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PIM International Vol 8 No 1 March 2014

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PIM International Vol 8 No 1 March 2014 4 1 0 2 H C R A M 1 . o N 8 . l o V in this issue Company visit: Ortho Organizers HIP of MIM components Profile: Centorr Vacuum Industries Published by Inovar Communications Ltd www.pim-international.com MIM in China Publisher & editorial offices Inovar Communications Ltd 2 The Rural Enterprise Centre Battlefield Enterprise Park Shrewsbury SY1 3FE, United Kingdom Tel: +44 (0)1743 454990 Fax: +44 (0)1743 469909 Email: [email protected] Web: www.pim-international.com Managing Director and Editor Nick Williams Tel: +44 (0)1743 454991 For the metal, ceramic and carbide injection moulding industries Email: [email protected] Publishing Director Paul Whittaker Tel: +44 (0)1743 454992 Email: [email protected] New opportunities Consulting Editors Professor Randall M German in established markets Associate Dean of Engineering, Professor of Mechanical Engineering, San Diego State University, USA Welcome to the first issue of PIM International for 2014. With the Dr Yoshiyuki Kato PM World Congress scheduled for May 2014, those in our industry Kato Professional Engineer Office, Yokohama, Japan will once again have an unmissable opportunity to get together Dr Professor Frank Petzoldt Deputy Director, Fraunhofer IFAM, Bremen, Germany with parts producers, industry suppliers and leading researchers Bernard Williams from around the world to share information and discover new Consultant, Shrewsbury, UK opportunities. We look forward to exhibiting at PM2014 Orlando in May and hope to see you in the exhibit hall. Advertising Jon Craxford, Advertising Director Tel: +44 (0) 207 1939 749 This issue of PIM International features two reports on PIM in the Fax: +44 (0) 1743 469 909 dental sector, one of the most important markets for PIM globally, E-mail: [email protected] but particularly in North America. “PIM in the dental sector: From Subscriptions orthodontic components to implants” reviews the growth of this Powder Injection Moulding International is published sector and the new opportunities for the future (page 33), whilst on a quarterly basis. The annual subscription charge our report on a visit to Ortho Organizers provides real insight into for four issues is £135.00 including shipping. Rates in € and US$ are available on application. the use of MIM at a captive facility (page 38). Accuracy of contents We also review the use of Hot Isostatic Pressing (HIP) for the Whilst every effort has been made to ensure the processing of MIM parts to full density. As our report reveals, accuracy of the information in this publication, there are many reasons to consider the HIP process, however the publisher accepts no responsibility for errors or omissions or for any consequences arising there are also several important considerations to bear in mind in there from. Inovar Communications Ltd cannot be order to gain the desired benefits page( 43). held responsible for views or claims expressed by contributors or advertisers, which are not necessarily As our industry continues to grow many part producers are those of the publisher. feeling real pressure on their production capacity. The potential Advertisements for investments in new furnaces is therefore generating a lot of Although all advertising material is expected to interest in the industry from furnace manufacturers. We profile conform to ethical standards, inclusion in this publication does not constitute a guarantee or Centorr Vacuum Industries, one of North America’s longest endorsement of the quality or value of such product established suppliers of high temperature vacuum furnaces, or of the claims made by its manufacturer. and review their experiences of the MIM industry and recent Reproduction, storage and usage commercial successes (page 51). Single photocopies of articles may be made for personal use in accordance with national copyright Looking to Asia, the recent and highly successful APMA 2013 laws. Permission of the publisher and payment of conference attracted a truly international audience and we fees may be required for all other photocopying. All rights reserved. Except as outlined above, no present a report on some MIM related highlights (page 73). We part of this publication may be reproduced, stored in also publish a paper from Zhuzhou, China’s hardmetal capital, on a retrieval system, or transmitted in any form or by the injection moulding of hardmetal cutting tool inserts (page 73). any means, electronic, photocopying or otherwise, Worldwide without prior permission of the publisher and Nick Williams copyright owner. Global manufacturer of nodular and spherical aluminum powders, Managing Director and Editor pre-alloyed aluminum powders, and aluminum premixes