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Pre Feasibility Report PRE - FEASIBILITY REPORT For PROPOSED BULK DRUGS MANUFACTURING UNIT at Sy. No. 138/3, APIIC - Industrial Park, Gollapuram Village, Hindupur Mandal, Anantapur District, Andhra Pradesh State by SRIPHAL LIFE SCIENCES PVT. LTD. Reg Office: D.No. 21-8-243, Teachers Colony, Hindupur, Anantapur Dist., Andhra Pradesh state. November, 2019 Contents S. No. Description Page no. 1.0 Executive Summary 1 2.0 Introduction of the Project 2 2.1 Brief description of nature of the project 2 2.2 Brief description of project proponent 2 Need for the project and its importance to the country 2.3 2-4 and or region 2.4 Demand-Supply Gap 4 Employment Generation (Direct and Indirect) due to the 2.5 4 project 3.0 Project description 5 3.1 Proposed Products and Production Capacity 9 -10 3.2 Manufacturing Process 10 3.3 Resource – Utilize and Recycling 11 3.3.1 Water Requirement 11-12 3.3.2 Power Requirement 12 3.3.3 Fuel Requirement 12 3.4 Quantity of wastes to be generated 12 3.4.1 Waste Water Generation and utilization 12 Hazardous and Solid waste generation and Disposal 3.4.2 13 method 3.5 Applicability of the SO 1533 (E) 13-14 4.0 Site Analysis 14 4.1 Connectivity 14 4.2 Land Form, Land use and Land ownership 14 4.3 Existing Infrastructure 14 4.4 Soil classification 14 4.5 Climatic data from secondary sources 14 4.6 Social Infrastructure available. 15 5.0 Planning brief 15 6.0 Proposed infrastructure 15 6.1 Industrial Area 15 6.2 Residential Area 15 6.3 Green Belt 15 6.4 Social Infrastructure 15 6.5 Water management 16 6.6 Sewerage System 16 6.7 Industrial Waste Management 16 7.0 Rehabilitation and Resettlement (R&R) Plan 16 8.0 Project Schedule and Cost estimates 16 9.0 Analysis of project 16 LIST OF TABLES Table No Description Page no. Details of Employment Generation for the Proposed 2.1 4 Project 3.1 List of Proposed Products and its Quantities 9 -10 3.2 List of By- Products and its Quantities 10 3.3 Water Requirement Details 11 3.4 Effluent generation Details 12 3.5 Effluent generation details and Treatment Method 12-13 3.6 Hazardous & Solid waste generation details and 14 Disposal Method LIST OF FIGURES Figure No Description Page no. 3.1 Location Map 6 3.2 Google Earth Map showing Sriphal Life Sciences Pvt. 7 Ltd 3.3 Topo Map showing Sriphal Life Sciences Pvt. Ltd 8 LIST OF FLOW CHART Flow Description Page no. Chart No 3.1 Generalized Flow Chart for Bulk Drug Manufacturing 11 Pre Feasibility Report 1.0 EXECUTIVE SUMMARY Sriphal Life Sciences Pvt. Ltd. is proposed for Manufacturing of Bulk Drugs at Sy.No.: 138/3, APIIC - Industrial Park, Gollapuram (V), Hindupur Mandal, Anantapur District, Andhra Pradesh state. S. No Parameter Description Sriphal Life Sciences Pvt. Ltd. Sy.No.: 138/3, APIIC - Industrial Park, Gollapuram 1 Project Location (V), Hindupur Mandal, Anantapur District, Andhra Pradesh state Category of Project as 5(f), Synthetic Organic Chemical Industry 2 per EIA Notification & Category - “A” Amendments 3 Project cost 800 Lakhs (8 Crores) 4 Plot area 2.37 Acres (9584.83 Sq. m) 5 Proposed Products Mentioned in Table 3.1 (I)Electricity 6 600 KVA Requirement Andhra Pradesh Southern Power Distribution Source of electricity Company Limited (APSPDCL) D. G. Set 250 KVA & 320 KVA 7 (II)Water consumption 112.62 KLD Andhra Pradesh Industrial Infrastructure Source of water Corporation (APIIC) water supply Waste water generation 32.72 KLD 8 (III) Boiler 2.0 TPH & 3.0 TPH Coal fired Boilers 9 (IV) Fuel Coal – 17 MT/Day 10 Mode of disposal Mentioned in Table 3.6 of report 11 Solid waste generation Mentioned in Table 3.6 of report Andhra Pradesh – Karnataka State Boundary is 12 Interstate Boundary 1.10 km (NE) from project site. 13 Nearest Highway SH-472 – 2.15 Km (W) Lake near Gollapuram – 1.00 Km (SE) Lake near Manepalli – 5.10 Km (NE) Penner River – 3.60 Km (W) Lake near Santebidanuru – 4.40 Km (W) 14 Nearest Water bodies Lake near Kadagatturu – 7.05 Km (W) Kumadvati River – 8.75 Km (W) Lake near Kotipi – 2.70 Km (NNE) Lake near Appalakunta – 3.40 Km (SW) Lake near Kirikera – 4.55 Km (NW) Sriphal Life Sciences Pvt. Ltd. Page 1 Pre Feasibility Report S. No Parameter Description Lake near Bevinahalli – 5.90 Km (NW) Lake near Pulamati – 5.35 Km (N) Lake near Kodihalli – 8.20 Km (NE) 15 Nearest Reserved Forest None within 10 Km radius 16 Major habitation Hindupur – 8.70 Km (N) 17 Nearest habitation Gollapuram village – 0.72 Km (SE) 2.0 INTRODUCTION OF THE PROJECT The objective of this pre- feasibility study is to provide information for the proposed Bulk Drugs Manufacturing unit of Sriphal Life Sciences Pvt. Ltd. located at Sy.No.: 138/3, APIIC - Industrial Park, Gollapuram (V), Hindupur Mandal, Anantapur District, Andhra Pradesh state. 