“Multi feed, Multi product Integrated Smart Bio- refineries by Praj” LEED Certified Platinum Green Building
Mr. Pramod Chaudhari Executive Chairman
© Praj Industries Ltd www.praj.net Outline
Praj and Praj Matrix-R&D Center
Bio-refinery concept
Ligno-cellulosic (LC) Bio-refinery
Moving form 1G to 2G : Challenges and Opportunities
enfinity : Bringing it all together
2 Praj and Praj Matrix
© Praj Industries Ltd www.praj.net 3 Corporate Overview
Established in 1983 by first generation technopreneur, Pramod Chaudhari (Executive Chairman)
Praj is a unique technology + engineering company, with Global leadership in ethanol arena
End-to-end solutions Provider – concept to commissioning; feedstock handling to effluent treatment
Offering TEMP-C1 solutions and products
Praj Matrix: World Class R&D center
Listed on NSE & BSE in India
Strong Balance Sheet
TEMP-C1 – Technology, Engineering, Manufacturing, Procurement, Construction 4 More than Three Decades of Building Trust
2008-14 2015 onwards . . Moves 2G bioethanol technology to pilot scale Launches Ethanol Plant Modernization . Enters high purity water segment through acquisition of Business . Neela Systems (now called PRAJ HiPurity Systems) Introduces ‘Enfinity’ 2G ethanol technology . . Designs and launches new corporate identity Commercializes 2G Demonstration Plant . Won 2G orders from Leading OMC’s
1991-98 . IPO in 1994 . Forays into synergistic fields like brewery . Enters South - East Asian market . Alliance with Filtrox for Filtration systems 1999-2007 . Enters South American, European & African markets . Established 100% market share in Colombia . Launch of new R&D setup (Matrix) 1983-90 . Commences development of 2G bioethanol technology . Inception: 1983 . Forays into process equipment, water & waste water treatment . Establishes In-house R&D Center . Venture funding by ICICI
Globally recognised for proprietary technologies & engineering solutions for bio- fuels , bio- chemicals & water treatment solutions More than Three Decades of Building Trust
2008-14 2015 onwards . . Moves 2G bioethanol technology to pilot scale Launches Ethanol Plant Modernization . Enters high purity water segment through acquisition of Business . Neela Systems (now called PRAJ HiPurity Systems) Introduces ‘Enfinity’ 2G ethanol technology . . Designs and launches new corporate identity Commercializes 2G Demonstration Plant . Won 2G orders from Leading OMC’s
1991-98 . IPO in 1994 . Forays into synergistic fields like brewery . Enters South - East Asian market . Alliance with Filtrox for Filtration systems 1999-2007 . Enters South American, European & African markets . Established 100% market share in Colombia . Launch of new R&D setup (Matrix) 1983-90 . Commences development of 2G bioethanol technology . Inception: 1983 . Forays into process equipment, water & waste water treatment . Establishes In-house R&D Center . Venture funding by ICICI
Globally recognised for proprietary technologies & engineering solutions for bio- fuels , bio- chemicals & water Business offerings
Bioenergy High Purity Engineering Businesses Matrix-R&D
Advanced Solution Provider in biofuels and bio Critical process Ethanol plants upto High purity Chemicals equipment & ZLD* applications for Effluent Modernization & pharma, Brewery systems, Recycling & Customized upgradation, biotech, plants Modular Process ZLD research and cosmetics industry Skids & services RNG
7 *ZLD: Zero Liquid Discharge Global references…
Russia
Canada UK Germany Belgium Kazakhstan Hungary Romania Uzbekistan Turkey Spain USA Japan Nepal Egypt Thailand Dominican Republic Mexico Nigeria Barbados Vietnam Philippines Guatemala Myanamar Nicaragua Guyana Sierra Leone Ethiopia Uganda Colombia Kenya Srilanka Indonesia
Peru Malawi Bolivia H.O. Mozambique Pune, India Swaziland Australia S. Africa * Representative Argentina
750 + references , 75 countries, 5 continents 8 Praj Matrix – R&D center
R&D Centre of Praj Industries Ltd.
