INTERNATIONAL PHARMACEUTICAL QUALITY IPQ Inside the Global Regulatory Dialogue IPQPUBS.COM VOL. 7, NO. 7
MONTHLY UPDATE - NOVEMBER / DECEMBER 2015
THE INTERNATIONAL EFFORT TO IMPROVE LIFECYCLE REGULATION
With the ICH Q12 effort operating as a catalyst, the dialogue has been intensifying on what is needed to make quality regulatory processes across the product lifecycle more cohesive, efficient, process im- provement and supply friendly, and internationally harmonized. This IPQ Monthly Update departs from the usual format to provide a series of stories exploring the various dimensions of the lifecycle manage- ment regulatory problem and the international effort to address it.
● ICH Q12 EWG Views Established Conditions as Pivotal in Evolving Product Lifecycle p. 3 Regulation Internationally; EMA Workshop Provides Input
● Broad Base of ICH Q12 EWG Supports Initiative’s Urgency and Viability, Its Members p. 23 Affirm at GPhA Conference
● Industry Experts Shed Hard Light on Negative Impacts of Current Complex Post-Approval p. 29 Change Regulatory Situation Globally, with ICH Q12 in View
● Global Change Protocols Proposed as Part of a More Standards-Based Approach to p. 40 Regulating Lifecycle Management Internationally
● More Structured, Interactive Process To Drive Convergence in Latin America Advocated by p. 51 Biotech Product Regulators and Industry at CMC Strategy Forum in Brasilia
● Industry is Urging Latin American Agencies to Cooperate in Filling Lifecycle Management p. 69 Regulatory Gaps for Biologics
UPDATES IN BRIEF p. 75 U.S CMC: ● CDER 2016 Priorities ● Emerging Technology ● HCT/P ● IND Communications ● Combining ANDAs ● Biosimi- lar Meetings ● Medical Gases ● OTC Sunscreens ● Fixed Combination Drugs ● Biosimilar Substitution U.S GMP: ● HCT/P Deviations ● Contaminated Chinese API ● Contaminated Chinese Drugs ● NIH Pharmacy ● Dietary Sup- plements ● Hikma Close Out Letter
EUROPE CMC: ● Co-processed Excipients ● Type IB Variations ● UK Human Factors Guide ● MHRA Baseline Submissions ● EMA Interactions ● EMA Labeling ● EMA Five-Year Plan ● MHRA Submissions ● EMA Variations EUROPE GMP: ● Catalent Plant in France ● French API Plant ● Italian Radipharm Plant ● AstraZeneca API Imports ● Wock- hardt GMP Certificate ● EDQM/EMVO Agreement
INTERNATIONAL CMC: ● ICH Reorg ● Restructured ICH ● China Drug Approval ● TGA Biosimilar Regulation ● TGA OTC Registration INTERNATIONAL GMP: ● WHO on Data Integrity ● PIC/S Update ● India Inspectors ● Vendors and Quality Agreements
FDA WARNING LETTERS AND RECALLS POSTED IN NOVEMBER AND DECEMBER p. 84 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015
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NOVEMBER / DECEMBER 2015 2 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 ICH Q12 EWG Views Established Conditions as Pivotal in Evolving Lifecycle Regulation Internationally; EMA Workshop Provides Input
The ICH Q12 Expert Working Group (EWG) is viewing what in the dossier is a regulatory commitment is a central “established conditions” as a linchpin concept in its effort to concern. Oates represents PhRMA on the EWG. define and drive a more improvement friendly, simplified, and harmonized regulatory approach to product lifecycle Accomplishing that in Q12, she said, would make it “clear to management internationally. firms as well as to regulators what will need to be submitted for a regulatory change.” However, the EWG members also recognize the challenges on the table in defining the concept in a way that achieves At issue is not only whether changes will need preclearance the desired objectives. to implement, but how to develop the transparency between manufacturers and regulators around the changes that are At issue are the interrelationships between established being made that will allow regulators to trust in the firm’s conditions (ECs) and the other lifecycle management change management capacities under the quality system, regulatory components across the development/ Oates explained. Greater transparency increases the leverage submission/control strategy/post-approval change/quality for reducing the preclearance burden. system/inspection continuum. Under EWG discussion, she said, is whether it is necessary, The draft guidance released by FDA in May for example, “to submit the changes as they are being made entitled “Established Conditions: Reportable CMC – maybe even those that historically would not have been Changes for Approved Drug and Biologic Products” submitted – so that the regulator has a full view of the is providing a useful foundation for the EWG current state of the manufacturing process.” discussions on the role that established conditions should play in evolving the lifecycle management In an update on Q12 progress provided at an regulatory paradigm. early fall PDA lifecycle management workshop, GlaxoSmithKline Global CMC Strategy VP and FDA’s goal in putting together the ECs guidance was not Q12 rapporteur Moheb Nasr explained the EWG’s to co-opt Q12, but, as the guidance explains, to clearly lay decision at its mid-June meeting in Fukuoka Japan out the relevant principles and expectations inherent in the to use the FDA draft guidance as a starting point to agency’s current regulatory approach and how they were work on the development of the ECs concept. arrived at. The EWG “did a good job determining how we could do that. In turn, the agency effort is providing an important reference They came up with working conditions, and the process is point for the Q12 EWG in understanding the problems that moving forward,” the Q12 rapporteur said. Prior to joining the current system presents and where viable opportunities GSK, Nasr was Director of the Office of New Drug Quality lie for creating a more user friendly and harmonized Assessment at CDER and participated in the development approach with a potentially global reach. and implementation of the ICH Q8-11 guideline series. Although generally synonymous with “regulatory Commenting on how the ECs issue became a priority for the commitments,” the term “established conditions” was chosen by FDA as more reflective of the terminology in EWG, Nasr explained that the default is that “everything in its regulations and less subject to varying interpretations. the file is a regulatory commitment, and obviously that is The ICH EWG has followed suit in using the “established not the starter to have a conversation” between industry and conditions” term to convey the “regulatory commitment” regulators. concept. “So we decided to have a serious discussion about what we EWG Members Stress Centrality of ECs mean by regulatory commitment or established condition and how can we make a distinction, if possible, between the In a review of the Q12 development process, the issues being information provided in the file to facilitate the review, to tackled, and the objectives at the ISPE Quality Manufacturing enhance the transparency, without really tying industry’s Conference in June, Pfizer Quality Operations, Environmental hands on how to manage manufacturing post-launch and Health and Safety VP Mary Oates stressed that determining so forth.”
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NOVEMBER / DECEMBER 2015 3 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 Nasr explained that he was in the process of pulling together in keeping with the normal ICH guideline industry-to- that section of the guideline based on the EWG discussions regulator hand-off process. and that it “looks really good. So ICH Q12 will deliver on clarifying what established conditions are and how that will The workshop included presentations, discussions, and be translated into practical implementation.” posters on issues related to the three lifecycle management topic areas around which the guideline will be structured: [Editor’s Note: Oates full remarks on Q12 at the June ISPE ● the regulatory dossier and established conditions for conference and Nasr’s update on the EWG progress at the manufacture and control ● the pharmaceutical quality fall PDA fall workshop are included at the end of the story.] system and its risk/change/knowledge management components, and ● the use of post-approval change At a session on Q12 at the Generic Pharmaceutical management plans and protocols. Informing the workshop Association (GPhA) Fall Technical Conference in November dialogue was the most recent Q12 rough draft, which was in Bethesda which he moderated, Perrigo Regulatory Affairs distributed to the attendees. Senior Director Keith Webber also highlighted the centrality of the ECs discussions in the EWG effort (see story on pp. Broad Focus, Examples, Training Advocated 23-28). Webber represents the International Generics and Biosimilars Association (IGBA) on the EWG. The final session provided the EWG members a chance to take stock on the input at the session and how their thinking The former FDA biotech and generics regulator provided about the guideline had been impacted. Highlighted at the examples involving an analytical method and a process session was the pivotal nature of established conditions and change of how clarity around established conditions would the “size of the prize” if this component can be appropriately be beneficial( see box on next page). handled in the guideline.
ECs In Focus at EMA Q12 Workshop The session began with Boam’s reflections on the workshop. FDA was pleased, she said, that there How established conditions should be defined in relationship with the other components of the lifecycle management appeared to be general agreement on the main regulatory process was a focal point in the discussions at concepts to be included in Q12, although for some a two-day workshop on ICH Q12 held at EMA’s London topics “there were more questions than answers.” headquarters in late October. Attendees advocated that the EWG should keep the The workshop brought EWG members together guideline broadly focused to encompass both brand and with members of EMA’s biologics working party generic products and to facilitate its adoption globally (BWP), quality working party (QWP), and good beyond the ICH regions, the CDER official pointed out. manufacturing and distribution practice (GMDP) She also underscored the comment made that quality risk inspector’s working group (GMDP/IWG), and management principles have relevance across the lifecycle other invited experts outside the group to assess the and that there are other “important aspects” of these progress to date on the guideline and brainstorm on principles than risk assessment “that need to be considered how to further advance the project in keeping with throughout Q12.” the tight timelines it is operating under (see story on The criticality of training for both assessors and inspectors pp. 23-28). when the guideline is finalized was another meeting “take Among the participants were the four FDA EWG members: away”— also that “examples might be an important way to ● Center for Drug Evaluation and Research (CDER) Office help provide some clarity, especially around, for example, of Pharmaceutical Quality (OPQ) Office of Policy for how one determined what the appropriate established Pharmaceutical Quality (OPPQ) Acting Director Ashley conditions are for a given product.” Boam ● OPQ Office of Process and Facilities (OPF) Acting Director Robert Iser ● OPQ OPF Division of Inspection Overall, the workshop “has provided us a lot of good infor- Assessment Acting Branch Chief Mahesh Ramanadham, mation that will help frame our discussion in Jacksonville and ● CBER Special Advisor to the Associate Director for [in early December] so that we can move the document Review Management Ingrid Markovic. forward,” the regulatory chair designate summarized. She added that FDA would be giving consideration, based on Boam will be taking over the helm of the ICH initiative from suggestions made to that effect, “whether a similar session industry rapporteur Nasr after a Step 2 version is in place, in the US might be useful.” WWW.IPQPUBS.COM
NOVEMBER / DECEMBER 2015 4 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015
IGBA EWG Rep Keith Webber on ECs at GPhA Conference
The following is Webber’s comment at the November GPHA Conference regarding the ongoing EWG discussions on ECs. The Perrigo official represents IGBA on the EWG.
There are many modules, a lot of information, in your application. Only some of it really is binding in terms of impact on change. For instance, your P2 section is all about development of the product, but it does not really describe things that could change, per se, in your application. It is all about how you got to the status of your manufacturing process, the status of your product at the time of approval. That is an area where according to the guidance from the FDA that is not really part of the established conditions.
Things like your description of the product, what is it, how you are manufacturing the product, what facilities are being used, certain equipment in that facility, what your specifications are – those are the type of things that would fall under the established conditions category. They need to be communicated to the agencies.
If there is a change in an established condition post-approval, once you have an agreement with the agency on what your established conditions are, you need to provide a supplement or annual report to the agency to describe and justify the change in the established conditions. I will give you some examples, which will help you understand the value of established conditions.
One of the things that is being discussed are the changes that you might make in non-established conditions. Those things that are in your application but not listed as established conditions would be handled strictly under your product quality system and would not require a standard submission to the regulatory body. That is sort of a goal that we are working toward. But the definition between what is an established condition and what is not will take a lot of discussion to figure out, if we can get to that point.
Here are some of the benefits that might come from established conditions. Imagine you have an analytical method in your application, which I am sure you all do. Right now, we describe the analytical methods and the columns and the equipment that are going to be used. The whole methodology is described. And if you want to make a change to that methodology or equipment, you have to submit and get approval from the agency.
We can anticipate that there may be a way that you can use established conditions that will describe the performance characteristics of the analytical method, such as linearity, specificity, accuracy, etc. In a post approval world if you want to change that method without impacting the performance characteristics of the product – so volume, flow rate, the piece of equipment – you can do that without the need for prior approval or submission of a supplement to the agency, because you would not really be changing your established conditions.
Another would be a process change – for example, a manufacturing process where you defined your established conditions in terms of the performance characteristics of that process. Say it is a blending operation. If you have blend uniformity – a near IR system for monitoring the uniformity of the blend – then as long as you do not change those characteristics that you are measuring and you do not change the specifications or in-process controls for that process, you have the same ranges and everything, then you can change blenders. You could change to another blending process as long as you maintain those performance characteristics of the manufacturing process. That is another area we are hoping we can get to with Q12.
New Assembly Will Help Expand ICH Base ICH announced the organizational changes following the inaugural meetings of its new Assembly and Management At its meeting in Jacksonville, Florida, in December, the Committee in late October. In addition to changing “on” to restructured ICH “Assembly” met in person for the first time — bringing together regulators and industry members, “for” in its name, a new operating structure was established, including observers from WHO, regulatory agencies, and which includes the creation of an ICH association – a legal associations not previously a formal part of the ICH process. entity under Swiss law. The association establishes the new The Q12 EWG is reflective of the broader base that ICH is Assembly as the over-arching governing body that will building with its new structure (ibid.). facilitate broader regulatory agency membership.
