Aviation Week & Space Technology Student Edition
Stratolaunch’s Open Rotor Revival M&A in the Hypersonic Reset at GE-Safran Age of COVID-19 $14.95 OCTOBER 26-NOVEMBER 8, 2020
ISS TURNS 20 RICH MEDIA EXCLUSIVE Digital Edition Copyright Notice
The content contained in this digital edition (“Digital Material”), as well as its selection and arrangement, is owned by Informa. and its affiliated companies, licensors, and suppliers, and is protected by their respective copyright, trademark and other proprietary rights.
Upon payment of the subscription price, if applicable, you are hereby authorized to view, download, copy, and print Digital Material solely for your own personal, non-commercial use, provided that by doing any of the foregoing, you acknowledge that (i) you do not and will not acquire any ownership rights of any kind in the Digital Material or any portion thereof, (ii) you must preserve all copyright and other proprietary notices included in any downloaded Digital Material, and (iii) you must comply in all respects with the use restrictions set forth below and in the Informa Privacy Policy and the Informa Terms of Use (the “Use Restrictions”), each of which is hereby incorporated by reference. Any use not in accordance with, and any failure to comply fully with, the Use Restrictions is expressly prohibited by law, and may result in severe civil and criminal penalties. Violators will be prosecuted to the maximum possible extent.
You may not modify, publish, license, transmit (including by way of email, facsimile or other electronic means), transfer, sell, reproduce (including by copying or posting on any network computer), create derivative works from, display, store, or in any way exploit, broadcast, disseminate or distribute, in any format or media of any kind, any of the Digital Material, in whole or in part, without the express prior written consent of Informa. To request content for commercial use or Informa’s approval of any other restricted activity described above, please contact the Reprints Department at (877) 652-5295. Without in any way limiting the foregoing, you may not use spiders, robots, data mining techniques or other automated techniques to catalog, download or otherwise reproduce, store or distribute any Digital Material.
NEITHER Informa NOR ANY THIRD PARTY CONTENT PROVIDER OR THEIR AGENTS SHALL BE LIABLE FOR ANY ACT, DIRECT OR INDIRECT, INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF OR ACCESS TO ANY DIGITAL MATERIAL, AND/OR ANY INFORMATION CONTAINED THEREIN. ADVERTORIAL IAI Aviation Group – BEDEK MRO Services Increasing Demand for Boeing 737 Conversions As a world leader in Passenger to Freight (P-2-F) air- craft conversions, IAI BEDEK has successfully con- verted more than 260 aircraft , that have accumulated over 2,500,000 operational fl ight hours, over the past 40 years. Among these aircraft are diff erent types of Boeing 737, 757, 767, 747, and the MD-11, with the conversion of the B777 currently under development at IAI. Th e Boeing 737 makes up a signifi cant part of IAI’s P-2-F conversions. As a small plane, the B737 provides the fl exibility and economy of fl ying cargo over short and medium distances. sary inspections and heavy maintenance, as part of the In the past, IAI provided conversions for B737-300/400, but conversion to the cargo confi guration,” Eran Cohen, has now focused on the New Generation (NG) and current- Director of B737 Conversions Program at IAI’s Aviation ly provides P-2-F conversions for the 737 -700 and -800. Group, said. “Th e conversion process takes between Since receiving the Supplemental Type Certifi cate 90 – 100 days (depending on the specifi c model) and (STC) to convert the B737-700 in 2017, IAI is the only includes all the necessary modifi cations. Following provider of full cargo conversion for aircraft of this type, the process, the aircraft is able to fulfi l its new role of a whereas others off er Combi confi gurations, carrying a cargo aircraft , for the rest of its operational life. IAI also mix of passenger and cargo. As with other conversions, off ers full MRO services support for these aircraft . IAI developed the BEDEK Special Freighter (BDSF) Until 2020, the aft ermarket price of B737-800 remained conversion and has Supplemental Type Certifi cates too high for economic conversions due to high demand (STCs) from the FAA and EASA for the conversion of and the grounding of the B737-MAX. “Th e situation