Improving Thermoelectric Figure of Merit through Materials Engineering: Minimizing Thermal Conductivity via Lone Pairs and Introducing Resonant Levels to Increase Power Factor
DISSERTATION
Presented in Partial Fulfillment of the Requirements for the Degree Doctor of Philosophy in the Graduate School of The Ohio State University
By
Michele D Nielsen
Graduate Program in Mechanical Engineering
The Ohio State University
2014
Dissertation Committee:
Professor Joseph P. Heremans, Advisor Professor Roberto Myers Professor Walter Lempert Professor Yann Guezennec
Copyright by
Michele D Nielsen
2014
Abstract
Thermoelectric devices offer a lot of value to an ever growing demand on the energy market.
These devices are able to provide scalable, steady state heating and cooling when provided with power, or they can be used to recover waste heat to convert to electrical power. The efficiency of the device to perform these functions is primarily limited by the thermoelectric material properties, which are ultimately summarized by the thermoelectric figure of merit, zT.
In this work, two approaches are taken to optimize zT: the use of lone pair electrons to minimize lattice thermal conductivity, and resonant levels to increase the power factor. In the first approach, we establish low thermal conductivities, in the range of 0.4-1 W/mK, for a variety of I-
V-VI 2 compounds including a newly established extension to alkali based compounds. In a collaboration between experiment and theory, we determined the root effect of lone pairs on this class of compounds. The knowledge gained from this particular study can then be extended to other classes of compounds to determine which materials can be expected to have low thermal conductivity. In the second approach, we explore several promising systems to seek an effective resonant level, that is, one which increases the density of states in such a way as to increase the
Seebeck coefficient above the Pisarenko relation. In the process, we discover a resonant effect in
PbTe:Ti that allows for robust production methods. We also discover an effective resonant level in CoSb 3:Al that results in a two-fold increase in Seebeck coefficient over literature values at relatively high carrier concentration. Additionally, we were able to provide some insight into a material system, PbTe:Cr, that had previously been misconstrued as an effective resonant level. ii
Acknowledgements
The primary acknowledgement for the completion of my work goes to my advisor, Dr. Joseph
Heremans. His knowledge of the field and ability to pass on knowledge in a meaningful way was essential to these projects. I have learned so much while studying in his group. I would also like to thank Vladimir Jovovic and Christopher Jaworski for their help in teaching me the fundamentals early on and also my entire lab group for many wonderful scientific discussions throughout the years. Additionally, I would like to thank my family for their continual support and encouragement throughout the years.
This work was a result of a collaboration between many other groups, each of which are described here:
I-V-VI 2 Thermal Conductivity Study: This work was supported as part of the Center for
Revolutionary materials for Solid State Energy Conversion, an Energy Frontiers Research Center funded by the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences under Award no. DE-SC0001054. Calculations were done by Vidvuds Ozolins from UCLA using resources of National Energy Research Scientific Computing Center (NERSC) which is supported by the Office of Science of the U.S. Department of Energy under Contract no. DE-
AC02-05CH11231. Helpful discussions with D.T. Morelli and C.M. Jaworski also made this work possible. iii
PbTe:Ti study: Partial support from the joint NSF/DOE program on thermoelectrics NSF-
CBET1048622 and from the Air Force Office of Scientific Research MURI FA9550-10-1-0533.
This work was done as a collaboration with Department of Thermoelectric Systems, Fraunhofer
Institute for Physical Measurement Techniques.
PbTe:Cr Study: Sample preparation, transport and magnetic measurements at the Ohio State
University were supported by ZT: Plus, Azusa, CA, and by the joint U.S. National Science
Foundation / Department of Energy Program on Thermoelectricity, NSF-CBET-1048622. The
NMR work was supported by the U.S. Department of Energy, Office of Basic Energy Sciences,
Division of Materials Sciences and Engineering and performed at the Ames Laboratory, which is operated for the U.S. Department of Energy by Iowa State University under Contract No DE-
AC02-07CH11358.
