Solutions for E-Mobility PHOENIX CONTACT – PHOENIX CONTACT E-Mobility GmbH – in dialog with customers and your competent partner for E-Mobility Within the Phoenix Contact Group, As an innovator in this field, we set new partners worldwide Phoenix Contact E-Mobility GmbH is the center standards with the further development and of expertise for components and solutions in standardization of components and solutions for E-Mobility. a worldwide and modern charging infrastructure. Phoenix Contact is a global market leader in Estonia We develop charging systems and charging the field of electrical engineering, Belarus controllers for DC and AC charging. Our electronics, and automation. Founded in customers see us as a complete provider of components for devices within the charging 1923, the family-owned company now infrastructure, for both static and mobile Cyprus
Morocco Tunisia Qatar equipment. employs around 12,800 people Algeria worldwide. A sales network with over 50 sales subsidiaries and more than 30 additional sales partners Reliable connection technology for E-Mobility guarantees customer proximity directly on site, anywhere in the world. Phoenix Contact offers a product and technology Whether it's charging on an AC power grid or fast portfolio that enables you to implement various DC charging, the AC and DC charging systems Our range of services consists of products concepts for your charging infrastructure. from Phoenix Contact and the combination of both systems are safe, reliable, and user-friendly. surrounding various different The matrix below provides an overview of the current standards and various charging systems electrotechnical applications. This includes used worldwide. numerous connection technologies for Global player with personal customer device manufacturers and machine building, contact components for modern control cabinets, Company independence is an integral part of our corporate policy. Phoenix Contact therefore and tailor-made solutions for many relies on in-house competence and expertise in applications and industries, such as a range of contexts: the design and development departments constantly come up with innovative automobile production, wind energy, product ideas, developing special solutions to Type 1/North America Type 2/Europe GB/T standard/China photovoltaics, the process industry or meet customer requirements. Numerous patents emphasize the fact that many of Phoenix Contact's applications in the field of water supply, products have been developed in-house. power distribution, and traffic infrastructure. Conventional charging (AC)
SAE J1772/IEC 62196-2 IEC 62196-2 GB Part 2
CCS CCS Fast charging (DC)
SAE J1772/IEC 62196-3 IEC 62196-3 GB/T Part 3/IEC 62196-3
2 PHOENIX CONTACT PHOENIX CONTACT 3 PHOENIX CONTACT – PHOENIX CONTACT E-Mobility GmbH – in dialog with customers and your competent partner for E-Mobility Within the Phoenix Contact Group, As an innovator in this field, we set new partners worldwide Phoenix Contact E-Mobility GmbH is the center standards with the further development and of expertise for components and solutions in standardization of components and solutions for E-Mobility. a worldwide and modern charging infrastructure. Phoenix Contact is a global market leader in Estonia We develop charging systems and charging the field of electrical engineering, Belarus controllers for DC and AC charging. Our electronics, and automation. Founded in customers see us as a complete provider of components for devices within the charging 1923, the family-owned company now infrastructure, for both static and mobile Cyprus
Morocco Tunisia Qatar equipment. employs around 12,800 people Algeria worldwide. A sales network with over 50 sales subsidiaries and more than 30 additional sales partners Reliable connection technology for E-Mobility guarantees customer proximity directly on site, anywhere in the world. Phoenix Contact offers a product and technology Whether it's charging on an AC power grid or fast portfolio that enables you to implement various DC charging, the AC and DC charging systems Our range of services consists of products concepts for your charging infrastructure. from Phoenix Contact and the combination of both systems are safe, reliable, and user-friendly. surrounding various different The matrix below provides an overview of the current standards and various charging systems electrotechnical applications. This includes used worldwide. numerous connection technologies for Global player with personal customer device manufacturers and machine building, contact components for modern control cabinets, Company independence is an integral part of our corporate policy. Phoenix Contact therefore and tailor-made solutions for many relies on in-house competence and expertise in applications and industries, such as a range of contexts: the design and development departments constantly come up with innovative automobile production, wind energy, product ideas, developing special solutions to Type 1/North America Type 2/Europe GB/T standard/China photovoltaics, the process industry or meet customer requirements. Numerous patents emphasize the fact that many of Phoenix Contact's applications in the field of water supply, products have been developed in-house. power distribution, and traffic infrastructure. Conventional charging (AC)
