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Capiva® C 03 Enables Depositing of Chewing Gum

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Capiva® C 03 Enables Depositing of Chewing Gum CREATING TOMORROW’S SOLUTIONS INFO SHEET I CHEWING GUM I CAPIVA® C 03 CAPIVA® C 03 ENABLES DEPOSITING OF CHEWING GUM Unlimited Shapes: Depositing Technology Enables New Variety of Shapes for Chewing Gum Chewing gum is confectionery made Use of Existing Candy Processes and Production Process by an extrusion process. As a result, Equipment the shapes available on the market CAPIVA® C 03 is compatible with conven- Cooking have not significantly changed in recent tional candy processes and equipment. decades. WACKER has developed a For small-scale production, an open system new compound to deposit chewing using a cooking pot, heating plate and CAPIVA® C 03 gum. Using this technology, it is pos- blade agitator can be used. For larger quan- sible to make an unprecedented variety tities, batch cookers are a good option. of shapes. Plus, it is relatively easy to For continuous cookers, addition of the Mixing, stirring clean the equipment, since CAPIVA® melted premix after the cooking stage is C 03 can be removed by just using hot recommended. Molding techniques can water or a 1% alkaline solution. be used with existing molding equipment, such as mogul lines, which are normally Unlimited Shapes used to produce jellies. Deposition molding CAPIVA® C 03 represents a completely new way to form chewing gum using de- Compatible with Sugar and Sugar-Free positing technology. This novel process Systems increases the creativity of confectionery CAPIVA® C 03 is compatible with sugar- manufacturers to produce innovative and polyol-based (sugar-free) systems. Packaging chewing gum which can be deposited in Detailed guide formulations and step-by- different materials such as starch powder, step instructions are available on request. silicone and plastic. Simple Implementation with a Ready-To-Use Premix The CAPIVA® C 03 premix melts fully at approx. 100 °C and is compatible with standard candy-cooking processes and equipment. It is advisable to process the premix in a molten state. Pre-melting can be performed in a heated vessel/melter or oven. The temperature of the mass should not exceed 120 °C. At this tem- perature, the material can be kept for 12 h. CAPIVA® is a registered trademark of Wacker Chemie AG. CREATING TOMORROW’S SOLUTIONS Composition of Deposited Lemon Sugar-Free Chewing Gum Stability of Final Product Ingredients Parts by Calculated on dry Like other confectionery products, the weight before substance of final stability of the final product depends on cooking [kg] product [%] the exact formulation and ingredients Maltitol syrup (Cargill Maltidex M16311, DS: 75.0%) 49.8 42.7 used. Samples based on the guide for- Mannitol cryst. 16.0 18.3 mulation shown above were stable for Palm oil (or other low melting fat) 5.1 5.8 (A) several months at room temperature. Emulsifier (Grindsted® ACETEM 50-00P) 1.0 1.1 Even under extreme conditions (40 °C for Glycerol 2.4 2.7 4 weeks), the products remained dimen- Lecithine 0.4 0.5 sionally stable and retained their sensory (B) CAPIVA® C 03 (pre-melted at 120 °C) 20.0 22.8 acceptability. Citric Acid 0.6 0.7 Malic Acid 0.5 0.6 Acesulfam –K 0.1 0.1 Properties of Recommended (C) ® Sucralose 0.03 0.03 CAPIVA C 03 Premix ® Talc (G20 F ) 2.0 2.3 Product CAPIVA C 03 Mannitol cryst. 0.6 0.7 Composition Mixture of copolymers of vinyl acetate and Flavor (Lemon #1101406206) 0.6 0.7 (D) higher vinyl esters, Triacetin 0.9 1.0 emulsifiers and Total: 100.0 100.0 auxiliaries Supply form 15-kg block or 200-kg Simple Manufacturing Guidelines Adjusting Product Properties drum Recommended use 16 – 24% for Open System The standard recipes can be varied level [% of dry mass] Homogenize (A) and cook to 145 °C with according to the desired structure/texture Food allergens & Data available upon continuous stirring at medium speed. and depending on the flavoring/ingredients nutritional values request Target moisture content of final product used. Initial chew is mainly influenced by 4%. Add (B) and continue stirring (maximum the moisture content and bulk sweetener speed: 540 rpm) until homogeneous composition. The softness can be adjusted At a Glance: CAPIVA® C 03 for Chewing mixture is reached. Add (C) at 128 °C by adding 0.5 – 1.0% triacetin. Gum Depositing and continue stirring at maximum speed • Makes chewing gum with more individual (540 rpm). Cool further down to123 °C Equipment Cleaning shapes and add (D) continue stirring at maximum It is advisable to establish and test a • Simple implementation through ready-to- speed (540 rpm). At 119 °C put the mass cleaning procedure before working with use CAPIVA® C 03 premix in the preheated depositor (125 °C) and this technology. The use of hot water • Depositing suitable for starch powder or deposit the mass in starch or silicon and, if required, alkaline detergent is rec- silicone or plastic molds molds. The equipment used will deter- ommended. A sieve should be installed to • Manufacturing based on standard candy- mine whether the process parameters, prevent any water-insoluble components cooking process in particular the cooking and depositing from clogging the drainage system. • Compatible with conventional candy pro- temperature, need to be adjusted. Detailed cleaning recommendations are cesses and equipment, such as mogul lines available upon request. • Existing regulations for chewing gum and gum base apply Wacker Chemie AG, Tel. +49 89 6279-0, [email protected] www.wacker.com, www.wacker.com/socialmedia The data presented in this medium are in accordance with the present state of our knowledge but do not absolve the user from carefully checking all supplies immediately on receipt. We reserve the right to alter product constants within the scope of technical progress or new developments. The recommendations made in this medium should be checked by preliminary trials because of conditions during processing over which we have no control, especially where other companies’ raw materials are also being used. The information provided by us does not absolve the user from the obligation of investigating the possibility of infringement of third parties’ rights and, if necessary, clarifying the position. Recommendations for use do not constitute a warranty, either express or implied, of the fitness or suitability of the product for a particular purpose. 7574e/12.17 7574e/01.19 replaces.
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