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“Multi Feed, Multi Product Integrated Smart Bio- Refineries by Praj” LEED Certified Platinum Green Building “Multi feed, Multi product Integrated Smart Bio- refineries by Praj” LEED Certified Platinum Green Building Mr. Pramod Chaudhari Executive Chairman © Praj Industries Ltd www.praj.net Outline Praj and Praj Matrix-R&D Center Bio-refinery concept Ligno-cellulosic (LC) Bio-refinery Moving form 1G to 2G : Challenges and Opportunities enfinity : Bringing it all together 2 Praj and Praj Matrix © Praj Industries Ltd www.praj.net 3 Corporate Overview Established in 1983 by first generation technopreneur, Pramod Chaudhari (Executive Chairman) Praj is a unique technology + engineering company, with Global leadership in ethanol arena End-to-end solutions Provider – concept to commissioning; feedstock handling to effluent treatment Offering TEMP-C1 solutions and products Praj Matrix: World Class R&D center Listed on NSE & BSE in India Strong Balance Sheet TEMP-C1 – Technology, Engineering, Manufacturing, Procurement, Construction 4 More than Three Decades of Building Trust 2008-14 2015 onwards . Moves 2G bioethanol technology to pilot scale Launches Ethanol Plant Modernization . Enters high purity water segment through acquisition of Business . Neela Systems (now called PRAJ HiPurity Systems) Introduces ‘Enfinity’ 2G ethanol technology . Designs and launches new corporate identity Commercializes 2G Demonstration Plant . Won 2G orders from Leading OMC’s 1991-98 . IPO in 1994 . Forays into synergistic fields like brewery . Enters South - East Asian market . Alliance with Filtrox for Filtration systems 1999-2007 . Enters South American, European & African markets . Established 100% market share in Colombia . Launch of new R&D setup (Matrix) 1983-90 . Commences development of 2G bioethanol technology . Inception: 1983 . Forays into process equipment, water & waste water treatment . Establishes In-house R&D Center . Venture funding by ICICI Globally recognised for proprietary technologies & engineering solutions for bio- fuels , bio- chemicals & water treatment solutions More than Three Decades of Building Trust 2008-14 2015 onwards . Moves 2G bioethanol technology to pilot scale Launches Ethanol Plant Modernization . Enters high purity water segment through acquisition of Business . Neela Systems (now called PRAJ HiPurity Systems) Introduces ‘Enfinity’ 2G ethanol technology . Designs and launches new corporate identity Commercializes 2G Demonstration Plant . Won 2G orders from Leading OMC’s 1991-98 . IPO in 1994 . Forays into synergistic fields like brewery . Enters South - East Asian market . Alliance with Filtrox for Filtration systems 1999-2007 . Enters South American, European & African markets . Established 100% market share in Colombia . Launch of new R&D setup (Matrix) 1983-90 . Commences development of 2G bioethanol technology . Inception: 1983 . Forays into process equipment, water & waste water treatment . Establishes In-house R&D Center . Venture funding by ICICI Globally recognised for proprietary technologies & engineering solutions for bio- fuels , bio- chemicals & water Business offerings Bioenergy High Purity Engineering Businesses Matrix-R&D Advanced Solution Provider in biofuels and bio Critical process Ethanol plants upto High purity Chemicals equipment & ZLD* applications for Effluent Modernization & pharma, Brewery systems, Recycling & Customized upgradation, biotech, plants Modular Process ZLD research and cosmetics industry Skids & services RNG 7 *ZLD: Zero Liquid Discharge Global references… Russia Canada UK Germany Belgium Kazakhstan Hungary Romania Uzbekistan Turkey Spain USA Japan Nepal Egypt Thailand Dominican Republic Mexico Nigeria Barbados Vietnam Philippines Guatemala Myanamar Nicaragua Guyana Sierra Leone Ethiopia Uganda Colombia Kenya Srilanka Indonesia Peru Malawi Bolivia H.O. Mozambique Pune, India Swaziland Australia S. Africa * Representative Argentina 750 + references , 75 countries, 5 continents 8 Praj Matrix – R&D center R&D Centre of Praj Industries Ltd. 80,000 sq ft of Labs, Pilot Plants, and Offices 95 technologists . 20 PhDs, 65 Masters 5 Technology COEs . Biology, Chemistry, Engineering 16 Well Equipped Labs ISO-9001-2008 Analytical Labs Pilot Plants . 