MTABwww.mtabindia.com

OUR PRESENCE IN THE GLOBAL ARENA

MTAB Engineers Pvt.Ltd 133 Developed Plots, Electrical & Electronics Industrial Estate, Perungudi, Chennai - 96 Tel: +91-44-24960188, 65251589, 24345867 Fax: +91-44-24337655 Email: [email protected], [email protected], Website: www.mtabindia.com MTAB reserves the rights to alter machine design and specifications without prior notice 02/12 SOME OF OUR ESTEEMED CUSTOMERS, Hydraulics USING MTAB TRAINING EQUIPMENT FOR YEARS WITH SUCCESS: & Pnuematics FMS CIM NITs Universiti Tunku Abdul Rahman (UTAR), Malaysia CNC Robotics Industrial Trainer IITs Multimedia University, Malaysia BITS Universiti Kebangsaan Malyasia (UKM), Malyasia CNC Technology ISRO Ministry of Education, Afghanistan e-learning HMTI Electronica Veneta, Italy Automation e-Training VTU Helwan Training Center (Defence), Egypt

Mechatronics FAG Bearing Zimbabwe Training Institute, Zimbabwe Skill Development Anna University Rajamangla University, Thailand Software DVET, DET & SPIUs UAE University & Manipal University, Dubai Simulators PLC Trainers Deemed Universities Delorenzo, Brazil IGTR, IDTR, GTTC, CTTC Ministry of Higher Education & Research, Sudan DRDO, DMRL.RCI, ARDE Hanoi University, Vietnam Complex Systems, Simplified Training Solutions JNTU Andhra Pradesh ADNOC, UAE Osmania University College of Tech., Kandy, Sri Lanka Andhra University VTC, Batticaloa, Sri Lanka DS&D, Hariyana Cape Peninsula Univ. of Tech, Cape Town, SA

2 51 TRAINING CENTER ABOUT US

Infrastructure Teachware MTAB Training Center, is equipped with the state of art à Instruction & Operation Manuals systems and equipments in 3000 sq.ft with capacity of 60 trainees to provide training to industry and education à Installation & Maintenance Manuals MTAB has been in the market for more than 25 years providing solutions in participants alike. Our training programs are skill oriented à Programming Manual Technical Training Systems, manufacturing advanced Industrial training and hands-on training targeted to improve your à Software Manual equipments in India, creating a diversified product portfolio in the areas of employability in the industry. The course are designed & CNC, FMS/CIM, robotics, CAD/CAM & virtual reality software, PLC and MTAB is a leading training solution provider for over à e-Learning automation, robots, mechatronics and electronics range of products. MTAB 25 years particularly in the field of Advanced Manufacturing Reference manuals – Some are listed below Technology. Engineers is the winner of the Defence Technology Spin-Off Award for Robot. à Sensor manual MTAB provides solution in Technical Training Systems MTAB is equipped with modern Manufacturing facilities, Mechanical and through its equipments and training programs conducted à Robot manual Electronic Assembly and Testing facilities, including CNC Vertical Machining by experts in the fields with extensive industry experience. à FANUC Control Manual Centre, High Precision Grinding Machine, Measuring Machine & Quality à SIEMENS Control Manual Benefits Control equipment like Renishaw laser ballbar & testing equipment. à Pioneer in Advanced Manufacturing à PLC Programming Manual Technology Training à Web Trainers for Hydraulic/Pneumatic/Automation/ MTAB serves the educational and industrial training sectors, fulfilling à Highly Qualified and Experienced Faculty PLC/Sensors Advanced Manufacturing Technology and Automation requirements with indigenous and imported systems to leading engineering and technical à Industry Standard Curriculum à CBT for Hydraulics training institutions including IITs, NITs and Government & private training à Contemporary and Latest Skills Offered à Books, manuals, CDs and videos on Fluid Technology, centers and tool room training all over India & overseas. à Range of Training Equipment drive and sensor technology and mechatronics à Training on Industrial Control à Training charts, transparencies and magnetic symbols The manufactured equipment meets international standards for quality and performance. The company exports to Europe, Malaysia, Singapore, à Training from Manufacturer for Fluid Technology, drive and sensor technology and Thailand, Afghanistan, Zimbabwe, Sudan, Egypt, South Africa, Sri Lanka, UAE à Internationally Accredited Courses mechatronics & South American countries. à State-of-the-art Infrastructure MTAB is one of the foremost organizations to introduce the concept of Center of Excellence in CNC , Robotics , Automation & Mechatronics

HONORS AND CREDITS à ISO 9001:2008 Certified à Defence Technology Spin-Off award

à MSME National Award - 2007 à C2 Credit rating by Dunn & Bradstreet

50 3 SOFTWARE MTAB PRODUCTS MANUFACTURING SIMULATION 1.0 CNC EQUIPMENT 1.1 MINI LATHE – Table-top CNC Trainer Lathe FMS/CIM SIM 1.2 MINI MILL – Table-top CNC Trainer Mill 1.3 XL TURN – Bench-top CNC Trainer Lathe MTAB - CIM SIM 1.4 XL MILL – Bench-top CNC Trainer Mill 1.5 EXL TURN – CNC Trainer Lathe Computer-Integrated Manufacturing (CIM) in engineering is a method of manufacturing in which the entire production 1.6 EXL MILL – CNC Trainer Mill process is controlled by computer. CIM incorporates a 1.7 COMPACT DRILL – CNC Trainer Drill number of other technologies that are industries unto themselves, such as CAD/CAM, machine tools, controllers, 1.8 FLEX TURN – CNC Lathe Machine for Intermediate Training material handling equipment and robotics. CIM support 1.9 FLEX MILL – CNC Milling Machine for Intermediate Training software allows the movement of information between parts of the manufacturing process, and is thus the key to making 1.10 COMPACT MILL – CNC Milling for Advance Training the system work. 1.11 MAX TURN plus – CNC Turning Center for Advance Training The software teaches shop floor design, factory planning, 1.12 MAX TURN plus+ – CNC Turning Center for Advance Training production planning & execution. 1.13 MAX MILL plus – CNC Machining Center for Advance Training 1.14 SREYAS – CNC Tapping Center for Advance Training 2.0 ROBOTICS 2.1 ARISTO 6XT – 6 axis Articulated Robot 2.2 QUEST – SCARA Robot 2.3 MINI ROBOT – 5 axis Table-top Robot 3.0 MANUFACTURING AUTOMATION 3.1 Flexible Manufacturing System (FMS) 3.2 Computer Integrated Manufacturing System (CIM) 3.3 ROVER – Automated Guided Vehicle 3.4 Assembly Station with Vison Inspection System 3.5 Automatic Storage and Retrieval System (ASRS) 3.6 Loading and Unloading Arm for Lathe & Milling Machines

