Lime Plaster

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Lime Plaster Down to Earth Design ddded eeessssiiiiggggnnnn ||| eeededdduuuuccccaaaattttiiiioooonnnn ||| cccocooonnnnssssuuuullllttttiiiinnnngggg with an exclusive focus on eco-sensible buildings LIME PLASTER Down to Earth Design Sigi Koko. Principal admin @ buildnaturally.com 202-302-3055 DC 215-540-2694 PA www.buildnaturally.com WWW.BUILDNATURALLY .COM WHAT IS LIME ? MIXING & APPLICATION RESOURCES Lime plaster can be mixed by hand, but this is labor- Lime has been used for thousands of years as a binder WEBSITES intensive, so I recommend using a mortar mixer (not a in mortars, plasters, and paints. During the post-World www.mikewye.co.uk cement mixer!) for at least 20 to 30 minutes. The War II housing boom, quick-setting cement products en.wikipedia.org/wiki/Lime_plaster longer you mix lime plaster, the more plastic and eclipsed lime in construction. Lime does cure more howardhallfarm.com/limeplaster.html workable it becomes. Allowing the mix to sit overnight slowly than cement, but it holds many advantages as a www.nps.gov/history/hps/tps/briefs/brief21.htm also improves workability, but remember to remix workable, self-healing, breathable, nearly carbon www.buildnaturally.com/EDucate/Articles/Lime.htm before using. The plaster consistency should be thick neutral material, making it nicely suited to natural but spreadable, like cream cheese. building. (Cement production creates 1.25 pounds of BOOKS CO2 for each pound of cement produced.) Additionally, To prepare your walls, first shape them exactly how you Building with Lime: A Practical Introduction by Stafford lime plaster is breathable - meaning it allows air-borne would like them to look once plastered. It is time- Holmes and Michael Wingate This is my lime bible! moisture to travel freely through - so does not trap consuming to build up the lime plaster to fill in large moisture inside a wall system. Without moisture voids (since it must be applied in thin coats). Next, Using Natural Finishes: Lime- & Earth-Based Plasters, buildup, biodegradable materials, such as wood or install expanded lath to cover any slick surfaces, such Renders & Paints by Adam Weismann and Katy Bryce straw, are protected from decomposition. as wood. Make sure your lath bridges across the wood and at least 6" into the straw so you don't get a crack right where the lath ends. I do NOT recommend using HOW IS LIME MADE ? lath over all of the strawbale, unless you live in a 1. kiln burn. First limestone, seashells, or other seismic region and your code requires this, as it will material containing calcium carbonate is heated in a impede your plaster from bonding fully to the straw. kiln, driving off carbon dioxide and leaving calcium oxide , also known as quicklime. I recommend 3 coats for lime stucco over strawbale walls. The first coat can be up to 5/8" thick if it is 2. hydration. Quicklime reacts with water in a volatile applied to strawbale, otherwise each coat should be a process called “slaking”, resulting in calcium hydroxide , maximum of 3/8" to 1/2" thick. Any thicker and the or hydrated lime. Calcium hydroxide can look like a lime cannot absorb carbon dioxide adequately for curing powder or a thick, sour cream consistency putty. If to fully take place. Score each coat except the finish purchased as a powder, it must be rehydrated in water coat to allow for maximum surface area to key two for many weeks to create high-quality putty for plaster. coats together. Allow at least 4 to 5 days between 3. carbonation. Calcium hydroxide reacts with carbon coats to give each ample time to cure. dioxide in the air to create calcium carbonate …exactly I do NOT recommend lime plaster over clay plasters for what it started as! exteriors in wet climates. The clay substrate shrinks and swells depending on moisture content, causing the THE INGREDIENTS IN LIME PLASTER lime, which cannot shrink and swell, to crack. Lime can be used over solid clay walls, such as cob or adobe, 1. lime putty : sticky binder that adheres to the because there so much more clay is present to absorb wall/substrate and holds the sand intact ambient air moisture without measurable swelling. 