80,000 sq ft of Labs, Pilot Plants, and Offices
95 technologists
. 20 PhDs, 65 Masters
5 Technology COEs
. Biology, Chemistry, Engineering
16 Well Equipped Labs
ISO-9001-2008 Analytical Labs
Pilot Plants
. 1 tpd Cellulosic Ethanol pilot plant
. Multipurpose Pilot Plant
Recognized research center by DSIR, Govt of India
Bench and Pilot scale facilities enable validation of scientific assumptions and rapid commercialization 9 Centre of Excellence
Ph.D.: 08 Post-graduates:23 Ph.D.: 02 Post-graduates:15
Biologists Chemists Engineers
Ph.D.: 06 Post-graduates:06 Ph.D.: 01 Post-graduates:01
Ph.D.: 02 Total strength : 95 Post-graduates:18 Bio-Refinery Concept
Biofuels & Large Integrated Biochemicals Plants for Advanced from Biofuels & Biochemicals Starch, Molasses from LC 1st Gen BioFuels Integrated BioRefining & Biochemicals Technologies
Molasses, Starch SUGARS Biomass
Natural GM Micro-Organisms Micro-Organisms Green Fermentations Chemistry Down Stream (Recovery & Purification)
ETP / Ethanol & Bulk Specialty H & W Energy Advanced BioFuels Chemicals Chemicals products Multi-Feedstock, Multi Product ‘SMART Bio Refinery’
Multi-Feedstock Multi-Product Rice/Wheat Fuel Straw CO 2 IndustrialEthanol Alcohol Corn Residues
RectifiedBio-CNG Spirit
2nd Sugarcane Gen Residue Bio-Chemicals
Cotton Stalk Bio Fertilizers Power Empty palm fruit bunch
Praj’s innovative LC Bio refinery provides higher returns
© Praj Industries Ltd CONFIDENTIAL www.praj.net 12 Praj’s LC Bio-refinery
Mechanical and Hydrothermal Enzymatic pretreatment hydrolysis
Lignocellulosic biomass
Fermentation C5 sugars
C6 sugars
Chemo-Catalysis Chemo-Catalysis Fermentation
Lignin and residues Ethanol HMF/FDCA Xylitol Isobutanol (Gevo) Furfural Chemicals Bio CNG/ 2,3-Butanediol Power 3-HPA Opportunity for Collaborative/Joint development projects in the field of advanced bio- Economy globally Moving from “1G” to “2G”
LC Biorefinery : Most difficult to master Challenges and Opportunities :
• Developing economically viable grinding, pre-treatment and saccharification processes for releasing the sugar • Most efficient industrial scale pre-treatment process for releasing the sugars and sufficiently flexible for a variety of biomass resources • Low cost enzymes for the hydrolysis • An efficient co-fermenting microbes or catalytic process for sugar conversion • Option to separate C5 and C6 sugars
. Integrating all the process chains designed to reduce production costs
. Demonstration of all the technological advances on a large scale Technology Evolution via Breakthroughs!
Material Handling
Washing
Pre-treatment
S/L Separation
Detoxification
Delignification
Enzymatic Hydrolysis
CoC6 Fermentation
C5 Fermentation
Distillation & Dehydration
Waste Water Treatment 16 Integration and optimization
Enzymatic Feedstock Preparation Fermentation/Chemi Down stream Waste Water Feedstock Handling Pretreatment Hydrolysis / System / Washing cal catalysis processing Treatment Liquefaction
End to End integrated Process
End to End integrated Solution
© Praj Industries Ltd Confidential www.praj.net 17 Pre-treatment Technology : Features
• Single step, High Efficiency (minimum loss of sugars)
• Feed Flexibility : Bagasse, Cane Trash, Rice Straw, Cotton Stalk, Empty Palm Fruit Bunches (EFB), Corn Stover
• No special requirement for size reduction
• Milder operating conditions Lower energy requirement Non exotic material of construction
• High efficiency for xylose formation
• Option of separating xylose at upstream for Chemicals
• Thermally integrated
Patented Technologies Enzymatic hydrolysis : Features
Optimized enzyme dose, additives for different feed stocks to minimize overall cost
Novel strategy of feeding, reactor and impeller design for improved efficiencies
Patented Technologies Upstream Advances Furfural 2,3-Butanediol Feedstock – Corn Cob/bagasse
Pre -treatment
S -L Separation
Hydrolysis Solvent I & II concentration (make -up)
Co - Fermentation Reaction
Distillation & Dehydration Phase separation
Distillation Ethanol 175 -190 itr Distillation -I Solvent I
Distillation -II Furfural – 90 -100 kg
Distillation -III WO2016113678 A1 Titer : 70 g/l Yield : 80% + Down stream processing
. Ethanol, Furfural, 2,3 BDO and Isobutanol
Praj Eco Smart TM distillation technology
Lower steam usage
Low capex
High purity products
Xylitol
Chromatography
Crystallization and drying
Purity > 99.5% Bringing it all together : The Demonstration Plant
2nd Gen Bio-refinery (1 MLPA) demonstration plant for ethanol & bio-chemicals
We Create , We Contribute !