4 49 SOFTWARE

ROBOTICS SIMULATION 4.0 MECHATRONICS (Industrial Automation) ARISTO SIM 4.1 PLC Trainer Kit 4.2 Sensor Trainer Kit MTAB - ARISTO 4.3 Modular Type Bottling Plant 4.4 Flexible Automation System (FAS) ARISTO SIM is a user-friendly software for robot 4.5 Modular Automation Production System (MAPS) programming and simulation. Ready-made applications 4.6 Mechatronics Training Package are available to train the user in the operations of the robot such as movement, programming and code generation. 5.0 SOFTWARE This software gives you the flexibility to design your applications and import them into the software for 5.1 Mechatronics Simulation Software simulation. ARISTO SIM has graphics which enable you to 5.2 CNC Simulation Software visualize the robot from various angles as the robot moves in the simulated application. It allows you to watch your 5.3 Robotic Simulation Software code at work thus finalizing your program for operation and 5.4 CIM / FMS Simulation Software protecting the robot from accidents. An offline and online software, once your programs are ready and verified, the 6.0 TRAINING students can use it in the online mode to work the robot. 6.1 CNC Turning, Milling – Programming & Operation 6.2 Robotics – Programming & Application WORKSPACE LT 6.3 Manufacturing Automation – FMS & CIM System 6.4 Pneumatics and Hydraulics 6.5 Sensor Technology 6.6 Mechatronics WORKSPACE LT brings Industrial Grade Robot and Automation Simulation to Educational Institutions. An industrial solution tuned for education, Workspace LT provides an affordable solution for teaching the concepts and programming of Robots and other manufacturing automation equipment. While targeted at the educational market, it offers full offline programming, and the ability to simulate complex work cells with multiple robots and automation devices. Workspace LT allows you to make maximum use of limited Robot lab resources.

48 5 SOFTWARE TABLE-TOP CNC TRAINER MACHINES MTS

MTS CNC system provides programming of comprehensive 2-axis turning with standard turning cycles, 3-axis milling processes in any desired machining planes on machining centers with up to 5 axes (milling with axes X, MINI CNC MILL Y, Z and 2 of A, B, C; turning with axes Z, X and C, Y, B including counter-spindle having FANUC, SINUMERIK, HAAS and all other major industrial Control Systems.)It allows for virtual machining, virtual measurement & surface finish testing, emulating the actual CNC system and

MINI CNC LATHE

6 47 SOFTWARE TECHNICAL SPECIFICATION

MINI MILL CNC SIMULATION Travels X axis mm 130 Y axis mm 130 CNC TRAIN Z axis mm 130 Distance between table top and spindle nose mm 40 – 120 Spindle center to column mm 72 FEATURES: Table à Table-top compact design Table size mm 340 x 100 Spindle à Used for Institutional training CNC TRAIN is a complete CNC training system covering all Maximum spindle speed mm 100 – 1400 à PC-based aspects of CNC set-up & MDI programming and offers 2D Spindle motor power w 60 and 3D simulation for 2- and 3- axis machining codes. CNC Feed rate à Link to CAM – Self Commissioning TRAIN has powerful graphics, multifunctional Rapid traverse X, Y, Z axis mm/min 750 & Installation programming capabilities which include Dual View Programmable feed rate mm/min 0 – 750 à Graphics, Toolpath Graphics and 3D Graphics. Further, it is Turret User-friendly empowered with a strong kernel which supports multiple Tool Collet RD16 à Tutorial help controls and output modes to CNC. The SINUTRAIN key Max tool diameter 10 board simulates a machine control panel, thus enabling CNC and Electrical Details à Programming assistance students to practice authentic operation and programming No of Axes 3 on a PC. This makes it easier to learn and also saves time Power supply 230 V, 1 phase 50Hz when switching to the actual machine. Axis motor Stepper motor (0.8NM) Machine Dimensions L x W x H (approx) mm 800 x 620 x 680 Weight (approx) kg 65

MINI LATHE Capacity Chuck mm 80 Maximum turning diameter mm 25 Maximum turning length mm 70 FEATURES: Swing over cross slide mm 84 Swing over bed mm 202 à Table-top compact design Tail Stock à Quill size mm 20 Used for institutional training Quill Stoke mm 80 à PC-based Spindle Spindle speed range rpm 100 – 1400 à Used to machine acrylic, Spindle motor power W 60 soft wood & wax Axes à Direct drive X Axis mm 130 Z Axis mm 130 à Link to CAM – Self Commissioning Rapid rate mm/min 750 & Installation Feed rate mm/min 0 – 750 à CNC and Electrical Details User-friendly Number of Axes 2 à Tutorial help Axis Motor Stepper Motor (0.8NM) Electrical 230V, 1 phase, 50 hz à Programming assistance Machine Dimensions L x W x H (approx) mm 800 x 620 x 290 46 Weight (approx) kg 65 7 SOFTWARE BENCH-TOP CNC TRAINER MACHINE MECHATRONICS SIMULATION

MEC SIM MTAB XL TURN MEC SIM is a user-friendly simulation software that allows you to design a Mechatronics system virtually, to build the circuits & controls and simulate the system in an offline and online environment. MecSim imitates the real system in a 3D environment thus allowing you, the user, to observe an operation through simulation. This ensures that the design of the equipment and its process will be as close to design specifications as possible without incurring any accidents in a system. This simulation software allows you to also generate faults and causal relationships in the system, thus enabling you to analyze many scenarios.

