Interior Doors & Millwork
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INTERIOR DOORS & MILLWORK 4 interior millwork system 6 built to last 8 wood species 9 stain & paint colors 10 interior doors 12 flat & raised panel doors 14 additional wood door configurations 16 stile profiles 17 primed MDF style 18 molded panel doors 20 flush doors INTERIOR 22 glass doors 23 pantry doors MILLWORK 24 louvered doors 24 pocket door frames 25 wood storm & screen doors COLLECTION 26 fire-rated house-to-garage doors 27 crossheads/toppers 28 custom millwork & doors 32 barn doors 34 levers, knobs, keypads & hinges Superior building materials, dedicated 36 moulding 38 casing customer service, and support since 1903. 40 back band 41 classic colonial casing & base Badger Corrugating Company’s 43 base 46 crown & bed moulding commitment is uncompromised, and the 47 cove 48 round moulding materials that we select are of the highest 49 base block 49 T-astragal quality in the industry. Discover our 50 base cap & base shoe 51 stop interior millwork collection and choose 52 rosette & plinth block 53 outside corner 53 screen moulding from endless combinations of options 53 mull center & lattice 54 panel moulding & chair rail for a lifetime of memories that fits 55 panel cap 56 stair parts the way you live. 58 wood newels & balusters 62 box newels 64 iron balusters 70 iron accessories 71 handrail & brackets 72 floor transitions 73 false thread, threads, risers, & stair lineals 74 fittings & starting steps 76 commercial millwork 77 door handing 78 molded panel doors design & size options Enjoy a complete interior CUSTOMIZE EVERY DETAIL millwork system that Select Wood Species & Color Explore our diverse color collections, prefinished for works together long-lasting durability and vivid color. Choose from a variety of wood species, stain and paint colors to fit your style. learn more on page 8 Select Interior Doors Interior doors are a necessity for any space – perfect for defining spaces and providing privacy. Discover endless combinations of door configurations, species and colors. Customize your door to fit any space and your needs. learn more on page 10 Select Mouldings Mouldings give walls and spaces a finished look, and can transform a room to highlight architecture details and create instant character. Discover the wide variety of profiles. learn more on page 36 Select Stair Parts Stair parts serve more than a functional purpose – they give stairs a visual presence and make a staircase a work of art. From crisp clean lines, elegant curves to timeless traditional design, choose from a wide variety of style options. learn more on page 56 S stock 4 | Badger Interior Millwork Catalog badgerlax.com | 5 EFFICIENT PACKAGING Our packaged systems makes installation at the jobsite go a lot easier: • all prehungs are individually labeled for: door species, style, size, swing, BUILT specific machining and room labeled if requested • customers can unload pallets off our trucks and deliver right to their jobsite — less handing results in less damage, time efficiency and money TO LAST saved for customers • shrink wrapped to help prevent damage from the elements Badger millwork is built to last. Each piece is • packaged so one door can be pulled off at a time without the rest falling meticulously tracked and completed throughout off the pallet each stage of production. Quality materials and • packaging caters to all of our customers whether they are being delivered handcrafted details come together in the to the jobsite or lumberyard production process, carefully hand-assembled and packaged, ready for delivery. This unique balance of automation and skilled hand- craftsmanship is one of the things that sets Badger Corrugating apart. The end result - Badger millwork is designed to deliver superior performance, long-lasting durability and beauty, low maintenance and easy installation. MADE IN AMERICA 6 | Badger Interior Millwork Catalog badgerlax.com | 7 WOOD SPECIES STAIN & PAINT COLORS From natural woods with grains and knots to sleek compound materials, Color collections designed to complement any decor - from modern to traditional, choose from a full range of wood species. sophisticated to rustic. Capture yours by choosing from a diverse selection of stain and paint colors, prefinished for long-lasting vivid colors and to withstand day-to-day active WOOD SPECIES living. Each piece is meticulously prefinished by skilled artisans who expertly complete the stain and paint process. CORE STAIN COLORS Maple Oak Quarter Sawn Oak Poplar Pine Knotty Pine Hickory subtle uniform distinct grain straight grain & tight grain & even light/dark grain knots & moderate fine & contrasting Clear Snow Gold Hazelnut Butterscotch Nadia grain pattern pattern & variation dramatic flecking texture