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[email protected] | www.e-ci.com PROFORM PRESS BRAKES PROVE BULLETPROOF RELIABLE IN 24/7 PRODUCTION OF HUMVEE “UP- ARMOR” Around-the-clock production is a life and death matter for BAE Systems’ armored vehicle complex in Cincinnati, Ohio, says Dan Sizemore, plant manager of a facility dedicated to “up-armor” kits for military Humvee vehicles. The plant operates 24/7 churning out underbody armor components to increase Humvee protection against land mines and improvised explosive devices. Emphasizing the critical importance of the work being done, BAE employee scan see the charred, twisted remains of an up-armored Humvee that was blown up in Afghanistan by a landmine, but saved the lives of the crew. The CINCINNATI complex has been Up-armored Humvee features under-body armor cladding, thicker armored doors, and ballistic glass. Eighty Up- creating armor for Humvees since Armor kits produced by BAE in Cincinnati ship daily to AM General’s Humvee plant in Mishawaka, Indiana, for truck assembly. 1993 as part of Armor Holdings, which was purchased by BAE For this kind of automated product, variation is the devil.” in July, 2007. However, the conflicts in Iraq and Afghanistan To minimize variation, the Up-Armor plant standardized on one demanded tremendous boosts in production volumes, says model of press brake, PROFORM machines from CINCINNATI Sizemore. Applying lean methods, cellular manufacturing, and Incorporated, along with interchangeable dies and programs. standardized equipment and processes, the plant has doubled “We’re able to standardize our training, out tooling, bends, output over the past two years from 40 to 80 truck armor sets a programs, and methods, and our maintenance,” says Sizemore.