AUTOMATION STUDIO

FEATURES: Ã Industrial slant-bed design

à PC-based AUTOMATION STUDIO offers a wide array of intuitive tools to help you teach programs related to hydraulic, pneumatic, à 8 station programmable turret PLC, and electrical technologies. Complete and flexible, it à Programmable spindle allows you to create rich and flexible course material, to illustrate the concepts studied in class through simulation à Fully enclosed working area and animation. Students can learn faster by creating, à Pneumatic chuck testing and troubleshooting projects for maintenance, operation, or design purposes, in a safe and virtual à Auto door environment. à FMS / CIM Compatible

8 45 AUTOMATION MODULES TECHNICAL SPECIFICATION

Linear Slide XL TURN Capacity Linear Slide base has the capability to control linear Chuck Size mm 100 movement along an axis. Students can make use of this kit Maximun turning Diameter mm 32 to control the linear movement of the slide with respect to Maximun turning Length mm 120 the homing position and to and fro movement possible, for Bed type 45 deg Slant bed increased flexibility in controlling various applications. No. of axes no 2 Swing over way covers mm 150 Belt Conveyor Swing over crossslide mm 50 Belt conveyor is an equipment to move materials/objects Accuracy from one end to other between its extreme ends. This is a Positioning Accuracy mm 0.015 miniature model of a real time industrial conveyor system. Repeatability mm ± 0.008 The operation of the conveyor is limited to single direction Spindle Spindle nose taper A2-3/MT3 according to the usage.The conveyor belt rolls over two Bore through spindle mm 20 pulleys fixed on either end. The pulleys roll freely and Programmable spindle speed rpm 150-3000 maintain a free movement for the belt. Spindle motor hp 1 hp AC Induction Programmable feed rate mm/min 0 - 1000 Pneumatic Kit CNC Detail Mechatronics Pneumatic Kit has the capability to control Control system PC based 2 axis continuos path solenoid valves, different cylinders, different control valves, Turret sensors, etc. Students can make use of this kit to control Tool cross section 12 x 12 and actuate the various movements of the Linear No. of Station no 8 single/Double acting cylinders, adding feasibility to the Boring bar size (capacity) mm 16 sense of the position of the cylinder with the help of Axes different types of sensors; one for Inductive and other for X- axis travel mm 80 Non-inductive applications, controlling various types of Z - axis Tavel mm 180 solenoid valves, regulators, etc. for pneumatic automation Rapid feed rate mm/min 5000 applications. Distnce between centres mm 210 Axis motor Stepper Rotary Table Slides Hardened ground guide ways Tailstock Rotary Table can control the rotary movement of the Tailstock base travel mm 150 conveyor about an axis. This kit is used to control the rotary Tailstroke Quill Stroke mm 40 movements of the conveyor as required based on the Quill Diameter mm 26 application; it can track the count of indexed intervals etc., Tailstroke Taper MT2 aware of Geneva mechanism applications, and has bi- Coolant / Lubrication directional control. Capacity Ltrs Not appicable Coolant motor Kw Not appicable X-Y Table Lubrication Centralised system Power source X-Y Table positioning control controls the positioning of X & Main supply 230V, Single Ph, 50 Hz Y within the Table. Stabilizer 1 phase servo type The software aims at controlling the table movement with Machine dimensions ease of control and flexibility in handling. Engineering L x W x H mm 880 x 575 x 615 students can learn and use these automation systems, Weight (approx) Kgs 150 giving them a good practical knowledge of operation and Optional Accessories control of motors prior to entering the Automation Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package industries. Features Compatability / Upgradable FMS / CIM system 44 9 INDUSTRIAL AUTOMATION TRAINING SYSTEM BENCH-TOP CNC TRAINER MACHINE Industrial Automation Training System The system is intended to train industrial users and mechatronics students in the area of system design of industrial automation system using components from fields including mechanical, pneumatic, hydraulic, electrical, XL MILL electronic & PLC. The system is provided with multiple modules.

Once a project is conceived, the user/trainee can design Dispensing Rotary Pick & Screw Fixing Module Place Module Module the automation system manually or using automation studio software. The circuitry generates the bill of material of the modules, simulates, verifies and validates the automation design system using modules offered by MTAB. To facilitate the system design, MTAB offers Modular Automation Production Systems (MAPS) like Bottling plant, Flexible Automation System, etc. Rotary Indexing Linear Indexing Each of the above MAPS has several self-contained Module Module functional block modules that can be assembled to form logical Automation Stations, & from stations a System.

New Features FEATURES: à Modular approach – different projects, à PC-based common modules Profile Plate à 6 station programmable ATC à Easy to assemble Sensor Module à Programmable Spindle à Easy to design à Fully enclosed working area à Hydro-pneumatic vice à Easy to connect

à Auto door à Realistic design & execution of automation

à FMS / CIM Compatible à Approach to the equipment from a designer’s Printing Module Belt Conveyor Module and user’s role

à Integrated circuit (Pneumatic, Hydraulic, Electrical, Electronics & PLC) design, operation and simulation verification

