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Proform Press Brakes Prove Bulletproof Reliable in 24/7 Production of Humvee “Up- Armor”
IN THE NEWS (513) 367-7100 | [email protected] | www.e-ci.com PROFORM PRESS BRAKES PROVE BULLETPROOF RELIABLE IN 24/7 PRODUCTION OF HUMVEE “UP- ARMOR” Around-the-clock production is a life and death matter for BAE Systems’ armored vehicle complex in Cincinnati, Ohio, says Dan Sizemore, plant manager of a facility dedicated to “up-armor” kits for military Humvee vehicles. The plant operates 24/7 churning out underbody armor components to increase Humvee protection against land mines and improvised explosive devices. Emphasizing the critical importance of the work being done, BAE employee scan see the charred, twisted remains of an up-armored Humvee that was blown up in Afghanistan by a landmine, but saved the lives of the crew. The CINCINNATI complex has been Up-armored Humvee features under-body armor cladding, thicker armored doors, and ballistic glass. Eighty Up- creating armor for Humvees since Armor kits produced by BAE in Cincinnati ship daily to AM General’s Humvee plant in Mishawaka, Indiana, for truck assembly. 1993 as part of Armor Holdings, which was purchased by BAE For this kind of automated product, variation is the devil.” in July, 2007. However, the conflicts in Iraq and Afghanistan To minimize variation, the Up-Armor plant standardized on one demanded tremendous boosts in production volumes, says model of press brake, PROFORM machines from CINCINNATI Sizemore. Applying lean methods, cellular manufacturing, and Incorporated, along with interchangeable dies and programs. standardized equipment and processes, the plant has doubled “We’re able to standardize our training, out tooling, bends, output over the past two years from 40 to 80 truck armor sets a programs, and methods, and our maintenance,” says Sizemore. -
Land Combat Systems Industry
Spring 2006 Industry Study Final Report Land Combat Systems Industry The Industrial College of the Armed Forces National Defense University Fort McNair, Washington DC, 20319-5062 i LAND COMBAT SYSTEMS 2006 ABSTRACT: Operation Iraqi Freedom (OIF) is proving--once again--the relevance of robust Land Combat Systems (LCS) to the success of our nation's war efforts and the survivability of our troops. Most of today's land combat systems are working well in missions for which they were not originally envisioned. Still, the LCS industry is undergoing notable change in multiple areas. First, systems like the Future Combat System (FCS) show the changing approach within the industry toward high technology, software-intensive, and networked systems of systems. Second, globalization is impacting the LCS industry, just as it does other economic sectors. The DoD needs to decide whether to fight or embrace globalization. Finally, the proliferation of partnerships, and other mechanisms, illustrate the struggle of industry players to maintain their relevance, and the DoD's struggle to maintain a healthy LCS industrial base. This year, the study team devotes considerable report space to providing field study observations, findings, and recommendations for bolstering the industry. Overall, the study team found the LCS industry to be in good shape, but not without opportunities for significant improvement. Mr. Lance R. Alderman, Dept of the Navy COL James E. Cashwell, US Army Col Kirk W. Hymes, US Marine Corps COL Gary L. Keck, US Army Ms. Susan C. Kinney, HQ USMC Ms. Margaret A. Kulungowski, Dept of the Army Lt Col Didi Kuo, US Air Force COL Bruce D. -
Review of Marine Corps Force Protection Committee On
