Overview of Main Techniques Used for Membrane Characterization
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Journal of ChemicalBartosz Technology Tylkowski, and Iren Metallurgy, Tsibranska 50, 1, 2015, 3-12 OVERVIEW OF MAIN TECHNIQUES USED FOR MEMBRANE CHARACTERIZATION Bartosz Tylkowski 1,2, Iren Tsibranska 2 1Universitat Rovira i Virgili, Received 01 October 2014 Departament de Enginyeria Química, Accepted 04 December 2014 Av. Països Catalans, 26 - 43007 Tarragona, Spain E-mail: [email protected] 2Institute of Chemical Engineering, Bulgarian Academy of Sciences, 1113 Sofia, Bulgaria ABSTRACT The main force of membrane technology is the fact that it works without the addition of chemicals, with relatively low energy consumption and easy and well-arranged process conductions in a compact module design. Although a good num- ber of articles and books are available on membrane separation processes, many of which are of excellent quality within their scope, most of them present research-oriented approaches of higher levels, thus making them good references in the specific field of recent membrane processes applications. This publication is focused particularly on the main techniques used for membrane characterization with supporting review of the literature and comparative discussion. Keywords: porous membrane characterization, active pore size, pore size distribution, charaterization techniques. INTRODUCTION mainly give information on membrane morphology and structure, chemical and physical properties. The dynamic Membrane technologies have been established as techniques are of fundamental importance when inves- an effective and commercially attractive option for tigating membrane performance. Some characterisation separation and purification processes in the chemical techniques are destructive for the membrane, while the and its allied industries dealing with fuel cell [1, 2], non-destructive ones are applied also to monitor the gas separation [3], food chemistry [4], pharmaceutical membrane performance during its use. Except for bub- industry and medicine [5, 6], water treatment [7], con- ble pressure all other reported techniques have not yet centration/separation of extracts [8 - 10] , etc. No doubts, been standardized or harmonized. This fact often causes the membranes are now competitive for conventional confusion and can be misleading. Publications, aimed techniques, with a wide variety of applications, both to classify and comparatively discuss the advances in industrial and scientific. membrane characterization techniques have appeared The aim of this article is to provide a comprehen- recently [11]. Table 1 shows the main characterization sive yet concise overview of main techniques used for tests. membrane characterization. Bubble pressure Characterisation techniques can be classified into This method was initiated by Bechhold in 1908 [12] static and dynamic techniques. The static techniques and is based on the fact that the pressure (P) necessary to 3 Journal of Chemical Technology and Metallurgy, 50, 1, 2015 Table 1. Main characterization test. Method Characteristic Typology M P dynamic Bubble pressure Maximum pore size non x x destructive dynamic Gas and liquid displacement Pore size distribution non x x methods (GLDP-LLDP destructive statistic Mercury porosimetry (MP) Pore size distribution x destructive Top layer thickness Scanning Electron Microscopy Surface porosity (SEM), statistic Pore size distribution x Transmission Electron destructive Qualitative structure Microscopy (TEM) analysis static Atomic force microscopy Surface porosity non (AFM) destructive dynamic Flux and retention Permeability, non x measurements Selectivity, MWCO destructive static Gas adsorption/desorption Pore size distribution non x (GAD) destructive dynamic Permporometry Pore size distribution non x x destructive SEM + X-Ray microanalysis Chemical analysis static (EDS) Surface studies destructive X-Ray photoelectron Chemical analysis static spectroscopy Surface studies destructive Functional group Infrared Spectroscopy (FT-IR, static analysis ATR, Photoacustic) destructive Surface studies non Contact angle measurement Surface studies destructive Stress-Strain measurements distructive blow a gas through a liquid-filled capillary is inversely wetting (the contact angle is equal zero) the pore size proportional to the capillary radius (r). The pore size can has to be calculated from the equation (2): be calculated using the Cantor equation (1): 1.44 r(µm) = (2) 2⋅g P(bar) P = ⋅ cos θ (1) r The main advantages of this test are: where q is a contact angle and g is a surface tension. ● non-destructive method, The bubble point test is a measure of the radius of ● very simple procedure and apparatus, the largest pore, since, according to Cantor equation, ● very useful for integrity test. the gas will pass through it first. For air-water system Unfortunately the test does not give information where the surface tension (g) is 72 mN/m and complete on the membrane pore size distribution and because of 4 Bartosz Tylkowski, Iren Tsibranska the very high air-water surface tension high pressure closed or bottle ended