Valve Module

10 43 TECHNICAL SPECIFICATION INDUSTRIAL AUTOMATION TRAINING SYSTEM XL MILL Travel X axis mm 225 y axis mm 150 MAPS Z axis mm 115 Table Table size mm 360 x 132 T- Slot mm 2 x 10 x 50 Load on table Kgs 15 Spindle Spindle nose to table top mm 70 to 185 Spindle to Column mm 110 Spindle nose taper BT 30 Spindle motor capacity hp 0.5 Programmable spindle speed rpm 150 - 4000 CNC Detail Control system PC based 3 axis continuos path Feed Rate Progammable feed rate mm/min 0 - 1200 Rapid feed mm/min 1200 ATC (Optional) Tool shank type BT 30 No of tool no 6 Actuation type Pnuematic Maximum tool dia dia 16 Maximum tool length mm 40 Accuracy Positioning accuracy mm ±0.010 Repeatability mm 0.005 BOTTLING PLANT Guide ways/ Ball Scres Slides Hardened ground guide ways Ball screws type C5 class Electric Motors Axis motor Stepper Axis motor capacity Nm 0.8 Power Source Main supply 230V, Single Ph, 50 Hz Stabilizer 1 phase servo type Machine Dimensions L x W x H mm 1000 x 575 x 650 FLEXIBLE AUTOMATION SYSTEM Weight (approx) Kgs 170 Coolant / Lubrication Capacity Ltrs Not appicable Coolant motor Kw Not appicable Lubrication Centralised system Optional Accessories Auto door, Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package Features Compatability / Upgradable FMS / CIM system

42 11 TECHNICAL SPECIFICATION CNC TRAINER LATHE

Sensor Modules Accessories Distribution unit, output unit, digital multimeter, digital Digital Sensor Package (Model MSP) vernier, steel ruler, positioning slide, counter, amplifier, Magnetic proximity switch, inductive proximity switch, analog connection unit. EXL TURN capacitive proximity switch, ultrasonic proximity switch, one-way light barrier, reflex light barrier, diffuse reflective Standard Control Unit optical sensor, retro-reflective optical sensor, limit switches, Input signal voltage/Power : ± 15 V/1.5 W consumption micro-switches. Accuracy Accessories Pulse output 100 pulse/sec : ± 6% Distribution unit, output unit, digital multimeter, digital Pulse output 1000 pulse/sec : ± 5% vernier, steel ruler, positioning slide, counter. Internal clock : ± 3%

Analog Sensor (MSFP) and Distance & Rotary Unit Displacement Sensor (MSDD) Current consumption : 100 mA Analog optical distance sensor, analog ultrasonic distance Speed range : 100 – 4000 rpm FEATURES: sensor, analog inductive distance sensor, proximity sensors, displacement sensors, pressure sensors. Test Objects à 8 station programmable Turret 50 test pieces combining different materials like copper, à Programmable Spindle Accessories brass, aluminum, mild steel, stainless steel, plastic, film, à Fully enclosed working area Distribution unit, output unit, digital multimeter, digital cardboard. vernier, steel ruler, positioning slide, counter, amplifier, à 30O Slant bed analog connection unit. Application à Auto door à Drive units à FMS / CIM Compatible Process Sensor Package à Single axis slide using ball screw, Process sensors, pressure sensors, force sensors, strain geared motor and encoder gauge. Coursewear: Instruction manual and sensor reference manual.

12 41 TECHNICAL SPECIFICATION SENSOR TRAINERS EXL TURN Capacity Chuck Size mm 100 Maximun turning Diameter mm 38 Maximun turning Length mm 135 DISTANCE & Bed type 30 deg Slant bed No. of axes no 2 DISPLACEMENT SENSOR Swing over way covers mm 240 Swing over crossslide mm 80 Accuracy Positioning Accuracy mm 0.010 Repeatability mm ± 0.005 Spindle Spindle nose taper A2-3/MT3 Bore through spindle mm 20 Programmable spindle speed rpm 150-2800 Spindle motor 1.5 hp AC Induction Programmable feed rate mm/min 0 - 5000 CNC Detail Control system SIEMENS 802C Turret Tool cross section 12 x 12 No. of Station no 8 Boring bar size(capacity) mm 16 Axes ANALOG SENSOR X- axis travel mm 90 Z - axis Tavel mm 180 Rapid feed rate mm/min 5000 Distnce between centres mm 265 Axis motor AC Servo motor Slides Linear motion guide ways Tailstock Tailstock base travel mm 150 Tailstroke Quill Stroke mm 30 Quill Diameter mm 35 Tailstroke Taper MT2 Coolant / Lubrication Capacity Ltrs 60 Coolant motor Kw 0.08 DIGITAL SENSOR Lubrication Centralised system Power source Main supply 415V, 3 Ph, 50 Hz Stabilizer 3 pahse servo type Machine dimensions L x W x H mm 1100 x 760 x 1300 Weight (approx) Kgs 450 Optional Accessories Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package Features Compatability / Upgradable FMS / CIM system 40 13 TECHNICAL SPECIFICATION CNC TRAINER MILL PLC Trainer Kit Static Modules Learning Objectives: PLC Programming, Mounting, Wiring and Operation, PLC Temperature application-demonstration of static and dynamic Control applications involving process control and automation. EXL MILL Modules: Elevator Operation, Temperature/Pressure/Flow/Level Measurement & Control modules, Sensor & Relay modules, Conveyor modules, etc. PLC: OMRON or SIEMENS make Traffic Elevator Signal Control Process Control Module Control This demonstrates the following principles of operation using PLC I/O: Static Modules: Lift Operation Module Temperature Control Module Process Level Control Module Conveyor Automation Dynamic Modules: FEATURES: RELAY & CONTACTORS Industrial Process Conveyor Automation à 8 station programmable ATC Learning Objectives: Control à Programmable Spindle Relay logic, NC, NO operation, relay and contactor à Fully enclosed working area operation, application, selection, control circuit, forward/ Industrial Proces à Hydro-pneumatic vice reverse circuit, fan & lamp operation control. Control

