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12.2016-RR-EN OWNER‘S MANUAL 1 12 13
2 3 4 14 15 5 16 17 18 19 20
6 7 8
9 10 11
1 Frame 12 Stem
2 Saddle 13 Handlebar
3 Seat post 14 Shift/brake lever
4 Seatpost clamp 15 Brake caliper
5 Brake caliper 16 Fork
6 Cassette 17 Tyre
7 Rear derailleur 18 Rim
8 Chain 19 Spoke
9 Front derailleur 20 Hub
10 Crank with chainring
11 Pedal Congratulations on the purchase of your ROSE dream bike!
We are pleased that you have decided to buy a ROSE bike and are sure that your new bike will put a smile on your face every day.
Your bike is unique – before it has found its way to your home, this bike was individually assembled by hand by a skilled mechanic and carefully inspected by another specialist to ensure it meets our highest quality standards. We thus guarantee that your bike offers reliability and state-of-the-art technology. Easy-to-use gears and brakes, an excellent design and excellent value for money are just some of the reasons why you will love your bike.
Some components were removed or adjusted for shipping. However, they can be easily re-assembled or re-adjusted in just a few simple steps (see ”3. Bike assembly“ on page 11).
Regular care and maintenance (see ”7. Maintenance“ on page 29) will prolong the life of your beloved bicycle. This manual includes all information on handling, maintenance and care you need to properly care for your bike. We recommend you to carefully check and service your bike at regular intervals. Your safety and a long life of your bike should be worth the effort.
As you know, we offer a custom-made principle that allows for a variety of possible combinations of different components. Therefore, this manual only describes the most important and general facts about your bike. For more detailed information on the single components of your bike please see the respective owner’s manual of the manufacturer. These are of course also included in your purchase documents.
Please take the time to read this manual carefully. The sections marked with the signal words “DANGER” and “WARNING” are of particularly high importance. The instructions contained in these warnings must be followed. Moreover, we recommend you to follow the steps described in ”5. Before and after your ride“ on page 23 and to have your bike serviced regularly (see ”7. Maintenance“ on page 29) to ensure your safety on every ride.
Have fun with your dream bike!
Your ROSE Bikes team 1. General information...... 5 1.1 Explanation of symbols used...... 5 1.2 Target group...... 6 1.3 Owner’s manuals supplied by component manufacturers...... 6 1.4 Tools...... 6 1.5 The special properties of carbon...... 6 1.6 Installation of components and accessories...... 6 1.7 Warranty and guarantee...... 6 1.8 Wearing parts...... 7 1.9 Weight limit...... 7 1.10 Exclusion of liability...... 7
2. Safety...... 8 2.1 General safety...... 8 2.2 The rider’s duty of care...... 9 2.3 Intended use...... 10
3. Bike assembly...... 11 3.1 Required tools...... 11 3.2 Opening the ROSE bike box and unpacking the contents...... 11 3.3 Straightening the handlebar and adjusting the steering play...... 12 3.4 Adjusting the angle of the handlebar...... 13 3.5 Installing the front wheel...... 14 3.6 Installing seat post and saddle...... 19 3.7 Installing seat post and saddle [X-LITE CW and XEON CW]...... 20 3.8 Installing the pedals...... 21
4. Getting started for your first ride and getting used to your new bike...... 22
5. Before and after your ride...... 23 5.1 Before your ride...... 23 5.2 After your ride...... 25 5.3 After a crash...... 26
6. Bike transport and storage...... 27 6.1 Transport by car...... 27 6.2 Transport on a rear carrier...... 27 6.3 Bike storage...... 27 6.4 Bike shipping...... 28
7. Maintenance...... 29 7.1 Bike servicing...... 29 1. General information
This manual is the most important element to prevent any damages and risks during the assembly, use and servicing of your new bike. It is provided to give you the most important technical information on your bike, to support you during bike assembly and to give you helpful tips over the entire life of your bicycle. If in doubt about maintenance works, please consult a qualified bicycle mechanic. Please read this manual carefully before taking the first ride on your new bike and make sure you understand everything. Ensure that third-party users are also informed about the contents of this manual and that they understand and follow all instructions. Keep this manual for future reference. If you sell or give away your bike, please also include the owner’s manual. This manual is additionally available as a pdf file on rosebikes.com/manuals. 1.1 Explanation of symbols used
DANGER
… indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.
WARNING
… indicates a hazard with a medium level of risk which, if not avoided, may result in minor or moderate injury.
CAUTION
… indicates a hazard with a low level of risk which, if not avoided, may result in minor or moderate injury.
NOTE
… indicates a potentially hazardous situation that may result in damage to property.
…indicates additional information.
