March 6, 1951 A. S. NEWTON ETAL 2,544,277 PREPARATION OF NITRIDE Filed June 12, 1945

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UNITED STATES PATENT OFFICE 2,544,277 PREPARATION OF URANIUMNITRIDE Amos S. Newton and Oliver Johnson, Annes, Iowa, assignors to the United States of Arinerica, as represented by the United States Atomic En ergy Commission Application June 12, 1945, Seria No. 599,067 2 Claims. (CI. 23-14.5) 2 The invention relates to the preparation of a tion 8 and casing 9. Inlet tubes 9 and . are attached to a Source of , , It is an object of the invention to provide a or other gaseous reactant to be used in the proc uranium nitride by the reaction of uranium either ess. Exhaust tube 8 leads to any suitable means in compound form or as a metal with ammonia. for disposing of waste products exhausted dur or nitrogen. ing the process. The apparatus is formed of a It is a more specific object of the invention material which is resistant to the high tempera to provide a process for obtaining a pure product tures and corrosion resulting from the process. in which the uranium is prepared in reactable Heat resistant glass is suitable for this purpose. form in situ and Subsequently reacted With am 10 The process may be carried out by preparing monia, or nitrogen to form a uranium nitride. the uranium in reactable form in Situ and then Further objects and advantages Will appear reacting the uranium. With ammonia, to obtain from the following description and the drawing the desired uranium nitride. In Such prepara referred to therein. tion of uranium, it is preferred that the uranium The drawing is a diagrammatic view in Sec 5 be converted to uranium hydride by passing tion of an apparatus which may be used in car hydrogen over uranium metal at a temperature rying out the invention, of between 200 C. and 400° C. The uranium The invention resides in the preparation of a hydride is then reacted with ammonia in the uranium nitride by the reaction of uranium metal Same apparatus. or uranium hydride with ammonia or nitrogen 20 In this embodiment of the invention, the preferably at relatively low temperatures, such uranium metal is cleaned with an acid, Such as, as from 200° C. to 400° C. When uranium hy for example, 6NHNO3, to remove surface im dride is used it may be advantageous to prepare purities Such as uranium oxides, uranium car such compound in situ, that is, in the same op bides, or the like, washed free of acid and then eration and apparatus in which the uranium 25 dried prior to reaction with ammonia. Where hydride is subsequently reacted with the am the uranium metal is not clean, the impurities monia or nitrogen to produce the desired remain in the reaction chamber and contaminate uranium nitride. the final uranium nitride product. The clean The product provided by the invention has been uranium f, in the form of lumps, turnings, or shown by analyses on the basis of Weight gain 30 the like, is placed in receptacle 2 and the dish in to have a formula corresponding approximate Serted in reaction chamber 3. After assembling ly to UN1.5 to UN1.75 which on calcination at the apparatus, stopcock 2 is closed and stop about 1400° C. loses nitrogen to the extent that cock 4 is opened. Hydrogen is then introduced the composition of the nitride becomes 13.3 grams into the reaction chamber through inlet tubes ff of nitrogen per 238 grams of uranium instead of and 7 by opening stopcock 3. Sufficient hydro the expected 14.0 grans of nitrogen correspond gen is introduced into the system to complete ing to the molecular formula, UN. ly flush out the reaction chamber. If desired, the A suitable apparatus for carrying out the in reaction chamber may be prepared by being vention is shown in the drawing in which urani evacuated through exhaust tube 8 with Stopcocks um is contained in a shallow receptacle 2 adapt 40 2 and 3 closed and subsequently admitting ed to be inserted in reaction chamber 3. The hydrogen. reaction chamber is formed by reactor 4 which After the air in the reaction chamber has been may be of cylindrical form with one end 6 replaced by hydrogen, tube is closed by stop terminating in inlet tube 7 and the other end 6 cock 3 and furnace 6 is placed into operation terminating in exhaust tube 8. Tubes 9 and 45 to heat the uranium metal to a temperature of lead into inlet tube 7 and, with exhaust tube 8, between 200° C. and 400° C. Preferably, the are provided with means for opening and clos temperature of the uranium