SAE J1772/IEC 62196-2 IEC 62196-2 GB Part 2
CCS CCS Fast charging (DC)
SAE J1772/IEC 62196-3 IEC 62196-3 GB/T Part 3/IEC 62196-3
2 PHOENIX CONTACT PHOENIX CONTACT 3 Charging systems – Type 1, Type 2, and GB/T standard Cable versions Color versions from PHOENIX CONTACT
Phoenix Contact offers the complete range of charging plugs from a single source: Type 1, Type 2, and GB/T standard. Whether it's conventional charging on the AC power grid or fast DC charging, you'll find the perfect solutions in our product range. A wide range of stranded cables: Modern charging stations increasingly feature We also offer individual combinations of • Various AC and DC cable cross sections depending on the special designs and colors. Choose charging plugs in custom matching colors. cables and customer-specific housing colors current capacity • Metric and AWG cables (VDE- and UL-certified) and designs. • Spiraled and straight cables In addition to the comprehensive • Various cable colors portfolio, Phoenix Contact also develops individual solutions for special customer requirements, even those not covered by Type 1/North America Type 2/Europe GB/T standard/China standards. Charging mode 2
Charging mode 3, case B 1)
Type 2
Charging mode 3, case C
Charging mode 4
1) The Type 1 standard does not call for a charging plug within the infrastructure. In Europe, an “adapter” charging cable is used here, which consists of a Type 1 charging plug in the vehicle and a Type 2 charging plug in the 4 PHOENIX CONTACT infrastructure. PHOENIX CONTACT 5 Charging systems – Type 1, Type 2, and GB/T standard Cable versions Color versions from PHOENIX CONTACT
Phoenix Contact offers the complete range of charging plugs from a single source: Type 1, Type 2, and GB/T standard. Whether it's conventional charging on the AC power grid or fast DC charging, you'll find the perfect solutions in our product range. A wide range of stranded cables: Modern charging stations increasingly feature We also offer individual combinations of • Various AC and DC cable cross sections depending on the special designs and colors. Choose charging plugs in custom matching colors. cables and customer-specific housing colors current capacity • Metric and AWG cables (VDE- and UL-certified) and designs. • Spiraled and straight cables In addition to the comprehensive • Various cable colors portfolio, Phoenix Contact also develops individual solutions for special customer requirements, even those not covered by Type 1/North America Type 2/Europe GB/T standard/China standards. Charging mode 2
Charging mode 3, case B 1)
Type 2
Charging mode 3, case C
Charging mode 4
1) The Type 1 standard does not call for a charging plug within the infrastructure. In Europe, an “adapter” charging cable is used here, which consists of a Type 1 charging plug in the vehicle and a Type 2 charging plug in the 4 PHOENIX CONTACT infrastructure. PHOENIX CONTACT 5 CCS – Combined Charging System
Type 1 Type 2 The CCS Type 1, which complies with SAE In early 2013, the European Commission J1772 and IEC 62196-3, is used for fast DC specified the use of the CCS Type 2 charging charging in the USA system according to IEC 62196 as a uniform standard throughout Europe. The Combined Charging System (CCS) is a standard-compliant charging system for electric vehicles, which supports both conventional AC charging and fast DC charging. Both connectors fit into the CCS Fast charging Conventional charging vehicle inlet. The CCS was developed in collaboration with leading automobile manufacturers.
Combined Charging System (CCS) AC Type 1 DC
AC Type 2 DC
The vehicle inlet is compatible with the AC and DC connector.
Advantages of the Combined Charging System (CCS)
Safe charging Intelligent charging process Fast charging CCS Vehicle Connector Plug connector inlet An electromechanical actuator Predefined charging mechanisms The DC contacts, which are Socket outlet AC locking mechanism prevents the and sequences are performed for larger than those used for AC DC connector from being withdrawn both AC and DC charging. For charging, enable fast charging during the charging process both charging types, the signal at up to 200 A. The ergonomic or prior to completion of all and control contacts, CP and PP, handle design and the low necessary transactions such as are used for communication and insertion and withdrawal forces payment. This guarantees a high control. of the connector guarantee fast, level of functional safety. convenient, and easy handling.
6 PHOENIX CONTACT PHOENIX CONTACT 7 CCS – Combined Charging System
Type 1 Type 2 The CCS Type 1, which complies with SAE In early 2013, the European Commission J1772 and IEC 62196-3, is used for fast DC specified the use of the CCS Type 2 charging charging in the USA system according to IEC 62196 as a uniform standard throughout Europe. The Combined Charging System (CCS) is a standard-compliant charging system for electric vehicles, which supports both conventional AC charging and fast DC charging. Both connectors fit into the CCS Fast charging Conventional charging vehicle inlet. The CCS was developed in collaboration with leading automobile manufacturers.