5 1.2 Target group This manual is intended for you, the owner of the ROSE bike. Assembly and maintenance works require basic knowledge in bicycle technology. If in doubt consult a qualified bicycle mechanic. Improper assembly or maintenance of your bike may result in serious injury or death! 1.3 Owner’s manuals supplied by component manufacturers The documents supplied with your bike include this owner’s manual and the manuals of the different component manufacturers. The instructions in these manuals must also be followed. The contents of those manuals will not be specifically mentioned. In case of any deviations from these instructions, the respective component manufacturer’s instructions apply. The owner’s manuals of single manufacturer’s might only be available online. 1.4 Tools All works on your bicycle require appropriate tools. All nuts and bolts must be tightened using the right torque wrench. Proper use prevents overtightening and breaking of the bolts. A proper installation and removal of components can only be guaranteed when using perfectly functioning and undamaged tools. 1.5 The special properties of carbon As most carbon frames are very sensitive to pressure, carbon frames must not be clamped (e.g. into an assembly stand) or subjected to pressure in any other way. After an accident or fall, damages to carbon components might not show up immediately. If in doubt always seek professional advice from a qualified bicycle mechanic. Carbon parts have a limited lifespan. Handlebars, seat posts, stems and wheels made from carbon must be replaced regularly. Please see the manufacturer’s manual for the recommended intervals. We recommend to replace ROSE frames and forks made from carbon every six years. Heat can cause permanent damage of the carbon structure. Carbon parts must not be stored close to heat sources or in a vehicle in direct sunlight. UD carbon frames may have a blotchy and uneven surface structure. This is what characterizes the UD look. This is no defect or fault. 1.6 Installation of components and accessories Bicycle trailers must only be fixed to the rear axle of the bike using special devices. Child seats and trailers for clamp mounting on seat post or frame must not be used. Racks must only be attached to special fixing points designed for this purpose. 1.7 Warranty and guarantee For all information on warranty and guarantee see rosebikes.com/content/help/terms-and-conditions.
6 1.8 Wearing parts As a technical product, a bicycle consists of many components which are all subject to wear given the nature of their function. Therefore, the components listed below should be checked regularly and replaced, if necessary: • Tyres and tubes • Rims • Brake pads • Bearings (headset bearings, bottom bracket bearings, rear triangle bearings, hub bearings) • Chain, cassette and sprockets • Handlebar and stem • Handlebar tape and grips • Saddle and seat post • Grease, lubricant, hydraulic oil and brake fluid • Inner and outer brake and shift cables • Suspension fork and rear shock • Stickers and paintwork 1.9 Weight limit ROSE road, cyclocross and fitness bikes are designed for a maximum weight of 110 kg. The maximum weight is derived from the weight of the rider, bicycle, gear (helmet, backpack, shoes, clothes) and luggage.
WARNING
The manuals of the component manufacturers are considered an integral part of this owner’s manual and their contents must be followed! • Consult the manual of the respective manufacturer and check the instructions for additional regulations (also see 1.3 on page 6). • In case of any deviations, the component manufacturer’s instructions apply.
Certain components might reduce the maximum system weight. Check the manufacturers’ manuals for any deviations. 1.10 Exclusion of liability The tasks described in this manual require special knowledge and should only be carried out by people with sufficient expertise. The user is liable for damages resulting from: • Misuse or any other cause beyond the range of the intended use (see “2.3 Intended use” on page 10) • Non-compliance with safety regulations • Improper assembly, repair and maintenance • Use of unapproved replacement parts and accessories • Change of construction If in doubt consult a qualified bicycle mechanic or the ROSE Bike Service.
7 2. Safety
2.1 General safety
DANGER
Always wear a helmet! Adapt your style of riding to your skills. Respect your limits and only ride cautiously in new situations.
DANGER
Risk of accident due to improperly installed components! Improperly installed components can loosen during the ride! • The installation must be carried out according to the instructions in this manual or in the manufacturer’s manual. • Consult the manuals of the respective manufacturers and check if there are any additional regulations concerning installation and torque (also see 1.3 on page 6). In case of any deviations, the component manufacturer’s regulations apply. If there are no specified tightening torques, please consult the ROSE service. • If in doubt consult the ROSE service or a qualified bicycle mechanic.
DANGER
Risk of accident due to reduced braking performance caused by brake pads that are not broken in! Disc brakes can only achieve full braking power when the brake pads are broken in. Choose a place off public roads to break in the pads. • Brake 20 to 30 times with the front or rear brake from a speed of 30 km/h down to 5 km/h and repeat the process for the second brake. You should brake as hard as possible without locking one of the wheels. • Please also note the instructions of the brake manufacturer (see enclosed manual). In case of any deviations, the component manufacturer’s instructions apply.
DANGER
Risk of accident due to insufficient equipment for use on public roads! ROSE road, cyclocross and fitness bikes are not intended for use in public road traffic. If you nevertheless want to ride your bike on public roads, you will have to consult a qualified bicycle mechanic to retrofit all components required according to the national road traffic regulations (lighting system, reflectors etc.). In Germany, all road bikes up to 11 kg are required to have at least battery-powered lights. Outside Germany, other national regulations may apply.