CoSb 3 Studies: Financial support for this investigation was provided by the U.S. Department of
Energy (DOE)-U.S.–China Clean Energy Research Center (CERC-CVC) under the Award No.
DE-PI0000012
iv
Vita
2003 Monroeville High School 2008 B.S. Mechanical Engineering, Ohio State University 2010 M.S. Mechanical Engineering, Ohio State University 2010 to present Graduate Research Associate, Department of Mechanical Engineering, The Ohio State University Publications
Hui, S., Nielsen, M.D., Homer, M., Medlin, D.C., Tobola, J., Salvador, J., Heremans, J.P., Pipe, K., Uher, C., “Influence of substituting Sn for Sb on the thermoelectric transport properties of CoSb 3-based skutterudites” J. Appl. Phys. 115, 103704, 2014 – 2013 Impact Factor 2.210
Evola, E.G., Nielsen, M.D., Jaworski, C.M., Jin, H., Heremans, J.P., “Thermoelectric transport in Indium and Aluminum-doped Lead Selenide” J. of App. Phys., 2014, 115, 053704. – 2012 Impact Factor 2.064
Nielsen, M.D., Ozolins, V., Heremans, J.P. “Lone pair electrons minimize thermal conductivity” Energy Environ. Sci., 2013, 6, 570-578. – 2012 Impact Factor: 11.65
Jaworski, C.M., Nielsen, M.D., Wang, H., Girard, S.N., Cai, W., Porter, W.D., Kanatzidis, M.G., Heremans, J.P., “Valence-band structure of highly efficient p-type thermoelectric PbTe-PbS alloys”, Phys. Rev. B, 2013, 87, 045203 – 2012 Impact Factor: 3.767
Nielsen, M.D., Levin, E.M., Jaworski, C.M., Schmidt-Rohr, K., Heremans, J.P., “Chromium as a resonant donor impurity in PbTe” Phys. Rev. B, 2012, 85, 045210 – 2012 Impact Factor: 3.767
Konig, J.D., Nielsen, M.D., Gao,Y., Winkler, M., Jacquot, A., Bottner, H., Heremans, J.P., “Titanium forms a resonant level in the conduction band of PbTe” Phys. Rev. B, 2011, 84, 205126 – 2012 Impact Factor: 3.767
Chen, Y., Nielsen, M.D., Gao, Y.B., Zhu, T.J., Zhao, X.B., Heremans, J.P., “SnTe – AgSbTe2 thermoelectric alloys”, Advanced Energy Materials 2011, 2 58-62 - 2012 Impact Factor: 10.043
Fields of Study Major Field: Mechanical Engineering
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Table of Contents
Abstract ...... ii
Acknowledgements ...... iii
Vita ...... v
List of Figures ...... viii
List of Tables ...... xi
Chapter 1: Fundamentals of Thermoelectricity ...... 1 Atomic Structure ...... 2 Band Structure ...... 8 Seebeck Coefficient ...... 11 Electrical Conductivity ...... 13 Transverse Effects ...... 17 Magnetism ...... 19 Thermal Conductivity ...... 20 Phonons ...... 22 Electrons ...... 30 Peltier Effect ...... 32 Joule Heating ...... 32 Material Efficiency ...... 33 Thermoelectric Figure of Merit ...... 33 Devices ...... 35 Applications ...... 40 Automotive Heating/Cooling ...... 41 Body Energy Harvesting ...... 42 Radioisotope TEG...... 43 Portable Remote Power Source ...... 43 vi
Sensor Applications ...... 44 State of the Art ...... 44 Thermal Conductivity ...... 46 Resonant Levels ...... 48
Chapter 2: Measurement Methods and Objectives ...... 50 Test Methodology ...... 50 Error analysis ...... 53 Analysis Methods ...... 54 Method of Four Coefficients ...... 54 Objectives ...... 56
Chapter 3: Highly Polarizable Anharmonic Crystalline Materials – I-V-VI 2 Compounds .. 58 Methods...... 61 Synthesis & measurements ...... 61 Computation ...... 63 Vibrational properties ...... 63 Experimental ...... 68 Conclusions ...... 80 Doping Studies ...... 81 Off-Stoichiometric Silver Antimony Telluride ...... 81
NaSbSe 2 ...... 91
LiSbSe 2 ...... 97
Chapter 4: Resonant Levels ...... 101 Pb Chalcogenides ...... 101 PbTe:Cr ...... 101 PbTe:Ti ...... 112
CoSb 3 ...... 119
CoSb 3:Zn ...... 122
CoSb 3:Al ...... 124
Overall Conclusions ...... 131
References ...... 133
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List of Figures
