E-Bike Owner's Manual
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E-Bike Owner’s Manual Even if you have ridden a bike for years, it is important for you and every rider to read this manual before riding this bicycle. Keep for reference. 1 HELMETS Correct Fitting - Make sure your helmet covers your SAVE forehead. LIVES! Incorrect Fitting - Forehead Always wear a properly fitted is exposed and vulnerable to helmet that complies with CPSC or serious injury. CE safety standards when you ride your bicycle. WARNING As with all mechanical components, the bicycle is subjected to wear and high stresses. Different materials and components may react to wear or fatigue in different ways. If the design life of a component has been exceeded, it may suddenly fail possibly causing injuries to the rider. Any form of crack, scratch or change of colouring in highly stressed areas indicate that the life of the component has been reached and it should be replaced. Do not ride in an abusive manner. CAUTION WARNING In this manual, the CAUTION sign Great care should be taken when shows a hazardous situation which, locking the quick release levers on the if not avoided, could cause minor or bicycle. If you do not fully understand moderate injury. how to operate the quick release levers, ask a bicycle dealer for assistance, or call Montague’s WARNING Customer Support Team at +1 617-491-7200. In this manual, the WARNING sign shows a hazardous situation which, DO NOT RIDE YOUR BICYCLE if not avoided, could cause death or WITHOUT ALL QUICK RELEASES serious injury. SECURELY LOCKED. 2 TABLE OF CONTENTS Warnings 2 Section Two Section One Assembling your Bicycle 26 Introduction 4 Packing List 26 Record Your Serial Number 4 Installing Front Wheel QR 26 Register Your Bicycle 4 Installing Front Wheel 27 Owner’s Responsibility 5 Rotating Stem 28 Bicycle Type and Use Conditions 6 Installing the Handlebars 30 E-Bike Classes 7 Installing Front Fender 31 Product Symbols 7 Attaching Steering Damper Spring 32 Introduction to E-Bikes 8 Installing the Seatpost 32 Difference Between E-Bikes and Installing Pedals 33 Conventional Bikes 8 Inflating Tires 34 Kickstand and Cargo Rack 10 Folding your Bicycle 35 Child Seats and Trailers 10 Folding the Pedals 37 Supplementary Manuals 10 Rolling the Bike 38 Parts of your Bicycle 11 Unfolding your Bicycle 39 Adjusting the Frame Quick Release 40 Before your First Ride 12 Sizing and Weight Limit 12 Drive Assist System 42 Electric Assist Operation 12 Rechargeable Battery 42 Check your Brakes, Steering, Charger and Power Supply 43 and Quick Releases 13 Tips for Getting the Most Range 45 Prevent Toe Overlap 13 Cleaning, Storing, and Transporting 46 Moving Parts and Pinch Points 14 Keys 48 Frame or Fork Problem 14 Disposal 48 Life Span of a Bicycle 14 Section Three Before Every Ride 15 Proper Maintenance Mechanical Checklist 15 and Adjustment 49 Drive-Assist System Checklist 15 Torque Specifications 49 Carbon Fiber Composite 15 Handlebars 49 Examine the Frame, Fork, & Wheels 17 Stem 50 Tire Inflation 17 Seat (Saddle) Adjustments 51 Examine the Brakes and Steering 18 Pedals 52 Saddle and Seatpost 19 Control Cables 52 Suspension and Quick Releases 19 Rear Derailleur Adjustment 52 Lights and Reflectors 19 Front Derailleur Adjustment 53 Brakes 54 Riding Safely 20 Wheels 55 Caution: Wet Weather Riding 21 Fitted Accessories 57 Be Seen (Especially at Night) 21 Bearing Adjustments 58 Think Safety 22 Lubrication 58 Riding Instructions 23 Maintenance Schedule 61 Using your Brakes 23 Warranty 62 Changing Gears Correctly 23 Registration Card Insert Descending 24 Obstacles and Impacts 25 3 IMPORTANT: KEEP FOR FUTURE REFERENCE INTRODUCTION This manual is designed to give you Your bicycle’s serial number is stamped the information you need for the safe on the seat tube of the frame, on the operation and maintenance of your new drive side of the bike (Fig. 1). Record bicycle. Please read it thoroughly before the serial number in this manual below riding your bicycle. in the event that your bicycle is lost or stolen. You may also want to register your serial number with your local police WARNING department. Make sure to read this complete manual before riding your bike. Failure to do Register Your Bicycle so, or failure to follow its guidelines, Bicycle could lead to serious injury or death. Serial Number registration is Location the only record Section One of this manual involves we have of who safety and bicycle care. Understanding owns this bicycle. and following this information will help Registration and you and your Montague bicycle avoid proof of purchase Fig. 1: The serial number is injury or damage. are necessary to located on the seat tube of make a warranty the frame on the drive-side. Section Two of this manual covers claim. There are specific operating instructions for your two easy procedures to complete