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NOVEMBER / DECEMBER 2015 5 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 In addition to reviewing the revamped application process AstraZeneca Global Regulatory CMC Head Frank for new members and observers, the Assembly also Montgomery asked Iser if FDA views its guidance “as being encouraged members of the former Global Cooperation necessary going forward,” in view of Q12. Group (GCP) to take the opportunity to become formal observers before January 23, 2016, as allowed under the new “I would envision that we would put all of our efforts into membership process. Q12 and that our draft guidance would not be something that is finalized until after Q12 is out,” the CDER official The Southern African Development Community responded. He noted that FDA reopened the comment (SADC), the Gulf Cooperation Council (GCC), Brazil’s ANVISA, the Pan American Network for period on the draft with the idea that doing so could help Drug Regulatory Harmonization (PANDRH), and further inform the ICH process. the Asia-Pacific Economic Cooperation (APEC) were welcomed as the first observers under the new rules. Industry urges FDA to Align ECs Draft with Q12
In a press release after the December meeting, ICH provided FDA originally released the ECs draft at the beginning of updates on the progress of several safety and efficacy June for a 60-day comment period (links provided below). guidelines. It also noted that “work progressed” on the Q12 draft guideline. The next ICH meetings will be held June The Federal Register notice on the release explained that the 11-16 in Europe, and November 5-10 in Japan. guidance was developed to: ● address the “lack of clarity” with respect to what CMC information in a marketing Granularity on ECs at Issue for Q12 application constitutes an “established condition” or a Boam’s opening comments at the final session of the EMA “regulatory commitment,” which, if changed following workshop led into a discussion on the FDA established approval, requires reporting to FDA, and ● promote a better conditions draft and its relationship to the Q12 effort. understanding of CMC changes that can be made solely under the pharmaceutical quality system (PQS) without the The FDA guidance “is helpful in guiding this process need to report to FDA. Sections of the CTD that typically along,” EMA Head of Biologicals Peter Richardson contain information meeting the definition of an established said. However, “it is quite a high-level document.” condition are highlighted. He queried on the level of detail that would “be right to put into Q12 in terms of steering for the future.” In early October, the agency re-opened the comment process for an additional 90 days “to allow interested OGD’s Iser, who was actively involved in the ECs guidance persons additional time to submit comments without drafting process, fielded the question. FDA’s main emphasis significantly delaying agency decision-making on in developing the guidance was to bring CDER and CBER these important issues.” together in recognizing that “there are parts of an application that are established conditions,” and “importantly, that As of the end of December, comments from 24 companies there are things that are things that are not established and associations from the initial comment period were conditions.” posted to the docket, but none yet from the second comment The agency “did not go into a lot of detail because that detail period. would have taken a really long time” and the goal was to help inform the Q12 process, based on the indication in the The comments are generally supportive of the agency’s concept paper that the ECs or regulatory commitment issue efforts to define “established conditions” and clarify post- was going to be under discussion. “So we said ‘well, let’s approval reporting expectations with a goal of reducing the put ourselves out there’ and say, ‘here is something we are number of regulatory submissions and allowing firms to thinking in terms of established conditions,’ and let it inform manage more changes under their internal PQS. as it will.’” Also FDA “did not want to put something out there and then not have that be consistent with what the Several commenters pointed to the ICH Q12 effort expert working group was putting together.” and encouraged FDA to work cooperatively with the drafting team. Iser noted that the initial draft of the ICH guideline that was circulated for workshop discussion For example, PDA suggested that “a longer term goal purposes has more granularity – for example, in how should be a single guidance to avoid confusion among all development and knowledge gained on risks can stakeholders implementing these concepts.” Similarly, BIO feed in. FDA, he stressed, will want to make sure encouraged the agency to work with ICH, “specifically the that, if/when finalized, its guidance is consistent Q12 working group, on a global approach for these types of with the Q12 effort. changes.” WWW.IPQPUBS.COM
NOVEMBER / DECEMBER 2015 6 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 PhRMA “strongly” encouraged FDA to “continue its “improvement opportunities,” maintaining that the term alignment with this important international collaborative “can be subjectively viewed and may vary from person effort.” It also encouraged the agency to not finalize the to person in terms of interpretation and scientific and guidance until the ICH Q12 guideline has been signed off on operational rationale.” by the full ICH Steering Committee. At that point, PhRMA said it “would support FDA either harmonizing the draft GPhA also asserted that additional information being guidance, or withdrawing and replacing it with the final requested by the agency regarding ECs, and not previously ICH Steering Committee-approved ICH Q12 guideline.” part of an ANDA, be justified with respect to its relevance to “the overall safety and efficiency of the drug product.” It also Pfizer also voiced support, and commented that the draft questioned whether the information, which is “requested “seems to be reasonable and in line with proposals made but not required,” could lead to “an FDA citation that the by PhRMA to FDA and also with the current thinking in application is incomplete or fails to meet the substantially the ICH Q12 EWG. It is a step in the right direction toward complete threshold for acceptance.” improving post-approval change management and is generally consistent with industry’s current approach to FDA Puts Theory into Practice evaluating registrations with respect to post-approval changes.” After Boam’s opening remarks at the final EMA workshop session, the participants probed into other steps the agency Comments to FDA Reflect Q12 Challenges has been taking recently to realign its internal structure and policies in order to better integrate the review and inspection Along with the general support, some questions were posed functions and advance lifecycle quality regulation. and clarifications suggested in the comments that have relevance to the concerns before the EWG in developing and The substantive steps the agency has been taking to put implementing Q12. ideas into concrete form and practice did lend extra weight to the FDA comments at the meeting. For example, Pfizer requested clarification on whether or not the guidance supersedes previous guidance documents, Novartis Head of Quality Intelligence and External such as the 1995 SUPAC IR, the 1997 “Changes to an Relations Ursula Busse asked for comment on how Approved Application: Biological Products,” and the 2014 the newly formed OPQ was impacting assessor/ “CMC Post-approval Manufacturing Changes to Be inspector interactions. Documented in Annual Reports,” among others. Iser explained that the OPQ structure consolidates all of In its comments, ISPE noted that “in general, the document the quality assessment functions in one place, including the recognizes process validation not to be an established review functions for new drug, biotech and generic products condition. However, this is somewhat in conflict with and the facility and inspectional functions that used to be equipment settings and ranges that are considered part of the Office of Compliance. For new applications, established conditions (Ref. CTD Section 3.2.S.2.2). teams are formed that bring together the CMC reviews and Parameters, equipment settings, unless determined to field investigators, “so that we make better quality decisions be critical to quality attributes or well established, e.g., with all of this information and not have the separation that sterilization parameters, should generally not be considered we used to have.” (See IPQ October 25, 2014) established conditions.” This “structured iteration” and transparency, Iser’s OPQ ISPE also pointed out that a reference to maintenance for colleague Ramanadham added, results in “sharing risks chemometric and/or multivariate models “appears to be or concerns that we are seeing in the application as well as in direct conflict with ICH Q8R, Section 2.6, which clearly positive drivers, things that support quality – to really think states this should be maintained under the PQS.” about the holistic control strategy, the holistic assurance The Generic Pharmaceutical Association (GPhA) of product quality. And having these teams allows us to requested clarification of some terms and questioned communicate in many different ways and many different the rationale for providing additional information forms” and assure that “that knowledge is shared and is about “established conditions.” coordinated across the review cycle.”
GPhA asked that use of the term “sufficient detail” be Markovic pointed out that “CBER has always had a highly clarified by examples, due to “variances from reviewer to integrated review and inspection process. And that has reviewer” and inconsistency in how it might be interpreted. been traditional to CBER’s model, such that the reviewers Similarly it requested clarification on the definition of are actually trained to go on inspections and visa-versa, WWW.IPQPUBS.COM
NOVEMBER / DECEMBER 2015 7 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 information is shared ahead of time, and they are both Pointing to CBER’s “longstanding experience” with CPs,” interchangeably involved in inspection and in the review Marcovik stressed that “they are generally very highly process. So there has always been an integration. And it is desirable and appreciated by both the regulators and actually a highly valuable model that we plan to continue industry as well.” into the future.” “One thing that has actually worked very well in the past,” Noting that there had been a lot of discussion at the she emphasized, “is using the trans-BLA approach, which workshop around the amount of information in the means that one type of change can actually be applied PQS that needs to shared with assessors, UCB CMC across many products. And you can actually have up to 20 Regulatory Affairs Associate Director David Kirke products per trans-BLA. Those are submitted as sort of a asked Boam how “the quality metrics guidance can bundled single submission”(ibid.). fit into that.” She expressed her hope that this bundling “is something Quality metrics provide another piece of information we will continue in the future. And it will be interesting beyond an onsite inspection for assessing the effectiveness to see if we actually have an increase in the numbers of of a PQS, the CDER official responded. “And that it is one comparability protocols, especially for multiple related more piece of information that we have in addition to our types of changes.” onsite inspection or other records requests that would help us to assess the effectiveness of a particular site’s PQS.” Iser was asked to comment further on the agency’s plans for revising its CP guidance and how that FDA Espouses Comparability Protocols would interface with the Q12 effort.
The conversation turned to FDA’s experience with compar- The CDER official explained that it had been on the agency ability protocols (CPs) – a system, Sanofi Pasteur Associate agenda to release the revision in 2015, and if not, that the VP and Global Regulatory CMC Head Thierry Gastineau release would come in early 2016. He noted the drafting main-tained, that is “working very well” (see story on pp. group has “taken a lot of the discussions that we have had 40-50). within the Q12 working group and tried to put some of Iser commented that the agency is seeing more use of them those thoughts into the revised draft.” He stressed that “it in the biotech product text than for chemical products. As will be a draft, so comments are welcome.” came out in the discussions at the workshop, the protocols can be challenging to handle, he noted, when they are too Japanese Perspective Offered broad, without enough information, or not for the types of changes the agency had anticipated seeing in a protocol. The final session continued with some reflections by Pharmaceutical and Medical Device Agency (PMDA) The hope is that with the anticipated update of FDA’s CP Office of Standards and Guidelines Development Yoshihiro guidance and Q12, “we will have more opportunities for Matsuda, who represents the Japanese agency on the EWG these protocols to come in.” (see box below).
PMDA’s Yoshihiro Matsuda on the EMA Q12 Meeting Discussions
The following are the reflections on the EMA Q12 meeting discussions offered at its concluding session by PMDA EWG member Yoshihiro Matsuda.
First of all, I would like to thank our EU colleagues for inviting us to this wonderful workshop. This two-day discussion is informative, not only for our future discussion in EWG, but also the discussion in Japan. Unfortunately today our JPMA [Japan Pharmaceutical Manufacturers Association] colleague could not come. But I will bring this back to Japan and share with my JPMA colleagues.
So now I will briefly discuss what we are doing in Japan and some current thoughts on some topics. It might include my personal observations. We PMDA members communicate regularly with JPMA members. And in addition, we have additional opportunity to gather various opinions and ideas on Q12.
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NOVEMBER / DECEMBER 2015 8 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015
We have a PMDA internal working group. This working group is composed of reviewers from different offices and inspectors. And we have a discussion group composed of people from industry, academia, and PMDA. To inform this kind of discussion group is a general approach to address ICH topics in Japan. We also communicate with MHLW [Ministry of Health, Labor and Welfare], as this topic may affect our current regulation and the MHLW is responsible for the adoption of ICH guidelines.
So now if we look at the Q12 concept paper, three issues have been identified: ● the regulatory dossier ● the PQS aspect, and ● post-approval change management plans and protocols. I would like to make a short comment on each topic.
What we discussed in Japan so far is mainly the regulatory dossier and post-approval change management plans and protocols.
On the PQS, of course we agree that Q12 should supplement the PQS aspect in terms of post-approval changes. But our concern is that it seems to start to mention the inspection itself. To my understanding, inspections…and the relationship between reviewers and inspectors may differ among regions. So we are a little worried about how we can make a harmonized document with a limited timeline.
With respect to the regulatory dossier, we always keep the application form in our minds. So what I said in the drafting team discussion in the EWG is the more I think about Q12, the stronger I believe the current Japanese system – the application form together with the QOS [quality overall summary] – is the ideal goal for Q12. [However,] through this discussion I would like to think more about the relation between the application form and established conditions, especially including the lifecycle strategy.
So, post-approval change management protocols: As I said yesterday, we are trying to adopt the concept. Our discussion is ongoing, and there is not much I can say here today. But we have identified some concerns with adopting the PACMP system. We notice from the beginning though, one thing is post-approval reporting categories. Japanese categories are risk-based. But the thing is, we only have two categories: partial change application and minor change notification. Due to this, we cannot adopt the exact same system as the EU or US. eW will not change our current reporting categories [based] on Q12 activity.
So why did we decide to consider adopting the [PACMP] concept? This is because this regulatory tool might be beneficial also in Japan for predictability and transparency in terms of the requirements for change…. But I have to say expanded protocols are more challenging for us.
As my conclusion, I would like to propose to discuss more about established conditions, because…I have been thinking that most topics eventually link to establish conditions.”
Genentech Policy and International Operations the lifecycle strategy. He suggested that the benefits of the Global Head Wassim Nashabeh, who represents lifecycle strategy had been touched on at the meeting and BIO on the EWG, asked Matsuda to comment further the topic needed further clarification. on the impact that Q12 might have on the elements in Japan’s application form related to established Of interest to the EWG regulators in considering the conditions. issue for Q12, EMA’s Richardson commented, is how challenging Japan has found the process of detailing The PMDA official pointed out that Japan’s application ECs and the reporting categories for each of them. form includes the reporting categories, while the established conditions definition before the Q12 EWG does not. He Europe, he pointed out, works “in a certain way, and I think reiterated a concern he had voiced during his presentation earlier in the day that adding the reporting category we do our assessment out of Module 3. We put a lot of information in the Q12 context would pose challenges and effort into that. So it is maybe just a rebalancing of energy, “the less new ideas the better from a regulatory perspective.” perhaps, in a new paradigm. But I am wondering whether anybody feels that there is an additional regulatory burden Along with established conditions, Matsuda said, the to do all of that extra definition of established conditions current Q12 draft proposes another new concept – that of and reporting categories?” WWW.IPQPUBS.COM
NOVEMBER / DECEMBER 2015 9 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 Pfizer CMC Advisor Ron Ogilvie commented Q12 – particularly how we are looking at non-established that he shares in Matsuda’s “positive view on the conditions and how we manage that.” Japanese JPAL system currently, and that it is a very useful foundation for some of these change As he had expressed at other junctures of the meeting, he management pieces.” underscored his belief that “the more we can empower the quality system when it is capable of being empowered, the Ogilvie along with Sanofi Pasteur’s Gastineau were invited better.” to attend the EMA meeting due to their participation on Ogilvie noted that he had come to the meeting “very the European Federation of Pharmaceutical Industries optimistic about post-approval change management Associations (EFPIA) European Biopharmaceutical protocols, and particularly the ability to extend those in Enterprises (EBE) group supporting the Q12 development different dimensions.” While he hopes to still have that process. Ogilvie’s Pfizer colleague Graham Cook is topic optimism when he sees the final version of Q12, he did lead for EFPIA on the EWG and Roche EU CMC Regulatory hear some challenges expressed at the meeting around “this Policy Lead Markus Goese is EFPIA deputy topic lead on broadening and extending.” the EWG. The central issue, he reiterated, is “how much we have to Ogilvie pointed out the target set values approach as among communicate back to the regulator rather than manage the “very interesting things” that Japan is incorporating. it in our systems. Whether we can get everything done immediately or we are on a journey, I do not know.” He suggested to Matsuda that in addition to the two categories for change management that he had mentioned Pharmacopeial Standards as a Lifecycle Enabler – minor change notification and partial change application – “you also have a third category where you allow the In his reflections, Dutch Medicines Evaluation Board pharmaceutical responsibility quality person to rule in an (DMEB) biologics assessor Martijn Van der Plas highlighted empowered way. I would just like to support the Japanese the meeting discussion the day before on the relationship perspective.” between established conditions and the control strategy as “very fruitful.” From “Tell and Do” to “Do and Tell” “In my mind,” he commented, “established conditions In offering his assessment of the workshop discussions, should be defined in the guideline in a sufficiently detailed Ogilvie pointed out that a central concern before the EWG way that they can be moved forward in an assessment. is what is entailed in “trying to move from a ‘tell and do’ Otherwise, we will have the guideline, which defines what world to a ‘do and tell’ world.” established conditions are on a high level, but then we will have years of discussion on the implementation of this “It is really interesting when you start to think about principle.” what that means,” the Pfizer official commented. The question that needs to be unraveled is “How Van der Plas went on to explore the “role of the much ‘tell’ does one need to ‘do’?” pharmacopeia” in product lifecycle management as being a potentially significant “enabler” of the Q12 The discussion on established conditions led to Ogilvie goals and needing to be “taken into account” (see box viewing the issue as “a very important thing to get right in below).
DMEB’s Van der Plas on the Pharmacopeial Role in Lifecycle Management
At the EMA meeting final session, DMEB biologics assessor Martijn Van der Plas offered the following comment on the connection of the Q12 effort to the pharmacopeia.
It is important that it is at least brought to the table, and that the expert working group thinks about this – the role of the pharmacopeia. Whatever your opinion about the pharmacopeia is, it is out there. You have to live with it. It has to be taken into account.
It has an influence on the lifecycle management of specific products.The pharmacopeia itself is already a prime example of an issue where all kinds of tests, limits, and requirements are moved outside the CTD into the pharmacopeia, and therefore also into the PQS.
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This is not a problem. From a lifecycle perspective, I think it is an opportunity. Some people seem to think that pharmacopeias are a disabler, but I think they could be viewed as an enabler if you do it correctly. And this is especially true for legacy and generic products.
As a biological assessor, I tend to focus on new biological products and their associated, complicated, very product- specific assays. But a specific product is also controlled by a number of general assays.And many products are not new – they are generics or follow-ons of existing products. In those cases, both the general tests and specific monographs are there or may be developed, and can be used as part of the lifecycle management.
The last part is more scientific. It is related to a number of slides that we saw this morning regarding the way the pharmacopeia is very strong on testing requirements, descriptions, associated limits, and system suitability tests. In this way the pharmacopeia offers a kind of model or template for the kind of level of information that assessors would normally expect in a specific CTD for a number of tests.
I do not know if this expectation can be directly translated into this guideline, but at least this expectation should be kept in mind when developing specific guidance in relation to tests and lifecycle management tests.
