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Saitama Aerospace Industry Cluster Company Guide Book

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Saitama Aerospace Industry Cluster Company Guide Book Japan Saitama Aerospace Industry Cluster SAITAMA Saitama industrial promotion public corporation TEL : +81 48-647-4086 FAX : +81 48-645-3286 10F Sonic-City Bldg., 1-7-5 Sakuragi-cho,Omiya-ku,Saitama-shi,Saitama 330-8669 Japan URL : http://www.saitama-j.or.jp/ e-mail : [email protected] Support Program for Entering into Aerospace Industry Saitama Industrial Promotion Public Corporation (SIPC) has been supporting the small and medium enterprises within Saitama Prefecture to enter into the aerospace industry expected to grow the commercial the aerospace market in the future and to expand their business; thus, SIPC plans the integration of the aerospace industry into Saitama area. As supporting the companies already engaged in the program to expand the business, SPIC also helps companies with sophisticated technological capability to join. Supporting menu 1 1 Support of display at exhibitions As part of supports for development of market, we provide a Saitama booth at the exhibitions held in Japan and overseas, and support the exhibition of small and medium enterprises. Supporting menu 1 Management of study group for entering into aerospace Industry 2 We manage “Study Group for Entering into the aerospace Industry of Saitama” targeting companies in Saitama considering to engage in or enter into the aerospace industry. In the study group, we have activities scheduled about 5 times a year to deepen our understanding including lectures for the purpose of grasping industry trends and acquiring necessary knowledge to enter into the industry, on-site plant visits of leading companies, etc. 45 study group members are actively participating, aiming at entering into the aerospace industry. Supporting menu 1 3 Supporting the establishment of integrated production system For purposes of entering into the aerospace industry and expanding business, we are working to establish an integrated production system which is required by the aerospace industry. In 2016, we tackled an integrated production system of 2 kinds of the aerospace parts as the first model case in Saitama. Ordering manufacturer method Conventional receiving receiving receiving receiving Order inspection Order inspection Order inspection Order inspection A B C D company company company company machining deburring inspection inspection non-destructive etching before inspection inspection non-destructive shot-peening inspection treatment surface inspection coating painting/ part number impression of inspection Saw-type ordering method Ordering manufacturer New method Order receiving inspection Core company *A core company performs (production control/quality control) production control and quality control on each process in place of ordering manufacturers Smart production and A B C D Cost company company company company integrated production system reduction machining deburring inspection inspection non-destructive etching before inspection inspection non-destructive shot-peening inspection treatment surface inspection coating painting/ part number impression of inspection Integrated production processing Structural part of steel with sliding surface First in Saitama Model case 1 (flap track rail) What is a flap track rail? Part which supports wing flap (high-lift devices to generate large lifting force by extending wing area) installed in MRJ, Boeing aircraft, or other aircraft. The part acts as a rail to activate flap to flap-extended position at take-off. tungsten carbide coating (alternative processing of hard chrome plating) Electroless nickel plating material: high tensile strength steel (4340 material) wing flap rotary actuator track rail main flap aft flap roller Flap up position Flap extended position Production summary Material : High tensile strength steel (nickel-chrome-molybdenum steel) Surface treatment : Apply electroless nickel plating for purposes of uniformity of plating thickness and Cutting processing : Machining high tensile strength steel of hard-to-cut improvement of corrosion protection. Apply tungsten carbide coating (thermal spraying) on the surface material into complicated shape using 5-axis machining center requiring wear resistance superior in durability and environmental resistance in place of hard chrome plating Production process Production by the cooperation of A, B, and C companies Ordering manufacturer Ordering Receiving Core company (Production control/quality control) special process special process 1 2 3 4 5 6 7 8 finishing electroless coating non-destructive Cutting heat & non- shot- nickel (thermal testing, process treatment cutting destructive peening chrome spraying), final process testing plating grinding inspection A company A company A company A