is brought to ap ing the tubes such as stopcocks 2, 3, and 4. proximately 250° C. Stopcocks 3 and f4 are Reactor 4 is surrounded by heating means such then opened and hydrogen introduced into the as a conventional resistance furnace 6 in Which 50 reaction chamber 3 at substantially atmospheric resistance wires 7 are placed inside of insula pressure, the hydrogen reacting with the urani 2,544,277 3 4. um metal to form uranium hydride. While there hydride is prepared in situ from clean uranium is a tendency for the hydrogen to lower the metal. - temperature of the uranium, the reaction is eX The uranium nitride may be obtained in ac othermic approximately 30,000 calories per mol cordance with the invention by directly reacting of uranium hydride being released to aid in main uranium metal with ammonia, or nitrogen. The taining the temperature of the uranium. Pref uranium metal is cleaned with an acid, Such as erably, an excess of between 20 per cent and 40 6N HNO3 to remove surface inpulities. After per cent of hydrogen is used, the exceSS passing placing the metal in reaction chanber 3 With out of the reaction chamber through exhaust furnace is in operation, annonia is passed tube 8. 10 through the reaction chamber with stopcock 3 If it is preferred not to use an excess of hydro closed and stopcock 4 open. As the tempera gen, the reaction may be carried out by introduc ture of the uranium increases to the most ing the hydrogen into the reaction chamber with favorable temperature for the reaction, that is, stop cock 4 closed. A slight hydrogen pressure between 200° C. to 400° C., the annonia, reacts from between one and three pounds is built up 5 with the uranium metal to form the uranium in the system and only an equivalent amount nitride. As it is formed, the nitride tends to of hydrogen is used to form the uranium hydride. coat the uranium metal thereby retarding fur As the reaction proceeds, the uranium hydride ther reaction by preventing contact between the is formed as a powder on the uranium metal. If metal and the ammonia. The yield may be in uranium is in the form of a metallic mass, the 20 creased by agitating the uranium metal with uranium hydride tends to Slough off as it is suitable means to remove the formed nitride and formed thereby exposing additional metal for thereby expose a surface of fresh uraniuan metal the reaction. This continues until substantially to ammonia or nitrogen for further reaction and all of the uranium is converted to uranium formation of said nitride. hydride. In one specific example of the proceSS, 9.35 After the uranium has been converted to grams of uranium hydride was placed in the uranium hydride, the hydrogen inlet is closed bottom of reaction chamber 3. The uranium by Stopcock 3 and annonia, or nitrogen is ad hydride was heated for 2 hours and 15 minutes mitted through inlet tube 9 by opening stopcock at 250° C., and a substantial excess of ammonia 2. Preferably, a substantial excess of either of 3 Was introduced into the reaction chamber dult these gases is used during the reaction to insure ing the heating. Thereafter the furnace was conversion of all the uranium to the nitride. shut off, the apparatus cooled and disassembled, During the introduction of the ammonia, or and approximately 9.9 grams of uranium nitride, nitrogen, it is preferred that stopcock 4 is open UN1.55, were removed. On heating the product So that these gases will Sweep out any hydrogen thus obtained at about 1400° C. for one hour a remaining in the reaction chamber or given off nitride having the composition UN Was Secured. by decomposition of the uranium hydride dur Uranium mononitride, formed by the process of ing the nitriding reaction. this invention, is a steel-gray powder which is The temperature of the uranium hydride and exceedingly fine and has a bulk of 3.4 of the reaction chamber during the introduction 40 g./cc. The absolute density of the product, de of the ammonia, or nitrogen and its reaction with termined by immersion in hexane is 11.3 g./cc. Said hydride is maintained between 200° C. and The resistivity of the powder measured Without 400° C. by resistance furnace 6. A major por compression is about 200 ohm-cm. compared tion of the uranium nitride is formed at a tein with 0.47 ohm-cm. for the hydride and 108 ohm perature between 250° C. and 300° C. A portion 45 cm. for the oxides. The composition UN is suit of the uranium hydride may tend to decompose ably identified by means of its distinctive crystal at this temperature into uranium metal and lattice which is shown by X-ray diffraction to hydrogen, with the liberated hydrogen being have a sodium chloride type structure and is a swept out of the reaction chamber by the am face-centered cubic phase containing 4 uranium monia. The uranium metal resulting from the 50 per unit cell with a lattice constant decomposition is in a pure, finely divided State ao - to 4.880--0.001A from which the density is and is extremely reactive and, if formed, reacts calculated to be p = to 14.32 g./cc. to form uranium nitride at 200° C. to 400° C. or In accordance with a further modification the above. 