Figure 1. Energy loss sources 2009. 1 Quad =10 15 BTU = 293,071,083,330 kWh...... 1 Figure 2. Energy diagram for two atoms brought together from infinite separation...... 3 Figure 3. Example of 1D unit cell (left) and 2D unit cell (right) where yellow "atoms" represent the repeating unit and the blue "atoms" represent the rest of the crystal ...... 5 Figure 4. Simple cubic structure ...... 6 Figure 5. Crystallographic direction demonstrated on the left, Miller indices or Crystallographic planes shown on the right ...... 7 Figure 6. Schematic of band formation when atoms are brought into close proximity...... 9 Figure 7. Schematic representation of Seebeck Coefficient ...... 11 Figure 8. Transverse measurement setup ...... 18 Figure 9. Basics of thermal conductivity measurement ...... 21 Figure 10. 1D Chain of atoms in equilibrium (top), out of equilibrium (bottom) ...... 22 Figure 11. Comparison between Einstein (left) and Debye (right) density of states frequency distribution...... 27 Figure 12. Relation between frequency, ω, and wave vector, k, given by Einstein (blue) and Debye (green) assumptions ...... 28 Figure 13. Simple TE device configuration ...... 35 Figure 14. Thermoelectric efficiency compared to other technologies for cold temperature of 300K...... 38 Figure 15. Crossover of TEG efficiency compared to large scale technology ...... 39 Figure 16. 19 BSST TE seat heater/cooler ...... 41 Figure 17. BSST Zone thermal control ...... 42 Figure 18. Classic figure of merit ...... 45 Figure 19. State of the art material figure of merit (2006) ...... 46
Figure 20. Thermal conductivity of PbTe structure reduced by mass disorder. I-V-VI 2 compounds have even lower thermal conductivity...... 47 Figure 21. Generic Pisarenko relation ...... 48
Figure 22. Resonant impurity levels from literature, a)PbTe: Tl, b) Bi 2Te 3: Sn ...... 49
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Figure 23. PPMS TTO ...... 51 Figure 24. Cryostat experimental setup ...... 53 Figure 25. Process for developing and testing materials ...... 56
Figure 26. Red solid lines: Calculated phonon dispersion of rocksalt-based AgBiSe 2. Blue dashed lines: calculated phonon dispersion for a lattice constant expanded by 1.7%...... 65
Figure 27. Comparison of the calculated polarization current density in NaSbSe2 under an applied electric field, and when Se atoms are displaced by phonons...... 68 Figure 28. X-ray diffraction data for Na and Ag based compounds The dots are reference angles from the International Center for Diffraction Data PDF database...... 69 Figure 29. Isobaric specific heat C of the compounds indicated; the trigonal (Tri) and rocksalt (R- S) versions of AgBiSe 2 have the same C within the measurement uncertainties...... 70 Figure 30. Typical temperature-dependent x-ray spectra of measured cubic compounds. This measurement is of Ag 0.366 Sb 0.558 Te ...... 73 Figure 31. Temperature dependent lattice parameter was used to calculate the linear thermal expansion coefficients...... 74
Figure 32. a) Low temperature thermal conductivity of various I-V-VI 2 compounds, b) comparison of to measured ...... 75 min Figure 33. Lattice parameter for Ag 1-xNa xSbTe 2 alloys as a function of composition...... 78
Figure 34. Thermal conductivity of NaSbTe 2, Ag 0.73 Sb 1.1 Te 2 and their alloys, (a) as function of temperature, and (b) as a function of composition at T=377 K...... 79 Figure 35. Electrical conductivity of some of the measured compounds...... 80 Figure 36. An area on the modified ternary diagram that indicates samples that show no exothermic reaction in the specified temperature range (blue circles) is surrounded by an area of where small amounts of second phase is indicated (green triangles). Larger variations of composition show an increasing amount of second phase present (orange squares, red circles) .. 84