ones, (which can cause membrane compression) is needed for ● it does not use too high pressures, thus avoiding gas permeation through small pores (in fact the lower mechanical over-stress of the membrane during the limit of the measurable pore diameter is about 13 nm) test that could result in membrane damage or structure [13]. For instance, the bubble points method was used collapse; for three hollow fiber polyphenylsulfone membranes ● it operates quickly which makes analysis simple in iso-propanol to determine the maximum pore size and easily manageable. [13], ranging from 53 to 237 nm at pressures between A pair of immiscible liquids with low interfacial 9 and 2 bar. Close to the lower limit of detection of the tension are used which means that pore sizes can be method are the results with semi-crystalline poly(ether measured at relatively low pressures. The procedure ether ketone) hollow fiber membrane in water, where consists in filling the membrane with the wetting liquid, the largest pore was about 15 nm at applied pressure and then displacing it with the other one. By monitoring 4792 kPa [14]. the pressure and the flow through the membrane, the corresponding pore radius opened at a given applied Liquid-liquid displacement porosimetry pressure can be calculated using the Cantor equation, The liquid-liquid porosimetry (LLDP) is a method provided that contact angle between the liquid-liquid that can be used to provide information on the pore interface and the membrane material can be assumed size distribution of membranes with small pores. The to be zero: procedure is based on the same principles of the air- 2g liquid displacement or extended bubble point technique, ∆p = (4) both methods using the correlation between the applied r pressure and the pore radius rp open to flux as given by By increasing the applied trans-membrane pressure Washburn [15]: stepwise, corresponding pore radius and flow values, 2g cosθ represented as the permeability of the membrane, are ∆p = (3) obtained. Thus a pore size distribution of permeability rp contributions can be evaluated. Assuming cylindrical g being the surface tension and q the contact angle pores, the Hagen-Poiseuille equation can be used to between the permeating interface and the pore material. correlate the volume flow, VJ , and the number of pores The high potentiality of this technique in order to per surface unit, N, having a given pore radius, r. For evaluate the active pores in the nano- and subnanometer each pressure step, Δpi, the corresponding volume flow range (usually dp > 1 nm) makes it a very promising measured is correlated with the number of pores thus technique to study the pore size distribution of ultra- opened by [6]: filtration (UF) and nanofiltration (NF) membranes i Nrpπ 4∆ = kk i because of the relatively low applied pressures which JVi ∑ (5) k =1 8ηδ do not cause membrane compaction. Results with polymer membranes with pore sizes from 0.4 μm to 8 where η is the dynamic viscosity of the displacing th nm have proved the usefulness of the LLDP method for fluid, Nk is the number of pores in the class k per optimizing membrane making conditions and accurate unit membrane surface and δ is the pore length. This estimation of performance related capabilities [16]. The could be used to estimate size distributions in num- advantages of LLDP can be viewed in several directions: ber of pores. It should be remembered that Hagen- ● it tests the membrane in the wet state, so can give Poiseuille´s law in that simple form only holds for information very close to the normal operating condi- flow through cylindrically shaped straight pores. Thus, tions of the membrane, the so obtained pore size distributions should be more ● it also evaluates only the open pores, not any model-dependent. 5 Journal of Chemical Technology and Metallurgy, 50, 1, 2015 Liquid and air permeability found application in structures like glassy polymers Permeability of a membrane for a certain liquid (examples are known in the study of PIOFG polymers can be considered as a characteristic parameter; often [20], characterization of the support membrane in case the so-called hydraulic radius is calculated from the of thin film composite OSN membranes [21],as well as measured fluxes. In such an analysis, the permeability in the characterization of micro- and mesopore materials is determined, the porosity E, the tortuosity z and the as composite amorphous (ex. TiO2–ZrO2–organic) [23] membrane thickness 1 are estimated (or preferably deter- or semi-crystalline polymer (ex. poly(ether ether ketone) mined) and subsequently the pore size can be calculated PEEK [22] membranes. from the Hagen-Poiseuille equation (5). Permporometry (pore size distribution) It is obvious that such an approach depends largely This technique was initiated by Eyraud and modified on the model as well as on the estimated values used. by Katz et al. [24, 25]. The method is based on the fact Also, the model cannot discriminate between a system that the vapour pressure at the surface of a liquid depends with few large pores and one with a large number of on its curvature. The vapour is capillary-condensed in small pores.