i [H.A.S.C. No. 109–80] REVIEW OF MARINE CORPS FORCE PROTECTION HEARING BEFORE THE COMMITTEE ON ARMED SERVICES HOUSE OF REPRESENTATIVES ONE HUNDRED NINTH CONGRESS FIRST SESSION HEARING HELD JUNE 21, 2005 U.S. GOVERNMENT PRINTING OFFICE 32–997 WASHINGTON : 2008 For sale by the Superintendent of Documents, U.S. Government Printing Office Internet: bookstore.gpo.gov Phone: toll free (866) 512–1800; DC area (202) 512–1800 Fax: (202) 512–2104 Mail: Stop IDCC, Washington, DC 20402–0001 HOUSE COMMITTEE ON ARMED SERVICES ONE HUNDRED NINTH CONGRESS DUNCAN HUNTER, California, Chairman CURT WELDON, Pennsylvania IKE SKELTON, Missouri JOEL HEFLEY, Colorado JOHN SPRATT, South Carolina JIM SAXTON, New Jersey SOLOMON P. ORTIZ, Texas JOHN M. MCHUGH, New York LANE EVANS, Illinois TERRY EVERETT, Alabama GENE TAYLOR, Mississippi ROSCOE G. BARTLETT, Maryland NEIL ABERCROMBIE, Hawaii HOWARD P. ‘‘BUCK’’ MCKEON, California MARTY MEEHAN, Massachusetts MAC THORNBERRY, Texas SILVESTRE REYES, Texas JOHN N. HOSTETTLER, Indiana VIC SNYDER, Arkansas WALTER B. JONES, North Carolina ADAM SMITH, Washington JIM RYUN, Kansas LORETTA SANCHEZ, California JIM GIBBONS, Nevada MIKE MCINTYRE, North Carolina ROBIN HAYES, North Carolina ELLEN O. TAUSCHER, California KEN CALVERT, California ROBERT A. BRADY, Pennsylvania ROB SIMMONS, Connecticut ROBERT ANDREWS, New Jersey JO ANN DAVIS, Virginia SUSAN A. DAVIS, California W. TODD AKIN, Missouri JAMES R. LANGEVIN, Rhode Island J. RANDY FORBES, Virginia STEVE ISRAEL, New York JEFF MILLER, Florida RICK LARSEN, Washington JOE WILSON, South Carolina JIM COOPER, Tennessee FRANK A. LOBIONDO, New Jersey JIM MARSHALL, Georgia JEB BRADLEY, New Hampshire KENDRICK B. MEEK, Florida MICHAEL TURNER, Ohio MADELEINE Z. -
Study of the Mine Resistant Ambush Protected (MRAP) Vehicle As a Model for Rapid Defense Acquisitions
Calhoun: The NPS Institutional Archive Theses and Dissertations Thesis Collection 2008-12 Study of the Mine Resistant Ambush Protected (MRAP) vehicle as a model for rapid defense acquisitions Blakeman, Seth T. Monterey, California. Naval Postgraduate School http://hdl.handle.net/10945/10285 NAVAL POSTGRADUATE SCHOOL MONTEREY, CALIFORNIA MBA PROFESSIONAL REPORT Study of the Mine Resistant Ambush Protected (MRAP) Vehicle Program as a Model for Rapid Defense Acquisitions By: Seth T. Blakeman Anthony R. Gibbs Jeyanthan Jeyasingam December 2008 Advisors: Lawrence R. Jones Michael W. Boudreau Brett A. Wagner Approved for public release; distribution is unlimited. THIS PAGE INTENTIONALLY LEFT BLANK REPORT DOCUMENTATION PAGE Form Approved OMB No. 0704-0188 Public reporting burden for this collection of information is estimated to average 1 hour per response, including the time for reviewing instruction, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188) Washington DC 20503. 1. AGENCY USE ONLY (Leave blank) 2. REPORT DATE 3. REPORT TYPE AND DATES COVERED December 2008 MBA Professional Report 4. TITLE AND SUBTITLE Study of the Mine Resistant Ambush Protected 5. FUNDING NUMBERS (MRAP) Vehicle as a Model for Rapid Defense Acquisitions 6. AUTHOR(S) Blakeman, Gibbs, Jeyasingam 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. -
Land Combat Systems Industry
Spring 2007 Industry Study Final Report Land Combat Systems Industry <insert ICAF graphic here> The Industrial College of the Armed Forces National Defense University Fort McNair, Washington, D.C. 20319-5062 i Land Combat Systems 2007 ABSTRACT: The seminar surveyed the state of the U.S. Land Combat System industry. The study found that the current LCS industry has responded well to the demands of wartime production. Funding fluctuations, Berry Amendment requirements, and long lead times contributed to delays in some procurements, leading the study to make recommendations for improvements to wartime acquisition processes. In the near future, the demand for tactical wheeled vehicles will increase because the Iraq conflict has led to a new emphasis on survivability. Commanders want their trucks armored, networked, and carrying weapons. Current plans also call for an increase in the demand for combat vehicles. Refurbishment and modernization will continue on current systems, and new systems are in development now. A combination of budget problems make it unlikely, however, that DoD will be able to afford to fund all its programs while retaining its current industrial base. DoD may have to make hard decisions about whether to consolidate government depots, and the drop-off in funding may cause more mergers and acquisitions in industry. The study concludes with recommendations for how the United States should manage the industrial base during the inevitable funding drop-off if it wants to be ready for the next war. COL Yousef Al Sheybah, United Arab Emirates Army Lt Col Robert T. Atkins, US Air Force Ms. Jean Beal, Department of the Navy Mr. -