Figure 37. Latent heat trace reveals an exothermic reaction at 417K in AgSbTe 2 due to Ag 2Te. Off Stoichiometric composition Ag 0.336 Sb 0.558 Te showed no reaction throughout the temperature range...... 85 Figure 38. Seebeck coefficient and resistivity of measured off-stoichiometric compositions ...... 86 Figure 39. Seebeck coefficient shown as a function of Sb and Te content with Ag held constant at 0.366 moles. Color markers are determined through qualitative latent heat trace analysis. Blue shows no sign of phase transition through the selected temperature range. Increasing amount of second phase is indicated by green, yellow, and red respectively...... 87 Figure 40. Resistivity as a function of Sb and Te content with Ag held constant at 0.366 moles. Color markers are determined through qualitative latent heat trace analysis. Blue shows no sign of phase transition through the selected temperature range. Increasing amount of second phase is indicated by green, yellow, and red respectively...... 88 Figure 41. Thermal conductivity data from select compounds ...... 89
Figure 42. Resistivity measurement of undoped NaSbSe 2 with exponential fit of low temperature data...... 93 ix
Figure 43. Seebeck and resistivity various doped NaSbSe 2 samples ...... 95 Figure 44. Fitted resistivity curves with calculated activation energies for each of the doped NaSbSe 2 samples ...... 96
Figure 45. XRD peaks of LiSbSe 2 with unidentified minor phases ...... 98
Figure 46. Seebeck, Resistivity, and Power Factor for three attempts at undoped LiSbSe 2 ...... 99 Figure 47. Thermopower or Seebeck coefficient, electrical resistivity, Nernst-Ettingshausen coefficient, and Hall coefficient of Pb 1-xCr xTe. Inset shows carrier concentration for x=0.25%...... 103 Figure 48. Calculated position of the Fermi level with respect to band edge, effective carrier density-of-states mass, and scattering parameter for Pb Cr Te. The dashed line is the DOS- 1-x x mass for the conduction band of PbTe: no significant increase is observed ...... 105 Figure 49. Pisarenko plot (Seebeck coefficient versus carrier concentration) for PbTe:Cr at 300 K and 100 K (inset). Solid lines are calculated for the conduction band of PbTe...... 106 Figure 50. Temperature dependencies of the magnetization of PbTe doped with 0.25, 0.5, 1, and 2 % Cr measured in a 3 kOe magnetic field. The dashed line is an order-parameter law fit to the 2%, with a Curie temperature of T C ≈ 335 K ...... 107
Figure 51. Magnetization of Pb 1-xCr xTe doped with x = 0.25, 0.5, 1, and 2 at. % Cr measured at various temperatures in a magnetic field up to 70 kOe. The inset to the x = 0.25% frame shows as dashed lines Brillouin function fits to the magnetization assuming a 3d 4 Cr 2+ configuration using N par-Cr as only fitting parameter...... 109 Figure 52. Low temperature electrical conductivity of PbTe:Ti ...... 113 Figure 53. Hall carrier concentration of PbTe:Ti ...... 114 Figure 54. Seebeck coefficient of PbTe:Ti ...... 115 Figure 55. Pisarenko plot from Ref 80 demonstrating no increase in S ...... 116 Figure 56. Carrier concentration as a function of Ti effusion cell temperature. 80 ...... 118
Figure 57. Preliminary electronic band contributions calculations CoSb 3-xZn x, x=0.3% ...... 123
Figure 58. Transport properties of CoSb 3-xZn x ...... 124 Figure 59. Calculated band structure with Al as an impurity ...... 125
Figure 60. Transport properties for CoSb 3-xAl x ...... 127 Figure 61. Pisarenko relation with all available p-type literature values included ...... 129
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List of Tables
Table 1. Scattering parameter associated with scattering mechanism ...... 55 Table 2. Summary of heat treatment used in this study ...... 62
Table 3. Experimental and Calculated parameters of several I-V-VI2 compounds...... 72 Table 4. Qualitative analysis of exothermic reaction in latent heat trace. Silver composition was held constant at 0.366...... 83
Table 5. List of unsuccessful attempts at doping NaSbSe 2 ...... 94 Table 6. PbTe: Ti sample properties and identifiers ...... 113
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Chapter 1: Fundamentals of Thermoelectricity
The increasing demand for energy combined with the negative effects of CO 2 production are driving the need for energy processes with increased efficiencies as well as waste heat recovery, particularly for transportation, industrial applications, residential, and commercial applications.