company A company B company C company A company Integrated production, Composing companies Having excellent technology in hard-to-cut materials for aircraft and large facilities with an abundant Core A company production experience. Integrating this prototyping as the core company. In charge of generalization duty company of outsourcing work including cutting process, shot-peening B company Having excellent plating technology and large facility. In charge of electroless nickel plating. Partner Having excellent technology in coating (thermal spraying) processing for airframe and engine parts, large company C company facility and much production experience. In charge of tungsten carbide coating process. Possessing of Nadcap international accreditation. Integrated production processing Bushing for aircraft First in Saitama Model case 2 (bushing for landing gear) What is a bushing for landing gear? One of the landing gear parts to support aircraft on ground and copper alloy bearing to mainly support rotation shaft. Cylindrical and donut-shaped mechanism part, machined to cylindrical shape, inserted into structural elements after surface treatment and used for the buffering with a shaft. Production summary Production summary: Fabricated each 2 bushings for 5 kinds of different sizes, 10 bushings in total Material : Aluminum bronze (AL-NI-BRONZE) Non-destructive inspection / NDI : Implementation of FPI (Fluorescent Penetrant Inspection) (ASTM-E1417-05E) Cutting process : High precision processing of C63000/AMS4640 Surface treatment : Implement Cd plating (AMS-QQP-416) or Zn-Ni plating (AMS-2417) on each piece of each size. which has particularly high proof stress value among the high * Zn-Ni plating is an alternative processing of Cd plating. strength aluminum bronze. Production process Production by the cooperation of A, B, and C companies Ordering manufacturer Ordering Receiving Core company (Production control/quality control) special process 1 2 3 4 5 6 7 8 Finishing Non- Material Rough & Oil groove Dimension destructive Plating Final fabrication processing cutting processing inspection inspection processing inspection processing (FPI) A company A company A company A company A company B company C company A company Integrated production, Composing companies Highly recognized even overseas as a material manufacturer and having an abundant production Core A company experience with excellent technology. In charge of the generalization duties of outsourcing work including company integration of prototyping as a core company and material fabrication. Obtained various certifications including international accreditation Nadcap and extremely highly B company evaluated in the aerospace equipment manufacturing. In charge of non-destructive inspection. Partner company Having excellent plating technology and a large facility, and production experience of controller covers. In C company charge of the plating process. contents ■Machining ■Polishing system/Equipment i-ject Co., Ltd. 1 Soken Industries Co., Ltd. 28 Itou Works Co., Ltd. 2 ■EDM (Electric Discharge Machining) Imaizumiseiki Co., Ltd. 3 Tajima Seisakujo Co., Ltd. 29 Urano Co., Ltd. 4 ■Precision sheet metal Otsuka Hi-Tech Co., Ltd. 5 Kiya Corporation 30 Ohmura Seisakusho Co., Ltd 6 Stainless Art Kyoei Co., Ltd. 31 Kaneko Manufacturing Co., Ltd. 7 Niko Manufactory Co., Ltd. 32 Koganei Seiki Co., Ltd. 8 COMATSU Co., Ltd. 9 ■Composite fabrication Saitama Fuji Co., Ltd. 10 RDS / RDS Co., Ltd. 33 Saitama Planer Industrial Ltd. 11 Uchida Co., Ltd. 34 SHIMADA Co., Ltd. 12 ■Plastic molding Daishin Seiki Corporation 13 TAISEI Co., Ltd. 35 Hoxin Sangyo Co., Ltd. 14 Taiseiplas Co., Ltd. 36 Motogo Seiki Co., Ltd. 15 Hayashi Chemical Industry Co., Ltd. 37 Yagishitagiken Co., Ltd. 16 Fujikura Rubber Ltd. 38 Yamada Seiki Co., Ltd. 17 ■Surface treatment ■Gear making Nishina Industrial Co., Ltd. 39 Kyowa Technology Co., Ltd. 18 Hard Coat Co., Ltd. 40 Machida Gear Manufacturing Co., Ltd. 19 Praxair Surface Technologies, K. K. 41 ■Metallic raw material YOSHINO DENKA KOGYO, INC. 42 KAKOH Co., Ltd. 20 ■Heat treatment Tajima Light Metal Co., Ltd. 21 Shiraokayakin Co., Ltd. 43 Tokyo Titanium Co., Ltd. 22 ■Power supply units Nihon Shinkan Co., Ltd. 23 Bellnix Co., Ltd. 44 Yamato Gokin Co., Ltd. (Miyoshi Gokin Kogyo Co., Ltd.) 24 ■Material coating ■Special screws YCI Co., Ltd. 45 Kit Seiko Corporation 25 ■Mechanical functional part ■Grinding Riken Corporation 46 Uchida Seiken Co., Ltd. 26 STM Co., Ltd. 27 ■Human resources dispatch NISSO CORPORATION 47 Machining i-ject Co., Ltd. Company name i-ject Co., Ltd. Head office address 251-14 Komaderanoshinden, Hidaka-shi, Saitama 350-1202 Japan Representative Yoshitaka Toguchi Tel +81 42-989-8941 Contact President: Yoshitaka Toguchi Fax +81 42-989-8952 E-mail address [email protected] Website http://www.i-ject.com Capital 10 million
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