the B737-300/400/700 and /800. Th ese BDSFs deliver has changed with the outbreak of the COVID-19 excellent operational value with advanced avionics, pandemic,” Cohen said. “Today, with the drastically improved performance, reduced fuel-burn, and reduced reduced passenger aircraft operations and grounding maintenance costs. of fl eets, airlines are phasing out relatively new aircraft , Th ese conversions include a comprehensive modifi ca- such as the Boeing 737-800.” tion of the aircraft , a new main deck cargo door, instal- Cargo operators are eager to introduce these aircraft lation of Smoke and Fire Detection and Suppression into their fl eets, while airlines are using them to carry Systems on the main deck, and fl oor drain system. In packages in their cabins. With the full BDSF conversion, parallel to the conversion of B737-700, IAI developed a these aircraft can carry twice, and even three times the separate conversion for the longer B737-800, which has cargo, more effi ciently, with faster loading and unload- a much larger payload. In early 2020, IAI received the ing. “Today, the B737-800 aircraft are available for cargo STC for its B737-800 conversion. conversions at prices much lower than only four months “IAI operates conversion lines for the B737 in Israel, ago. Th is trend has opened up the market, and we expect Mexico and China, where aircraft undergo all the neces- further growth in demand.” Cohen concluded. Read Aviation Week Anytime, Anywhere AVIATIONWEEK & SPACE TECHNOLOGY Now 3 Ways to Read Online 2020 Winner October 26-November 8, 2020 . Volume 182 . Number 21
The Safran-led SAGE 2 14 open-rotor tests were run in Istres, France, in 2017.
By Article: AviationWeek.com/awst By Issue: AviationWeek.com/awst_current Download and Read Offline: AviationWeek.com/download
DEPARTMENTS 6 | Feedback 13 | Airline Intel 7 | Who’s Where 64 | Marketplace 8- 9 | First Take 65 | Contact Us 10 | Up Front 65 | Aerospace 11 | Going Concerns Calendar 12 | Inside Business Aviation
FEATURES DEFENSE SPACE 24 | DARPA-funded study proposes 46 | Chinese multishot Moon landing 14 | Shaping Up hypersonic production facility plan relies on a new rocket Safran and GE Avio propose an open-rotor flight demonstration 30 | U.S. Army flexes new land-based 55 | NASA asteroid sampler nails for Europe’s Clean Aviation anti-ship capabilities touch-and-go maneuver
42 | Ready to Roc 32 | Team Tempest seeks path to U.S. ELECTION PREVIEW Stratolaunch upgrades carrier approval for technology 58 | How presidential candidates may aircraft and prepares to offer 34 Airbus Spain pursues new manage stagnant defense budget hypersonic test capability in 2022 | advanced jet trainer concept 60 | Aerospace-seasoned candidates 48 | ISS Turns 20 35 Japan moves ahead with electro- challenge two powerful senators The 15-nation program marks | magnetic warfare aircraft 20 years of continuous human ASK THE EDITORS presence in low Earth orbit CARGO 61 | How much time will new Boeing 737 MAX pilot training take? 56 | 2020 Laureates Awards 36 | Cargo conversion specialists see strong demand despite COVID-19 Aviation Week presented the Grand MARKETPLACE Laureates and Lifetime Achievement AIR TRAFFIC MANAGEMENT 62 | Startups embrace additive manu- awards and honored U.S. military 38 | Europe presses ahead with facturing for speed to market cadets in a virtual event modernizing air traffic management VIEWPOINT 40 | The FAA envisions integrated 66 | Certification standards for human COMMERCIAL AVIATION but distinct airspace layers pilots also could be applied to AI 17 | Boeing’s rare forecast reductions underscore the pandemic’s reach ON THE COVER 19 | Airlines face winter capacity cuts as demand remains depressed The world is close to celebrating the 20th anniversary of continuous human presence in space on the International Space Station, which has hosted 64 crews, including NASA astronauts Bob Behnken PROPULSION and Chris Cassidy, members of Expedition 63, who are pictured on a spacewalk in July to install 20 | VoltAero Cassio offers “a la carte” hardware and upgrade the station. Our coverage, led by Space Editor Irene Klotz, begins on page 48. hybrid-electric propulsion NASA photo by Doug Hurley. BUSINESS Aviation Week publishes a digital edition every week. Read it at AviationWeek.com/AWST 22 | Private equity pushes into aerospace and defense DIGITAL EXTRAS Access exclusive online features from articles accompanied by this icon.
AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 3 Editor-In-Chief Joseph C. Anselmo [email protected] Executive Editors Jen DiMascio (Defense and Space) [email protected] Jens Flottau (Commercial Aviation) [email protected] Graham Warwick (Technology) [email protected] Editors Lindsay Bjerregaard, Sean Broderick, Michael Bruno, Bill Carey, Thierry Dubois, William Garvey, Ben Goldstein, Lee Hudson, Irene Klotz, Helen Massy-Beresford, Jefferson Morris, Guy Norris, Tony Osborne, Bradley Perrett, James Pozzi, Adrian Schofield, Lee Ann Shay, Steve Trimble Chief Aircraft Evaluation Editor Fred George Director, Editorial and Online Production Michael O. Lavitt Associate Managing Editor Andrea Hollowell Art Director Lisa Caputo Artists Thomas De Pierro, Rosa Pineda, Colin Throm Copy Editors Jack Freifelder, Arturo Mora, Natalia Pelayo, Andy Savoie Production Editors Audra Avizienis, Theresa Petruso Contributing Photographer Joseph Pries Director, Digital Content Strategy Rupa Haria Content Marketing Manager Rija Tariq Data & Analytics Director, Forecasts and Aerospace Insights Brian Kough Senior Manager, Data Operations/Production Terra Deskins Manager, Military Data Operations Michael Tint Editorial Offices 2121 K Street, NW, Suite 210, Washington, D.C. 20037 Go beyond the Phone: +1 (202) 517-1100 news of the day 605 Third Avenue, New York, N.Y. 10158 Phone: +1 (212) 204-4200 with Aviation Week Bureau Chiefs Auckland Intelligence Network’s Adrian [email protected] Market Briefi ngs. Cape Canaveral Irene Klotz [email protected] Chicago Lee Ann Shay [email protected] Frankfurt • Stay ahead of the Jens Flottau [email protected] market Houston Mark Carreau [email protected] • Identify new London opportunities Tony Osborne [email protected] Los Angeles • Drive revenue Guy Norris [email protected] Lyon Thierry Dubois [email protected] Moscow Maxim Pyadushkin [email protected] Learn more: Paris aviationweek.com/ Helen Massy-Beresford [email protected] Washington marketbriefi ngs Jen DiMascio [email protected] Wichita Molly McMillin [email protected]
President, Aviation Week Network Gregory Hamilton Managing Director, Intelligence & Data Services Anne McMahon
4 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST Editor-In-Chief Joseph C. Anselmo [email protected] Executive Editors Jen DiMascio (Defense and Space) [email protected] Jens Flottau (Commercial Aviation) [email protected] Graham Warwick (Technology) [email protected] Editors Lindsay Bjerregaard, Sean Broderick, Michael Bruno, Bill Carey, Thierry Dubois, William Garvey, Ben Goldstein, Lee Hudson, Irene Klotz, Helen Massy-Beresford, Jefferson Morris, Guy Norris, Tony Osborne, Bradley Perrett, James Pozzi, Adrian Schofield, Lee Ann Shay, Steve Trimble Chief Aircraft Evaluation Editor Fred George Director, Editorial and Online Production Michael O. Lavitt Associate Managing Editor Andrea Hollowell Art Director Lisa Caputo Artists Thomas De Pierro, Rosa Pineda, Colin Throm Copy Editors Jack Freifelder, Arturo Mora, Natalia Pelayo, Andy Savoie Production Editors Audra Avizienis, Theresa Petruso Contributing Photographer Joseph Pries Stay Informed. Stay Connected. Director, Digital Content Strategy Rupa Haria Content Marketing Manager Rija Tariq Stay Engaged. Data & Analytics Director, Forecasts and Aerospace Insights Brian Kough Senior Manager, Data Operations/Production Terra Deskins Manager, Military Data Operations Michael Tint Access authoritative market insights and analysis along with company, program, Editorial Offices fleet and contact databases covering the global aviation, aerospace and defense Go beyond the 2121 K Street, NW, Suite 210, Washington, D.C. 20037 Phone: +1 (202) 517-1100 communities with an Aviation Week Intelligence Network (AWIN) Membership. news of the day 605 Third Avenue, New York, N.Y. 10158 Phone: +1 (212) 204-4200 with Aviation Week Bureau Chiefs Auckland Intelligence Network’s Adrian [email protected] Market Briefi ngs. Cape Canaveral Irene Klotz [email protected] Chicago Lee Ann Shay [email protected] Frankfurt • Stay ahead of the Jens Flottau [email protected] market Houston Mark Carreau [email protected] • Identify new London opportunities Tony Osborne [email protected] Los Angeles • Drive revenue Guy Norris [email protected] Lyon Thierry Dubois [email protected] Become a member today. Moscow Maxim Pyadushkin [email protected] Visit aviationweek.com/AWINinfo to schedule your demo. Learn more: Paris aviationweek.com/ Helen Massy-Beresford [email protected] Washington marketbriefi ngs Jen DiMascio [email protected] Wichita Molly McMillin [email protected]