pattern grain pattern grain pattern Smoky Nut Rue Roasted Brown Diesel Chocolate Taro colors shown on Oak CORE PAINT COLORS Knotty Alder Clear Alder Hemlock Cherry Birch Molded Panel knots & fine grain fine grain pattern fine & straight grain fine & tight grain tight & heavy grain composite wood pattern pattern distinctive markings pattern primed ITS ABOUT THE FINISH Grain-Poppin’ Extra Pure Badger White Bound Derson Bent Badger’s hand-wiped compared to a pigmented stain no-wipe dye stain Ala Rushed Isty Tin Putty Greystone • hand-wiped for maximum clarity CUSTOMIZE YOUR COLOR • high solid-content, pigmented oil stain with higher Can’t find the right color? Get the right color with customized color fade resistance matching available to match almost any sample provided. Our color • clear resin topcoat for great scratch resistance experts are committed to creating your perfect color. Explore the • hand-polished for a smooth finish endless possibilities with Badger Corrugating. • carefully packaged & protected Color samples shown on oak. Due to printing limitations, actual colors may vary slightly from those shown. Please refer to a color sample for accurate colors. Final product may vary slightly. 8 | Badger Interior Millwork Catalog badgerlax.com | 9 INTERIOR DOORS Interior doors are a necessity for any space – perfect for defining spaces and providing privacy. Combining function with personalized style for beautifully crafted doors. Discover endless combinations of door configurations, species and colors. Badger interior doors are available in a variety of designs, from modern to traditional, customize your door to fit any space and fit your needs. 10 | Badger Interior Millwork Catalog badgerlax.com | 11 FLAT & RAISED PANEL WOOD DOORS flat panel raised panel AMERICAN-MADE QUALITY Stiles and rails are edge glued and have a lag bolt assembly to ensure long-term structural integrity. Lag bolt construction is a signature feature of Koch Doors. Bored through door edges to secure stiles and rails, these long metal bolts are far stronger than the wood dowels used by other manufacturers. Matching wood plugs are inserted to cover the boring hole. 1 panel flat 2 panel flat 2 panel raised 2 panel arch raised 2 panel arch plank 4 panel raised 4 panel flat SL-10 S SL-20 S SL-20 SL-20A S raised SL-20-RVA S SL-40 S SL-45 MDF O, M, R, MDF O, M, KA, R KP O, M, R 2 panel arch plank flat 3 panel craftsman flat 3 panel raised 3 panel flat 3 panel flat 5 panel flat 6 panel raised 6 panel raised SL-20-VA S SL-34 S SL-33 SL-30 S SL-35 SL-52 S SL-60 S SL-60-A KP O, M, R, H, KP, KA, RO, MDF MDF R, MDF O, M, R, H, KP, P available species: available in 1-3/8” & 1-3/4” profiles Oak = O Knotty Alder = KA red oak, knotty oak & white oak alder & knotty alder birch sapele 1/4 sawn red & 1/4 sawn white oak pine & knotty pine walnut doug fir all styles available in 6/8, 7/0 & 8/0 heights Hard Maple = M Knotty Pine = KP maple & rustic maple hickory & knotty hickory mahogany lyptus S stock Pine = P Rustic Oak = RO Hickory = H cherry & rustic cherry white poplar, SG poplar & PG poplar ash & black ash beech 12 | Badger Interior Millwork Catalog Poplar = R MDF = primed MDF Cherry = C badgerlax.com | 13 ADDITIONAL WOOD DOOR CONFIGURATIONS SL-10 SL-10A SL-10C SL-20 SL-20A SL-20C SL-21 SL-21A SL-21C SL-22 SL-46C SL-47 SL-47A SL-47C SL-50 SL-50A SL-50C SL-52 SL-53 SL-53C SL-22A SL-22C SL-30 SL-31 SL-32 SL-33 SL-33A SL-33C SL-34 SL-34A SL-60 SL-60A SL-60C SL-61 SL-61A SL-61C SL-62 SL-62A SL-62C SL-63 SL-34C SL-34 SL-35A SL-35C SL-36 SL-36A SL-36C SL-37 SL-40 SL-40A SL-89 SL-89A SL-89C SL-100 Available in raised and flat panel. All styles and species available in fire-rated. SL-40C SL-42 SL-42C SL-43 SL-43A SL-43C SL-44 SL-45 SL-46 SL-46A 14 | Badger Interior Millwork Catalog badgerlax.com | 15 PRIMED MDF STYLE STILE PROFILES STOCKING 1/6, 2/0, 2/4, 2/6, 2/8, 3/0 & BIFOLDS 2/0, 2/6, 3/0 1-3/8” STILE PROFILES Raised Panel Options Lag bolt construction is a signature feature. Bored through door edges to secure stiles and rails, these long profile: 5282 3/4” veneered raised panel S metal bolts are far stronger than wood dowels used by other manufacturers, and guard against joint separation. Flat Panel Options MDF-1P MDF-2P MDF-3P MDF-3EQ MDF-5P S S S S S profile: 5426 profile: 5925 standard 3/8” veneered flat panel 3/8” veneered flat panel profile: 8315 S 3/8” veneered flat panel AUTHENTIC STILE & RAIL CRAFTSMANSHIP 1-3/4” STILE PROFILES • primed MDF faced 1-3/8” doors with solid MDF panels Raised Panel The Imperial Series are handcrafted 1-3/4” wood doors with • solid wood edge band on outer Options solid wood sticking and use lag bolts that are bored in from and inner stile edges the door edges to secure stiles and rails for exceptional • world famous lag design structural stability.