Session moderator and Q12 rapporteur Nasr asked Where Should Responsibilities Lie? Van der Plas to “elaborate further how we in ICH Q12 can benefit from the opportunities that some of Following the Dutch assessor’s comments, ANSM (France) us see, but maybe the majority do not.” Deputy Director of Inspections Jacques Morenas offered his thoughts on the EMA meeting discussions, focusing on “The most obvious one,” the Dutch official responded, “is the current review/inspection relationships in Europe and that the pharmacopeia contains a description of all kinds of the US and the issues that arise around responsibilities and general tests. Some of these are maybe, especially for this resources in altering it. Morenas serves on the EMA GMDP group, quite trivial – like a test for extractable volume. But Inspectors Working Group and has been playing a leadership because it describes these tests, in a specific CTD you do role in the Pharmaceutical Inspection Cooperation Scheme not have to say how the test is performed or validated. You (PIC/S). can just name the test and refer to the pharmacopeia. Then suddenly the whole associated lifecycle management of this He highlighted the EU difference from the US in requiring test is covered. This is a very simple example. But this is the a GMP certificate to perform manufacturing separate from line of thinking that you could take up.” an application approval. In turn, EU mutual recognition of inspection reports with its MRA partners is based on the Nasr thanked Van der Plas for his enunciation of the idea that exchange of the certificates, which are also used by other pharmacopeia standards can be relied on to minimize the countries in their GMP assessment process. regulatory process. “I hear clearly that you are suggesting that in the future – and we can guide that through Q12 – that Morenas pointed to the problem of inspection instead of providing a lot of analytical details, a reference resource limitations in adding a product-specific can be made to the pharmacopeial standards.” change management quality review to the normal global GMP inspection covering the various finished Van der Plas’ comments related to the pharmacopeia product manufacturing going on at the site, which is echo a dominant theme that emerged from the needed to issue the certificate. dialogue at the PDA forum on lifecycle management held a month earlier on the need to move quality He commented further on the concern that shifting regulation in the direction of universally agreed to responsibility for change management oversight from and auditable standards and away from a system assessors to inspectors would not be a net relief in regulatory based on one-off negotiations between companies burden, at least on the agencies. and reviewers at individual agencies (ibid.). What Q12 needs to explore, Morenas maintained, is how Globally standardized change management protocols that to increase regulator confidence in companies taking would build off the positive experience in the US with use responsibility for implementing changes, which if not going of “expanded” change protocols and clarify the expectations well can then have inspection and enforcement follow up. At internationally for implementing various types of issue is how to do so without overloading the regulator with manufacturing changes was among the proposals emerging data and putting the responsibility on the regulator if/when into relief at the forum. WWW.IPQPUBS.COM
NOVEMBER / DECEMBER 2015 11 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 problems ensue. “Finding a system to clearly define who is The flow of how it works seems relatively straight forward, responsible is important,” he stressed. Richardson suggested. “Essentially we are trying to get to the point where we potentially classify each regulatory Moderator Nasr suggested that, in his view, ICH Q12 change against each established condition at the time of the effort is envisioning making industry responsible marketing authorization review.” However, “it seems to me and not moving the responsibility from assessors to to be a fair challenge in terms of getting agreement across a inspectors. globe on whose classification system is the best.” “What we are envisioning,” the Q12 rapporteur said, “is He made an analogy with pharmacopeial harmonization, in that through a good change management system under the which “you have your monograph and I have mine.” Even quality system as is, with some good practices, industry in Europe, getting agreement on a classification guideline will remain responsible for assessing and implementing “is quite a job,” he pointed out, involving negotiations with manufacturing changes.” Industry will be expected to “implement the changes correctly and have the information the European Commission to “maintain its satisfaction.” on, and results, of these changes available on site that will be The EMA official suggested that it would be easier presented during an inspection if and when asked.” to move forward “if we had a softer approach to the Vast Pool of Misspent Resources at Play classification of change in the guideline in some way, but agreed on the general principles of what Participants at the PDA workshop held a month earlier established conditions are.” offered a different take on the resource issue, questioning the assumption reflected in some of the comments at the If the EWG at this point “wanted to go further and try to EMA workshop including those of Morenas, that resources negotiate specific changes associated with very detailed are fixed in a zero-sum game(see story on pp. 40-50). established conditions, I think that would be hard. It may be better to try and take that out of the process as a separate A central theme in the workshop presentations and step in some way, and keep it as sort of a parallel benefit to discussions was the vast resource drain and lost be delivered some time later.” opportunity cost that the current PAC regulatory situation globally is creating on both industry and Size of the Prize for ECs Stressed regulators, and the stakes in finding an international approach with enough power to address it (see story Richardson’s EMA colleague on the EWG, Principle Scientific on pp. 29-39). Administrator David Cockburn, described the discussions At issue at the workshop was how medicines could be over the previous two days as “very encouraging” – filling regulated across their lifecycles in a way that would liberate in some of the thinking on “how we are going to achieve technology and quality science to improve processes and some of the aspirations behind Q10, in particular,” and products, lower costs, and better assure patient availability. derive benefit from adopting enhanced development.
Pointing to “the amount of money in play here that is not “The whole discussion around established conditions and being used efficiently,” one participant noted that “if we non-established conditions, and perhaps having a process take a fraction of that and create a more efficient system, that will enable us to downgrade some of the variation everybody wins.” categories, I think, lends itself as a suite of tools that could actually help to differentiate some flexibility for companies Some of the current resources, for example, he suggested, that have generated far more information to support process could be redeployed to create the standards needed and potentially to fund a trans-agency government body like understanding.” WHO to oversee/audit industry’s change management Noting that he is “very hopeful that there is a way forward” programs – possibly resourced on a user-fee basis. and that “the size of the prize is clearly pretty enormous if Judging from the successful deployment of user fees in the we get this right,” Cockburn maintained “that it is certainly generics context in the US, the return on investment from worth still having some strong and invigorating discussions a streamlined regulatory process could be substantial, he pointed out. to see what we can achieve.”
Walk Before You Run The utility of the lifecycle strategy needs to be “reinforced,” Roche Pharma Technical Regulatory In his meeting reflections, EMA’s Richardson turned Policy expert Kowid Ho added – particularly attention back onto established conditions, which “seem to regarding non-established conditions and proving be the primary feature of what we are trying to get” common reviewers with more confidence on how they would agreement around. be managed. WWW.IPQPUBS.COM
NOVEMBER / DECEMBER 2015 12 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 Another participant at the workshop suggested that the Rapporteur Nasr took the opportunity to provide the EWG should give consideration to “how useful these EWG’s current thinking on how it would address the kinds of tools could be for enterprises that market orphan definitional concerns. medicinal products. Sometimes smaller enterprises have more difficulties with a very complex pharmaceutical The guideline will have definitions for new terminology like system, even though they have the same responsibility to established conditions, Nasr explained. The EWG is also manage their system as big pharma.” “considering providing a chapter in the guideline about frequent manufacturing changes and how the concepts EWG Urged to Make Q12 Widely Applicable in totality will be used to facilitate the implementation of manufacturing changes for analytical methods and so The dialogue at the concluding session of the EMA meeting forth.” ended with a focus on the need for making Q12 as relevant as possible in helping addressing the more difficult challenges On the other hand, trying to develop very detailed definitions industry faces with lifecycle management outside of the and descriptions has a downside as well, he explained. For ICH regions. example, as people pointed out at the meeting, agreement on classification of changes would entail “many more years Novartis’ Busse urged the EWG to keep in mind and many more man-hours.” the desire industry has to see the guideline widely The EWG will try to make the guideline as clear and adopted, suggesting that the recent reorganization of useful as possible. However, Nasr encouraged the meeting ICH may help. participants and their colleagues, once the draft is shared, Luxembourg Official National Laboratories Head Jean- to “provide your input” so that when it reaches Step 2 “we Louis Robert pointed out that there are political hurdles at have a very good document that we can implement without play in this regard that the EWG can’t address. Robert is the need for an implementation working group.” head of the EMA Quality Working Party and co-chaired the Legacy Products Will Also Benefit workshop. The last question at the session addressed the current EWG While recognizing the limitations in what developing an thinking around currently marketed/legacy products. ICH guideline can accomplish, Nasr urged “using this as an opportunity to engage colleagues from outside the ICH Dutch regulator Van der Plas reiterated a comment region, and make them part of the development of the he had made earlier at the meeting that Q12 “does discussion to encourage future implementation.” not have to resolve everything, but at least the things that are in the guidance should be clear. Once this Busse brought up the example of ICH’s 1996 guideline E6 happens, the scientific principles will probably be on good clinical practices, which has been widely adopted, used also with respect to existing products.” even outside of the ICH regions, and “is like the gold standard for GCPs.” She suggested that the EWG consider The concept of established conditions, for example, will “why this guideline was so adopted, and what makes it so not be one that “can be used immediately” in all contexts. successful.” Sanofi Pasteur’s Gastineau stressed that one However, if defined with sufficient clarity, the concept will way to influence other countries is to make sure that Q12 can “seep into regulatory practice.” “illustrate that it actually works.” Vander der Plas pointed out that this process has unfolded What’s in a Name? with a number of concepts in ICH Q8, noting that terminology such as CPPs and proven acceptable ranges Gastineau then switched the conversation to the many are now being used for products that are outside the formal definitional/interpretation challenges that were pointed scope of the guideline even if they don’t “fully comply with to during the meeting in addressing Q12, such as around each and every principle that is set out in the Q8 guideline.” established conditions. If the scientific principles in Q12 are clear enough, he The ECs definition in the current early draft “is still a very emphasized, “then we can also use this for legacy products” high level definition, and we need to get into much more to the benefit of “both industry and regulators.” detail and be very concrete in what we mean” to avoid being stuck with diverging opinions. Downloads from Story One approach, the Sanofi Pasteur official suggested, might be to have a “prototype of an ideal dossier” so that “we ● Established Conditions Draft guidance could concretely see what it really means for everyone.” ● Federal Register notice
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PhRMA REPS MARY OATES AND MOHEB NASR (RAPPORTEUR) ON ICH Q12
At the ISPE Quality Manufacturing Conference in early June, Pfizer Quality Global Operations, Environmental Health and Safety VP Mary Oates, who represents PhRMA on the ICH Q12 EWG, reviewed the development of the guideline, the issues it is tackling, and the objectives is it working to achieve. GlaxoSmithkline Global CMC Strategy VP Moheb Nasr, who is serving as the industry rapporteur for Q12, followed with an update at a PDA workshop, held in the early fall, on how the initiative had advanced in the intervening four months. [The first part of Nasr’s remarks at the workshop, in which he covered similar ground to Oates, is not included]. Prior to joining GSK, Nasr was Director of the Office of New Drug Quality Assessment at CDER and participated in the development and implementation of the ICH Q8-11 guideline series. Both Oates and Nasr clarified that, although their remarks were informed by their participation on the EWG, they were speaking for themselves and not for the EWG, PhRMA or their companies.
PFIZER’S OATES ON Q12 DEVELOPMENT AND ISSUES TO BE RESOLVED
I am delighted to give you a very brief overview of ICH Q12. I will talk for a few minutes both about the vision of Q12 as well as its current status.
I think that everyone who has any familiarity with Q12 is probably pretty enthusiastic about it, because we believe it has the potential to be quite impactful. It is taking on a very challenging topic. I will talk a little bit about those challenges as I go through the presentation. If we can address the challenges of change management, it will have a significant impact on all of us – and by all of us I mean regulators, every element of the pharmaceutical industry, as well as patients.
The exact title of ICH Q12 is ‘Technical and Regulatory Considerations for Pharmaceutical Product Lifecycle Management.’ Put a little bit more simply, what that means is: How can we optimize the change management process throughout the pharmaceutical product lifecycle?
The vision is that Q12 will enable reliable supply of quality products to patients. How will it do that? It will do that by streamlining the change management process throughout the pharmaceutical lifecycle.
So when we think about ideally how that would work – and this is not a new concept, it is one that has been talked about for years – ideally, a firm would be able, within the confines of their own quality system, to make manufacturing changes. That is really what we are talking about here today – manufacturing changes – to make manufacturing changes without prior regulatory approval.
If we can accomplish that, and ensure that those changes are robust and that they meet all the requirements, and that patients will actually benefit from those changes, that would be a significant accomplishment.
The Problem
So why did ICH agree that Q12 is an important document? Well, first let’s talk about what the challenges are. These are incorporated in the problem statement identified for Q12.
One of the problems for change management – perhaps the most significant – is a lack of a globally harmonized approach on these technical and regulatory considerations.
So for a company like Pfizer – we have approximately 20,000 SKUs that we sell in more than 140 markets around the world – you can imagine that if we want to make a change to any of those manufacturing processes or products, it is quite an
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NOVEMBER / DECEMBER 2015 14 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 undertaking. I think five to eight years, as [moderator Steve Mahoney] said, is probably about right for a significant change. That has impact on patients, has impact on regulators, and it has impact on industry.
Significantly, every time we want to make a change, we have to take a step back and say, ‘is making a change worth the effort that has to be invested in order to make this change around the world in all the markets where it is affected?’ It is also quite difficult if you can make a change in a few markets, but not in all markets. It adds a lot of complexity.
So this lack of global harmonization is really quite a challenge. And as the slide says down below, it does hinder innovation and continual improvement. Because really the choices that we have to make are to make the changes that are must haves, but not necessarily the changes that are nice to haves. And a lot of those around innovation and continual improvement really fall oftentimes into that nice-to-have category.
Another reason that ICH decided that Q12 is important is because Q8, 9, 10, and 11, although incredible and important documents in and of themselves, when taken together had the promise of providing post-approval operational flexibility. Unfortunately that has not really been achieved. Perhaps one of the reason for that is that the main emphasis of ICH to date has really been on the early stages of the product lifecycle. And Q12 intends to address that by focusing on the later stages – in other words, the post-approval stages of the product lifecycle.
Background, Objectives, Scope, Issues to be Resolved, and EWG Makeup
Background
So just to give you a little bit of background on how Q12 came to be:
There was a quality strategy workshop last year in Minneapolis, and Q12 – in other words, change management – was identified as the top priority. A concept paper and business plans were drafted, and the ICH steering committee endorsed Q12 in September of last year. The EWG was formed, and in a little while, I will show you the members of the EWG. It is a very large and diverse group (see story on pp. 23-28). As you can imagine, there is an awful lot of interest in this around the world.
We held our first EWG face-to-face meeting in Lisbon in November. I am a member of the EWG. I am part of the PhRMA contingent to Q12. Our rapporteur is also from PhRMA, and that is Moheb Nasr.
Since then we have done a tremendous amount of work. We have had multiple phone calls. And in fact, we have drafted original sections of Q12. We will be getting together this coming week in Japan for our second face-to-face meeting.
Objectives
As I have said, one of the things that we are trying to accomplish through Q12 is harmonization, at least across the ICH regions, of change management.
Also, if we are going to accomplish this vision of having firms being able to make at least some changes without prior regulatory approval – more than we can do today – clearly regulators have to have confidence and trust in firms’ quality systems. That will be very important.
We also believe we have an opportunity to optimize the division of labor between assessors and inspectors in regulatory agencies around the world. It will be very important from a Q12 perspective that the role of each function is clear. And obviously we want to support continual innovation and improvement for the benefit of patients around the world.
Scope
The proposed guideline will apply to all pharmaceutical products. Importantly, it does not just apply to new products—in other words, products that are currently in development—but it is intended to apply to products that have been approved and are currently on the market.
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Issues to be Resolved
So just as [Q11 Q&A Rapporteur Tim Watson (Pfizer)] talked about[ IPQ July 10, 2015], our concept paper identified issues that need to be resolved. There are three listed here:
● The first has to do with the regulatory dossier itself, and some of Tim’s comments are quite relevant in terms of this as well. Really, a lot of times it depends on what you put into your dossier that determines how changes are made later on. This ties in to the definition of a regulatory commitment. Is everything in the dossier a regulatory commitment? Or are only certain elements a regulatory commitment? And can Q12 help to delineate that? If that is all we accomplish – although that is not all that we hope to accomplish – it should reduce some of the discussions that Tim was talking about earlier, because it will be very clear to firms as well as regulators what will need to be submitted for a regulatory change.
● I talked about the importance of the pharmaceutical quality system. Specifically, Q10 talks about the entire pharmaceutical quality system, but specifically risk management, change management, and knowledge management are critical to a firm’s ability to effectively and appropriately manage change and the risks that may be inherent in those changes.
● The third aspect that needs to be discussed and resolved is the use of post-approval change management plans and protocols. I am going to talk about this more in just a minute. This is a tool that is available, at least in the US and Europe to firms today. I believe that this is a highly underutilized tool. Q12 envisions enabling the use of this more effectively.
Expert Working Group
As I said, we do have quite a large expert Q12 EWG Participating Organizations working group, probably double the size of the one that Tim showed in his picture. ICH MEMBERS OBSERVERS Thirty or more folks are on the team, so ● EU ● WHO we do have quite a diversity of experience ● EFPIA ● APIC and expertise. I will say, however, that ● FDA ● BIO the team dynamics to date have been ● PhRMA ● DoH of Chinese Taipei outstanding and it is clear that everyone ● MHLW/PMDA ● IGPA is committed to achieving the objectives. ● JPMA ● DRA of Singapore Everyone is very invested in doing that. ● Health Canada ● WSMI The participating organizations are listed ● Swissmedic [in the box at right].