for PM Design and production Inovar Communications Ltd www.ampal-inc.com www.poudres-hermillon.com Printed by In the Americas Cambrian Printers, Aberystwyth, United Kingdom Supplier of carbonyl iron and atomized stainless steel powders for ISSN 1753-1497 the MIM and PM industries Vol. 8, No. 1 March 2014 Cover image © 2014 Inovar Communications Ltd A Carriere Distalizer™ appliance United States Metal Powders, Incorporated manufactured by Ortho Organizers 408 U.S. Highway 202, Flemington, New Jersey 08822 USA Tel: +1 (908) 782 5454 Fax: +1 (908) 782 3489 email: [email protected] March 2014 Powder Injection Moulding International 1 | contents page | news | events | advertisers’ index | email | | contents page | news | events | advertisers’ index | email | March 2014 27 36 53 60 71 In this issue 33 PIM in the dental sector: From orthodontic 58 APMA 2013 conference: Advances in MIM components to implants applications and materials presented in Xiamen The dental sector has for many decades been an APMA 2013, the 2nd International Conference on PM in important market for the PIM industry, accounting for Asia, took place in Xiamen, China, November 3-6, 2013. around 16% of global MIM sales by value. Prof Randall Lin Dongguo and Seong Jin Park report on a number of German looks at the sector’s history and opportunities. presentations relating to MIM applications and materials. 38 Ortho Organizers: A global leader in the 67 Advances in PIM process simulation speed up development and manufacture of MIM the development of micro parts orthodontic products Simulation technology for the PIM process has advanced Ortho Organizers, Inc. supplies orthodontic products rapidly in recent years. Experts from Karlsruhe Institute to the worldwide dental market and its in-house MIM of Technology (KIT) and SIGMA Engineering GmbH operation enables the company to remain at the forefront present an overview developments that illustrate how of the manufacture of innovative orthodontic products. simulation can support mould design and quality control Prof Randall German reports on a recent visit. in micro-PIM applications. 43 An introduction to the Hot Isostatic Pressing (HIP) of MIM components Technical paper Using HIP to achieve full density MIM products offers a wide range of benefits. As Dr Stephen J Mashl explains, 73 The structure and performance of WC-10%Co there are however a number of considerations to bear in Cemented Carbide inserts made by PIM mind when considering the HIP of MIM parts. She Q Wang, Sunhe Liu, Wen Guanghua 51 Centorr Vacuum Industries: Celebrating 60 years of innovation in vacuum furnace Regular features production Centorr Vacuum Industries is one of North America’s 5 Industry news largest manufacturers of high temperature vacuum 72 Global PIM patents furnaces. We report on the company’s history and long association with global MIM industry. 80 Events guide, Advertisers’ index 2 Powder Injection Moulding International March 2013 Vol. 7 No. 1 Vol. 8 No. 1 March 2014 Powder Injection Moulding International 3 | contents page | news | events | advertisers’ index | email | | contents page | news | events | advertisers’ index | email | Industry News Catamold® Imagination is the only limit! Industry News To submit news for inclusion in Powder Injection Moulding International please contact Nick Williams [email protected] [ Catamold® – Inject your ideas ] ARC Group expansion New to the school this year is a course on the company’s 3D printing capabilities. Through the launch and MIM school dates of ARC’s new division, 3D Material Technologies (3DMT), announced ARC has been building up capital equipment of the newest models of metal and plastic 3D printers. 3DMT is housing ARC Group Worldwide, Inc., based in Longmont, Colorado, its 3D printers in Colorado, as well as ARC’s other facili- USA, announced in December 2013 that Advanced Forming ties. The new 3D course will allow students the unique Technology, Inc. (AFT), a division of the company’s Preci- opportunity to get hands-on experience with a number of sion Components Group, has begun expanding its opera- new 3D printing technologies. tional capabilities at its Colorado location. The 2014 classes are free to attend for registered Commenting on the expansion, Jedidiah Rust, Director applicants only, and will be held on the following of Operations for AFT Colorado, stated, “AFT continues dates from February 19-20, May 21-22, August 20-21 to experience growth within our major market segments, and November 12-13. For more information email demonstrating the quality of our products and services, [email protected]. The company states that and necessitating the need for additional capacity.” spaces are only for qualified attendees and are limited. AFT currently services five growth industries, including
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