à Auto door SENSOR TECHNOLOGY à FMS / CIM Compatible Learning Objectives: Sensor properties, technical details, symbols, types of sensors, modes of operation, electrical circuitry, mounting, adjustments, applications & selection, limitation of application, analog signal processing, connection of sensors to PLC. STAR-DELTA MODULE Learning Objectives Starting of 3 phase induction motor using Star-Delta function, PLC programming of Star-Delta operation. Washing Machine Door Open / Close Control Control 14 39 TECHNICAL SPECIFICATION MECHATRONICS EXL MILL Travel X axis mm 230 PLC TRAINER KIT y axis mm 150 Z axis mm 160 Table Table size mm 400 x 150 T- Slot mm 3x 10 x 50 Load on table Kgs 40 Spindle Spindle nose to table top mm 70 to 230 Spindle to Column mm 195 Spindle nose taper BT 30 Spindle motor capacity Kw 0.82 Programmable spindle speed rpm 150 - 4000 CNC Detail Control system SIEMENS 802C Feed Rate Progammable feed rate mm/min 0 - 5000 Rapid feed mm/min 5000 ATC (Optional) Tool shank type BT 30 No of tool no 8 Actuation type Hydraulic Maximum tool dia dia 16 Maximum tool length mm 40 Accuracy Positioning accuracy mm 0.010 FEATURES: Repeatability mm ± 0.005 à Compact, bench-mounted Guide Ways/ Ball Scres Slides Linear motion guide ways à User-friendly modules for Ball screws type C3 class any type of PLC Electric Motors Axis motor AC servo à 6 static modules Axis motor capacity Nm 1.6 à 3 dynamic modules Power Source Main supply 415V, 3 Ph, 50 Hz à Sensor kit with pneumatic Stabilizer 3 phase servo type cylinder for testing Machine Dimensions à Flexible and mobile L x W x H mm 1435 x 1210 x 1900 Weight (approx) Kgs 650 Coolant / Lubrication Capacity Ltrs 60 Coolant motor Kw 0.08 Lubrication Centralised system Optional Accessories Auto door,Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package Features Compatability / Upgradable FMS / CIM system

38 15 CIM/FMS ACCESSORIES CNC TRAINER DRILL LOADING/UNLOADING ARM – LATHE Lathe – Loading/Unloading arm Number of axes 2 Type Pneumatic actuator manipulator with gripper COMPACT DRILL FEATURES: Axis 1 (Shoulder Movement) Rotary (0-150 deg), combined with 90 deg rotation of the wrist Axis 2 (Component insertion) Chuck/Pallet (25 mm) à Industrial training purpose Handling capacity 100 g à In-built Industrial control Gripper (Rack and (SIEMENS 802C) pinion angular gripper) ø16 mm Control Cell controller, PLC-based HMI or SCADA à Canned drilling cycles à Wood peck cycle à Graphic verification

à Boring cycle, PCD, Matrix and Polar co-ordinate LOADING/ Mill – Loading/Unloading arm Number of axes 3 Type Pneumatic actuated with gripper UNLOADING Axis 1 (Y Movement) Rotary (0-150 deg), combined with 90 deg rotation of the wrist Axis 2 (Arm Movement) Vice/Pallet (25mm) ARM – MILL Gripper 3 Finger gripper Handling capacity 100g Control Cell controller, PLC-based HMI or SCADA

CMM Co-ordinate Measuring Machine Make Helmel or Equivalent Model Phoenix DCC 112-102 Travel 12” x 12” x 10” Resolution 0.00002” (0.0005mm) Repeatability 0.00012” (0.0003mm) Linear Accuracy 00018”+000006” per inch (0.0045+ 00015 per 25mm) Joystick 3 axis Axis motors DC Servo Scales Optical Non-Contact Design Dual steel beam bridge Surface plate Granite Clamping inserts 3/8” – 16 Machine base cabinet YES System hardware and software YES

16 37 CIM/FMS ACCESSORIES TECHNICAL SPECIFICATION

Automated Guided Vehicle AGV Material handling system with integration to conveyors, manufacturing Features assembly stations and ASRS. Built-in guidance and routing for material flow and obstacle sensing to avoid accidents Guidance & routing Guidance and routing for material-flow obstacle sensing and accident COMPACT DRILL prevention load transfer through power push/pull conveyor Bench type CNC Drilling Machine with X,Y &Z axis servo motor driven. X and Y Axes fitted with LM Load carrying capacity 30 kg (max) Guides and Ball Screws. Drilling head quill can travel up and down for drilling by ball screws. Head stock Maximum travel speed 20m/min or 66 ft/min shall be manually adjusted by rack & pinion and locked to the pillar column to suite height of job. The Minimum turning radius 1000mm (or) 40” column is mounted on a X,Y table. The machine is fitted with suitable machine cover to protect the Control Microcontroller-based operator from chips. Ergonomically designed machine operator panel and monitor shall be fitted Sensor & guidance Track cable and magnetic pick-up with cover. Drive DC Drilling Capacity Dimensions 30” (L) x 17” (W) x 36” (D) In Steel & Cast iron mm 8 In Aluminuim mm 10 Tapping Capacity In Steel & Cast iron M6 In Aluminuim M8 ASSEMBLY STATION Table Size mm 480 X 180 Table maximum loadinig capacity kgs 15 Travel X - Axis mm in dia 250 Travel Y - Axis mm 170 The station consists of linear conveyor, pick & place units, pneumatic Quill Travel (Vertical) mm 80 process control for bearing and shaft assembly with Vision Feed Rate mm/min 0-2000 Inspection System. The station can be controlled through OMRON or Rapid Feed mm/min 2000 Drilling head column pillar dia mm 90 equivalent PLC. Distance Between Table top & Spindle nose (head stock shall be manually adjustable mm 120 - 270 by 100mm along the column and locked) Spindle Speed infinitely variable rpm 200-1400 Following drilling cycle shall be possible, Peck drilling cycle, PCD drilling cycle, Array (Rows and Column) ASRS drilling cycle, Tapping cycle. Accuracies Automatic Storage & Retrieval System ASRS is a training system that can be used for stand-alone or integrated manufacturing automation to Repeatability X,Y mm ± 0.010 teach the principles of material handling Positional Accuracy mm 0.020 Platform The platform is traversed in X & Y axes by belt & AC Servo motors and Permissible tilt of pillar mm ± 0.35 controlled by PIC controller Spindle Motor Kw 0.82 AC servo Guides LM guide ways Axes Servo Motor X & Y axes NM 1.5 Number of storage cells 18 (6 rows x 3 columns) (Quill) Z axis NM 1.5 Transfer station will be provided to accept the pallet from the ASRS platform, Axis guides LM rail & blocks for table. Ball screw for Transfer station conveyor or AGV. The transfer height is adjustable according to the X, Y, & Z axis height of the conveyor or AGV or Linear Slide CNC Control system SIEMENS 802C Controller PIC control Interfacing Possible to interface with CIM system Width 1300 mm Depth 530 mm Height 1500 mm Load carrying 2 kg Travel – X axis 950 mm Travel – Y axis 840 mm Travel – Z axis 195 mm Digital I/O 8 36 17 TECHNICAL SPECIFICATION CNC LATHE FOR INTERMEDIATE TRAINING