Combined Charging System (CCS) AC Type 1 DC
AC Type 2 DC
The vehicle inlet is compatible with the AC and DC connector.
Advantages of the Combined Charging System (CCS)
Safe charging Intelligent charging process Fast charging CCS Vehicle Connector Plug connector inlet An electromechanical actuator Predefined charging mechanisms The DC contacts, which are Socket outlet AC locking mechanism prevents the and sequences are performed for larger than those used for AC DC connector from being withdrawn both AC and DC charging. For charging, enable fast charging during the charging process both charging types, the signal at up to 200 A. The ergonomic or prior to completion of all and control contacts, CP and PP, handle design and the low necessary transactions such as are used for communication and insertion and withdrawal forces payment. This guarantees a high control. of the connector guarantee fast, level of functional safety. convenient, and easy handling.
6 PHOENIX CONTACT PHOENIX CONTACT 7 CCS Type 1 – Technical data – fast DC charging for North America Combined Charging System Type 1
Standards SAE J1772, IEC 62196-3
AC unit Type 1 The CCS Type 1 was developed for the Rated voltage Up to 250 V AC North American market on the basis of Rated current Up to 32 A SAE J1772 and IEC 62196-3. The universal 1-phase vehicle CCS inlet permits both single-phase DC unit Type 1 AC and fast DC charging. Rated voltage Up to 600 V DC In contrast to the European Type 2, Rated current Up to 200 A safety is guaranteed throughout the charging process by means of a lever Degree of protection locking mechanism. As soon as the CCS connector IP protection when plugged in/ IP55 lever is actuated, the charging process is in road position Type 1 immediately interrupted, which makes it IP protection when not IP24 impossible to withdraw the connector plugged in under load.
L 1 L 2/N L 2/N L 1 L 1 L 2/N Main features • 3 + 2 positions for DC charging • Robust, high-quality materials • Convenient handling
• Low insertion and withdrawal forces CS CP CP CS • Complies with SAE J1772/IEC 62196-3
• Locking and unlocking by means of a lever system with CS CP additional actuator locking mechanism at the inlet • Frost-proof lever locking mechanism • Temperature sensors for measuring the temperature of the power contacts • Optional: connector locking when parked (protection DC+ DC- DC- DC+ against vandalism)
CCS AC connector CCS vehicle inlet connector Type 1 Type 1 Type 1
8 PHOENIX CONTACT PHOENIX CONTACT 9 CCS Type 1 – Technical data – fast DC charging for North America Combined Charging System Type 1
Standards SAE J1772, IEC 62196-3
AC unit Type 1 The CCS Type 1 was developed for the Rated voltage Up to 250 V AC North American market on the basis of Rated current Up to 32 A SAE J1772 and IEC 62196-3. The universal 1-phase vehicle CCS inlet permits both single-phase DC unit Type 1 AC and fast DC charging. Rated voltage Up to 600 V DC In contrast to the European Type 2, Rated current Up to 200 A safety is guaranteed throughout the charging process by means of a lever Degree of protection locking mechanism. As soon as the CCS connector IP protection when plugged in/ IP55 lever is actuated, the charging process is in road position Type 1 immediately interrupted, which makes it IP protection when not IP24 impossible to withdraw the connector plugged in under load.
L 1 L 2/N L 2/N L 1 L 1 L 2/N Main features • 3 + 2 positions for DC charging • Robust, high-quality materials • Convenient handling
• Low insertion and withdrawal forces CS CP CP CS • Complies with SAE J1772/IEC 62196-3
• Locking and unlocking by means of a lever system with CS CP additional actuator locking mechanism at the inlet • Frost-proof lever locking mechanism • Temperature sensors for measuring the temperature of the power contacts • Optional: connector locking when parked (protection DC+ DC- DC- DC+ against vandalism)
CCS AC connector CCS vehicle inlet connector Type 1 Type 1 Type 1
8 PHOENIX CONTACT PHOENIX CONTACT 9 Type 1 – Main features Technical data – conventional AC charging • 3 + 2 positions for 1-phase charging AC connector Type 1 • Complies with IEC 62196-2 and SAE J1772 Standards IEC 62196-2/SAE J1772 for North America and Japan • Convenient handling • Locking and unlocking by means of a lever system Rated voltage Up to 250 V The Type 1 AC connector carries out • Robust, high-quality materials • Locking and unlocking by means of a lever system with Rated current Up to 70 A single-phase AC charging in charging additional actuator locking mechanism at the inlet 1-phase modes 2 and 3. It has two signal contacts, • Frost-proof lever locking mechanism Degree of protection which ensure that the charging process • Optional: temperature sensors for measuring the temperature of the power contacts IP protection IP54 when plugged in is controlled safely. The lock between • Optional: connector locking when parked (protection the vehicle and the connector is closed against vandalism) IP protection IP24 when not plugged in by means of a lever system. The Type IP protection IP44 1 AC charging system is based on the with protective cap requirements of SAE J1772 and AC connector Type 1 IEC 62196-2.