EWG Progress and Possibilities
This is our work plan. You can see where we are – June 2015. We do plan to have our Step 2 document finalized by the middle of 2016. This, for an ICH guideline, is a very aggressive time frame. But we are all committed to meeting it....
About the progress that we made at the face-to-face in Lisbon: Essentially that meeting was a brainstorming session – an opportunity for everyone to share the thoughts that they have about the different important elements as well as foundation building, so we could identify the pieces that we thought were important so that we could separately and collectively work on them to make good and rapid progress. I want to spend just a few minutes on this slide.
At this point, I want to make the same disclaimer that Tim did earlier and say that everything I am going to say is reflective of my own opinions, my thoughts, having been working on Q12 for some number of months now. It is not reflective of any consensus of the Expert Working Group or of PhRMA.
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Post-Approval Change Management Plans
When we think about Q12, what can Q12 accomplish? I think that Q12 can enable a couple of different pathways to change management.
The first pathway can be done, at least in two of the ICH regions today, and that is thepost-approval change management plan or protocol. Like I said, I think that industry does not benefit from that nearly as much as we could today. I think that what needs to be provided is clarity around how it can be used, probably from both a regulator perspective as well as an industry perspective.
Essentially, if you are not familiar with it, basically it is a document that would be submitted to a regulatory body that defines future changes that you want to make. It would delineate the criteria that you are going to meet in order to make those changes. And that document would be approved in advance – really before you start any of the work.
Once the regulator approves the plan or protocol, you would go about doing the work to demonstrate the benefit and the value of the change. The change can be made. And then you would inform the regulator that you had met all the criteria – you may or may not have to submit the data – and without additional approval you can go ahead and implement the change.
In order to do something like this, a firm really has to think about the future. They have to think and plan about where they want to go. So it does require a fair amount of investment. But once that work is done, implementation can be virtually immediate, so there is a lot of value in that. What Q12 can do here is to bring some clarity around how to do that more effectively.
Relying on the PQS
The second pathway that Q12 can enable, I think, is a bit more revolutionary than evolutionary. And I will use an example. Is it possible that a manufacturing site could be approved to implement the vast majority of their changes – certainly, not every change, but the vast majority – without prior approval? How could this be done even under the current regulatory constructs that are available to us?
One potential pathway, just thinking out of the box, is that a post-approval change management plan could be used for something like this.
So a manufacturing site that believes they have a very robust quality system, that they have all the elements that are necessary, could develop a post-approval change management plan where they list all the changes that they think they should be able to make within the confines of their pharmaceutical quality system. They would outline the robustness of their quality system, why they believe they are qualified to do this, and that could be submitted to a regulatory agency. Now clearly, under these circumstances, the bar is higher.
Certainly, an agency may want to come in and do a specific assessment of what is in this post-approval plan – specifically to look at risk management, change management, and knowledge management – to verify that the firm does have the proper systems in place to be able to accomplish this.
Once the regulatory agencies assess that, they could grant approval under that post-approval change management plan for this manufacturing site to make those changes. Sort of a different concept, but it does fit in to some of the thinking that we are currently having on the ICH expert working group.
I just wanted to leave that with you for you all to think about because it is something that we will be exploring – again, understanding that it does raise the bar. There would have to be some way for regulators to have that additional trust in the firm’s capabilities.
Also, in this sort of context there still has to be a lot of transparency with regulators in terms of the changes that are being made. One of the things we have talked about: Is it necessary, for example, to submit the changes as they are being made, maybe even those that historically would not have been submitted, so that the regulator has a full view of the current state of the manufacturing process, for example?....
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Desired Attributes
I would like to conclude by sharing the desired attributes of Q12. We want this to be a clear, comprehensive, and self- contained document. We want to learn from the previous ICH experiences. Our desire is not to have an IWG later on, but to really enable everything to be in this single document. We do not know if that will be possible, but that is certainly our goal.
We would like for this clearly to be a harmonized guideline that is useful globally in the future—at least initially useful in the ICH regions. It needs to be both forward-looking and pragmatic, and both conceptual and practical.
The EWG believes that if we come out of this exercise with something that is not practically implementable then we will not have succeeded in our objectives.
Finally, the ultimate goal is to support innovation, continual improvement, and to assure reliable supply of quality product to patients.
Q12 UPDATE BY RAPPORTEUR NASR AT END OF SEPTEMBER
We had a meeting in Fukuoka a couple of months ago. We had a lot of activities and drafts. We were able to compile a version of the technical document. I can advise you that it has not been made public because it is not readable…. But we have something that we can label as version one. And we got an agreement on how to progress moving forward with the guideline.
I am putting together the drafts we had from the work that was done this summer, and the outline [from Fukuoka] looked very different than this.
The Vision
Let’s try to step back and see what we are trying to do. I think we have a vision. The vision that the group has is, ‘what can ICH Q12 do in order to assure reliable supply of quality product to the patient?’ I think we all agree that, regardless of what we do – the regulatory system, the technical information, the development, the business and all of that – we all have an obligation that we should have high quality product available to patients. The development of drugs is not an academic exercise.
We have heard from Dr. Woodcock and the FDA for years that they have a vision. Dr. Woodcock’s vision that was presented in a workshop in October 2005 was that the industry should become, with regulatory help, more efficient, agile, and produce high quality products without extensive regulatory oversight. That was the FDA vision.
And now we have our ICH Q12 vision. I think you can see the connection. The connection is, how can we assure quality products? How can we assure that good science and risk-management principles are used? How can we get there?
In our view, if we achieve that desired state, most of the manufacturing changes…should be managed under the company’s pharmaceutical quality system. It is currently managed under the pharmaceutical system, but we are making the regulatory process part of the quality approach.
So we delink that. So how can we continue to manage manufacturing changes under the pharmaceutical quality system? There is nothing new there. What is new is, ‘without the need for regulatory approval prior to implementation’ – or the ‘do and tell.’ So in other words, if there is a need to make a manufacturing change, you make an assessment, based on science, based on product development knowledge, etc., and you have a plan, you start implementing the change, and you notify the regulator of the change….
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Progress in Fukuoka, June 2015
Established Conditions
One of the key aspects is the regulatory commitment/established conditions. So at the time we were getting together to start the drafting, FDA issued the draft guidance, May this year, on established conditions. The draft guidance, in my personal view, has some good stuff. I disagreed with a couple of things. But it was good that the agency took the initiative to put something on paper about established conditions.
The team agreed a month later in June that rather than reinventing the wheel, we could use the FDA draft guidance as a starting point to work on the development of established conditions. The drafting team did a good job determining how we could do that. They came up with working conditions. And the process is moving forward.
As a matter of fact, I can share with you that I am in the process of putting the different outputs into a single document now. I was working on it in the last couple of days and I continue to work on it. That section of the ICH Q12 guideline looks really good. So ICH Q12, I can assure you, will deliver on clarifying what established conditions are and how that will be translated into practical implementation.
I would like to thank my ICH Q12 colleagues. I am not going to name names now, who is doing what, so you do not go after them if things do not go well. You can come after me.
Frequent Manufacturing Changes
We are also working on frequent manufacturing changes. I think we realize that there are frequent manufacturing changes, and ICH Q12 could provide guidance about the expectations – with ICH Q12 and the tools and the enablers and all of that – about how you can manage the frequent manufacturing changes differently. We know what we did before Q12. How can it be done after ICH Q12?
We identified three types of changes – analytical methods, manufacturing processes, and manufacturing sites – and we are going to have some discussion on that in ICH Q12.
Lifecycle Strategy Section
There is a new section that we agreed to work on in Fukuoka and we continue to work on. It is not there yet. But here is where we are:
Many of us think that there is value in having a section in the guideline about how to link product development to control strategy, and use that linkage between product development and control strategy to identify the established conditions.
Why is that so important? Because having a discussion in ICH Q12 at a high level about established conditions is not going to be that valuable when it comes to implementation. In my view, and I think within ICH Q12 there is an agreement that the list of established conditions will depend on the level of development and the controls you have. If you have very empirical development and your control is only a list of testing that you do, the manufacturing process that you have and the list of testing that you have are your established conditions.
If you are doing enhanced development – quality by design development – you understand the impact of attributes and parameters on the quality of the product. You have fewer critical parameters. And many of these critical parameters and attributes you are controlling within your robust control strategy. Therefore, you will have a much shorter list of established conditions.
So established conditions is not going to be one size fits all. It will depend on the level of development, the controls, and the quality system. And this will be a value of what Q12 can do, whereas Q8, 9, 10, and 11 did not do. That is why it is important to link the product to the established conditions.
That section also could provide manufacturers with the opportunity to propose how to manage future manufacturing changes, rather than wait and submit and then you get back and forth discussions and so forth. You could also use that to develop and use comparability protocols and so forth.
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There is an agreement now within ICH that comparability protocols will be a part of ICH Q12. It will not be limited to only US and Europe – our Japanese colleagues agreed to that. I am going to use that discussion to share with you the involvement of countries outside of ICH. We have been working really hard. Because from an industry perspective, even though we have challenges within ICH, the majority of the challenges come from outside the ICH regions.
The question that I have that we can discuss: Would having that linkage and developing this product development lifecycle strategy be value added or not? Is it good to do it or not? How should we do that for a product? Can we use a similar approach for facilities?
This is a schematic description of the product lifecycle based on ICH Q10 and some of the industry and regulatory activities that are currently happening.
Issues Under Discussion
My reason for coming to talk to you this afternoon is not only to accept the kind invitation, but also to seek your feedback. And I think you have an opportunity – I am here, [FDA’s Bob Iser], other EWG members are here – to share with us your thoughts. This is more important to share now while we are developing the guideline rather than after it is public and you provide your comments through the docket and so forth.
I am summarizing on this slide some of the issues that are currently under discussion. I will try to explain why it is important to resolve these issues.
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NOVEMBER / DECEMBER 2015 20 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015
ISSUES UNDER Q12 EWG DISCUSSION
Q12 Level of Detail: • High level similar to Q8-11, descriptive, or in between? • Is there a need to describe best practices for change management and knowledge management?
Product Development and Lifecylcle Strategy (summary of product development, control strategy, proposed establishment conditions, product lifecycle management strategy and proposed regulatory filing of future changes): • What is the value of developing an additional section in Q12 and inclusion into regulatory submissions? • Inclusion in CTD? Module 2 or Module 3? What about Japan Appplication Form? • Mandatory or optional?
Established Conditions: • What are the regulatory expectations for non-established conditions?
Legacy Products, Biotechnological and Biological Products: • How to assure the utility and benefits of Q12?
Level of Detail
The first one is the level of detail of ICH Q12. We recently developed some high-level guidelines – Q8, 9, 10, and 11. And I was part of that. I advocated for high-level principle guidelines, because when it comes to development, you lay the principles, and the development will depend on the product, business needs, and so forth.
The question is, should we have the same level of detail in ICH Q12? Or should we describe more about best practices – for example, for knowledge management and change management? Why is it important to have that discussion? It is because we need to provide regulators with the confidence that they need to trust our quality system and our change management process to manage the changes.
So we need to have an agreement about what their expectations are and what they are going to do for all manufacturing changes, regardless of the regulatory filing mechanism. Because right now the regulators do not pay as much attention, even though they should, to what we are doing in our quality system. They do it during an inspection, but the assessors don’t, because they see it in the file and they have an opportunity to review it and say yes orno.
Now, we are not going to do that. We are going to do it ourselves. And we are going to share the data with them after the implementation. That is the vision. So how can we have that agreement? How can we gain their trust? And how can we assure that we do as well as we do now or improve upon what we do now across all the sites and across all the products?
Product Development and Lifecycle Strategy
The second point is the product development and lifecycle strategy that I mentioned a couple of slides ago. And again, what is it? It is a summary of product development, control strategy, proposed established conditions based on the above, product lifecycle management strategy, and proposed regulatory filing for future changes.
Again, the question that I raised earlier, I will raise it one more time: What is the value of developing an additional section in Q12 and the inclusion of that section in the regulatory submission? It has to have a value, because we want to simplify. We do not want to make things more complex.
If we agree there is value – and some of us think there is considerable value – how can we word that in current CTD? Should it be in module two or module three? And how would that fit with the Japan application form, and so forth?
Should we make that section mandatory or optional? My thinking is…that there are some elements of that section that are
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NOVEMBER / DECEMBER 2015 21 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 currently mandatory – the product development and the control strategy. And I will argue that every company will propose established conditions going forward. So there are some mandatory aspects as well. The only thing that could be optional is a company proposal of making future changes if you know that at the time of filing.
Established vs. Non-Established Conditions
When it comes to established conditions, considerable progress has been made. But what about non-established conditions? What are we going to do with that? The company can propose established conditions for the product and the processes. What do you do with non-established conditions? Are they going to go away? Are they going to be left out? Are they going to be included in the file? How are you going to make that distinction? How can they be evaluated? What is the role of inspection, and so forth?
So, you see from the above, that there is a linkage between development and established conditions and simplification of lifecycle management.
Legacy and Bio Products
How does that apply for legacy products? Many of these products were developed before the QbD age. How are we going to do that? What would be the opportunities? And how can Q12 facilitate the majority of products we have on the market that were developed a long time ago? We need to have some discussion on that. And how can we assure their utility not only for chemical entities, but also for biopharmaceuticals and biological products?
Conclusions
In conclusion, as you hear in this meeting and other meetings as well, ICH Q12 is a priority for industry and regulators.
It is a challenging topic, because we need to balance industry and regulatory expectations and needs.
Saying that, I think it provides a unique opportunity to:
● enhance transparency and build trust
● facilitate product lifecycle management, including continual improvement if we adopt the ‘do and tell’ strategy. I want to be very clear how that is going to take shape.
● [use] Q12 tools [to] facilitate accelerated development, such as adaptive pathway and breakthrough therapy designations….
Because with these new initiatives coming from the US and Europe, where less information will be available at the time of the filing, the lifecycle strategy becomes even more important. So if you think we have problems with products now, where you are taking years and years to develop and get it through the review process, imagine if you have a very condensed time to get the product ready for review and approval to bring essential medicine to the patient. I think the lifecycle strategy and activities that you will be expected to do after launch will become more important.
● [address difficult regulatory issues such as regulatory commitments and improve compliance]
● harmonize technical and regulatory aspects within and outside ICH.
We have considerable participation, not only within the expert working group, not only within ICH, but also outside ICH, from Asia, WHO, trade associations, and others. As I said earlier, I think today’s discussion will be very helpful to me and others in the development of ICH Q12.
I end my presentation usually by trying to frame where this discussion and other discussions are. I hope you can agree that we all have a shared vision of making sure that we have high quality pharmaceuticals available to the patients who need them.
I believe that ICH Q12 is beneficial to the patient, the regulator, and the manufacturer, under the following understanding, if you wish: that manufacturers should be empowered and responsible for the quality of marketed products, and that has to be done with appropriate regulatory oversight to assure public health across the globe.
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NOVEMBER / DECEMBER 2015 22 ABSTRACT SUBMISSION DEADLINE: 18 December, 2015 for Oral Consideration 12 February, 2016 for Poster Consideration SYMPOSIUM CO-CHAIRS: Cari Sänger - van de Griend, Kantisto BV Hansjörg Toll, Sandoz GmbH
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REGISTER NOW! www.ISPE.org/2016-Aseptic-Conference MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 Broad Base of ICH Q12 EWG Supports Initiative’s Urgency and Viability, Its Members Affirm at GPhA Conference
The broadening of the ICH Q12 Expert Working Group (EWG) good working group. And I think we have a good opportunity to include parties not traditionally associated with the ICH to move forward.” process may be facilitating, rather than hindering, the effort to meet the tight timelines set up for the guideline’s completion He attributed the size and cooperative nature of the working as well as enhancing its global relevance, EWG members are group to the broad interest worldwide among both industry affirming. and regulators in achieving the Q12 goals.
