Chapter 2: Separation Factor and Molecular Properties
Total Page:16
File Type:pdf, Size:1020Kb
Unit Operation Design Chapter 2: Separation Factor and Molecular Properties Dr. S.H. Esmaeili-Faraj Molecular weight Molecular volume Properties of Chemical reaction equilibrium pure Acidic Molecular shape groups substances Basic groups Ionization depends Molecular charge (e.g. -COOH and -NH2 in proteins) on pH Dipole moment & polarizability Groups like O-H and C=O in molecules are polar. The molecule Such groups present in an asymmetrical fashion exhibits a finite within a molecule dipole moment Polar molecules interact more strongly with other molecules than nonpolar molecules of the same size do. Polar substance, e.g., water has a lower vapor pressure than a nonpolar species of about the same molecular weight, e.g., methane. The tendency for a dipole to be induced in a molecule of that substance Depends upon the size of molecule and the mobility of electrons Electrons in aromatic rings and, to a lesser extent, olefinic bonds are more mobile than the electrons in single covalent bonds and therefore impart a greater polarizability. Greater More Lower vapor solubility in polarizable pressure molecule polar solvent Interaction with mass separating Properties of pure substances agent or barier Dipole moment Chemical Molecular Molecular Molecular Molecular Molecular Dipole Moment & Separation process & reaction size & weight volume shape charge polarizability polarizability equilibrium shape Distillation 2 3 4 2 - - - - Crystallization 4 2 2 3 2 - - - Clathration - - - - - 3 1 3 Solvent extraction & - - - - - 2 3 2 absorption Ordinary adsorption - - - - - 2 2 2 Adsorption with - - - - - - 1 3 molecular sieves Dialysis; gel - 2 3 - - - 1 3 permeation Ultrafiltration - - 4 - - - 1 - Gaseous diffusion 1 - - - - - - - Sweep diffusion 2 2 - - - - - - Ultracentrifugation 1 - - - - - - - Electrophoresi 2 3 3 - 1 - - - Electrodialysis - - - - 1 - 2 - Ion exchange - - - - - 1 2 - Key: 1. primary effect; necessary for any separation 2. primary effect 3. secondary effect (perhaps through another property) 4. small effect - No effect Morphological analysis Systemically analysis of methods and alternatives for doing special case and then, review of combination of these alternatives. Producing phethalic Gasoline producing anhydride & other blending & terephethalic acid & phthalates as a conversion to dimethyl plasticizer for PVC other isomers terephethalate property O-xylene M-xylene P-xylene Ethyl benzene Percent(%) at 1000K in equilibrium mixture 23 43 19 15 Boiling point(K) 417.3 412.6 411.8 409.6 Freezing point(k) 248.1 225.4 286.6 178.4 Dipole moment (10^-18esu) 0.62 0.36 0 -------- Polarizability(10^-31m3 ) 141 141.8 142 -------- Molecular weight 106.16 106.16 106.16 106.16 Density, at 298k (g/cm^3 ) 0.8802 0.8642 0.8610 0.8670 λ,at boiling point(cal/g) 82.9 82.0 81.2 81.0 = =1.16 Dipole moment of p-xylene = 0 =1.02 p-xylene Narrow molecule Choosing a method on the basis of molecular shape m-xylene Nearly spherical difference • same molecular weights Separation processes based on Mw • different in dipole moment between ortho & meta Distillation(R=15,N≥100) • para & meta separation distillation Separation process based on molecular shape and Reactivity. Crystallization Membrane Adductive Adsorption crystallization Chemical Clathration reaction Extractive HF-BF3 crystallization The difference in molecular shapes has two effects: 1. p-xylene molecules can stack together more readily into a crystal structure because of their symmetrical shape, and as a result p-xylene has a much higher freezing point(286.6 k) 2. The difference in shape between p- and m-xylene means that m-xylene molecules cannot fit easily into the p-xylene crystal structure in the solid phase. Thus, the solid phase formed by partial freezing of a mixture of the two isomers contains essentially pure p-xylene. 100% Ortho 30.5% Para meta100% 100% • p-xylene manufacture by crystallization & isomerization. Recycled isomerized xylene Benzene Toluene Light gas feed 99% Para x crystallization s y 5% ethyl benzene product t l 23% p-xylene a e 50% m-xylene Mixed xylene(9% Para) 22% 0-xylene b n e i s l isomerization p i l z i e t r t e O-xylene r product • addition of CCl4 as separation agent. refrigeration temperature. but Recovery of p-xylene. additional stage for para xylene separation. • addition of nickel[(4-methylpyridine)4 (SCN)2 ] as a separation agent. Recovery of 92% of the p-xylene in a single stage. • addition of normal-pentane . Shifting eutectic point. • αp-o = 2.0 ; αp-m = 1.3 • low density polyethylene membrane. • disadvantages Difficulty of staging Difficulty of provision of driving force for p-xylene crossing from membrane. • molecular sieves • more than 22 new industrial units (1968-1978) Benzene product