2020 Industrial Capabilities Report to Congress
FISCAL YEAR 2020 INDUSTRIAL CAPABILITIES REPORT TO CONGRESS TO REPORT CAPABILITIES INDUSTRIAL 2020 YEAR FISCAL FISCAL YEAR 2020 INDUSTRIAL CAPABILITIES REPORT TO CONGRESS The estimated cost of this report or study for the Department of PREPARED BY: Defense is approximately $159,000 in Fiscal Years 2020–2021. This OSD A&S INDUSTRIAL POLICY includes $24,000 in expenses and $134,000 in DoD labor.Generated JANUARY 2021 on 2020Dec23, RefID: C-C691E6A TABLE OF CONTENTS 1. Foreword: A 21st Century Defense Industrial Strategy for America .....................................................7 2. Congressional Requirement ...........................................................................................................................21 3. Introduction .......................................................................................................................................................25 Assess .............................................................................................................................................................27 Invest ..............................................................................................................................................................27 Protect .............................................................................................................................................................28 Promote ..........................................................................................................................................................29 -
US ARMY and MARINE CORPS MRAPS Mine Resistant Ambush Protected Vehicles
US ARMY AND MARINE CORPS MRAPS Mine Resistant Ambush Protected Vehicles MIKE GUARDIA ILLUSTRATED BY HENRY MORSHEAD © Osprey Publishing • www.ospreypublishing.com NEW VANGUARD 206 US ARMY AND MARINE CORPS MRAPS Mine Resistant Ambush Protected Vehicles MIKE GUARDIA ILLUSTRATED BY HENRY MORSHEAD © Osprey Publishing • www.ospreypublishing.com CONTENTS INTRODUCTION 4 HISTORY AND DEVELOPMENT 5 THE PRE-MRAP: M1117 ARMORED SECURITY 18 VEHICLE (ASV) NAVISTAR INTERNATIONAL MAXXPRO 20 OSHKOSH DEFENSE M-ATV 22 BAE CAIMAN 4X4 AND 6X6 25 BAE/GENERAL DYNAMICS RG-31 29 BAE RG-33 AND RG-33L 33 FORCE PROTECTION COUGAR 4X4 AND COUGAR 6X6 36 FORCE PROTECTION BUFFALO MINE REMOVAL 40 VEHICLE (CATEGORY III MRAP) BEYOND THE MRAP: THE JOINT LIGHT TACTICAL 42 VEHICLE (JLTV) t BAE Valanx t Lockheed Martin JLTV t Oshkosh Defense L-ATV t General Tactical Vehicles JLTV THE MRAP: AN UNCERTAIN FUTURE 45 BIBLIOGRAPHY 47 INDEX 48 © Osprey Publishing • www.ospreypublishing.com US ARMY AND MARINE CORPS MRAPS Mine Resistant Ambush Protected Vehicles INTRODUCTION The Mine Resistant Ambush Protected Vehicle (MRAP) is the newest land warfare system in the United States Army and Marine Corps inventory. Designed to meet the challenges of operating in a counterinsurgency environment, the MRAP has taken survivability to a new level. Unlike other vehicles in the US inventory, the MRAP does not have a common vehicle design. There are several vendors, each with their own unique platform. BAE Systems, Navistar International, Force Protection Inc, Oshkosh, and other defense/automotive companies have produced MRAPs for the US Military. Each of these companies manufactured the MRAP according to one of three classifications set by US Department of Defense (DOD): Category I, Category II, and Category III. -
Lessons Learned from the MRAP Vehicle Program MRAP PROGRAM EVENTS and MILESTONES