The recognition across the different industry sectors and To “stimulate discussion” at the GPhA session, agencies involved in the EWG of the stakes in finding a moderator Webber outlined “some of the risks and more viable and harmonized approach to post-approval benefits” he sees with Q12 (see box after section change regulation is heightening the sense of urgency around below). completing the ICH Q12 project. The anticipated benefits include an increased focus on quality The Q12 EWG is the largest in ICH history, currently assurance, more flexibility, and streamlined post-approval including 34 individuals representing 15 different change implementation. The risks that will need to be organizations. understood and mitigated, he cautioned, include the potential for longer review times, more detail in drug submissions, and Along with the six traditional parties from the US, Europe, more questions from regulators. and Japan, the EWG includes representatives from new ICH members Health Canada and Swiss Medic and official EWG Aligned on Mission observers from the regulatory agencies of Taiwan and A panel discussion followed, which focused on how and why Singapore and from the World Health Organization (WHO). Q12 is different than previous ICH guidelines, the impact of Both the assessment and inspection components of the various broadening the EWG base, and the challenges involved in agencies involved are participating. implementation. Also representing a broad swathe of industry as observers In addition to the size and makeup of the EWG, key are: ● the International Generics and Biosimilars Association differences explored by the panel were that Q12: ● (IGBA) ● the Biotechnology Industry Organization (BIO) ● is establishing new regulatory science in addition to the Active Pharmaceutical Ingredients Committee (APIC), harmonization ● has both technical and regulatory and ● the World Self-Medication Industry (WSMI). aspects in the title ● requires long-term thinking about At a session on ICH Q12 at the Generic Pharmaceutical the product lifecycle ● focuses on the commercial Association (GPhA) Fall Technical Conference in early phase of the product lifecycle, and ● is looking to November in Bethesda, Maryland, Perrigo Regulatory harmonize terminology as well as practices. [Editor’s Affairs Senior Director Keith Webber commented Note: The panel discussion is included at the end of the on the positive impact that the broad participation story.] is having on the Q12 effort. He represents IGBA on Participating on the panel along with Webber were two other the EWG and served as moderator of the conference EWG members: ● Dr. Reddy’s VP/Head of Quality Nick session. Cappuccino, who has been involved with ICH for many Webber formerly held leadership positions in FDA’s Office of years and represents IGBA on Q12, and ● Bob Iser, the Acting Pharmaceutical Science and Office of Generic Drugs (OGD), Director of the Office of Process and Facilities in FDA’s Office and he helped craft the Generic Drug User Fee Amendments of Pharmaceutical Quality (OPQ). The fourth panelist, Mylan of 2012 (GDUFA). Global Regulatory Affairs Policy VP Dawn Culp, plays an advisory role for the generics contingent. Also representing His introductory remarks at the session encompassed the IGBA on the EWG are Graham Powell from Mylan’s UK current status, structure and function of Q12, examples of operations, and Takeshi Sugiura from Towa Pharma in Japan. how it may be used, and the intended benefits. Reinforcing Webber’s assessment, Cappuccino commented “This large expert working group is working together that the EWG is working “really well together. I think the cooperatively very well across the regulators and the industry more thoughts and people involved the better the product components, brand and generic,” Webber affirmed. “It is a will be.” WWW.IPQPUBS.COM
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Iser maintained that while there are a variety of different ‘we do not have a pathway for this right now but need expectations and regulatory frameworks represented on to find a way through.’ Everyone is at the table to get the large EWG, the group is aligned on the fundamental harmonization.” principles of established conditions and not established conditions, which he views as key to moving the effort During the discussion, Colorcon Global Regulatory forward. Affairs Director David Schoneker, who plays a leadership role in the International Pharmaceutical “This is very important,” he stressed. With that alignment, Excipients Council (IPEC), queried the panel on the it becomes “just a matter of how we work in the details possibility of IPEC participating in the EWG effort. of how to show that something is not going to be an established condition based on risk, the knowledge that you Schonecker pointed out that “many of the most important have obtained, your development work, and those types of post-approval changes that we have to do are with things.” reformulations or modifications of excipients.” He suggested that the EWG could be “missing a fair amount of Culp noted that in addition to having good expertise” that the excipient association could bring to the alignment, the general attitude of the EWG members table. is one of cooperation and rising to the challenge of making the effort successful rather than focusing on Schonecker cited IPEC’s previous involvement, by roadblocks. invitation, on the EWG for the ICH elemental impurities “Some of the countries that are missing pathways for some guideline, Q3D. “ICH realized that without having the of these bits and pieces are at the table and seem to be excipient guys at the table they would not be able to answer responding quite well to the fact they are going to need to a lot of key questions,” he asserted. find a way through this,” she commented. Cappuccino responded that IPEC’s involvement with Q12 “So far, no one has thrown up any barriers right now saying is “certainly possible” and “not a bad idea…. It is not like ‘it cannot be done in our country because of this.’ It is more adding a few more parties would disrupt it at all.”
EWG MEMBER KEITH WEBBER ON THE BENEFITS AND RISKS OF Q12
To “stimulate discussion” at the GPhA session, moderator Webber outlined “some of the risks and benefits” he sees with Q12.
The Benefits
The increased focus on quality assurance has been very valuable. If you are less focused on the specific recipes that you use in your manufacturing process and more focused on the control systems and quality assurance methodologies that you have in your application and the established conditions that you have agreed to with the agency that are critical to assure quality, then there will be a much better focus from the industry side and regulator side on really what is important for quality.
In that manner, there should be more flexibility and freedom to operate within your established conditions. You can make changes in manufacturing that do not impact those established conditions. Therefore you will be able to innovate and continue to improve your operations as long as you are maintaining your established conditions, which are critical to quality assurance.
Another benefit is streamlined post-approval change implementation, because you may be able to make changes that do not impact your established conditions very quickly. Or using comparability protocols, you can make changes in a more streamlined manner as well. This should lead to fewer prior approval supplements and more rapid innovation for manufacturing better quality products in the long-term.
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The Risks
There is a potential that if you are going to put established conditions or post-approval change management plans in your application that you need to provide justifications for those, which could lead to longer review times. That is something that we need to be cognizant of and watch out for. We need to find ways within the interactions between industry and regulators to avoid that from happening.
There may be more questions from regulators if there is more information in the application. So again, implementation will be critical to assure that we know how to present information as clearly and comprehensively as possible, so the regulators know very clearly what we are planning to do in our post-approval period.
Again, if you are getting CR [complete response] letters, it could mean that additional review cycles would occur.
The established conditions potentially could increase in detail rather than decrease. What industry would like to see is that established conditions would be a narrower component – things that are really focused on quality assurance rather than broader components within the application. I think we have seen in FDA’s guideline that they are looking to pare things down into a subset of the application regarding what established conditions are.
The other thing is whether we will see a shift from a CBE-30 type of submission requirement for submission into a prior approval supplement. If the agency is concerned about not seeing information before implementation, then there could be this transition. That is another thing we have to watch out for as well.
Carpe Diem Noting that the EWG has been given a “pretty hard” deadline for completing Step 1 of the ICH process Given the size of the EWG and how well the group is by the EWG’s June 2016 meeting, Cappuccino working together, the panel members view this is as a commented on the danger that deadline may present. unique opportunity to come to grips with the post-approval change problem internationally. “I just worry that if the group cannot come to an agreement, some of those issues will be tabled. I would hate to see that Culp asserted that “the beauty is that everyone is at the happen, because this is the one good chance to do this.” He table this time. So if we are going to be successful at added that “if the topic gets closed, it is not likely to get harmonization, this is our best shot.” reopened.” The guideline “hopefully will be the best one we EWG members are stressing the criticality of not can come up with and not just driven by time.” just meeting the aggressive timelines but also accomplishing the goals set out in the concept paper. Implementation Will Be Challenging
Drawing on his long experience with ICH efforts, The panel weighed in on aspects of Q12 that will be Cappuccino weighed in on how the current ICH structure challenging to achieve, including getting buy-in from and the tight timelines the EWG has been given could be at non-ICH regulators, changing post-approval regulatory odds with accomplishing Q12’s goals. paradigms, the rapidly changing regulatory environment, and the long-term thinking that is required regarding post- “My experience with these types of topics and working approval changes. groups is that when the tough questions start to get asked at the end, typically what happens are compromises that do not really accomplish the objective,” he emphasized. “ICH Webber noted that the Health Canada representative on has a much more business-oriented focus right now. That the EWG – Anthony Ridgeway – reminded the group that translates to hard timelines for the working groups to meet the guideline is being developed primarily by a handful their deliverables.” of regulatory bodies throughout the world, but it will be
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“hopefully” implemented and utilized by a number of non- Webber highlighted the importance of industry thinking ICH regulatory bodies. proactively about the product lifecycle, which he maintained is not currently the norm. A “critical” requirement to fully implementing Q12 in all countries is the ability to downgrade supplements, Webber “A lot of companies do not think about the long-term with pointed out. “You have no ability to use the pharmaceutical their products and, prospectively, what changes they are quality system and the post-approval change management going to need to make down the line,” he maintained. “We plans to get streamlined change unless you have that in tend to be quite reactive as opposed to proactive in that place.” regard.”
Another challenge, Culp pointed out, “that we cannot The EWG member pointed out that the technical aspects of ignore” is the rapidly changing technology and regulatory Q12 are intended “to stimulate more of that in industry – the environment globally. “I would suggest, not just for Q12, brand industry as well as generics – so that we can explain but anybody trying to develop a guidance right now better to the agencies what our long-term plan is, and also has a challenge of trying to stay up with the regulatory so that internally we have a better concept of what the long- environment and all the changing pieces in it.” term plans for our products are.”
GPhA PANEL DISCUSSION ON HOW Q12 IS DIFFERENT FROM PREVIOUS ICH GUIDELINES
The following interchange between panelists and audience members took place at the GPhA conference in response to the question posed by moderator Keith Webber (Perrigo) on how Q12 is different from previous ICH quality guidelines. The key differences explored were that Q12: ● has broader representation on its EWG ● is establishing new regulatory science in addition to harmonization ● has both technical and regulatory aspects in the title ● requires long-term thinking about the product lifecycle ● focuses on the commercial phase of the product lifecycle, and ● is looking to harmonize terminology as well as practices. Along with Webber, the participating panelists included Nick Cappuccino (Dr. Reddy’s), Dawn Culp (Mylan), and Bob Iser (FDA).
CAPPUCCINO: Well Keith, Q12, as you indicated, has a very broad working group. It is not just because there are a lot of people there, it is because they represent a lot of different constituencies….
In addition to that, as was mentioned, we also have the blend of assessors and inspectors on the working group, which is also something that has not been generally part of the ICH process, and which also complicates it.
And I will say this about ICH – and I have heard this a lot of times at the steering committee when new topics were being discussed – that ICH is about harmonization, and not about creating new science or new guidelines. It is really a stretch to say we are harmonizing anything here, because we are developing a novel approach. It is not just a question of harmonization. We are establishing new regulatory science. It makes it doubly tough trying to establish that science while at the same time harmonizing it with existing regulations. That is why this guideline is a different kind of beast.
WEBBER: If Bob or Dawn want to comment, another aspect of this is the lifecycle strategy that is a component of Q12, which is something new to the ICH world, and clearly in the post-approval realm.
CULP: Yes, I think that there is that aspect of it. I also think that this guideline is being formatted slightly different than the others. I think that Q8 to Q11 offered up a lot of opportunity for a science-based or risk-based approach to change, but maybe did not approach the actual operation, the actual implementation of that. Q12 is going to hopefully allow us that operational flexibility that was really the intention of the Q8 to Q11 documents. We hope to see that that is something that will be a little bit different with this one as well. WWW.IPQPUBS.COM
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ISER: I want to add that one of the challenges, but also one of the opportunities, with Q12 is that many of the Q guidelines were about harmonizing technical considerations. This is technical and regulatory in the title. And that is a real challenge because, as you brought up Keith, there are different regulatory agencies within this group that all have different processes and different expectations when it comes to lifecycle management and change management mechanisms and how you report things. So it is working within those restrictions of the legislation it is currently there, but also seeking opportunities with regard to how we harmonize in a regulatory way with regard to change management.
I could also talk a little bit about lifecycle strategy, which is really the overarching idea behind Q12: How do you look at the product from development through commercialization and on from a lifecycle approach? It fits really well from our perspective – the OPQ perspective – but that is a different concept than in many of the other regions that are contributing to this.
WEBBER: I think one of the things the regulatory lifecycle strategy is going to do is to simulate companies to think long range about their product development and how their product is going to change from the time the original application is prepared throughout the life of the product. So if there are anticipations of change with suppliers or the expansion of manufacturing, to really start thinking about how those all fit together in the future so they can coordinate the change throughout the process.
CAPPUCCINO: It is important to understand that this guideline – and it is mentioned in the concept paper – is focused more on the commercial phase of the lifecycle, while all of the other guidelines are focused more on the development phase and the registration phase. This one is more geared toward filling that gap in the lifecycle. What happens? How do you apply the knowledge and the learning that goes on during the commercial phase to product improvement? That is the intention of the guideline. It is filling a necessary gap in that respect.
Hopefully this working group can come up with the right formula to make that operational. That has been an issue with these guidelines – they have been very philosophical. This one needs to be something that everyone in the room understands how it can be used in an application. Because that is not so easy.
WEBBER: I think that one of the values of Q12 is that there is a much broader interest worldwide to develop this. It is not just one particular regulatory body that is trying to make this change. There will be examples within the guideline, which will help to ensure the concepts of implementation. They are very forward-looking examples, I think, at least as they are now, and will include concepts of implementation. Pushing the envelope, as I said before, will be a component of the guideline.
From a regulatory perspective, it is very positive in my mind that FDA has jumped out of the gate pretty quickly with their established conditions guideline, which is in the comment period. Actually, it closed and was reopened. Initially it lays out what parts of the application are established conditions and which ones are not. As we see future developments, there will be more about how established conditions are being described in an application.
ISER: One of the really exciting things about the working group is that we have these differences in terms of current expectations and regulations, but I would say that the working group has very much aligned on the concepts. Obviously there are details that need to be worked out….
So it is exciting to be on the working group and have this discussion. We went in after the draft FDA guidance on established conditions came out and expected stuff to be thrown at us. It went really well. I do not want to say that it was endorsed by the group, but some saw that as, ‘Ok, now we have something that can we can work with. Let’s see how that fits into Q12.’
AUDIENCE PARTICIPANT: The purpose of ICH Q12 certainly is very clear and I think it is a worthwhile cause. But I think certain terminology and concepts that have come along the way perhaps need to be harmonized and put into perspective.
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For instance, we have been saying ‘control strategy’ for quite some time under ICH Q8. And we have always said ‘design space,’ and that certain design parameters need to be locked in. And nowhere have we seen ‘established conditions.’ We have all along been saying ‘comparability protocols,’ and now I think the term is coming up ‘post- approval change management plan.’ I think where we are headed, that we need to find a way to put all these previous initiatives and guidances into perspective to make this whole document even more effective.
Starting from SUPAC [scale-up and post-approval changes], we talked about level 1, 2, 3, we talked about major impact, and so forth. Where do you think we are headed in this pursuit? How do you see what would be the best compromise between industry and regulators in terms of eventual regulatory flexibility that we are all seeking?
When I left FDA in 2008, we were struggling with the QbD initiative there. We went so much gung ho on all this design space, quality by design, process parameters, criticality, and everything. In the end, when it came to post-approval changes, everyone was going back to SUPAC. In my opinion, they are outlived. They are from the last century. And still today we are applying them. Why do you think all these things need to be revamped as we go forward with a risk- and science-based approach to post-approval management of CMC changes?
CAPPUCCINO: I would say that the whole idea of Q12 is to replace all of that and hopefully have a harmonized approach globally. As someone mentioned before, one of the issues for a multinational generic company is getting a change approved in the US and not getting it approved Europe for a product that is coming out of the same facility. That represents a problem for them operationally, if they have to wait two years to get it approved one place where they can immediately implement it somewhere else. That does not help the whole aim of continual improvement. That part of it is sort of left to the side right now.
The guidance right now, the way it is written, talks about regulatory variation schemes in each jurisdiction that must be considered. That is kind of the language that is in there now. It is one of those things that has to come out of it. It will not accomplish its purpose unless we are able to change the whole paradigm on the variation regulations in various places.
SAME AUDIENCE PARTICIPANT: Also I think the concept paper says that the applicability of Q12 to generate this be based on individual regulatory authorities…. The risk to product quality is the same for a brand name product as the generic, as long as you have a good understanding of process and controls. It is irrespective of that.
WEBBER: I am glad you asked that question because it was one I was going to initiate myself…. I was not sure how many people had actually seen that statement in the concept paper where it says that it may or may not apply to generic products depending upon the regulatory region. That caused a lot of angst in my mind when I first saw it as I joined the expert working group. In pursuing that, it really was because there are differences in some regions with regard to the use of eCTDs for generic products. This guideline is very much focused on the use of the eCTD for generic products and on eCTD submissions.