Computer Integrated Manufacturing (CIM) System is an integrated, computer-controlled, automated manufacturing system for training that covers material handling systems like Automated Guided Vehicle, CNC machine tools, automatic storage and retrieval systema that can FLEX TURN simultaneously process medium-sized volumes of a variety of parts. The parts being produced can be assembled automatically on the assembly station, and can be inspected with the help of a built-in VISION system. In addition to this, a CMM can also be used to check the dimensional accuracy of the component produced in the CIM System.

The system is built on the integral principles of modern manufacturing systems. MTAB-CIM is designed to be flexible, modular, expandable and affordable. MTAB-CIM is configured to work with the equipment shown in tabular form below. The CIM can be controlled using a PLC/SCADA based system or cell controller and software with the help of HMI touch screen. FEATURES: à Industrial slant-bed design Equipment offered for CIM à 8 Station programmable turret CNC Lathe Machines XL Turn/Flex Turn/Max Turn à Cartridge spindle gray cast-iron bed CNC Milling Machines XL Mill/Flex Mill/Max Mill Robots ARISTO 6 XT/FANUC LR mate 100ib à Closed loop Servo motors CMM HELMEL make or equivalent DCC CMM à Integrated base with coolant tank Other Equipment 18 cell automatic storage & retrieval system à Linear motion guide ways Linear shuttle conveyor Pallet conveyor à Automated lubrication system Automated Guided Vehicle à FMS/CIM compatible Transfer conveyor Loading & unloading system SPECIAL FEATURES: Assembly station à C axis with spindle brake Vision inspection system CIM Control à LIVE TOOL for axial & radial SCADA-based PLC PLC-based HMI Touch Screen Cell control unit Software CIM interfacing software WORK SPACE/ARISTO Software for Robot EDGE CAM

18 35 AUTOMATION TECHNICAL SPECIFICATION

FLEX TURN Capacity Chuck Size mm 100 Maximun turning Diameter mm 80 Maximun turning Length mm 195 Bed type 45 deg Slant bed No. of axes no 2 Swing over way covers mm 275 CIM – SETUP Swing over crossslide mm 80 Accuracy Positioning Accuracy mm 0.010 Repeatability mm ± 0.005 Spindle Spindle nose taper A2-3 / MT3 8 Tool Turret Bore through spindle mm 20 Programmable spindle speed rpm 150-4000 Spindle motor Kw 3.7 AC servo Programmable feed rate mm/min 0 - 5000 CNC Detail Control system SIEMENS / FANUC Turret Tool cross section 12 x 12 No. of Station no 8 Boring bar size(capacity) mm 16 Axes X- axis travel mm 95 Z - axis Tavel mm 210 Rapid feed rate mm/min 5000 Distnce between centres mm 300 Axis motor AC Servo motor Slides Linear motion guide ways Tailstock Tailstock base travel mm 170 Tailstroke Quill Stroke mm 30 Quill Diameter mm 35 Tailstroke Taper MT2 Coolant / Lubrication Live Tooling (optional) Capacity Ltrs 60 Coolant motor Kw 0.08 Lubrication Centralised system Power source Main supply 415V, 3 Ph, 50 Hz Stabilizer 3 phase servo type Machine dimensions L x W x H mm 1700 x 1600 x 1100 Weight (approx) Kgs 950 Optional Accessories Auto door, Pneumatic chuck, Loading / Unloading arm, Stabilizer and Tooling package Features Compatibility / Up gradable FMS / CIM system 34 19 TECHNICAL SPECIFICATION CNC MILLING FOR INTERMEDIATE TRAINING Flexible Manufacturing System (FMS) is an integrated, computer controlled, automated manufacturing system that covers material handling systems, CNC machine tools, inspection storage and retrieval systems that can simultaneously process medium-sized volumes of a variety of parts. The system can be further expanded to Computer Integrated Manufacturing (CIM) system by addition of a conveyor system, Co-ordinate Measuring Machine (CMM), Automated Guided Vehicle (AGV) and assembly FLEX MILL automation system. Built on the integral principles of any manufacturing system, MTAB-FMS is designed to be flexible, modular, expandable and affordable. MTAB-FMS is configured to work with the equipment shown in tabular form below. The FMS can be controlled using PLC-based HMI (Touch Screen), PLC-based SCADA or cell controller and software.