Toluene product Non aromatics Clay B T sulfolane O Light treating E Platformate N L S P L naphtha I plat former THDA T T O-xylene E poduct R P-xylene product Heavy platformate Clay PAREX isomer treating Heavy aromatic Xylene column Heavies splitter Sulfonation with cold & m- and o-isomers are sulfonated, concentrated while p-isomer is unchanged. Treatment with Elimination of and excess & formation of sodium salts of the sulfonates. Evaporative crystallization O-xylene Sodium sulfonate precipitates first. • only laboratory method. Ethyl benzene D P-xylene D I I S < .03% m-xylene S T T I I l E l L X L A HF-BF3 T A T R D T I Feed A E I O C C N Mixed O O-xylene xylene T O N P O D O R HF-BF3 E S recycle C E O R isomerization M P m- O xylene S 99.5% E Recycled isomerized xylene r • removal between 60% to 99.5% of the water Berry: fruit present. juices Juice stability. 2-3 hr @ 328k <1min @ 367k great economy in transportation & storage costs. 1s @ 389k • common process Multi-effect Reduction of steam evaporation costs. thermal sensitivity • problems build up semisolid layer next to the surface in evaporators escaping of flavor and aroma compound Improvement of evaporation process • solution Use of other separation process reduction of boiling point • vacuum evaporation reduction of residence time(A/V ) preheating by injection of steam 1.addition of fresh juice to the concentrate 2.obtaining layer material from peels , cores , & adding it to concentrate Prevention of escaping aroma 3.Separation of aroma from the water vapor & returning to concentrate 4.Use another process • first technique Product contains 10% of volatile compounds. • second technique Most successful process , difference between flavoring material in peels & juice. • third technique Essence recovery process Initial Receiving Means of creating phase of phase for water chemical potential Example water difference Liquid Vapor Pressure(vacuum) Flash evaporation Temperature Drying with (feed superheat) superheated steam Composition(carrier) Air drying Immiscible liquid Composition(solvent) Extraction solid Temperature(freeze) Freeze concentration Composition Clathration (precipitate) Composition(adsorb) Solid desiccant Initial Receiving phase Means of creating phase of for water chemical potential Example water difference solid Vapor Pressure(vacuum) Ordinary freeze-drying Composition(carrier) Carrier-gas freeze – drying Immiscible liquid Composition (solvent) ------------ Initial Receiving Means of creating phase of phase for chemical potential Example water water difference liquid Vapor Pressure(vacuum) Pervaporation with compression Temperature (feed superheat) ----------- Composition (carrier) liquid Pressure Pervaporation (pressurized feed) with carrier Reverse osmosis Composition Direct osmosis (added solute) Composition(solvent) Perstraction Initial Receiving Means of creating phase of phase for chemical potential Example water water difference Liquid ------------- Screening Pulp removal Density difference Centrifugation before evaporation solid ------------- Screening Grinding & screening for frozen juices Density difference Grinding & flotation in liquid of intermediate density for frozen juices Flash (or partial) evaporation is the partial vapor that occurs when a saturated liquid stream undergoes a reduction in pressure by passing through a throttling valve or other throttling device. If the throttling valve or device is located at the entry into a pressure vessel so that the flash evaporation occurs within the vessel, then the vessel is often referred to as a flash drum. Ref: www.wikipedia.org If the saturated liquid is a single-component liquid (for example, liquid propane or liquid ammonia), a part of the liquid immediately "flashes" into vapor. Both the vapor and the residual liquid are cooled to the saturation temperature of the liquid at the reduced pressure. This is often referred to as "auto-refrigeration" and is the basis of most conventional vapor compression refrigeration systems. If the saturated liquid is a multi-component liquid (for example, a mixture of propane, isobutane and normal butane), the flashed vapor is richer in the more volatile components than is the remaining liquid. Ref: www.wikipedia.org A close loop pneumatic conveying type Transport steam is superheated indirectly via a tubular heat exchanger or electrical heating Only 5-60 seconds residence time, For some materials a second superheater is necessary to achieve the required dryness Separation of transport steam and the dry material in a high efficiency cyclone Reuse of the generated excess steam with a pressure of 1-5 bar, directly or after a re- SuperheatedSuperheated Steam Steam Dryer Dryer (SSD (SSD™) ™) boiler generating clean steam withwith pre pre-heater-heater and and backmixing secondary superheater