Japan was having some challenges because number one, it was a matter of using it with eCTD documents in Japan, and there was concern initially. They did not want to sign on completely from a human resource perspective until they had seen more of what the guideline was going to really look like. We have been continuing to discuss that in the expert working group. I would say we are anticipating that that will not be an issue by the time the guideline is finished.
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NOVEMBER / DECEMBER 2015 28 REGISTRATION OPEN 40th INTERNATIONAL GMP CONFERENCE MARCH 7-10, 2016 Athens, Georgia
Please join us for the 40th Annual International GMP Conference co-sponsored by the FDA and the UGA College of Pharmacy. Our speakers include many current and former high ranking FDA officials as well as many internationally renowned regulatory agency and industry REGISTER speakers. These distinguished speakers will provide NOW updates on the activities of many FDA Offices and discuss new policies like the new Quality Metrics Guidance. They will also cover such important topics as data integrity, risk modeling, combination products, biosimilars, and the top findings from 2015 domestic and international OR inspections. International topics will cover areas visit www.internationalgmp.com such as the EU Good Distribution Practices and for program and registration ICH Quality Initiatives. information
The post-conference tutorial will be a workshop on Risk Modeling: The Approach to Enterprise Risk Management, and is available for an additional fee. Continuing education credit will be awarded for this tutorial only. Details on the tutorial can be found here.
Keynote Speaker – Lawrence Yu – Deputy Director, FDA Office of Pharmaceutical Quality
Other notable topics include
• Quality Metrics • Data Integrity • Combination Products • Biosimilars • GMP Inspection Trends • International Inspections
Representatives from U.S. FDA, Health Canada, MHRA, Saudi FDA and industry
Workshop on Risk Modeling: The approach to enterprise risk management APRIL 4-5, 2016 DOUBLETREE BY HILTON HOTEL Silver Spring, Maryland USA
SCIENTIFIC APPROACHES AND REGULATORY STRATEGIES 2016
ABSTRACT SUBMISSION DEADLINE: MARCH 15, 2016 for poster presentation
TOPICS THAT WILL BE DISCUSSED: Bioassay Thinking for a New Modality Potency Assays: Cell-based vs. Non Cell-based Formats Bioassays for Complex Modalities Data Analysis and Automation Challenges www.casss.org MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 Industry Experts Shed Hard Light on Negative Impacts of Current Complex Post- Approval Change Regulatory Situation Globally, with ICH Q12 in View
The vast resource drain that the current post-approval complex challenges involved by Pfizer Global Regulatory change regulatory situation globally is creating on both Affairs, Global Established Pharmaceuticals, VP Lisa industry and regulators is in sharp relief at public venues Skeens ● an update on the ICH Q12 effort by its rapporteur, where the future of pharmaceutical quality regulation is GlaxoSmithKline (GSK) CMC Strategy VP Moheb Nasr, being discussed. and ● a review of PDA’s post-approval change initiative by Sanofi Pasteur Chief Quality Officer Anders Vinther, who is With the ICH Q12 effort opening the door on a more spearheading it. efficient and improvement-friendly post-approval change paradigm, hard light is being shed on the full dimension The track continued on Day 2 of the workshop with a session of the problem and the stakes in finding an international centered around “practical examples of best practices.” approach with enough power to address it. Novartis Pharma Head of Quality Alain Ruffieux was followed at the podium by Biogen Idec Regulatory Affairs The adage that a problem can only be dealt with when clearly Director Julia Edwards, who narrowed the focus onto the understood is motivating the pharmaceutical community to use of comparability protocols to facilitate manufacturing forcefully articulate the resource drain and lost opportunity site changes. cost of the status quo. Vinther then returned to paint a picture of the The testimony that has been forthcoming, in turn, is tangled web of problems that present themselves compelling a deeper probing into how medicines could be in managing post-approval changes globally for a regulated across their lifecycles in a way that would liberate Sanofi Pasteur pentavalent vaccine, in particular. technology and quality science to improve processes and products, lower costs, and better assure patient availability. Vinther also filled in at the final session of the track to give a presentation prepared by World Health Organization Among the venues where this open dialogue about Coordinator of Regulatory Systems Strengthening for the post-approval change problem and how to Essential Medicines and Health Products Mike Ward address it has been occurring was a “manufacturing on the WHO efforts to use its leverage to move toward a science workshop” held following the PDA/FDA more rationalized and scientifically based global regulatory conference at the end of September. [For more approach, and to offer his own comments on their insights on the PAC regulatory issues, see the IPQ importance. February 2014 Monthly Update.]
The concluding session of the workshop brought The workshop began with a plenary session at which participants back together for a readout report on the post- Mexico’s Secretary of Health Javier Toledo discussed the innovations his agency (COFEPRIS) is making to better approval changes track by Skeens and on the continuous regulate the product lifecycle, and Office of Pharmaceutical manufacturing track by Eli Lilly Senior Director Glenn Quality (OPQ) Acting Director Lawrence Yu delved into Wright, followed by a panel discussion. Included on the OPQ’s effort to encourage emerging technologies. Former panel were COFEPRIS Chief of Staff Ricardo Cepeda, GSK’s CDER microbiology expert David Hussong, now a senior Nasr, Novartis’ Ruffieux, and OPQ’s Yu. consultant with ValSource, followed with a review of the use of comparability protocols to facilitate post-approval Skeens Reviews Internal, External and changes in the US. Regulatory Complexities
The workshop then broke out into parallel tracks to Reflecting her intimate experience in her career asa explore the scientific and regulatory issues around lifecycle regulatory professional dealing with post-approval change management and continuous manufacturing, respectively. filings, Pfizer’s Skeens highlighted the internal, external and regulatory sources of the complexities in the current global Caught Up in a Tangled Web situation and the implications, including high filing costs, disincentive to innovate, and increased risk of drug shortage The first breakout session in the post-approval track and non-compliance. Skeens was Global Regulatory Affairs focused on the “state of product lifecycle management VP for Hospira when it was merged into Pfizer earlier this in the industry.” It included: ● a revealing look at the year. [Skeens’ full remarks are included below.] WWW.IPQPUBS.COM
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A particularly burdensome aspect of the current post- Given this complexity, “there are thousands of approval change environment results from various things that could change,” the Sanofi Pasteur VP countries having different/unusual regulatory commented. “And of course there are things that are requirements and approval timelines, she pointed changing, because after the first filing you want to out – particularly where they are not science-based. move to a new building, buy new equipment, etc. This is constantly going on.” As a result, pharma companies are required to manage multiple versions of the same product for the different He noted that the vaccine product is registered in 105 markets and build multiple inventories to insure against countries, all with varying specification levels, requirements, drug shortages. Having multiple versions of a product also and timelines for post-approval changes. In this example, increases compliance risk. for the year examined, the firm produced 83 batches and Internal and external sources of complexity, Skeens noted, had 36 open changes that needed to be managed in the 105 include a change in raw material supplier, which can be different countries. driven internally by a pharma company’s desire to reduce costs or improve quality, or externally by a supplier going Vinther provided details regarding changes that were out of business or having quality issues. Manufacturing made and the number of batches that were impacted. He changes made by suppliers also have to be evaluated and noted that conversations take place “monthly” with health reflected in the regulatory filings. authorities in which Sanofi Pasteur informs them that if they do not accept a proposed change, the vaccine may no longer Other internal sources cited by Skeens include process be available in their country. and facility changes, and manufacturing network or labeling changes. Additional external complexities include Both Skeens and Vinther concluded their talks with inspection commitments and multiple dosage forms, some thoughts on where pathways out of the current specifications, and marketing applications. post-approval change regulatory quagmire may lie.
Vinther Describes View from the Bio Quality Skeens cautioned that the opportunity that ICH Q12 offers Side needs to be used wisely. “We have to make sure as we go through this endeavor that we are simplifying the complex,” Vinther gave his perspective on the “nightmare” involved given the implications that complexity has on drug in making post-approval changes in the current global availability, quality, compliance, affordability, innovation regulatory environment from the different vantage point of and continual improvement. a career spent in biologics manufacturing quality, including: ● co-founder and Chief Quality Officer of the contract Regulators, like industry, “want safe, efficacious, quality manufacturing organization CMC Biologics ● Roche/ products,” Vinthers stressed. “They want sustained Genentech Biologics Quality VP, and ● his current position availability. They want innovation, and they want improved as Chief Quality Officer at Sanofi Pasteur, accountable for controls.” Since “everybody is interested in that…the cGMP compliance, quality leadership, and the quality of question is, how can we work together better? If these are the company’s vaccines worldwide. [Vinther’s complete common objectives, we need to find a regulatory process remarks are included below.] globally that works.”
The Sanofi Pasteur pentavalent vaccine on which he focused actually includes eight different antigens to vaccinate against five different diseases. The manufacturing process [Editor’s Note: See pp. 40-50 for a review of the ideas that takes place in ten different buildings at different sites, has surfaced at the PDA workshop on how the PAC regulatory 49 manufacturing steps, 141 raw materials, 222 analytical problems could be addressed at the global level, including methods, and 1,265 individual tests. those offered by Skeens and Vinther.]
[The story continues on p. 31 with Skeens’ full presentation.]
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TWO INDUSTRY EXPERTS ON THE COMPLEX PROBLEM OF POST-APPROVAL CHANGE
At the PDA/FDA workshop, Pfizer Global Regulatory Affairs VP Lisa Skeens and Sanofi Pasteur Chief Quality Officer Anders Vinther described the resource-intensive effort it takes to make manufacturing changes in the face of the regulatory complexities and constraints that manufacturers face globally. Skeens highlighted the internal, external and regulatory sources of the complexities and provided insights into the implications, including high filing costs, disincentive to innovate, and increased risk of drug shortage and non-compliance. Vinther painted the picture of the tangled web of problems that present themselves in managing post- approval changes globally for a Sanofi Pasteur pentavalent vaccine, in particular. Both concluded their talks with some thoughts on where pathways out of the current quagmire may lie.
PFIZER’S LISA SKEENS
I am very happy to be here this afternoon talking about post-approval changes. My 20-plus year career has all been in regulatory affairs, and it has always had some aspect of involvement with post-approval changes – starting off as a regulatory associate doing all the work associated with post-approval changes, to then leading teams, overseeing teams, and convincing organizations that this is an important aspect of my job. It is something that is near and dear to my heart.
As we look over that 20 years, there have been a lot of influences in the environment that have made post-approval changes more complex and more involved. Some of that has to do with the globalization of the pharmaceutical industry. Some of that has to do with the mergers and acquisitions that companies go through, when you inherit products and you need to lifecycle-manage those products. It also is that the regulatory requirements in the agencies around the world have become more sophisticated.
So all of these factors have really created quite a complex environment. And when you look up complicated in the dictionary, I think we qualify adequately in this category – ‘composed of elaborately interconnected parts.’
When you look at post-approval change and change management in industry, how many different functions have to be involved in post-approval management? Pretty much everybody in your company – manufacturing, R&D, quality, and regulatory – are a whole bunch of interconnected parts that have to come together to manage that, not including all of the different regulatory agencies that we have to work with. They are difficult to analyze or explain.
We are going to talk about ICH Q12 during the next couple of days…. I am not sure how many of you know this, but ICH actually tried to do post-approval changes and harmonization more than fifteen years ago. They actually had meetings and a draft, and that had to be abandoned. It was too complicated for the regulators and the industry at that time to reach consensus around post-approval changes. Since then, it has only gotten more complex.
I am really pleased that we have a new opportunity to look at harmonization of post-approval changes and a new ICH. We will see how this plays out. I actually think that as we look at this new opportunity, we have to use it wisely. And we have to make sure as we go through this endeavor that we are simplifying the complex, and that, as we go through the process, we are not making the burden of post-approval changes more complicated. So I think that is one of the things we have to have at the back of our minds as we go into this endeavor with ICH Q12.
As I mentioned, post-approval changes are complex, and this complexity has real implications. It has real implications because it impacts drug availability and because it can result in a shortage. If you are not innovating your manufacturing processes, as we heard from Lawrence Yu earlier, then that can result in quality problems and recalls. And that can cause drug shortage. There is no incentive to innovate and continually upgrade your processes so that you can address problems, etc.
Another reason is that the complexity actually can result in drug shortages because of the timeliness of regulatory approvals and the complexity involved in how you have to build inventories, etc. Even if you have the best processes and the best planning, it can still be so complicated that in some areas around the world you are not able to implement that change in time. And if you did not build in enough inventory, that can result in drug shortage. WWW.IPQPUBS.COM
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There is also an increased compliance risk. Having so many different multiple versions of a product because the timing has to be staggered can cause an increased compliance risk.
It also creates inefficiency and waste. As I mentioned, there is inefficiency and waste in the regulatory process. We have at Pfizer now regulatory people that all they do is post-approval changes. We spend millions of dollars administering, scientifically evaluating, and writing those. But in all of that work, when you combine it with all of the companies, is that creating value, or is that an opportunity to decrease complexity and increase efficiency?
As I talked about before, as we mentioned in the earlier session, [the complexity] is a disincentive for continuous improvement and creation of new technology. Instead of encouraging all of those changes, the complexity discourages it. If we all stay focused on ensuring availability of safe and effective pharmaceuticals and supporting patients around the world, and keep that as our goal – both regulators and industry – we should be working together to solve the complexity issue.
Sources of Complexity
There are multiple sources of complexity that I am going to talk about today:
● First is the product perspective and all of the different versions of products that exist, even for the same molecule in your company today. I am sure you have multiple dossiers of the same version of product that are a source of complexity.
● Also, regulatory requirements: how sophisticated they are today around the world, and how they are a source of complexity.
● Finally, the manufacturing and supply chains themselves are a source of complexity today. Some of our molecules are manufactured at three or four facilities around the world for the same product. There are advantages to that and also complexity to that.
The changes that we process come from a lot of different places through the lifecycle of a product. They can be internal or external, and they can be changes that you choose to implement. You may want to make a change that is optional for continuous improvements or for your cost of goods. There are also changes that are not optional – changes that must be made in order to keep the product on the market. Your organization has to process these changes.
Internal Sources
Some of the internal sources of changes include improvements to aspects of the drug or how it is manufactured, including process or manufacturing changes – maybe how you are doing things in the quality control lab or a storage, etc. There are a lot of process changes that people want to make or desire to make.
Also, expanding facilities or improving your facility with new equipment, such as building new lines. These are all internal sources of change. And you might want to change your product or change your container closure system. You might want to change the shelf life of your product voluntarily.
Companies are also always adding suppliers for a variety of reasons. You always want to decrease cost, you want to increase quality. One of your suppliers is having a compliance issue, so you need to change to another supplier. Those can be API suppliers, excipient suppliers, container closure suppliers, etc.
Then manufacturing networks, including the use of third party manufacturing or TPMs. Your laboratory testing sites create a whole bunch of drivers for why companies want to make changes, and it adds to the complexity of all the changes that have to come through that you have to deal with.
Then there are labeling changes. In regulatory, we process a lot of labeling changes. So even if you are in manufacturing, and have to keep up with all the labeling changes, that alone is a significant amount of work and a significant amount of complexity, especially if you look at all of the international country requirements for labeling and just how complex labeling itself is.
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External Sources
Then there are external sources of change – for example, new regulatory requirements. If you are doing business in China and you are dealing with the pharmacopeia changes that just happened like we are, we have to immediately drop everything and make sure that we are complying with those new changes.
But that is just one example. There are all kinds of new standards that are implemented around the world where we have to meet those new regulatory requirements, sometimes even for older products.
Then compliance: There are things you have to deal with in compliance. Perhaps there was an inspection site that got a 483 and there were commitments made, so you have to deal with post-approval changes that came out of that. There are also commitments from regulatory filings that you have to do from a compliance perspective. And there are changes that come from external sources such as suppliers or vendors and they pass through the changes.
You are lucky if they always tell you about it way in advance so you have a lot of time to plan and get the regulatory approvals before they implement them. Obviously, having good relationships with your suppliers can help.
At the same time you still have to deal with the magnitude of changes coming from your suppliers. That could be changes in the substance or the material itself, your container closure or delivery device, or other APIs or excipients. It also could be changes by suppliers making process or facility changes—moving something here to there—and it affects your products. As manufacturers, we are responsible for all of those changes and we have to process all of them.
Then manufacturing network changes – we have to process all of them. And labeling changes are an external source of change, not just an internal one.