FEATURES: à Industrial 3 axis milling machine à Offered with industrial control à Cartridge spindle à Flood coolant system à 8 tool programmable Hyd. ATC à Stable gray cast-iron bed à Closed loop Servo motors à Integrated base with coolant tank à Linear motion guide ways Equipment offered for FMS à Automated lubrication system CNC Lathe Machines XL Turn/Flex Turn/Max Turn à FMS / CIM Compatible CNC Milling Machines XL Mill/Flex Mill/Max Mill Robots ARISTO 6 XT/FANUC LR mate 100ib Other Equipment Automatic storage & Retrieval system Linear shuttle conveyor Pallet conveyor Loading & Unloading arm: 2 Axes for Lathe/3 Axes for Mill Control HMI Touch Screen panel, SCADA-based PLC Cell control unit Software FMS interfacing software WORK SPACE/ARISTO software for Robots 20 EDGE CAM/ESPRIT CAM 33 TECHNICAL SPECIFICATION AUTOMATION FLEX MILL Travel X axis mm 250 y axis mm 150 Z axis mm 200 Table Table size mm 480 x 180 T- Slot mm 3x 10 x 50 FMS – SETUP Load on table Kgs 40 Spindle Spindle nose to table top mm 100 to 310 Spindle to Column mm 200 Spindle nose taper BT 30 Spindle motor capacity Kw 1.1 kw AC Induction Programmable spindle speed rpm 150 - 4000 CNC Detail Control system SIEMENS / FANUC Feed rate Progammable feed rate mm/min 0 - 5000 Rapid feed mm/min 5000 ATC (Optional) TOUCH SCREEN Tool shank type BT 30 No of tool no 8 Actuation type Hydraulic Maximum tool dia dia 16 Maximum tool length mm 40 Accuracy LOADING/ Positioning accuracy mm 0.010 Repeatability mm ± 0.005 UNLOADING ARM – Guide Ways/ Ball Scres Slides Linear motion guide ways LATHE Ball screws type C3 class Electric Motors LOADING/ Axis motor AC servo ASRS Axis motor capacity Nm 3 Power source UNLOADING ARM – Main supply 415V, 3 Ph, 50 Hz SHUTTLE Stabilizer 3 phase servo type MILL Machine Dimensions CONVEYOR L x W x H mm 2030 x 1435 x 1210 Weight (approx) Kgs 950 Coolant / Lubrication Capacity Ltrs 60 Coolant motor Kw 0.08 Lubrication Centralised system Optional Accessories Auto door, Hydro pneumatic vice, Loading / Unloading arm, Stabilizer and Tooling package Features Compatibility / Up gradable FMS / CIM system

32 21 TECHNICAL SPECIFICATION CNC MILLING FOR ADVANCE TRAINING Description Units Quest - Scara Mini Robot Aristo 6XT Number of axes - 4 5 6 Link 1 mm 200 120 300 Link 2 mm 200 100 400 Vertical height mm 250 400 Joint actuators - DC Servo geared motors Stepper motors DC Servo geared motors Payload kg 1.5 0.25 2.5 Axis 1 (Waist) deg 270 300 300 COMPACT MILL Axis 2 (Shoulder) deg 270 90 60 Axis 3 (Elbow) deg 100 90 60 Axis 4 (Roll) deg 600 170 330 Axis 5 (Pitch) deg - 200 180 Axis 6 (Roll) deg - - 330 Controller - PC-based PID control algorithm PC-based stepper control algorithm PC-based PID control algorithm Control software - User programming User programming User programming Path type Point to Point, Point to Point Point to Point, Continuous path Linear & Circular Interpolation Path

Communication - PC parallel port PC USB port PC parallel port Input/Output - 3 digital I/O 8 digital I/O 3 digital I/O FEATURES: Power supply 230V AC, 50/60Hz, 8A 230V AC, 50/60Hz, 5A 230V AC, 50/60 Hz, 5A Repeatability mm ±0.3 ±1 ±0.3 à Industrial 3 axis milling machine Resolution deg (or) mm 0.1deg 1mm 0.1deg à Offered with industrial control Weight kg 20 (approx) 8 (approx) 35 (approx) Field of Application à Tool room applications Pick and place YES YES YES Palletizing YES YES YES à Spindle AC Servo motor direct drive Writing N/A YES YES à Cartridge spindle Machine Loading/Unloading N/A N/A YES Assembly YES N/A YES à Flood coolant system Interfaceability with Machines YES N/A YES à 8 tool programmable Hyd. ATC Training Material Manuals Construction Manual, Programming Manual, Operation Manual, Maintenance Manual à Stable gray cast-iron bed Work book Teachers’ Work book, Students’ Work book Simulation software ARISTO SIMULATION, WORK SPACE à Closed loop Servo motors à Integrated base with coolant tank à Linear motion guide ways

à FMS / CIM Compatible Toggle 3 Finger

Parallel

22 ARISTO Robotic Simulation Gripper Types for ARISTO 31 TECHNICAL SPECIFICATION ROBOTICS COMPACT MILL Travels X axis mm 250 Y axis mm 150 Z axis mm 250 EXERCISE TABLE Distance between table top and spindle nose mm 120 – 370 Table Table size mm 600 x 180 Maximum loading capacity kg 50 Accuracy Positioning accuracy mm 0.010 Repeatability mm ± 0.005 Spindle Spindle motor kw 1.1 kw AC induction / 3.3 kw AC servo* Spindle to column mm 200 ARISTO 6 XT Spindle nose taper - BT 30 Programmable spindle speed rpm 150-4000 CNC Control system - SIEMENS / FANUC Feed rate Rapid traverse rate X x Y x Z axis m/min 15, 15, 10 ATC Unit (Optional) Rotary Table for 4th Axis Tool shank - BT30 Tool storage capacity pcs 8 Maximum tool length mm 40 Maximum tool diameter mm 16 Electric motors Axis motor AC servo Axis motor torque Nm 3 Guide ways and ball screws Guide ways Linear motion guide ways Ball screws dia & pitch 16mm & 5mm, C3 class Coolant tank Capacity L 60 (approx) Coolant motor power kW 0.08 Power source Power supply 415V ± 2% 50Hz 3 Phase Machine dimensions Height x Length x Depth mm 2200 x 1570 x 1210 Machine weight kg 1000 (approx) Optional accessories QUEST-SCARA MINI ROBOT Hydro-pneumatic vice, Air compressor, Servo stabilizer, Rotary table for 4th axis Features Up gradable / Compatibility FMS & CIM System

