IF-CCM-RM route. Steel making will be done using induction furnace. The steel formed is molded into billets and rolled products by casting mills and rolling mills. The detailed manufacturing process is presented in chapter 2 of EIA report. 11.4 Utilities The proposed expansion requires additional cooling tower. It is proposed to establish 1 x 65 TR cooling tower. The GG sets required for emergency power during load shut down is estimated at 1250 kVA and accordingly 1 x 1250 kVA GG set is proposed for expansion in addition to existing 1 x 380 kVA, GG set. The list of utilities is presented in Table 11.3. Table 11.3 List of Utilities S.No Description Consented Proposed Total 1 Cooling Tower 1 x 65 TR 1 x 65 TR 2 x 65 TR 2 GG Set (Natural Gas) 1 x 380 KVA 1 x 1250 KVA * 1 x 380 KVA * 1 x 1250 KVA * * GG Sets (Natural Gas) will be used during load shut down and Emergency time. 11-2 Team Labs and consultants Padmasree Steels Private Limited Executive Summary 11.5 Water Requirement Water is required for cooling tower makeup, scrubber and domestic purposes. The required water shall be drawn from ground water sources in addition to reuse of treated wastewater. The total water requirement is in the order of 250 KLD consisting of 194 KLD fresh water and balance 56 KLD is recycled water. The water balance for daily consumption is presented in Table 11.4. Table 11.4 Water Balance Input Quantity, KLD Output Quantity, KLD Consented After Expansion Consented After Expansion Remarks Fres Recycl Fresh Recycled Lo Efflue Los Efflue h ed ss nt s nt Cooling 83 7 117 56 Cooling 83 7 161 12 Tower tower blow down Scrubber 20 45 Scrubber 20 45 Effluent Domestic 32 32 Domestic 6 26 6 26 Treated waste wastewater water is used for Green belt development Sub Total 135 7 194 56 Sub Total 89 53 167 83 Total 142 250 Total 142 250 11.6 Baseline Environmental Data The baseline data was collected in the study area during the months of October – December 2017. The baseline data includes collection of Samples of ground water, surface water and soil, monitoring of ambient air quality, noise levels, ecological status and meteorological parameters. 11.7 Identification and Quantification of Impacts The impact assessment report has identified various sources of pollution and quantified the pollution due to proposed expansion project. It has also identified the technologies to be adopted for the mitigation and control of the same. The sources of pollution are air emissions from are Induction Furnace, Rolling mill and GG sets; liquid effluents from utilities and domestic usage; solid wastes from process, treatment systems; and noise pollution from utilities, and process equipment. 11.7.1 Impacts on Air quality The impacts on air quality shall be due to the emissions from Induction Furnace, Rolling mill and GG sets. The incremental concentrations are quantified using ISC-AERMOD 11-3 Team Labs and consultants Padmasree Steels Private Limited Executive Summary model based on ISCST3 Algorithm. The results indicate marginal increase in ambient air quality concentration. The predicted values for SPM, PM10, PM2.5, and NOx are 1.17, 0.47, 0..22 and 2.08 g/m3 respectively and he maximum values are observed at a distance of 0.4 km from the center of plant site in north direction, and the cumulative values of baseline air quality combined with predicted values are found to be within the prescribed limits of National Ambient Air Quality Standards. The mitigative and control measures of air pollution shall ensure that the impact on air quality is local – within the site area and its surroundings. 11.7.2 Impacts on Water Water is essentially used for cooling and domestic purposes. The required water is drawn from ground water sources in addition to reuse of treated wastewater. The total water required is in the order of 250 KLD in addition to reuse of treated wastewater in the order of 196 KLD. No impact on water quality is expected due to discharge of effluents as zero liquid discharge is envisaged, which ensures reuse of treated wastewater for cooling towers makeup. 11.7.3 Impacts on Noise quality The noise levels may increase due to motors, compressors, GG set and other activities. The major source of noise generation is GG sets which emit noise levels of above 90 dB (A) at a reference distance of 1m from the source. The predicted cumulative noise levels (as calculated by the logarithmic model without noise attenuation) ranged between 55 and 75 dB (A) at distances of 70 to 135 m. The increase in noise levels shall have neutral impact, restricted to within site area. 11.7.4 Impacts on Soil The solid waste generated from the plant is mill scales from CCM, Rolling Mill and slag from Induction Furnace will be reused as raw material in MS ingots production / Sold to cement manufactures/Sinter plant.
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