8 DANGER
Risk of accident due to reduced braking performance on bicycles with rim brakes! • In wet weather or when used with new wheels or new brake pads, the braking performance is reduced. Please adapt your riding style accordingly. • Brake pads that were used with aluminium rims before must not be used with carbon rims. • Apply both brakes at the same time. • Do not permanently apply or drag the brake. This will cause overheating of the wheel and thus a failure of the rim, tyre or inner tube. • When using carbon rims, the braking performance is generally lower than with aluminium rims.
DANGER
Risk of accident due to sudden total failure of pre-damaged components! Bicycles can be subject to high stress. A fall or unforeseeable manoeuvres cause unpredictable peak loads. These loads can pre-damage components of your bike. Even though you might not immediately notice those damages, it is always possible that pre-damaged components deform or break while riding. • Regularly check your components for damages. • Components that are subject to high stress must be regularly replaced and checked by a qualified bicycle mechanic.
WARNING
The manuals of the component manufacturers are considered an integral part of this owner’s manual and their contents must be followed! • Consult the manual of the respective manufacturer and check the instructions for additional regulations. • In case of any deviations, the component manufacturer’s instructions apply.
2.2 The rider’s duty of care Following the instructions specified in this manual does not absolve the riders from their duty of care to ensure that their bike is always in good condition. If there are any questions consult a qualified bicycle mechanic or the ROSE service.
9 2.3 Intended use The intended use of ROSE bikes is divided into five different categories – ranging from the use on paved roads through to downhill or freeride use. The bikes must only be used in accordance with their intended purpose/use. Otherwise, the user takes responsibility. A sticker on the frame of your bike will show you the intended use.
Category 1: For use on paved roads only Category 1 includes all bikes and components that should only be used on paved roads. The wheels will always stay in contact with the ground. 1 Category 2: For use on and off the road and for drops of up to 15 cm Category 2 includes all bikes and components that can be used in conditions described under category 1, as well as on gravel roads and moderate trails. The wheels may also loose contact with the ground. Drops should not be higher than 15 cm. 2 Category 3: For use in rough terrain and for jumps of up to 60 cm Category 3 includes all bikes and components that can be used in conditions described under category 1 and 2, as well as on rough trails and rough and unpaved roads that require good cycling skills. Jumps and drops should not be higher than 60 cm. 3 Category 4: For use in rough terrain and for jumps of up to 120 cm Category 4 includes all bikes and components that can be used in conditions described under category 1, 2 and 3, as well as for higher speeds on rough and steep trails. Jumps should not be higher than 120 cm. 4 Category 5: Extreme biking (Downhill, Freeride, Dirt) Category 5 includes all bikes and components that can be used in conditions described under category 1, 2, 3 and 4, as well as for extreme jumps and high speeds on rough trails and in bike parks. Dirt and slopestyle bikes are not designed for use on downhill tracks. 5
10 3. Bike assembly
This chapter aims at helping you remove your bike from the ROSE bike box and re-assemble it. Depending on the bike model, different components may have been removed or repositioned for shipping. In addition, you need to fit the pedals and check if your bike is in a roadworthy condition.
DANGER
Risk of accident due to improperly installed components! Improperly installed components can loosen during the ride! • The installation must be carried out according to the instructions in this manual or in the manufacturer’s manual. • Consult the manuals of the respective manufacturers and check if there are any additional regulations concerning installation and torque (also see 1.3 on page 6). In case of any deviations, the component manufacturer’s regulations apply. If there are no specified tightening torques, please consult the ROSE service. • If in doubt consult the ROSE service or a qualified bicycle mechanic.
In addition to this manual, you will find some videos on how to assemble your bike at rosebikes.com.
3.1 Required tools Depending on the bike model and the equipment, you will need the following tools for assembly: • 4 mm, 5 mm, 6 mm, 8 mm hex keys • Torque wrench with a 4 mm, 5 mm, 6 mm and 8 mm hex drive • 15 mm open-ended spanner 3.2 Opening the ROSE bike box and unpacking the contents Before opening, check the ROSE bike box for any damages. After that, check the contents for completeness! Please notify all possible defects immediately! 1. Carefully open the ROSE bike box. Make sure not to damage any parts especially when using a knife. 2. Carefully unpack the contents. 3. Remove – if present – any transport locking devices from the frame.
Keep hold of the ROSE bike box! You might need it to return the bike for servicing or repair.
11 3.3 Straightening the handlebar and adjusting the steering play
CAUTION
The adjusting bolt for the steering play (1) does not serve to tighten the stem, but only to adjust the play in the steering bearing!
1. Loosen the stem clamp bolt(s) (2) with a hex wrench. Do not loosen the adjusting bolt for the steering play (1). 2. Turn the handlebar through 90 degrees and align it with the front wheel.