1 tpd Cellulosic Ethanol pilot plant . Multipurpose Pilot Plant Recognized research center by DSIR, Govt of India Bench and Pilot scale facilities enable validation of scientific assumptions and rapid commercialization 9 Centre of Excellence Ph.D.: 08 Post-graduates:23 Ph.D.: 02 Post-graduates:15 Biologists Chemists Engineers Ph.D.: 06 Post-graduates:06 Ph.D.: 01 Post-graduates:01 Ph.D.: 02 Total strength : 95 Post-graduates:18 Bio-Refinery Concept Biofuels & Large Integrated Biochemicals Plants for Advanced from Biofuels & Biochemicals Starch, Molasses from LC 1st Gen BioFuels Integrated BioRefining & Biochemicals Technologies Molasses, Starch SUGARS Biomass Natural GM Micro-Organisms Micro-Organisms Green Fermentations Chemistry Down Stream (Recovery & Purification) ETP / Ethanol & Bulk Specialty H & W Energy Advanced BioFuels Chemicals Chemicals products Multi-Feedstock, Multi Product ‘SMART Bio Refinery’ Multi-Feedstock Multi-Product Rice/Wheat Fuel Straw CO 2 IndustrialEthanol Alcohol Corn Residues RectifiedBio-CNG Spirit 2nd Sugarcane Gen Residue Bio-Chemicals Cotton Stalk Bio Fertilizers Power Empty palm fruit bunch Praj’s innovative LC Bio refinery provides higher returns © Praj Industries Ltd CONFIDENTIAL www.praj.net 12 Praj’s LC Bio-refinery Mechanical and Hydrothermal Enzymatic pretreatment hydrolysis Lignocellulosic biomass Fermentation C5 sugars C6 sugars Chemo-Catalysis Chemo-Catalysis Fermentation Lignin and residues Ethanol HMF/FDCA Xylitol Isobutanol (Gevo) Furfural Chemicals Bio CNG/ 2,3-Butanediol Power 3-HPA Opportunity for Collaborative/Joint development projects in the field of advanced bio- Economy globally Moving from “1G” to “2G” LC Biorefinery : Most difficult to master Challenges and Opportunities : • Developing economically viable grinding, pre-treatment and saccharification processes for releasing the sugar • Most efficient industrial scale pre-treatment process for releasing the sugars and sufficiently flexible for a variety of biomass resources • Low cost enzymes for the hydrolysis • An efficient co-fermenting microbes or catalytic process for sugar conversion • Option to separate C5 and C6 sugars . Integrating all the process chains designed to reduce production costs . Demonstration of all the technological advances on a large scale Technology Evolution via Breakthroughs! Material Handling Washing Pre-treatment S/L Separation Detoxification Delignification Enzymatic Hydrolysis CoC6 Fermentation C5 Fermentation Distillation & Dehydration Waste Water Treatment 16 Integration and optimization Enzymatic Feedstock Preparation Fermentation/Chemi Down stream Waste Water Feedstock Handling Pretreatment Hydrolysis / System / Washing cal catalysis processing Treatment Liquefaction End to End integrated Process End to End integrated Solution © Praj Industries Ltd Confidential www.praj.net 17 Pre-treatment Technology : Features • Single step, High Efficiency (minimum loss of sugars) • Feed Flexibility : Bagasse, Cane Trash, Rice Straw, Cotton Stalk, Empty Palm Fruit Bunches (EFB), Corn Stover • No special requirement for size reduction • Milder operating conditions Lower energy requirement Non exotic material of construction • High efficiency for xylose formation • Option of separating xylose at upstream for Chemicals • Thermally integrated Patented Technologies Enzymatic hydrolysis : Features Optimized enzyme dose, additives for different feed stocks to minimize overall cost Novel strategy of feeding, reactor and impeller design for improved efficiencies Patented Technologies Upstream Advances Furfural 2,3-Butanediol Feedstock – Corn Cob/bagasse Pre -treatment S -L Separation Hydrolysis Solvent I & II concentration (make -up) Co - Fermentation Reaction Distillation & Dehydration Phase separation Distillation Ethanol 175 -190 itr Distillation -I Solvent I Distillation -II Furfural – 90 -100 kg Distillation -III WO2016113678 A1 Titer : 70 g/l Yield : 80% + Down stream processing . Ethanol, Furfural, 2,3 BDO and Isobutanol Praj Eco Smart TM distillation technology Lower steam usage Low capex High purity products Xylitol Chromatography Crystallization and drying Purity > 99.5% Bringing it all together : The Demonstration Plant 2nd Gen Bio-refinery (1 MLPA) demonstration plant for ethanol & bio-chemicals We Create , We Contribute !.
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