This Truck Saved My Life! LESSONS LEARNED FROM THE MRAP VEHICLE PROGRAM MRAP PROGRAM EVENTS AND MILESTONES 2006 February: Initial USMC I MEF UUNS issued for 1,169 MRAP Vehicles (not approved) May: Multi-National Force-West Commander requests 185 MRAP vehicles July: Multi-National Force-West Commander requests 1,000 MRAP vehicles November: USMC sole-source contract awarded for up to 280 MRAP vehicles MRAP Vehicle Program initiated with staff of less than ten government and contractor personnel ASN (RD&A) appointed as program MDA AMCB calls for 4,066 MRAP vehicles to support Service requirements USMC issues first MRAP Vehicle Program RFP December: FY 2006 funding $170 million 2007 January: USMC awards ID/IQ production contracts to nine companies (includes $36 million for 36 test vehicles) February: JROC approves joint requirement for 1,185 MRAP vehicles MROC validates USMC need for 3,700 vehicles ASN (RD&A) approves MRAP Vehicle Program Milestone C starting production First two production orders authorized for 395 vehicles ($246 million) MRAP Vehicle Program designated as an ACAT II (major) program First test vehicles arrive from FPI and Phase I developmental testing initiated April: Procurement of additional 1,000 MRAP vehicles authorized First MRAP vehicle fielding by MRAP Vehicle Program in Iraq May: JROC validates need for 7,774 vehicles SECDEDF designates MRAP Vehicle Program #1 DOD acquisition program DOD MRAP Task Force stands up Procurement of additional 1,214 MRAP authorized; total to date 2,853 vehicles JROC approves MRAP vehicle -
CONGRESSIONAL RECORD—SENATE, Vol. 153, Pt. 14 July 19, 2007 Comrade out of the Burning Vehicle
19742 CONGRESSIONAL RECORD—SENATE, Vol. 153, Pt. 14 July 19, 2007 comrade out of the burning vehicle. He him as ‘‘a soldier both inside and out- another of his dreams. He joined the began administering first aid to the side the wire. He wanted to be an en- U.S. Army and became a member of the wounded soldier when another IED det- couragement to someone. He was a Green Berets, the Army’s elite experts onated. He died in the arms of a second true patriot, was intelligent, and loved in unconventional warfare. Based on soldier from the explosion. his fellow soldiers.’’ Robb’s dedication to excellence and his Sergeant Estes was remembered as a At a Memorial Day service in mechanical ingenuity it came as no fine soldier, ‘‘The Best of the Best,’’ Trumann, just 2 days after his passing, surprise that Robb served as the spe- who put others before himself. He was Mayor Sheila Walters read a proclama- cial forces engineer for his unit, Bravo serving his second tour for the 82nd tion recognizing the sacrifice of Spe- Company, 2nd Battalion, 10th Special Airborne and was set to return to the cialist Smallwood. It read: ‘‘We honor Forces Group, airborne. Special forces United States after his first tour. How- all soldiers and their commitments to engineers are skilled at construction ever, he gave his slot to a fellow soldier this great country by their legacy of projects, building field fortifications, so that he could see his newborn son. patriotism and sacrifice. We honor our and using explosive demolitions. -
Congressional Record—Senate S9601
July 19, 2007 CONGRESSIONAL RECORD — SENATE S9601 brother J.T., who is also currently MRAP 207 to 247 would still be alive today if serving in Iraq; and the rest of the Mr. BIDEN. Madam President, I want they had been in MRAPs. We need to Smallwood family during this trying to explain an amendment I hope to get make sure that for the second half of time. adopted when we return to the Defense 2007, those MRAPs are there and those SERGEANT ROBB ROLFING authorization bill and that I have filed lives are saved. Mr. THUNE. Madam President, I today. What about the threat from these mourn the loss and celebrate the life of Let me be very frank. This is a very shaped charges that come in from the Rob Rolfing. Robb died on June 30 expensive amendment. It is also, lit- side, the EFP? The Army’s Rapid while engaging enemy insurgents in erally, priceless. It makes good on this Equipping Force and the Joint Impro- Baghdad. He was the 23rd South Dako- commitment: So long as a single Amer- vised Explosive Device Defeat Organi- tan to make the ultimate sacrifice in ican soldier or marine remains in Iraq, zation started working on that last the war on terror. My deepest sym- we will provide him or her with the year. In conjunction with industry, pathies go out to Robb’s family, in par- best protection this country can pro- they produced a vehicle nicknamed ticular, his mother Margie, his father vide. ‘‘the Bull’’ and officially called the Rex, his brother TJ, and his sister Tif- Let me start with the basics. -