Cartridge Spindle

30 23 TECHNICAL SPECIFICATION CNC TURNING CENTER FOR ADVANCE TRAINING

FEATURES: SREYAS à Industrial 2 axis slant-bed lathe Travels à Cartridge spindle X axis mm 480 à Flood coolant system Y axis mm 360 à 8 tool programmable turret Z axis mm 270 Distance between table top and spindle nose mm 170 – 440 à Hydraulic chuck with Tailstock Table à Gray cast-iron body Table size mm 600 x 350 à Integrated base with coolant tank T-slot mm 3x14 à Linear motion guide ways Maximum load on table kg 250 à C3 class ball screws Spindle à FMS / CIM Compatible Spindle type - Cartridge type Spindle motor capacity kW 5.5 AC spindle motor MAX TURN Programmable spindle speed rpm 10 – 10000 Spindle nose taper - BT 30 CNC Control system - SIEMENS / FANUC Slides Slides - Linear motion guide ways Ball screws X, Y and Z axis dia & pitch 32mm & 10mm, C3 Class Accuracy Positioning accuracy mm 0.010 Repeatability mm ±0.005 Feed rate Rapid traverse X, Y, Z axis m/min 30 Programmable feed rate X x Y x Z axis mm/min 0 – 6000 ATC unit ATC unit tool storage capacity pcs 12/14 tools angular type Maximum tool length mm 200 ATC motor AC 415V, 3 Phase, 50Hz Maximum tool diameter mm 60 Power source Transformer for drives 15 kVA, 3 Phase Input power supply 415V ± 2% 50Hz, 3 Phase Lubrication Lubrication system Automatic lubrication Chip tray & coolant tank Ltrs 80 Machine Dimensions Height x Length x Depth mm 2100 x 1750 x 2150 Machine weight kg 3000 (approx)

24 29 TECHNICAL SPECIFICATION CNC TAPPING CENTER FOR ADVANCE TRAINING SPECIFICATIONS UNITS MAX TURN + MAX TURN Plus+ Capacity Chuck size (hydraulic) mm 135 165 Maximum turning diameter mm 200 235 Maximum turning length mm 200 360 Bed Slant bed 45deg Slant bed 45deg Number of axes - 2 2 Swing over bed mm 350 410 Swing over cross slide mm 126 160 SREYAS DTC Distance between centers mm 350 380 Accuracy Positioning of axes mm 0.010 0.010 Repeatability of axes mm ±0.005 ±0.005 Spindle Spindle nose taper - A2-4 A2-5 Hole through spindle mm 40 52 Spindle speed range rpm 150 – 6000 150 – 6000 Spindle motor - AC Servo AC Servo Spindle motor capacity (cont. / 15 min rate) kw 3.7 / 5.5 5.5 / 7.5 CNC Details Control SIEMENS / FANUC SIEMENS / FANUC Turret & Tooling Number of stations - 8 tool (BTP 63) 8 tool (BTP 80) Tool cross-section mm 20 x 20 25 x 25 Boring bar size mm Dia 32 Dia 40 Axes FEATURES: X axis travel mm 120 140 à Industrial type DTC Z axis travel mm 200 380 à Offered with industrial control Ball screw (X & Z axis) dia & pitch 25mm & 10mm 32mm & 10mm à Cartridge spindle Rapid feed rate X & Z mm/min 30000 30000 à Flood coolant system Feed rate mm/min 0 – 10000 0 – 10000 Axis motor (X and Z axis) - AC Servo motors AC Servo motors à 14 tool ATC Axis motor torque Nm 4 7 à Gray cast-iron body Slides/Guide ways - Linear motion guide ways Linear motion guide ways à Closed loop Servo motors Tailstock à Integrated base with coolant tank Tailstock base stroke mm 190 190 à Linear motion guide ways Tailstroke quill stroke mm 75 75 à C3 class ball screws Quill diameter mm 50 50 à Automated lubrication system Tailstock taper - MT4 MT4 Machine Dimensions à Rotary table for 4th axis L x W x H mm 1700 x 1600 x 2100 2300 x 1600 x 2100 Lubrication - Automatic lubrication system Automatic lubrication system Weight kg 2000 (approx) 3000 (approx) Power Source Main supply - 415V ± 2% 50Hz, 3 Phase 415V ± 2% 50Hz, 3 Phase Optional Accessories Auto door, Servo stabilizer Auto door, Servo stabilizer Features Compatible / Up gradable FMS & CIM System FMS & CIM System 28 25 TECHNICAL SPECIFICATION CNC MACHINING CENTER FOR ADVANCE TRAINING

SPECIFICATIONS UNITS MAX MILL PLUS Travels X axis mm 480 Y axis mm 360 Z axis mm 500 Distance between table top and spindle nose mm 120 – 620 MAX MILL plus Table Table size mm 600 x 350 Maximum load on table kg 250 T-Slot mm 3x14x100 Spindle Spindle motor capacity kw 3.7 (FANUC), 5.5 (SIEMENS) Programmable spindle speed rpm 10 – 10000 Spindle nose taper - BT 40 Accuracy Positioning accuracy (as per VDI 3441/ISO) mm 0.010 Repeatability mm ±0.005 Feed rate Rapid traverse X x Y x Z axis m/min 30 Programmable feed rate X x Y x Z axis mm/min 0 – 6000 ATC Unit (Optional) Tool storage capacity pcs 16/20 tool Arm type Maximum tool length mm 250 ATC motor AC 415V, 3 Phase, 50 Hz FEATURES: ATC Direction Bi-directional à Industrial 3 axis VMC Maximum tool diameter mm 80 à Offered with industrial control Power source à Cartridge spindle Transformer for drives 15 kva 3 Phase à Flood coolant system Mains supply 415V±2% 50 Hz and 15A, 3 Phase à 20 tool Arm type ATC Machine dimensions à Gray cast-iron body Height x Length x Depth mm 2100 x 1750 x 2150 à Closed loop Servo motors Machine weight kg 3000 (approx) à Integrated base with coolant tank CNC à Linear motion guide ways Control system SIEMENS / FANUC à C3 class ball screws Slides Slides Linear motion guide ways à Automated lubrication system Ball screws X , Y and Z axis dia & pitch 32mm & 10mm, C3 Class à Rotary table for 4th axis Lubrication Lubrication Automatic lubrication system Chip tray & Coolant tank Ltr 100 Features Compatible / Up gradable FMS/CIM Systems

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