Figure 1 shows that in 2009, over 57% of generated energy was lost in the form of waste heat.
One technology of high interest for waste heat recovery is thermoelectric (TE) devices, which are able to directly convert a temperature gradient to electrical power. These devices are small, lightweight, and completely silent making them a favorable option for transportation and other mobile applications.
Figure 1. Energy loss sources 2009 1. 1 Quad =10 15 BTU = 293,071,083,330 kWh.
1
Thermoelectric devices are also able to provide direct heating and cooling when a current is passed through. The same benefits hold for TE devices for temperature control and because of this, TE devices have also been used in automobiles to replace HVAC systems and as personal climate control devices.
TE devices are mainly limited by the TE material efficiency, characterized by the thermoelectric figure of merit, zT, which is a function of Seebeck coefficient, S, electrical conductivity, σ, and thermal conductivity, . An increase in zT would lead to more capabilities with waste heat recovery and climate control. As a result, various approaches to optimizing zT have been explored such as anharmonicity engineering (this work), nano-structuring, and resonant levels
(this work), among others.
Atomic Structure
A material’s properties stem from the atomic makeup as well as the interactions between the bonded atoms. Using the Bohr atomic model, rooted in quantum mechanics, we understand the basic atom to be equal numbers of protons and neutrons comprising the nucleus, then quantized electrons in orbit around the nucleus. 2 Each shell, or orbit, is able to hold a specific number of electrons, and when it is completely full, it can be considered as part of the core, which also includes the nucleus. Any unfilled shells are valence orbitals. Electrons fill shells starting at the lowest unoccupied energy level, so valence electrons are at a higher energy than electrons that exist in the core. The valence electron configuration determines the type of bond that will occur between different atoms, therefore, understanding the valence electrons is an important step to understanding and determining material properties.
2
The Lennard-Jones potential allows us to examine some material properties. Considering two atoms, that are otherwise isolated, brought together from an infinite distance, we can examine the change in potential energy and begin to understand some intrinsic properties of a material. The atoms will exert both an attractive force, F A(r) and a repulsive force, F R(r) on each other in opposing directions. When the total force on an atom is zero, it will be in equilibrium and its position is r 0. This state corresponds to the lowest energy configuration in Figure 2 and directly
determines the interatomic spacing in a material.
Figure 2. Energy diagram for two atoms brought together from infinite separation.
The shape of the E P(r) curve near r 0 can help determine many material properties. The magnitude
of the depth of the energy well is an indication of the melting temperatures: Deep wells
correspond to high melting temperatures whereas shallow wells indicate lower melting temps. In
Figure 2, the black dotted line represents the equilibrium position for a perfectly symmetric curve, 3 the red dashed line shows the preferred atomic position for the given curve. With increased energy, such as an increase in temperature, the interatomic distance increases, which can be demonstrated by measuring the coefficient of thermal expansion, α.
Hooke’s law says that for low values of stress and strain, they are linearly related to each other through the materials modulus of elasticity, E. The modulus is also known as Young’s Modulus in this region. Lower modulus materials are considered softer and more flexible, whereas higher modulus materials are stiffer. The idea of the modulus of elasticity can be extended down to the stress-strain relationship at the atomic level. It relates the interatomic forces to the atomic positions