REMINING and RESTRUCTURE of a TAILING DEPOSIT Technical Feasibility
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M 2017 REMINING AND RESTRUCTURE OF A TAILING DEPOSIT Technical Feasibility ANDREAS TUHAFENI SALOM MASTER DISSSERTATION PRESENTED TO FACULTY OF ENGINEERING OF THE UNIVERSITY OF PORTO MINING ENGINEERING Abstract For more than 100 years, Panasqueira mine (Barroca Grande and Rio) has been a source of various mineral concentrates such as wolfram and tin while copper, zinc and silver were extracted as by- products. Nevertheless, apart from the concentrates that have fed the European industry, the process of mining and beneficiation has produced generated tremendous amounts of waste materials throughout, this is evidenced by the massive piles of tailing waste on the riverbed of the Zêzere River. The Panasqueira tailings have been studied and investigated by various authors over the years, and they raised various threatening environmental issues such as Acid Mine Drainage (AMD) generation, soil and water contamination due to sulphide oxidation, and tailing dam instability due to exposure to the climate. Apart from that, the tailing depositions can be potential economic mineral resources. Therefore, due to the negative environmental impacts and the potential mineral resources, a technical and economical solution to mitigate this site was proposed. This dissertation forms part of the conceptual study that aims to develop a recoverability strategy and remediation plan for Rio tailing dam with the aid of Vulcan Software (developed by Maptek, Australia). Vulcan software was used to construct the tailing resource model for resource estimation, mine planning, and design. This process was undertaken in five basic steps: database management, deposit modelling, pit design, pit production, and rehabilitation design. In total, 108 samples consist of bulk samples and core drill that were analysed with Energy Dispersive X-Ray Fluorescence (XRF), and Conductive Plasma Emission Spectrometry (CPES) was used as the geochemical data input of the model. In addition to that, drone survey data and digitised contour map data were used as surface topographical data to construct the site model. Using Vulcan applications, imported data were managed, manipulated, and analysed to produce both 2D and 3D models for visualisation. The classic statistical analysis and traditional inverse distance square estimation method were used to determine the average grade values for five study minerals in the tailings, which along with material volume data made it possible to estimate the size of the potential tailing resources. The results for the five minerals studied produced average grade estimations of 11.82 % As, 0.41 % Cu, 17.21 % Fe, 0.31 % W, and 0.89 % Zn, with mineral resources estimated at 3.04 x106 m3, of which only 1.32 x106 m3 can be exploited through a direct digging and loading method. To remediate the site, the hydraulic barrier cover system is proposed to cover the restructure and reshaped dam slope. Even through estimation results show that is a certain volume of minerals that can be remining for reprocessing these results was affected by the shortage of data and sampling depth as many of the samples, as well as the error margin of base surface topographic map data. Therefore, this study results must only be used as a feasibility study data input but not for decision making unless more data is made available to improve the model accuracy and representativeness. i Keywords Acid mine drainage; Estimation; Modelling; Remining; Resources; Restoration, Restructure; Tailing; Maptek Vulcan TO: Samantha and Zechariah ii Declaration A dissertation submitted to the Faculty and the Board of Examiner of the Department of Mining and Geo-Environmental Engineering, University of Porto – Faculty of Engineering (Faculdade de Engenharia da Universidade do Porto - FEUP), Portugal as partial fulfilment of the requirements for the degree of Master in Mining and Geo-Environmental Engineering -2016/2017. I have clearly stated the contribution by others to jointly - authored works that I have included in my dissertation. I acknowledge that an electronic copy of my thesis must be lodged with the University Library and, subject to the General Award Rules of the University of Porto. This dissertation may not be reproduced without the prior written consent of the author. I warrant that this authorization does not, as far as I know, infringe the rights of any third party. iii Acknowledgement This dissertation is a combination of efforts, wisdom and brilliance of a cohesive team. Therefore, I would like to acknowledge the following individuals for their guidance and encouragement, and the following companies for their contributions in making this dissertation work successful: My two supervisors, Prof. Alexandre Julio Machado Leite and Prof. José Manuel Soutelo Soeiro de Carvalho, for their invaluable academic guidance throughout the research and reading draft chapters and draft theses. On top of that they also provide me with the well set - up computer laboratory with unlimited access for me to do my work without any challenges. Prof António Manuel Antunes Fiuza (Department of Mining, University of Porto) for given us this real project topic which is part of the main part of the ERA-MIN remine project for Cabeço do Pião Tailings Deposit, Fundão, Portugal. We also would like all those who make it possible for me to obtain the data used in this project work to the samples data used. And for teaching me various course which become fundamental tools for this dissertation. I wish to extend my thanks to Eye2MAP (Portugal) S.A for the drone data and material provided and for their support throughout the dissertation. I would like to gratefully thank Maptek Europe office management for given me a rare opportunity to use their facilities and for the financial support for me to stay in Edinburgh while learning the Vulcan software. Moreover, I would like to thank to Gary Buchanan (Operations Manager - Maptek Europe office) for facilitating all those to happen I greatly appreciate to him. My Vulcan software trainers Carles Xandri, Edia Briceno and Sarah Barker for provide me with manual and teach me on how to use the software. I would also like to express my appreciation to my teachers and professors at University of Porto, especially to Batista and Aurora for finding time for all my questions. My brother from another mother, my classmate and friend for the past 2 years, notable Douglas for always been there to listen to my daily complains and allows us discussed them from time to time. I know I cannot pay your valuable time but I would like to say thank you. My friends Linea and Philemon for viewing and editing my work, thanks. My partner Kandiwapa and daughter Samantha, my friends and family back home that give me the energy needed at some moments, for selflessly giving their love and patience while I undertook this study far away from them for the past 21 months. iv Finally, I want to thank to my main sponsor The European Union, through the Erasmus Mundus programme KITE without they financial support I could not be in Portugal at all. Thank you very much to all those who contribute to this work. v Table of Contents Abstract ....................................................................................................................................... i Declaration .................................................................................................................................. iii Acknowledgement ...................................................................................................................... iv Table of Contents ....................................................................................................................... vi List of Figures ............................................................................................................................. x List of Tables .............................................................................................................................. xiii List of Symbols and abbreviation ............................................................................................. xiv Chapter 1:Introduction and Background ................................................................................ - 1 - 1.1. Overview .......................................................................................................................... - 1 - 1.2. Motivation ........................................................................................................................ - 5 - 1.3. Problem statement .......................................................................................................... - 7 - 1.4. Significance of the study ................................................................................................. - 8 - 1.5. Objective of the project .................................................................................................. - 8 - 1.6. Scope of work .................................................................................................................. - 9 - 1.7. Dissertation outline ......................................................................................................... - 9 - Chapter 2: Literature Review ................................................................................................... - 10 - 2.1. Introduction ..................................................................................................................... - 10 - 2.2. Rio tailing historical and environmental