2. sand : aggregate, provides strength and cracking control; use fine, angular mason’s sand for fine Soak all surfaces with water before applying each coat plasters, and course or fine sand for base coats of lime plaster and keep the wall substrate damp as you I use a mix of 3 parts sand to 1 part lime putty for all work. Do not rework plaster once it has stuck to the plasters, though you can increase the lime putty ratio to wall, as this pulls lime to the surface and leaves what is up to 1:1 where very fine finish surfaces are desired. underneath sandy with less binder. You can work the HANDS -ON WORKSHOPS surface to create a desired texture once the lime is green hard. And you can buff or polish the lime as it is SAFETY curing to create a very fine surface texture. Down to Earth Design teaches workshops on Note that lime is highly alkaline and can severely burn plastering with hydrated lime putty on strawbale walls. You want the lime to cure NOT dry out. If it dries out your skin. Unlike acid burns, you generally do not feel before it has cured by reacting with carbon dioxide in WORKSHOPS INCLUDE : an alkali burn as it occurs. So please use full protective the air, the resulting plaster will be weak and possibly • overview of hydrated lime, including safety, surface gear whenever working with lime, including elbow- crumbly. So protect the plaster from wind and sun until preparation, troweling skills, and why calcium length rubber gloves, long sleeves, eye protection, etc. it has cured, and it helps to dampen the wall daily as it hydroxide outperforms cement and hydraulic lime If your clothes get lime putty or lime water on them, is curing. Do not apply exterior lime stucco if there is change so the lime is not in contact with your skin • guided hands-on experience mixing and applying any risk of freezing, otherwise moisture in the plaster through your clothing. I always keep a bucket of hydrated lime plaster can freeze, expand, and cause critical failure of the vinegar water nearby to neutralize my tools, gloves, plaster. The temperature needs to be above 40 F for at Check our website www.buildnaturally.com for and hands throughout the day. least a week to keep the curing process going. additional information. .
Recommended publications
  • SAFETY DATA SHEET Quicklime
    Quicklime Conforms to HazCom 2012/United States SAFETY DATA SHEET Quicklime Section 1. Identification GHS product identifier : Quicklime Other means of identification : Snowbright Quicklime, Quicklime, High calcium quicklime, Pebble lime, Hi Cal, Unslaked lime, Calcium Oxide, CaO, Type S, Type N, Calcined limestone, Burnt lime, Chemical lime Identified uses : Water treatment, Caustic agent, pH adjustment, Neutralization, Acid gas absorption, Construction Supplier's details : Pete Lien & Sons, Inc. PO Box 440 Rapid City, SD 57702 Emergency telephone : (605) 342-7224 (Monday-Friday 8am-5pm) number (hours of operation) Section 2. Hazards identification Classification of the : SKIN IRRITATION - Category 2 substance or mixture EYE DAMAGE - Category 1 SPECIFIC TARGET ORGAN TOXICITY SINGLE EXPOSURE [Respiratory System] - Category 3 SPECIFIC TARGET ORGAN TOXICITY REPEAT EXPOSURE [Respiratory System] - Category 1 CARCINOGEN - Category 1A GHS label elements Hazard pictograms : Signal word : Danger Hazard statements : Causes skin irritation. Causes serious eye damage. May cause cancer through inhalation. May cause respiratory irritation. Reacts violently with water, releasing heat, which can ignite combustible material. Causes damage to lungs through prolonged and repeated exposure. Precautionary statements Prevention : Wear protective gloves/protective clothing/face protection /eye protection. Wash exposed skin thoroughly after handling. Use only outdoors or in a well-ventilated area. Obtain special instructions before use. Do not handle until all safety precautions have been read and understood. Do not breathe dust. Do not eat, drink or smoke when using this product. 1/7 Quicklime Response : IF ON SKIN: Wash exposed skin with plenty of water. If skin irritation occurs: Get medical attention. Take off contaminated clothing and wash it before reuse.
