Administrative Change 2018-03-29
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NOT MEASUREMENT SENSITIVE NASA-STD-5019A NASA TECHNICAL STANDARD w/CHANGE 2: ADMINISTRATIVE National Aeronautics and Space Administration CHANGE 2018-03-29 Approved: 2016-02-01 Superseding NASA-STD-5019 FRACTURE CONTROL REQUIREMENTS FOR SPACEFLIGHT HARDWARE APPROVED FOR PUBLIC RELEASE – DISTRIBUTION IS UNLIMITED NASA-STD-5019A w/CHANGE 1 DOCUMENT HISTORY LOG Status Document Change Approval Date Description Revision Number Interim I 2006-09-12 Interim Release Baseline 2008-01-07 Baseline Release—Transitioned from NASA-STD-(I)-5019 Revision A 2016-02-01 General Revision. Revised to include only the key and sufficient requirements for fracture control and to incorporate nonmetal requirements that were previously referenced in MSFC-RQMT-3479, Fracture Control Requirements for Composite and Bonded Vehicle and Payload Structures. 1 2016-02-26 Administrative Change: Corrected section 6.2.5.a(2) from “Metallic parts have a material property ratio of KIc⁄Fty < 1.66 √mm (0.33 √in) and do not have sensitivity to EAC, SLC, or stress corrosion cracking as defined in NASA-STD-6016.” To “Metallic parts have a material property ratio of KIc/Fty ≥ 1.66 √mm (0.33 √in) and do not have sensitivity to EAC, SLC, or stress corrosion cracking as defined in NASA-STD-6016.” 2 2018-03-29 Editorial/Administrative Change: Corrected section 6.1.2.2, NFC External Shatterable Components, to read to: “. meet 6.1.2.2.a, 6.1.2.2.b, and 6.1.2.2.c” rather than “. meet either 6.1.2.2.a, 6.1.2.2.b, or 6.1.2.2.c.” APPROVED FOR PUBLIC RELEASE – DISTRIBUTION IS UNLIMITED 2 of 119 NASA-STD-5019A w/CHANGE 1 FOREWORD This NASA Technical Standard is published by the National Aeronautics and Space Administration (NASA) to provide uniform engineering and technical requirements for processes, procedures, practices, and methods that have been endorsed as standard for NASA programs and projects, including requirements for selection, application, and design criteria of an item. This NASA Technical Standard is approved for use by NASA Headquarters and NASA Centers and Facilities and may be cited in contract, program, and other Agency documents as a technical requirement. It may also apply to the Jet Propulsion Laboratory and other contractors only to the extent specified or referenced in applicable contracts. This NASA Technical Standard establishes the fracture control requirements for human-rated spaceflight, since NASA policy states that fracture control be imposed on all human-rated spaceflight hardware. It was developed by a NASA-wide Fracture Control Working Group to provide a common framework for fracture control practices on NASA programs. Requests for information should be submitted via “Feedback” at https://standards.nasa.gov. Requests for changes to this NASA Technical Standard should be submitted via MSFC Form 4657, Change Request for a NASA Engineering Standard. _____Original Signed By________ _________01/07/2008________ Ralph R. Roe, Jr. Approval Date NASA Chief Engineer APPROVED FOR PUBLIC RELEASE – DISTRIBUTION IS UNLIMITED 3 of 119 NASA-STD-5019A w/CHANGE 1 TABLE OF CONTENTS SECTION PAGE DOCUMENT HISTORY LOG ......................................................................................... 2 FOREWORD ..................................................................................................................... 3 TABLE OF CONTENTS .................................................................................................. 4 LIST OF APPENDICES ................................................................................................... 7 LIST OF FIGURES .......................................................................................................... 7 LIST OF TABLES ............................................................................................................ 7 1. SCOPE ................................................................................................................ 8 1.1 Purpose ................................................................................................................. 8 1.2 Applicability......................................................................................................... 8 1.3 Tailoring ............................................................................................................... 8 1.4 Overview .............................................................................................................. 9 2. APPLICABLE DOCUMENTS ......................................................................... 13 2.1 General ................................................................................................................. 13 2.2 Government Documents ...................................................................................... 13 2.3 Non-Government Documents .............................................................................. 14 2.4 Order of Precedence ............................................................................................. 14 3. ACRONYMS AND DEFINITIONS ................................................................. 15 3.1 Acronyms, Abbreviations, and Symbols .............................................................. 15 3.2 Definitions ............................................................................................................ 17 4. GENERAL REQUIREMENTS ........................................................................ 28 4.1 Fracture Control Plan ........................................................................................... 28 4.2 Responsibilities .................................................................................................... 29 4.2.1 Responsible Fracture Control Board .................................................................... 29 4.2.2 Responsible Program ........................................................................................... 29 4.2.3 Fracture Control Implementation ......................................................................... 29 4.3 Classification of Parts and Implementation Requirements .................................. 30 4.4 Other Requirements ............................................................................................. 33 5. EXEMPT PARTS .............................................................................................. 33 6. ASSESSMENT OF NON-FRACTURE CRITICAL PARTS ........................ 34 6.1 Established Approaches for Specific NFC Hardware Types ............................... 34 6.1.1 NFC Metallic Fasteners, Rivets, Shear Pins, and Locking Devices .................... 35 6.1.1.1 NFC Low-Released Mass Fasteners, Rivets, and Shear Pins .............................. 35 6.1.1.2 NFC Contained Fasteners, Rivets, and Shear Pins .............................................. 35 6.1.1.3 NFC Fail-Safe Rivets ........................................................................................... 35 APPROVED FOR PUBLIC RELEASE – DISTRIBUTION IS UNLIMITED 4 of 119 NASA-STD-5019A w/CHANGE 1 TABLE OF CONTENTS (Continued) SECTION PAGE 6.1.1.4 NFC Low-Risk Fasteners ..................................................................................... 36 6.1.1.5 NFC Fail-Safe Fasteners ...................................................................................... 37 6.1.1.6 NFC Locking Devices .......................................................................................... 38 6.1.2 NFC Shatterable Components and Structures ...................................................... 39 6.1.2.1 NFC Internal Shatterable Components ................................................................ 39 6.1.2.2 NFC External Shatterable Components ............................................................... 39 6.1.3 NFC Rotating Hardware ...................................................................................... 40 6.1.4 NFC Sealed Containers ........................................................................................ 40 6.1.5 NFC Tools, Mechanisms, and Tethers ................................................................. 42 6.1.6 NFC Batteries ....................................................................................................... 42 6.2 General Approaches for NFC Parts ..................................................................... 42 6.2.1 NFC Low-Released Mass .................................................................................... 43 6.2.2 NFC Contained .................................................................................................... 44 6.2.3 NFC Fail-Safe ...................................................................................................... 45 6.2.4 NFC NHLBB Pressurized Components ............................................................... 46 6.2.5 NFC Low-Risk Parts ............................................................................................ 47 6.2.6 NFC Documented Non-Hazardous Failure Mode ............................................... 48 6.3 Additional Activities for Composite or Bonded NFC Hardware ......................... 49 7. ASSESSMENT OF FRACTURE CRITICAL PARTS .................................. 50 7.1 Fracture Critical Parts .......................................................................................... 50 7.2 Established Approaches for Specific Fracture Critical Hardware Types ............ 52 7.2.1 Fracture Critical Metallic Pressure Vessels ........................................................ 54 7.2.2