Looking a little bit more at product complexity: Again, there can be many variables. You could have one drug or molecule that has multiple formulations and multiple different dosage forms and container closure devices and delivery systems. And some of these differences are for all good reasons, right? The pharmacists, the hospital all have a different requirement in a certain country. Some countries prefer pre-filled syringes, some countries prefer vials. We have made all ofthese different product configurations for a variety of different reasons. But it factors into the complexity that we are dealing with.
As I mentioned, manufacturing sites: Some products have three different manufacturing sites for the same molecule, in the same presentation. Or some will have the same presentation at different manufacturing sites, etc.
One of the big reasons for drug shortage is that there are issues with the API suppliers for generic drugs. That means that, for critical drugs, you probably need to have two API suppliers, so that if there is an issue with one, you have another approved – dual sourcing. Then again, you have to keep up with all the regulatory work to maintain multiple suppliers. And that is complex and a lot of work. For excipient suppliers, the same thing.
Often times we have different specifications for the same product because of regulatory requirements. One country has different levels of impurity specification during review that you have commitments with and something has happened, so it creates a lot of divergence in the regulatory filing. That means that it is maybe the same product, but it has different specifications, different labeling, etc. And all of this just adds to the complexity that we have to deal with.
Even though we may start with one molecule, you may have hundreds or thousands of presentations. You may have multiple applications, NDAs, or ANDAs, and marketing authorizations. For some countries, you can only have one strength in a marketing application authorization. You could have multiple marketing authorizations for the same molecule.
Regulatory Sources
Then there is the regulatory requirement complexity. Many large pharmaceutical companies are very global now. We are marketing our products in more than 100 countries. That is an opportunity. That is a choice that we make. We do not have to be selling products and registering products in all of those countries. It is a choice that we make. But it also adds complexity. That is part of the nature of this, right? Many pharmaceutical companies are that global.
The requirements and timing for submission of these changes varies drastically. They are not always scientifically based, these requirements. So how do you analyze, plan, prepare, and assess for changes? All of the regulatory requirements play into that. WWW.IPQPUBS.COM
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Then the timing….the first part of the slide, the first bullet, emphasizes the timing, because the timing can be different. If the manufacturing site wants to lifecycle-manage something and they want to decide and then implement, they do not want to wait four years to implement a change. But that is the reality of it. Some regulatory agencies take two-plus years to approve a change.
And sometimes you cannot even start the registration in one country because it is dependent on the people in the more sophisticated country. First you have to submit and get approved, and you can only submit in some of the emerging markets after you get approval in a more sophisticated market. That is where this timeline gets extremely long, and it causes the manufacturing facility or your organization to have multiple staged approvals over time. Then they probably start manufacturing products with that halfway in between, and you are building inventory hoping that it will carry you for the rest of those products. Again, it takes significant complexity.
The content of dossiers is different…. The actual content is based on regional requirements. What you are submitting is different. How to do post-approval changes is also very different. The regulatory professionals in our companies have to understand all of that nuance and be able to accommodate all of that.
It also varies greatly country to country, in some cases. In the U.S., there is an annual report. Most countries do not have annual reports, so you do not have that option. But others will allow notification. Others will require nothing, and you never have to update your dossier except for very major changes. But the regulatory complexity that that adds to implementation of even one change, let alone multiple changes across multiple facilities, is significant.
Again, the data required to support these changes is very different, and it is not always science-based. A lot of regulatory agencies are becoming more sophisticated and are becoming more scientific. Some of the questions we get from regulators in Asia are more scientifically advanced than the questions we get from FDA today.
However, there are also agencies out there that are asking questions or making requirements or demands that are not scientifically based. That can add to the complexity. Because if you have already put together a package to submit, and then you have additional strange requirements on top of that, it can really add additional burden to implement the change.
Then cost – obviously there is a cost to all this complexity. And the regulatory variation fees alone to support these changes are continuing to increase and increase. Brazil just doubled their fees for post-approval changes. The same with China – it just quadrupled.
When I am trying to plan my variation budget, these variation fees are not insignificant. In fact, when we do an assessment of whether we should do a change or not, if it is an optional change, we are actually trying to do an assessment, especially because of our cost-improvement initiative. The cost of filing all these regulatory variations may outweigh and outnumber the actual cost savings you are going to get with the change.
For centralized change procedures in Europe, it is $100,000 for a change. These are large numbers that can really add up and be significant. It also adds complexity, because now we have to be really strategic about bundling the changes and making sure that we are being super smart about how we are filing all of these post-approval changes.
There is another complexity in some countries, because they will not accept multiple changes at the same time. You have to submit them sequentially. And you have to make sure that you are planning from a priority perspective—which one is more important. If you have multiple changes coming through at the same time, that can delay implementation and approval of the change.
There is also complexity from manufacturing and the supply chain. Inventory builds are required for markets that have longer approval times. You have to estimate these, and it is not always easy to predict. You do not always get first-cycle review. We like to get first-cycle review. But if it is extended, and you have to go through questions and answers and multiple periods, the timelines can be longer than you anticipate. If that happens, drug shortage can occur, because the approvals are taking longer than expected and you did not build sufficient inventory. As I mentioned, the approval times can vary very drastically country by country. Often the changes have to be implemented in a staggered way. If you are a manufacturing facility, you have to build inventory of all these different versions of a product and make sure you are only releasing to the markets where it is approved. It is extremely difficult to manage that complexity.
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Opportunities
As I mentioned, ICH Q12, which we are going to hear about from our next speaker, is a great opportunity to revisit post- approval changes and how we can simplify things. The hope is that now that most of industry has implemented the ICH Q8, Q9, and Q10, and our quality systems are more robust, our change management is more robust, we can manage more changes through the change management system with the quality system and not have prior approval of as many changes.
It is only the ICH regions that agreed to that. It is not enough. Some of the most difficult situations are in the rest of the world’s emerging markets. How can ICH influence the other regions to implement that? We are going to hear about WHO more tomorrow. But having that really international agreement and alignment of post-approval changes is important. That includes standardization of established conditions. FDA released their guidance on established conditions. And that is a start. If we can all agree on what are established conditions, that would be helpful, and then move on to the rest of the regulatory requirements.
Finally, the use of global change management protocols. Many of us have used comparability protocols. In fact, in my experience, the best comparability protocols have been those that we used for multiple products at the same site or even products across sites. The question is, how can we leverage that? How can we have industry-wide comparability protocols or change management protocols?
That kind of standardization is where we will really gain a lot of benefit and try to simplify the complex. We also have to convince other regulators to use these comparability protocols or change management protocols. FDA, maybe Europe, is open to using them—the rest of the world, not so much. Unless we can really influence the regulatory environment globally, we are not going to see the kind of results that we are all hoping for.
I am looking forward to engaging on the discussions this week, and I hope this gave an appreciation for part of the reason why we are here and what we need to achieve.
SANOFI PASTEUR’S ANDERS VINTHER
I am going to present a story on the post-approval change complexities from the perspective of a vaccine manufacturer…. Sanofi Pasteur is a vaccine manufacturer. Probably all of you have had our products help you present diseases.
This is an example vaccine. It is pentavalent, which means that it treats five different diseases with one shot. It is very simple. It is easy to take your child to the doctor and get the shot and everything is fine. It looks simple.
What is in it are vaccines against five different diseases. But it is not just one drug substance each. Pertussis has two different antigens, and polio has three. So when you have this one vaccine, it is actually not just one, it is eight different antigens. Generally in manufacturing, one drug substance becomes one drug product. This is eight drug substances that become one drug product. And there might be conjugation and other kinds of things that make it more complicated. So maybe it is not that simple.
Let’s look at a few numbers. There is one vaccine. There are two different ways of administering it. There are eight antigens. To produce this product, there are 49 different manufacturing steps. These are performed in ten different buildings at different sites. There are 222 analytical methods that we are using along the way, with 1,265 individual tests from start to finish. And we have 141 different raw materials. There is a lot that all needs to fit together and work really well.
It is still the case in the vaccine business that every batch produced is also tested by the authorities. So we test a batch and get it ready for release, and then the health authorities test it as well. One thing that is a challenge in the vaccine industry is
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NOVEMBER / DECEMBER 2015 35 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 that there are lots of biological tests – lots of in vivo tests. And you know in vivo tests are not plus-or-minus 2%. It is plus- or-minus a lot more than that.
That means that, in terms of established conditions, or things that you have agreed with the authorities about in the filing, there are thousands of things that could change. And of course there are things that are changing, because after the first filing you want to move to a new building, buy new equipment, etc. This is constantly going on.
This is an example (see boxes at right). You might have one change, Impact of Vaccine Changes ‘A,’ that actually impacts all of the In this and the figure below, the impact of changes to the multivalent vaccine different antigens. It also impacts are shown. This figure shows how individual changes affect each of the active the formulation, QC, filling, and substances, formulation, QC activities, filling and packing. The figure below packaging. Then there are other shows the 83 lots involved in the left column, with each change color-coded examples – changes like ‘E,’ that only across the top showing which of the lots was impacted, leading to multiple impacts one of the antigens and the versions of the same product. filling. It is a matrix of what changes ANTIGENS (ACTIVE SUBSTANCE) impact what areas. That is the first FORM QC FILL PACK layer that you have. This is an actual CHANGE A x x x x x x x x x x example: CHANGE B x x x x x x x CHANGE C x x x You have the lots produced in the first CHANGE D x x x x column. I think it is 83 lots produced CHANGE E x x in one year of this pentavalent CHANGE F x x x vaccine. And the specific changes CHANGE G x x x apply to only certain lots. I think one CHANGE H x of the most challenging jobs in the CHANGE I x x vaccine industry is dealing with the CHANGE J x x logistics. CHANGE K x x x x x x x x
In itself, vaccine manufacturing is complicated. It is great for healthy individuals, children, so they can get one shot and that is it. But behind that is a lot of complexity.
Another dynamic is the filing. This one is registered in 105 countries. All of them, of course, have varying specification levels, requirements, and timelines for post-approval changes. Usually every single change takes years. Therefore, we had 36 open changes at some point in the year for this example.
We had 83 batches produced, and 36 open changes that we had to manage in 105 different countries.
One-third of the changes impacted more than half of the batches. There were no more than seven batches that were identical, in terms of
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NOVEMBER / DECEMBER 2015 36 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 the changes. 55 batches were Post-Approval Change Complexity completely different from one another. And 81 of the 83 batches In Vinther’s case study on 36 open changes impacting 83 consecutive were impacted by an autoclave vaccine batches, he pointed to the following list of changes and the change. number of batches they impacted:
When you talk about examples that • 81 batches impacted by new autoclave make no sense in our regulatory complexity, this is an example. • 78 batches impacted by new reference standard The autoclave is very important. • 43 batches impacted by updating analytical method If it does not work, you have a to new pharmacopoeia version problem. • 36 batches impacted by change from pyrogen to LAL But this is basic stuff for people endotoxin testing working with this – putting a new • 26 batches impacted by new raw material supplier autoclave in. Why is it that 105 countries need to approve this? • 55 batches totally different from one to another • 1/3rd of the changes impacted more than 50% of the Why isn’t this something that we batches can handle in our quality system? That is one example. • No more than 7 batch ‘versions’ identical
The next example is 78 batches that were impacted by a new reference standard. In the vaccine world, every time you put in a new reference standard for your test methods, it needs to be approved by the regulatory authorities. You cannot just put in a new standard. It requires prior approval.
And we have examples where we know if we are not changing something that we cannot produce any more. We might see tests where we start to see a trend, and you have to put a new standard in. This is an example where we have to go to the authorities and tell them that if they do not accept this new reference standard they will no longer have vaccines available. It is not a big deal. It is good science.
Then there was a change in the European Pharmacopeia. Of course we need to meet the pharmacopeia requirements. So we updated the methods. But that needs to be approved by all the authorities, including in Europe. So that is kind of funny – the European Pharmacopeia changes its test method, but we still have to apply and say, ‘we updated our analytical methods so they meet your requirements in Europe,’ and they say, ‘yeah, we will evaluate it.’
We had 36 batches impacted by a change from pyrogen to LAL endotoxin testing. I can understand that they would want to evaluate that.
And then we had 26 batches that were impacted when a raw material supplier went out of business and we had to find a new one. We had to say that we needed to move to a new raw material supplier, and if the authorities do not accept that, we will have to cut off supply of the product. These are real-life examples. And this is just one out of many. But I thought it would be good to share with all of you.
It is a nightmare. We can send a batch here but not there. Then another sponsor all of a sudden wants more vaccines, but we are not sure we have enough for them. We stockpiled a little bit. But it is very difficult.
So the number of possible changes in what you have filed – what is called established conditions – times the number of different regulatory processes is very high. I did not even put a number on it. It is high. And the question is, is it really sustainable?
Common Goals and Possible Solutions
This is my personal view: If you look at us as an industry, we want globalization – the same vaccine everywhere. Kids all over the world need the same vaccines, in general. Then there are certain diseases in certain parts of the world that need vaccines that are not needed in other places. But the basic combos are the same around the world.
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NOVEMBER / DECEMBER 2015 37 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015
So we like to be globalized. Plus you always want to be more efficient in your operations, in particular with the cost pressures on prices you need to be better at being efficient.
You would like to improve your processes all the time. If you start with processes that vary and you can make them more predictable and improve your process capability, the better it is.
You have as a company vaccines to improve public health globally. It does not matter if it is a person in India or Australia or Nigeria or wherever, the mission is to improve public health. And then of course you want to ensure that what you send out is safe and efficacious.
You want to make sure that you can sustainably provide the product. It is not that you can only provide it for the next three months and then maybe we can make some more next year. It should always be available. That is really the challenge – always being available. Because we have to say that if a change is not approved within the next three or six months, you will no longer have any product in this country. It happens every month. Every month we have a conversation with health authorities somewhere in the world about this….
What if you are a regulator? You want to make sure that you optimize things in your country. You want to look at what works in your country. You have to safeguard the public health locally. If I work for the US FDA, it is not my accountability to make sure that this product used in Germany works in Germany. I only need to think about the US. And you want also to ensure a sustainable supply to your country. And you want to make sure that the GMPs are met.
But I think the regulators also want safe, efficacious, quality products. They want sustained availability. They want innovation. And they want improved controls. That we can always talk about. I have never had a health authority say that they are not interested in those things. Everybody is interested in that. So then the question is, how can we work together better? If these are the common objectives, we need to find a regulatory process globally that works, I think.
To me it is finding the balance between the regulatory controls and timely access. And it is not there now. The timely access is the problem. What is it that holds national governments back? You want to introduce a new product where the approval time takes two or three years. You could have treated people for those two or three years. You could have put a vaccine out two or three years earlier. What is it that holds them back?
Of course you do not want your regulatory controls to relax so much that something gets sent out that should not have been sent out. I understand that there has to be this balance. But right now, it is not the right balance in my view.
We also want to make sure that we reduce the regulatory burden. Everybody agrees on that. Even the governments say that it is too difficult.
I think that if we change the dialogue to be much more about sound science and what it is technically that we want to achieve, and really focus on that as companies and have health authorities in that conversation with us, I think we can achieve more. That is where the global change protocols come in….
We need to have a conversation about what really needs to go into the quality system. It is not in Q10 today. The whole regulatory assessment of change management is not in Q10 today. There is something about change control, but it is more about standard things, it is not in relation to submissions. So we need to think about that.
And then from the regulator side, there has to be a convergence of processes. And I think what you will hear the first thing after lunch – I think it is a very good guidance, or resolution in WHO language – is about convergences of regulatory processes. I think when you see that presentation you will agree that it is very forward-looking.
I think we need to move upstream. Instead of submitting reports that say we are submitting a change and here is the data, that is too late. I think we need to communicate earlier and tell them what we are planning to do. That is where the lifecycle management plans and protocols would come in. We need to have a conversation and say, ‘if we are changing this, you have to accept it as well.’ It does not make sense to do all of this work and then have a health authority say that they want you to do the validation differently. That is too late. We need to move it upstream.
And I think the controls should shift from the review to inspections. We all have inspections. In fact, we probably have way too many. Everybody wants to come and visit companies. WWW.IPQPUBS.COM
NOVEMBER / DECEMBER 2015 38 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015
And then we need to think about regulators relying on each other more. WHO does it a lot. And actually that is the case in the European Union right now. There is one country that takes the lead. Then other countries may say that they actually want something else looked at as well. And it sort of works. In the developing countries there are also examples. But that to a large extent is because some countries do not have a regulatory system, or it is very poor. That is something to think about.