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  • Specialists Q & a on the Use of Lime Plastering
    posed to much less water making it less reactive but retaining its dry nature as a powdered product so it Q To avoid shrinkage, should hair be added to never matures to become a good binder in its own the lime mix? form. Hydrate is used as a plasticiser for cement Hair is added to help lime mortars bind or hold mixes. Hydraulic lime is a powder and also burnt A but the limestone is not pure calcium carbonate onto laths but can still shrink and crack if cured too Specialists Q & A on the and contains impurities such as clays and silicates quickly. Hair is always used on lath and plaster work which change the reactive nature of the lime and but is not necessary on brickwork. use of lime plastering allow it to set chemically when exposed to water. Q How do l make a lime wash? Q What type of lime should be used for lime A Lime wash is simply lime putty, water and a mineral pig- plastering? Q What are the advantages of using lime plas- ment, and for external use a water repellent such as linseed or tallow is added. ter? A Lime plaster can be made with lime putty or hydraulic lime but hydrate is too weak. Putty is best Q Can lime plaster be applied to plasterboard? A They allow buildings to breathe which is essential for ceilings and lath work as it has better flexural for older buildings that have been constructed with strength and sticks well to laths. Hydraulic lime is A The only benefit to applying a lime plaster to lime fine as a hard wall plaster where there is no move- plasterboard is the aesthetic look, however this mortars and soft bricks or stone.
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  • Materials & Process
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  • Section 092400
    SPEC MIX, Inc. – Guide Specification Note to User: This section contains macros to aid the editing process. By default Microsoft Word disables macros for virus security reasons. When you open a file that has macros, the yellow message bar appears with a shield icon and the enable content button. To enable these macros, click the Enable Content button. SECTION 09 24 00 PORTLAND CEMENT STUCCO (To View Hidden Text, Type CTRL-H) PART 1 – GENERAL 1.1 SECTION INCLUDES A. Portland Cement, Pre-blended Scratch and Brown Coat Stucco. B. Portland Cement, Pre-blended Fiber Base Coat Stucco. C. Portland Cement, Pre-blended Colored Finish Coat Stucco. 1.2 RELATED SECTIONS A. Section 03 30 00 - Cast-in-Place Concrete. B. Section 04 20 00 - Unit Masonry. C. Section 05 40 00 - Cold-Formed Metal Framing: Light gauge load-bearing metal framing. D. Section 06 10 00 - Rough Carpentry: Wood framing. E. Section 07 21 13 - Board Insulation. F. Section 07 92 00 - Joint Sealants. G. Section 09 22 16 - Non-Structural Metal Framing: Non-load-bearing metal framing systems. H. Section 09 22 36 - Metal Lath. I. Section 09 29 00 - Gypsum Board: Exterior gypsum sheathing. 1.3 REFERENCES A. American National Standards Institute (ANSI) / American Hardboard Association (AHA): 1. ANSI/AHA A 194 - Cellulosic Fiber Board. B. ASTM International (ASTM): 1. ASTM A 641/A 641M - Standard Specification for Zinc-Coated (Galvanized) Carbon Steel Wire. 2. ASTM A 653/A 653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc- Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
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  • Agricultural Lime Recommendations Based on Lime Quality E.L
    University of Kentucky College of Agriculture, Food and Environment ID-163 Cooperative Extension Service Agricultural Lime Recommendations Based on Lime Quality E.L. Ritchey, L.W. Murdock, D. Ditsch, and J.M. McGrath, Plant and Soil Sciences; F.J. Sikora, Division of Regulatory Services oil acidity is one of the most important soil factors affect- Figure 1. Liming acid soils increases exchangeable Ca and Mg. Sing crop growth and ultimately, yield and profitability. It is determined by measuring the soil pH, which is a measure Acid Soil Limed Soil Ca2+ H+ H+ Ca2+ Ca2+ of the amount of hydrogen ions in the soil solution. As soil Lime Applied H+ H+ H+ H+ Ca2+ acidity increases, the soil pH decreases. Soils tend to be + + + 2+ + naturally acidic in areas where rainfall is sufficient to cause H H H Mg H substantial leaching of basic ions (such as calcium and mag- nesium), which are replaced by hydrogen ions. Most soils in Kentucky are naturally acidic because of our abundant rainfall. Nitrogen fertilization can also contribute to soil acid- The majority of the hydrogen ions are actually held on ity as the nitrification of ammonium increases the hydrogen cation exchange sites. To effectively neutralize soil acidity, ion concentration in the soil through the following reaction: hydrogen ions must be removed from both the soil solution and the exchange sites. While soil pH only measures the solu- + - - + NH4 + 2O2 --> NO3 = H2O + 2H tion hydrogen, the buffer pH is an indication of exchangeable acidity and how much ag lime is actually needed. It is possible Periodically, agricultural limestone (ag lime) is needed to for two soils to have the same water pH but different lime neutralize soil acidity and maintain crop productivity.