AC plug Type 2
L 1 L 2/N L 2/N L 1
Adapter charging cable Type 1 to AC connector Type 2 Type 1 The Type 1 standard does not call for a plug-in connection to the charging station. This charging cable CS CP CP CS enables electric vehicles with a Type 1 vehicle inlet to be charged at European charging stations equipped with a Type 2 socket outlet. As a type of “adapter”, this charging cable consists of a Type 1 connector and a Type 2 plug. PE
AC vehicle inlet AC connector Type 1 CCS-compatible Type 1
10 PHOENIX CONTACT PHOENIX CONTACT 11 Type 1 – Main features Technical data – conventional AC charging • 3 + 2 positions for 1-phase charging AC connector Type 1 • Complies with IEC 62196-2 and SAE J1772 Standards IEC 62196-2/SAE J1772 for North America and Japan • Convenient handling • Locking and unlocking by means of a lever system Rated voltage Up to 250 V The Type 1 AC connector carries out • Robust, high-quality materials • Locking and unlocking by means of a lever system with Rated current Up to 70 A single-phase AC charging in charging additional actuator locking mechanism at the inlet 1-phase modes 2 and 3. It has two signal contacts, • Frost-proof lever locking mechanism Degree of protection which ensure that the charging process • Optional: temperature sensors for measuring the temperature of the power contacts IP protection IP54 when plugged in is controlled safely. The lock between • Optional: connector locking when parked (protection the vehicle and the connector is closed against vandalism) IP protection IP24 when not plugged in by means of a lever system. The Type IP protection IP44 1 AC charging system is based on the with protective cap requirements of SAE J1772 and AC connector Type 1 IEC 62196-2.
AC plug Type 2
L 1 L 2/N L 2/N L 1
Adapter charging cable Type 1 to AC connector Type 2 Type 1 The Type 1 standard does not call for a plug-in connection to the charging station. This charging cable CS CP CP CS enables electric vehicles with a Type 1 vehicle inlet to be charged at European charging stations equipped with a Type 2 socket outlet. As a type of “adapter”, this charging cable consists of a Type 1 connector and a Type 2 plug. PE
AC vehicle inlet AC connector Type 1 CCS-compatible Type 1
10 PHOENIX CONTACT PHOENIX CONTACT 11 CCS Type 2 – Secure locking Technical data – fast DC charging for Europe Combined Charging System Type 2
Standard IEC 62196-3
AC unit Type 2 The Combined Charging System (CCS) Rated voltage Up to 480 V AC Type 2 is the ideal charging interface for Rated current Up to 32 A everyday charging situations in Europe. This 3-phase means that the electric vehicle is suitable DC unit Type 2 for both conventional AC charging and Rated voltage Up to 850 V DC for DC charging on the move. The CCS connector transmits DC current up to Rated current Up to 200 A 200 A. It is inserted into the vehicle inlet An electromechanical actuator locks the connector during with the greatest of ease and very little the vehicle charging process. The actuator bolt is designed Degree of protection to withstand the highest pull-out forces. The integrated force. CCS connector IP protection when plugged in/ IP54 in road position Type 2 temperature monitoring prevents overheating. IP protection when not IP24 plugged in
PE PE
CP PP PP CP CP PP
Main features PE L 1 N N L 1 • 3 + 2 positions for DC charging • Robust, high-quality materials L 2 L 3 L 3 L 2 • Convenient handling • Low insertion and withdrawal forces • Complies with IEC 62196 • Temperature sensors for measuring the temperature of - - the power contacts DC+ DC DC DC+
CCS connector CCS vehicle inlet Type 2 Type 2 AC connector Type 2
12 PHOENIX CONTACT PHOENIX CONTACT 13 CCS Type 2 – Secure locking Technical data – fast DC charging for Europe Combined Charging System Type 2
Standard IEC 62196-3
AC unit Type 2 The Combined Charging System (CCS) Rated voltage Up to 480 V AC Type 2 is the ideal charging interface for Rated current Up to 32 A everyday charging situations in Europe. This 3-phase means that the electric vehicle is suitable DC unit Type 2 for both co