2.1 Brief description of nature of the project Sriphal Life Sciences Pvt. Ltd. is proposing for Bulk Drugs manufacturing unit. We will start manufacturing of Bulk Drugs - 70 MT/Month after getting the EC from MoEF&CC, New Delhi. 2.2 Brief description of project proponent M.V. Satyanarayana Murthy, K. Anand Nazmal and K Sreenivasa Rao are Directors of the company. NS Bhaskar Rao is the Additional Director of the company. 2.3 Need for the project and its importance to the country and region Sriphal Life Sciences Pvt. Ltd. is intended to start a manufacturing unit of Bulk Drugs at Sy.No.: 138/3, APIIC - Industrial Park, Gollapuram (V), Hindupur Mandal, Anantapur District, Andhra Pradesh state. Availability of the well-connected road for easy transportation of the construction equipments and materials, Raw materials and finished products. Easy availability of skilled and unskilled labor for construction of Plant. Bulk Drugs are hygienically formulated using high grade raw materials and they are used in the pharmaceutical and cosmetic industry. The global Bulk drug market is expected to grow at a high rate owing to rising research and development activity globally. Sriphal Life Sciences Pvt. Ltd. Page 2 Pre Feasibility Report API intermediate: API or active pharmaceutical ingredient intermediates are the raw materials or raw drugs responsible for therapeutic action. They are the active ingredients which are later converted into various forms such as tablets, capsules, suspensions etc. API acts as a drug itself. On the basis of end user, the global Bulk drug market is segmented into Pharmaceutical industry, Biotechnology industry, and Chemical industry. 2.4 Demand-Supply Gap There is a quite considerable gap between supply and demand for fine chemicals, bulk drugs. Very few players are in the market who can offer continuous supply. The company wants to bridge this gap between demand and supply by the production capacity and thereby, making good business. Company's marketing edge comes from its direct and close contact with the customers. Their products are major strength of their customers. Each stage of their product is been monitored /checked for their quality to ensure quality product reaches their customer. 2.5 Employment Generation (Direct and Indirect) due to the project Approximate employment generation due to proposed unit is 50. Apart from this there will be significant non estimated employment generation at the supplier firms and service industry providing services to the company. Company shall be giving preference to people from economically weaker sections for employment in various semi-skilled/unskilled jobs thereby contributing to their upliftment. TABLE 2.1: DETAILS OF EMPLOYMENT GENERATION FOR THE PROPOSED PROJECT S. No. Manpower Total No. 1 Un-Skilled 25 2 Skilled 20 3 Managerial & Supervisory 5 3.0 Project Description Sriphal Life Sciences Pvt. Ltd. is proposing to manufacture Bulk Drugs with the production capacity of 70 TPM. The Location map is shown at Figure - 3.1, Google earth map showing Sriphal Life Sriphal Life Sciences Pvt. Ltd. Page 3 Pre Feasibility Report Sciences Pvt. Ltd. plant is shown at Figure - 3.2 and Topo map showing Sriphal Life Sciences Pvt. Ltd. in Figure – 3.3 The site central coordinates are Latitude: 13° 44' 01.66" N Longitude: 77° 31' 07.39" E The project site does not offer any negative impact on the local area, but rather has a positive impact on socio-economic conditions of the habitants around it because of employment to local people. The Sriphal Life Sciences Pvt. Ltd. is 2.15 Km distance away from SH-472 at West direction. Sriphal Life Sciences Pvt. Ltd. Page 4 Pre Feasibility Report FIGURE 3.1: LOCATION MAP Sriphal Life Sciences Pvt. Ltd. Sriphal Life Sciences Pvt. Ltd. Page 6 Pre Feasibility Report FIGURE 3.2: GOOGLE EARTH MAP SHOWING SRIPHAL LIFE SCIENCES PVT. LTD. Sriphal Life ciences Pvt. Ltd. Page 7 Pre Feasibility Report FIGURE 3.3: TOPO MAP SHOWING SRIPHAL LIFE SCIENCES PVT. LTD. Sriphal Life Sciences Pvt. Ltd. Page 8 PRE-FEASIBILITY REPORT 3.1 Proposed Products and Production Capacity Sriphal Life Sciences Pvt. Ltd. Propose to produce below mention products with Manufacturing Capacity of 70 TPM and the list of products are shown in Table 3.1. TABLE 3.1: LIST OF PROPOSED PRODUCTS AND QUANTITIES Production S.No Product Name Capacity in MT/Month 1 Amlodipine Besylate 3.00 2 Atorvastatin calcium 4.00 3 Cetirizine dihydrochloride 10.00 4 Curcumin 30.00 5 Esomeprazole Magnesium Trihydrate 10.00 6 Fexofenadine hydrochloride 10.00 7 Fluconazole 5.00 8 Montelukast sodium 1.00 9 Pantoprazole sodium 5.00 10 Piroctone olamine 10.00 11 Rosuvastatin calcium 5.00 12 Sertraline Hydrochloride 5.00 Total (Any five products will be 70.00 manufactured at any point of time) TABLE 3.2: LIST OF BY-PRODUCTS AND ITS QUANTITIES Quantity S.
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