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  • A Study of Lime and Fly Ash with Regard to Soil Stabilization
    COMMONWEALTH OF KENTUCKY DEPARTMENT OF HIGHWAYS FRANKFORT April 28, 1958 ADDRESS REPLY TO DEPARTMENT OF HIGHWAYS MATERIALS RESEARCH LABORATORY 132 GRAHAM AVENUE LEXINGTON 29, KENTUCKY C.Z. 7. D.l. 7. MEMO TO: D. V. Terrell Director of Research The attached report, "A Study of the Use of a Local Fly Ash in Concrete Mixes", by Frank D. Whitney, represents two approaches to the addition of fly ash to portland cement concrete. Certain percentages of cement were replaced with the fly ash for one series of inve sti.gations and for the other the cement content wa.s kept constant and the fly ash was used to replace sand. It was found that 25% of the cement could be replaced with the fly ash without detrimental losses, to the 28- and 60-day compressive strengths.· The 7-day strengths were lowered for the cement replacement tests. This report outlines procedures that are required to obtain durable concrete while replacing either 25% of the sand or 25% of the cement with fly ash, depending upon the particular economic situation or shortage of materiaL The findings here reported may be of considerable value to the department, especially if materia\ shortages should develop. Respectfully submitted, W. B. Drake Associate Director of Research WBD:dl Enc. cc: Resea):"ch Committee Members Bureau of Public Roads (3) COMMONWEALTH OF KENTUCKY DEPARTMENT OF HIGHWAYS FRANKFORT April 23, 1958 ADDRESS REPLY TO DEPARTMENT OF HIGHWAYS MATERIALS RESEARCH LABORATORY 132 GRAHAM AVENUE LEXINGTON 29, KENTUCKY D.l. 7. B. 3. 6. MEMO TO: D. V. Terrell Director of Research There are two large hydrated lime stockpiles in Kentucky.
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  • VIRGINIA's LIME INDUSTRY Palmer C.Sweet
    Vol. 32 November 1986 No. 4 VIRGINIA'S LIME INDUSTRY Palmer C.Sweet Lime production in Virginia continued on the materials that contain at least 97 percent com- increase in 1985 after a four-year decline from bined calcium and magnesium carbonate content 1980-1983. Production tonnages and values are are considered necessary for salable lime. indicated in the Table; 1985 production was 605,000 short tons at a value of $26.4 million. PROCESSING Virginia's highest ranking in production oc- curred in 1915 when Virginia was third behind For calcining (burning) of the limestone, sev- Pennsylvania and Ohio with 267,000 short tons eral types of kilns are utilized depending on from 40 plants (Wood, 1958, p. 6). High produc- capacity of operation, fuel costs, market require- tion also occurred during the early 1940's with ments, and air pollution regulations. Increasingly the increased use in the steel furnaces at that important is the amount and cost of fuel required time. The year of most lime production was 1969, to convert each ton of limestone to lime. when Virginia ranked fifth behind Ohio, Penn- Vertical (shaft) kilns are elliptical or circular sylvania, Texas, and Michigan with 1,072,000 and may be of stone, reinzorced concrete, or boiler short tons ($13.6 million). Lime production of plate construction. The kilns are lined, usually 824,000 short tons in 1981 yielded a record value with two layers of refractory brick, and are of almost 36 million dollars. divided into three sections: preheating, calcining, Lime (calcium oxide), marketed as quicklime and cooling.