I think it is about time that we as an industry find ways to help move in that direction and how we can get regulators to speak more with each other….
So let’s get back to the vaccines again. We now have a hexavalent vaccine on the market. So that is six. And it just adds more complexity. It also gives more convenience for kids and grownups around the world. They can get one vaccine to protect against six diseases.
You could do the same thing in your company and find something very similar. I do think that vaccines are good examples, because combo vaccines are super complex, there are so many things going on.
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NOVEMBER / DECEMBER 2015 39 The Parenteral Drug Association presents... 2016 PDA Annual Meeting Achieving Manufacturing Excellence: Current Trends and Future Technologies in Bioprocessing March 14-16, 2016 | San Antonio, TX JW Marriott San Antonio Hill Country Resort and Spa Register Exhibition: March 14-15 | Post-Workshop: March 16-17 | Courses: March 17-18 by Feb. 11, 2016 and save up to $200!
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PDA is accredited by ACPE and offers continuing education for professional engineers. MONTHLY UPDATE - NOVEMBER/DECEMBER 2015
Global Change Protocols Proposed as Part of a More Standards-Based Approach to Regulating Life Cycle Management Internationally
Globally standardized change management protocols But requirements vary significantly from country to country that would clarify the expectations internationally for in terms of reporting levels, amount of documentation, and implementing various types of manufacturing changes is approval timelines. This represents a significant barrier to among the proposals that are now on the table as industry and continuous improvement and a challenge in maintaining regulators explore what a more scientifically-based, efficient compliance – ultimately, potentially impacting the capacity of and harmonized quality regulatory paradigm could look like. the industry to deliver products to patients.”
The global change/comparability protocol (GCP) concept is During his talk, Ruffieux explained how Novartis is using being advocated in the international lifecycle management more sophisticated IT systems to address the variability of discussions in the wake of the positive experience companies the process. However, he noted at the end of his remarks, have had in the US with the use of protocols for making the they “do not remove the regulatory complexity, and are not same changes to multiple products. enough by themselves.”
The standardization of these CPs and their adoption broadly “We can only make serious differences,” he stressed, “if we across regulatory agencies would help reduce the complexity move away from a pre-approval control-based system to that is causing major problems for the pharmaceutical science-based knowledge where changes are implemented industry, the advocates are proposing, pointing to a similar on a ‘do and tell’ basis and we have a mechanism through standards-oriented approach that is taken in the medical inspections for regulators to check that it has been done device arena globally as a model. properly.”
The GCP idea is among those that have been During the Q&A, the Novartis quality head reiterated that “the receiving the attention of a team PDA has set up key point is to have one concrete standard.” He recognized on post-approval change (PAC) issues and was that achieving this “will take time. But it is where we need to vetted by team members at a PDA workshop at the go, because we cannot sustain the current system.” end of September focused on exploring the current regulatory problems and potential solutions in ECPs Put QbD and Risk Management to Work the PAC arena. [See story on pp. 29-39 for a fuller Setting the stage for the breakout discussion of the GCP description of the workshop.] concept was a review by Biogen Regulatory Affairs Director After taking a hard look at the problems firms currently face Julia Edwards of her positive experience with CPs and the globally in trying to make manufacturing changes (ibid.), the broader-based “expanded” CPs. Edwards was formerly workshop participants explored where solutions may lie and with Genentech and was involved with the biotech firm’s what a different regulatory paradigm could look like. exploration of the use of CPs and its pioneering of the eCP concept. Standards vs. One-Off Negotiations She explained that a change protocol is “a prospectively The global comparability protocol concept received workshop defined regulatory agreement or contract between a sponsor backing as part of the need underscored by participants and a health authority that has a defined scope and acceptance to move the pharma quality regulatory paradigm in the criteria, which results in a regulatory submission category direction of universally agreed to and auditable standards and downgrade” for the change. away from a system based on one-off negotiations between Building on a quality-by-design (QbD) foundation, companies and reviewers at individual agencies. the expanded protocol extends the concept to In concluding his presentation, entitled “Managing encompass multiple products and changes – Post-Approval Changes: Yesterday, Today and incorporating quality risk management principles in Tomorrow,” Novartis Pharma Quality Head Pierre- addition to the acceptance criteria. Alain Ruffieux provided a terse summary of the The eCP concept, in turn, could evolve into a standardized, current situation and why standardization is scientifically-based GCP, accepted internationally for making necessary to move forward. particular changes across products, sites and companies – with Post-approval change, he said, “is a relatively simple process. monitoring done during inspections to assure that individual WWW.IPQPUBS.COM
NOVEMBER / DECEMBER 2015 40 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 companies are making the changes in compliance with the regions beyond the US and EU, she said, “would provide protocol and overall quality system change management significant benefit to setting appropriate and globally expectations. relevant regulatory strategies.”
Genentech submitted the first eCP as a prior approval Asked after her presentation about the acceptability of the supplement (PAS) as part of FDA’s quality by design (QbD) eCP model outside the US, Edwards explained that while pilot (IPQ October 3, 2014). The protocol addressed site Genentech had “a lot of discussions” with EMA about its transfers, allowing Genentech to do them when meeting its use in the EU, “what it came down to was because we were terms by submitting only a 30-day changes-being-effected working across products, procedurally they couldn’t do it. supplement (CBE-30), without the need for real-time stability The strategy there would be to do it product by product.” data. The result includes about a five-month saving on bringing the new site on line. [For a review of Genentech’s In turn, the bar on trying to get the eCP approach approved approach to assuring comparability during site transfers, see globally would be “extremely high. I think just getting heads IPQ September 30, 2015.] around the stability requirements would be difficult to do.”
“If you think about an emergency situation – Genentech is in One way that global firms like Genentech and Biogen California, with earthquakes and those sorts of things – this are exploring to “turn up the crank” is to put a change sort of time saving could be hugely important to patients,” implementation date in global submissions. Edwards stressed. “Unfortunately,” she added, “it is just “We are saying that we are going to make this change by patients in the US that can benefit from this at the moment.” this date. It is a very reasonable date – it is not six weeks. Beyond the time savings from the filing downgrade, We are saying that at some point if it has been 18 months or Edwards noted other “substantial wins” for both two years, we have to move on and make this change and the company and FDA that flow from the increased potentially look at the risk of being out of compliance and transparency and collaboration. some other things in some of these territories. We are being transparent.” The expanded protocol allows FDA “to get pieces of paper off of their desks, too,” she pointed out. “One thing to review is Simplifying the Complex going to be better for them in the long run.” To date, this approach has been used for minor changes. “We In turn, the site transfers become planned and predictable. have not looked at some of the bigger ones and what that Genentech “now has very defined submissions – they are would really mean,” Edwards explained. almost cookie-cutter.” What has to be done is “all defined, all At the workshop, Pfizer Global Regulatory Affairs, Global understood, all endorsed by the agency,” which is “hugely Established Pharmaceuticals, VP Lisa Skeens painted the beneficial regardless of the five-month time savings.” picture of what the current complex PAC situation looks ECPs also become a “very useful tool” in the accelerated like and its impact from the vantage point of her career as pathway context, Edwards noted. “If you are deferring a regulatory affairs professional wrestling with the filing work until post-approval, they are a great way to set up the challenges (see story on pp. 29-39). contract with the agency in terms of what you are going to do In concluding her presentation, and during the to enable breakthroughs.” discussions at the final plenary workshop session, Skeens fleshed out what a standards-based PAC While the CP approach has been applicable only in the regulatory system might look like, citing the device US and Europe, Edwards does see the potential for the and other industry approaches as potential models concept to be leveraged in helping address the PAC (see box below). issues on the broader global regulatory submission context. In her experience, “the best comparability protocols have been those that we used for multiple products at the same “I do not think we have even gotten to the tip of the iceberg in site or even products across sites. The question is, how terms of how much this sort of pathway could help us as an can we leverage that? How can we have industry-wide industry in making changes,” she stressed. comparability protocols or change management protocols?”
Currently the regulatory submission complexity “continues Simplifying the complex through that kind of standardization to require balancing supply and compliance risk” – resulting “is where we will really gain a lot of benefit.” The challenge in stockpiling, expiration date pressures, and juggling pre- is convincing regulators outside the US and Europe of and post-change materials. Extension of a CP approach to their value, Skeens said, stressing that unless we can really WWW.IPQPUBS.COM
NOVEMBER / DECEMBER 2015 41 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 influence the regulatory environment globally we are not The challenge is to reach the world beyond ICH, going to see the kind of results that we are all hoping for.” where more difficulties lie, and have “that really international agreement and alignment on post- ICH Q12, she affirmed, “provides a great opportunity to revisit approval changes.” post-approval changes and how we can simplify things. The hope is now that most of industry has implemented the ICH Having standardization around established conditions Q8, Q9, Q10, and our quality systems are more robust, our would be an important starting point, the Pfizer regulatory change management is more robust, that we manage more VP affirmed. “If we can all agree on what are established changes through the change management system with the quality system and not have prior approval of as many conditions that would be helpful, and then move on to the changes.” rest of the regulatory requirements.”
PFIZER’S LISA SKEENS ON ECP, DEVICE AND ISO APPROACHES AS GCP MODELS
The following are Pfi er P eens’ comments during the wor sho discusssions on why a globabl change rotocol and PAC ins ection a roach built on the e anded CP device and models could wor in the harma regulatory conte t.
I think that a lot of us have successfully implemented comparability protocols that are similar to what we are talking about. They are across products for a specific type of change that has been approved by FDA. So that same concept can be applied more generally and scientifically. I think that is one of the reasons that [the PDA PAC team] thinks this can add value in scientifically creating regulatory examples, almost like a standard.
And the reason I am optimistic is because I also have medical device experience. And when you look at medical device companies, they use these. There are ISO standards that say if you are making a particular type of change, then this is the testing that you need to do. And you need to meet the standard. So all of the different products can use the same standard.
I do not understand why we cannot do something similar on the pharmaceutical side, where we create the standards and the types of tests that you have to do and the type of acceptance criteria. Then that could be the standard for all of industry to use for a specific type of change. That is the vision. The more that we do things case-by-case where you have to negotiate something on an individual basis with a regulator vs. having them standardized, the less likely it is to achieve [the intended result]….
The device industry did not create the concept of a quality system – they took it from ISO. Devices are not perfect. But they certainly knew a good idea and implemented it around quality systems back in the 80’s including design controls, etc. And they took it from other industries. I would say the same is true for how they have adopted a lot of standards.
One way a lot of other industries have gotten to international harmonization is through the use of accredited standards. And I think that is also something we might want to look at. Look at how other industries – even those that are regulated – are able to manage the complexity that we are dealing with. It could be through the use of standards.
We are trying to perhaps standardize change management protocols, etc. But we should think about whether there is a use of standards, maybe ISO standards, which could help the pharmaceutical industry – because they are part of things that every country recognizes, and it would make it easier for regulators around the world if companies are following a recognized standard.
So as we look at different things, we should not be looking only at devices, but across industries for other ideas for how they are solving these problems and what we can learn from them – whether it is the auto industry or the aviation industry, etc. WWW.IPQPUBS.COM
NOVEMBER / DECEMBER 2015 42 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 Moving the Global Dialogue to Science As in the Q12 case, driving the PAC team effort is the quagmire that companies find themselves currently in Sanofi Pasteur Chief Quality Officer Anders Vinther, who trying to make changes, which de-incentivizes innovation is playing a leading role in the PDA PAC initiative, also and jeopardizes sustainable supply (see story on pp. 29-39). cited the GCP concept in stressing the need to “change the dialogue” between companies and health authorities “to be Vinther pointed out that PDA has participated in this area much more about sound science and what it is technically previously, including with PDA Technical Report TR 68 – that we want to achieve.” “Risk-Based Approach for Prevention and Management of Drug Shortages” – which includes sections on post-approval Regulators, like industry, “want safe, efficacious, quality changes and approaches to consider for expedited PACs. “It is a very simple, easy-to-use, triage model,” he commented. products. They want sustained availability. They want inno- vation. And they want improved controls.” The challenge ISPE’s Drug Shortage Task Team has also been taking is to work together to find a regulatory process globally that a hard look at the current PAC regulatory situation as works better in achieving these objectives, and has a better part of its multifaceted effort to better understand the balance between regulatory control and timely access. causes of shortages and what can be done to prevent them. Vinther asserted that the conversation needs to “move upstream” in the form of lifecycle management plans and ISPE released a white paper in late 2014 explaining how protocols. “It does not make sense to do all of this work and aseptic equipment and facility upgrades are delayed or then have a health authority say that they want you to do the prevented by the lengthy timelines involved in getting PACs validation differently.” approved around the world, and the dual operations that result with their increased risks and technical complexities The conversation should deepen about “what really (link provided below). needs to go into the quality system,” he said, pointing out that “the whole regulatory assessment of change As part of its PAC effort, PDA submitted comments to the management is not in Q10 today.” In turn, with docket on FDA’s draft guidance on “established conditions” clearer quality system standards on change control, released in June (IPQ June 30, 2015). regulatory oversight “should shift from the review to inspections.” The team has been working on a template for a lifecycle management plan (LCMP) with practical examples, and Also needed from the regulator side, is a “convergence of is considering how such a template would be of benefit processes” and more mutual reliance, Vinther said. He and made available for industry and regulator reference. pointed out that the European Union currently has a system In addition, the association put together a survey asking based on one country taking the lead, with other countries members to submit post-approval change examples that having the opportunity to review additional elements. There worked well. are similar examples among developing countries, but that often reflects their having poor regulatory systems of their How the role of the quality system could be enhanced is another area of focus, Vinther explained. “How would you own, he commented. actually incorporate into the product quality system how to manage post-approval changes? In which sections? And “I think it is about time that we as an industry find ways what are some good examples?” to help move in that direction and…get regulators to speak more with each other,” the Sanofi Pasteur quality leader The PDA PAC team is also looking at how to facilitate maintained in concluding his remarks. alignment on common technical improvements and innovation that can benefit from global change PDA Team Weighs In on Post-Approval Changes protocols.
In a separate presentation at the workshop, Vinther described In the case of moving from a conventional line to an isolator, the PDA PAC team effort that he is leading intended to for example, Vinther commented, instead of firms creating provide practical support for the ICH Q12 initiative. individual PAC filings and protocols, the GCP approach would entail having industry experts and regulators “sit Along with himself, Skeens and Edwards, the team currently down as scientists” and agree on the considerations and includes Emma Ramnarine (Genentech), Melissa Seymour approach that would be acceptable globally. The PDA (Biogen), Ursula Busse (Novartis), Franck Chassant (Sanofi team is targeting developing eight or ten of these GCPs for Pasteur), and Denyse Baker (PDA). different changes to advance the process. WWW.IPQPUBS.COM
NOVEMBER / DECEMBER 2015 43 MONTHLY UPDATE - NOVEMBER/DECEMBER 2015 “In shaping the future of post-approval changes, we are Along with global change protocols, breakout groups really well linked in to what the Q12 group is doing,” the focused, in particular, on lifecycle management plans and Sanofi Pasteur official stressed. “We are not trying to step the role of the pharmaceutical quality system (PQS). on any toes. We are trying to take a practical approach to see how we can help each other.” As in the GCP context, the “overriding theme” in the discussion on lifecycle management plans was that Lifecycle Plans Need Common Template industry should align on a plan template, Skeens reported. The breakout discussions at the workshop were set up to explore the concerns that the PAC initiative is targeting “If we allow every company or every change or product to and provide input on its agenda. At the concluding plenary have a different lifecycle management plan, it will become session, Pfizer’s Skeens provided a summary of the breakout messy in terms of whether we are managing elements of the discussions. plan in a consistent manner.”
The discussion on global change protocols included what Integral to the discussion was the importance of product types of changes they might be used for and what elements they should contain (see box below). knowledge management over the product lifecycle and ensuring transparency of the information to regulators. Also “The key takeaway,” Skeens explained, “is that we should key to a lifecycle management plan, the breakout group felt, be aligned on what elements a global change protocol is how the process and product are going to be monitored – should contain.” The PDA team, she said, “will be looking for example, by the use of continuous process verification. It at developing specific examples of global change protocols” was brought up that the annual product review (APR) could that could be used “almost like a standard.” be leveraged as part of the process.
Break Group Recommendations on Global Change Protocols