55 uranium hydride may be decomposed and then The temperature of the reaction chamber is reacted with nitrogen or ammonia. Where the maintained between 200° C. and 350° C. for fronn uranium hydride has decomposed into uranium 2 to 3 hours to insure completion of the reaction. metal and hydrogen, the metal has a fine par After the reaction is completed furnace S is ticle size with the major portion being between shut off, the apparatus cooled to room tempera O 300 mesh and 450 mesh. Such uranium metal, ture and disassembled, and the reaction product by reason of its finely divided state and its purity, removed. is in a highly reactive form thereby causing the The above described process may be suitably reaction between the uranium and ammonia, or carried out by eliminating the preliminary step nitrogen to proceed rapidly and completely. of converting uranium metal to uranium hy 5 Massive or bulky uranium may be broken up by dride. Thus, prepared uranium hydride may be reaction with hydrogen and the hydride decom placed in receptacle 2 and ammonia, passed posed to metal and subjected to the action of through the reaction chamber while maintain ammonia or nitrogen. In such a case the forma ing the temperature of the uranium hydride be tion of a nitride coating on the metal which nor tween 200° C. and 400° C. When the process is 0. mally tends to occur and to stop the reaction carried out in this manner, the presence of in is minimized and substantially complete reac purities, Such as uranium oxide or the like, may tion OCCul'S. increase the time required for the reaction and It has been found that the rate of reaction of may decrease the yield. Such impurities are not the uranium with ammonia, increases with the normally present, however, where the uranium 75 temperature up to 250 C, as shown by the fol 2,544,277 5 6 lowing table which indicates the weight increase C. and 400° C. and thereafter calcining the ura of the uranium in milligrams per hour for nium nitride thus obtained at a temperature Sub uranium hydride prepared from 9.35 grams of Stantially above 400° C. to Secure a uranium ni uranium metal: tride having a lower nitrogen content than the uranium nitride originally produced. Table 2. A process of obtaining a uranium nitride Which conprises reacting annonia, with urani Temperature E. um hydride at a temperature of between about 200° C. and 350° C. and thereafter calcining the O uranium nitride thus obtained at a temperature 100° C. M 5 of about 1400° C. to Secure a uranium nitride ióo III 6.6 260 CII 8. having a lower nitrogen content than the ura 235 C.- 82.0 nium nitride originally produced. 250 C------316.0 AMOS S. NEWTON. 5 OLIVER JOHNSON. At 250° C., the reaction was complete in two hours and fifteen minutes with the gain in REFERENCES CITED Weight being approximately 550 rag. This application is a continuation-in-part of The following references are of record in the our copending application, now Patent No. i file of this patent: 2,534,676, December 19, 1950, which Copending UNITED STATES PATENTS application is directed to the reaction of urainium Numer Name Date hydride with a compound of a nonmetal and 1835,024 Driggs ------Dec. 8, 1931 hydrogen. The above detailed description is given for pur- i. OTHER REFERENCES poses of illustration and the invention is to be Mellor: Inorganic Chemistry, volume 8, pages limited only by the scope of the appended claims. 97 and 130. What is claimed is: Moissan, Comptes Rendus, volume 122, page 1. A process of obtaining a uranium nitride 1092 (1896). (Copy in Scientific Library.) which comprises reacting a member of the group 30 Maxted, Ammonia, and the Nitrides, page 50, consisting of annonia, and nitrogen. With ura published in 1921, by J. & A. Churchill, London. nium hydride at a temperature of between 200 (Copy in Scientific Library, TP223.M3.)