Army Guide Monthly • Issue #3
Army G uide monthly # 3 (42) March 2008 Mini MineWolf Successfully Tested by the German Army Against AP and AT mines Nexter Group - Satisfactory 2007 profits iRobot Receives Award for DARPA LANdroids Program Plasan Has Delivered Armor for 1,955 Life Saving MRAP Vehicles EARS – QinetiQs Battle-Proven Sniper Detection Solution Thales to Deliver Tactical Reconnaissance Vehicles for Luxembourg Army BAE Awarded $130 M Contract for Thermal Weapon Sights More than 5,200 MRAP orders awarded to Navistar since May 2007 US Marine Corps Orders 2,243 Additional MRAP Vehicles from Several Contractors The Finnish Ministry of Defence to outsource the Army material maintenance to Millog Oy Rheinmetall takes over Stork PWV, expanding its leading role in European army technology General Dynamics Awarded $40 Million Army Contract to Produce Robotic Security Vehicles General Dynamics Awarded $33 Million for Stryker-Related Work Rheinmetall Defence wins order for GUZ expansion Plasan Has Delivered Armor for 1,955 Life Saving MRAP Vehicles Textron Marine & Land Awarded $58 Million for 82 Additional Armored Knight Vehicles General Dynamics Awarded $32 Million for Abrams Tank System Technical Support PSP Announces New Electronic Soldier Systems Technology for Body Armour www.army-guide.com Army Guide Monthly • #3 (42) • March 2008 Defence Industry Defence Industry Mini MineWolf Successfully Tested by Nexter Group - Satisfactory 2007 profits the German Army Against AP and AT mines Nexter Systems (Giat Industries subsidiary) held a Board Meeting on Tuesday, 26th February and closed the Nexter Group consolidated accounts for the 2007 financial year. Those accounts were closed in compliance with IFRS rules. • Turnover: 587 M€ • Current operating profits: 44 M€, which represent 7,4 % of turnover • Order in hand: 1.825 M€ which represents around three years of activity Nexter Group 2007 orders intake amounted to 495 The German Army’s Technical Center for Weapons M€, compared with 780 M€ in 2006. -
Vehicles: Background and Issues for Congress
Order Code RS22707 August 21, 2007 Mine-Resistant, Ambush-Protected (MRAP) Vehicles: Background and Issues for Congress Andrew Feickert Specialist in National Defense Foreign Affairs, Defense, and Trade Division Summary The Department of Defense (DOD) recently launched a major procurement initiative to replace all uparmored High Mobility, Multi-Wheeled Vehicles (HMMWVs) in Iraq with Mine-Resistant, Ambush-Protected (MRAP) vehicles by FY2009. MRAPs have been described as providing twice as much protection against Improvised Explosive Devices (IEDs) — responsible for about 70% of U.S. casualties in Iraq — than uparmored HMMWVs.1 The DOD’s accelerated MRAP program raises a number of potential policy issues for congressional consideration. This report will be updated. Background MRAPs are a family of vehicles produced by a variety of domestic and international companies that generally incorporate a “V”-shaped hull and armor plating designed to provide protection against mines and IEDs. The DOD intends to procure three types of MRAPs. These include Category I vehicles, weighing about 7 tons and capable of carrying 6 passengers; Category II vehicles, weighing about 19 tons and capable of carrying 10 passengers; and Category III vehicles, intended to be used primarily to clear mines and IEDs, weighing about 22.5 tons and capable of carrying up to 12 passengers. The Army and Marines have employed two versions of MRAPs (the Category III Buffalo and the Category II Cougar, respectively) in limited numbers in Iraq and Afghanistan since 2003, primarily for route clearance and explosive ordnance disposal (EOD) operations. These route clearance MRAPs quickly gained a reputation for providing superior protection for their crews, and some suggested that MRAPs might be a better alternative for transporting troops in combat than uparmored HMMWVs.