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  • Traditional Architectural Renders on Earthen Surfaces
    University of Pennsylvania ScholarlyCommons Theses (Historic Preservation) Graduate Program in Historic Preservation 1991 Traditional Architectural Renders on Earthen Surfaces Maria Isabel G. Beas University of Pennsylvania Follow this and additional works at: https://repository.upenn.edu/hp_theses Part of the Historic Preservation and Conservation Commons Beas, Maria Isabel G., "Traditional Architectural Renders on Earthen Surfaces" (1991). Theses (Historic Preservation). 395. https://repository.upenn.edu/hp_theses/395 Copyright note: Penn School of Design permits distribution and display of this student work by University of Pennsylvania Libraries. Suggested Citation: Beas, Maria Isabel G. (1991). Traditional Architectural Renders on Earthen Surfaces. (Masters Thesis). University of Pennsylvania, Philadelphia, PA. This paper is posted at ScholarlyCommons. https://repository.upenn.edu/hp_theses/395 For more information, please contact [email protected]. Traditional Architectural Renders on Earthen Surfaces Disciplines Historic Preservation and Conservation Comments Copyright note: Penn School of Design permits distribution and display of this student work by University of Pennsylvania Libraries. Suggested Citation: Beas, Maria Isabel G. (1991). Traditional Architectural Renders on Earthen Surfaces. (Masters Thesis). University of Pennsylvania, Philadelphia, PA. This thesis or dissertation is available at ScholarlyCommons: https://repository.upenn.edu/hp_theses/395 'T,' i'&Sim mi> 'm m. i =ir,!t-i^-!vs i )'» \ •.'.i:'-ii-2\c-. fell ;;!•!' UNIVERSITVy PENNSYLVANIA. UBKARIES TRADITIONAL ARCHITECTURAL RENDERS ON EARTHEN SURFACES Maria Isabel G. Beas A THESIS in The Graduate Program in Historic Presen/ation Presented to the faculties of the University of Pennsylvania in Partial Fulfillment of the Requirements for the Degree of MASTER OF SCIENCE 1991 Frank G.lMatero, Associate Professor 'reservation, Advisor X Samuel Y.
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  • Stabil-Mix Brochure
    FLY ASH Stabil-Mix Improved Soil Stabilization with Construction Cost Savings FLYASH.COM FLY ASH Stabil-Mix Improved Soil Stabilization with Construction Cost Savings STABIL-MIX CUSTOM BLENDS FOR A SINGLE APPLICATION Contractors have long utilized roadbed stabilization Stabil-Mix can be custom blended for optimal results in techniques using chemicals such as lime or portland cement varying soil conditions and is delivered to the job site in to strengthen pavement subgrades. Lime has traditionally high-volume trailers. Thoroughly blended, Stabil-Mix reduces been used in cohesive clay soils, while portland cement the time normally required for separate lime and fly ash has been used more for granular soils. Increasingly, public applications and often does not require a waiting period and private sector engineers are interested in stabilizing for remix or processing. Generally, a single application of silty, clayey soils that do not match the classic definitions Stabil-Mix will properly stabilize subgrades. Waiting time is for either lime or cement. Historically, lime and fly ash have effectively reduced or eliminated. been used together to stabilize those soils. However, the application of each of the products separately has been time COST SAVINGS consuming and difficult. In addition to the savings from a single-product application, Stabil-Mix material savings can be as much as 50% when Now, thanks to a unique alliance between Boral Resources, compared to cement stabilization. And, depending on local the nation’s largest marketer of coal combustion products, conditions, Stabil-Mix may enable designers to reduce and Chemical Lime, a major international lime producer, the thickness of subsequent pavement layers—further a product is available to bridge the gap between lime and reducing material costs.
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  • NHL Lime Plaster
    NHL Lime Plaster St Astier Limes and Mortars telephone: 0800 783 9014 Lime Plaster using St Astier NHL Using St. Astier NHL plastering mortars instead of non hydraulic putty mortars reduces the working time by about 50%. NHL mortars offer similar vapour exchange qualities as putty mortars but are more robust, can be sprayed and used for decorative plasterwork without the addition of gypsum. Requiring less after care than putty, it can be applied in 2 coats on good level backgrounds. Mortar. Plastering in hydraulic lime mortar normally consists of two or three-coat work. Lime plaster made with feebly or moderately hydraulic lime and sand is the basis for this guide. This type of lime sets and hardens predominantly by an hydraulic set and re-absorption of Carbon Dioxide from the air. By its nature the drying and absorption process is slower than gypsum plasters, therefore lime plaster curing should not be hurried allowing approximately 3-5 days per coat depending on the hydraulic lime used. Background. When applying Lime Plaster on the hard, the background will normally be brick or stone. The surface should be clean, free from dust and any organic materials such as lichens etc. Test the surface of masonry backgrounds for dust by applying a piece of masking tape to the background and immediately remove, examine the sticky side for traces materials that may affect the bond between the plaster and the wall. Internal walls can be uneven and rough, often with areas that have been altered. Different background conditions are therefore common and this needs to be addressed before plastering.
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  • Gypsum Resources of Iowa by Robert M
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