the Montague bicycle. Even if you’re an registration (mail or email): experienced rider, you should review this section before your first ride. • Fill in the registration form in the back of this manual and mail it to us. Section Three of this manual gives basic instructions for making small • Go to www.montaguebikes.com/ adjustments to your bicycle and register and submit the registration performing regular maintenance. form to us via the internet. Record Your Serial Number Model Name: Serial Number: Key Serial Number: Date of Purchase: Place of Purchase: 4 INTRODUCTION CONTINUED The frequently updated website also gives you a link to new instructions. If Note: Montague does not make you make a decision not to complete bicycles intended for children. Please the registration, make sure you visit the make sure all riders are adults. website frequently. Bicycle riding can be a hazardous Since the components on your activity even under the best of Montague are industry standard, repairs circumstances. Proper maintenance of or replacements may be performed at your bicycle is your responsibility as it virtually any retail bicycle dealer. helps reduce the risk of injury. If you have any questions about your All quick releases must be securely Montague after reading this manual, or fastened before riding any Montague encounter any problems when folding bicycle. The quick releases are pictured or unfolding your bike, please visit the on page 11 in Fig. 2. They are: the front support section of our website at wheel quick release (#25), the seat www.montaguebikes.com/support or call post quick release (#8), the frame quick Montague’s Customer Support Team release (#9), the rear wheel quick release at +1 617-491-7200. A knowledgeable (#32), and the stem quick release (#4). representative will be happy to answer For instructions on operating the quick any questions and help you to fully enjoy release levers, read Assembling Your your new Montague. Montague Bicycle and Folding Your Montague Bicycle on pages 26-37. Owner’s Responsibility Double check to ensure all bolts and screws are tightened to the correct WARNING torque specifications. Make sure to read this complete manual Make sure anyone to whom you loan before riding your bike. Failure to do your Montague understands how to work so, or failure to follow its guidelines the quick release levers and how to fold could lead to serious injury or death. and unfold your Montague bike properly. Before riding your Montague, carefully The owner is responsible for required follow all assembly instructions. normal maintenance services, such Ensure your bike is the correct size for as those listed in the “Maintenance your comfort and safety. When standing Schedule” section of this booklet (page over the frame (straddle frame) you 61) in order to keep the bicycle in good should have a minimum of 1.0” clearance operating condition. between the top tube and your body. See page 12 for more information. 5 INTRODUCTION CONTINUED Damage or injury resulting from condition 1 with the addition of gravel negligence, improper operation, improper roads and groomed off-pavement trails. or unauthorized repair or maintenance, environmental influences, or improper Condition 2 bicycles typically feature use are not warranted by Montague flat handlebars and 700c or 26” wheels. Corporation. Montague Corporation These bicycles have “semi slick” tires excludes incidental and consequential with light knobs on them and direct pull damages. brakes. Bicycle Type and Use Condition 3 Conditions Condition 3 bicycles are made to cover There are many types of bicycles. Each all the riding conditions expressed by bicycle type is made for a specified use conditions 1 and 2 with the addition of or use condition. If your use of a bicycle rough trails, small obstacles, smooth applies more stress than its condition technical areas, and areas where tires limit specifies, this could cause a failure are momentarily not on the ground; of the bicycle (or a part of the bicycle). NOT FOR JUMPS. These bicycles are typically referred to as Mountain Bicycles This section shows the use condition for or Cross Country Mountain Bicycles. different types of bicycles. If you are not sure of what condition(s) apply to your Condition 3 bicycles typically feature bike, consult your Montague dealer or flat handlebars and 26” or 27.5” wheels. call Montague for more information. These bicycles have wider tires with large knobs on them and direct pull or Condition 1 disc brakes. These bicycles are made to ride on a paved surface where the tires are always WARNING on the ground. If your use of a bicycle applies more stress than the specified use condition Condition 1 bicycles typically feature of the bicycle, the bicycle or its parts flat or drop style handlebars and 700c can be broken or damaged. Riding wheels and smooth tires.