President, Aviation Week Network Gregory Hamilton Managing Director, Intelligence & Data Services Anne McMahon Or call Anne McMahon at +1 646 291 6353 or Thom Clayton +44 (0) 20 7017 6106
4 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST FEEDBACK
‘WHERE WE’VE BEEN, WHERE WE’RE GOING’ ‘A DOUBLE WHAMMY’ As an ex-pat Brit who Space Editor Irene Klotz did a has much enjoyed living great job on the recent webinar in the U.S. since retire- “NASA Administrators Panel: ment from the Royal Air Where We’ve Been, Where Force in 1985, how sad We’re Going” with Dan Gol- and disappointed I was din, Sean O’Keefe and Charles to read Antoine Gelain’s Bolden. Dan, Sean and Charlie commentary about Rolls- were great, and I so enjoyed Royce in my latest copy of their stories. I served in the AW&ST (Oct. 12-25, p. 10). Mission Operations Directorate Rolls represented the at Johnson Space Center for 35 gold standard in British years, under all of them. engineering for me until This kind of thing makes me I read this article. enjoy my subscription to Aviation My logbooks count Week all the more!
AW&ST over 3,000 hr. in Can- berras, Buccaneers and Access the webinar series at: AviationWeek.com/webinar James Clement, San Francisco Tornados, all two-seat, twin engine jets pow- THE HYDROGEN DILEMMA green hydrogen needs of the airlines, ered by highly reliable Rolls-Royce It is encouraging to see that Airbus is about 100 such plants across the globe engines (the Tornado with a little serious about hydrogen as a fuel for would be needed. Similarly, the big- help from our pre-Brexit friends). the future (Sept. 28-Oct. 11, p. 16). This gest wind farms today are around the Particularly in the Buccaneer, often- comes on top of other, smaller compa- 1.5-gigawatt capacity; it might take up times many hundreds of miles from nies already actually flying demonstra- to 200 such wind farms to produce the the closest shore (indeed sometimes tors using hydrogen in one way or an- required amount of green hydrogen. thousands, during my time with 809 other. The big advantage of hydrogen The need for 9 kg of clean drinking- Naval Air Sqdn.), how glad we were is that it burns cleanly, and the exhaust quality water for every kilogram of to have those magnificent Spey en- is something you can drink rather than green hydrogen is another issue not gines keeping us aloft. something that will kill you. discussed here but which should not The last few paragraphs of Gelain’s But to be environmentally green, be overlooked. If sea water has to be article identify two major causes for the hydrogen has to be generated desalinated before it can be used, it Rolls-Royce’s present predicament: using sustainable electricity such as will have a substantial negative effect a preference for profit over product from solar, wind and hydro. Today on the process. performance (no respect for customer 95% of hydrogen is generated from These examples show the scale of the satisfaction) coupled with senior lead- fossil fuels and is very far from being problem, bearing in mind this is just ership cronyism instead of merit (the environmentally green. for short-haul aircraft and that there Old Boy network). Recipes for disas- In 2019, before the COVID-19 crisis will be other industries competing ter. Or, as I’ve learned to say here, “A struck, the global airline fleet used with the airline industry for green double whammy”! 300 billion kg (660 billion lb.) of jet hydrogen—such as the fertilizer, power, I offer a simple, vital solution to fuel. Of this, about 25%, or 75 billion kg, ground and sea transportation, and prevent the impending Rolls-Royce was used for short-haul sectors (up food production sectors. disaster before it’s too late: Clear out to 1,000 nm), which is where green The numbers are huge, and they can the dead wood and recruit the very best hydrogen is most likely to be used, be tweaked by changing the assump- person from a worldwide candidacy to initially at least. Because hydrogen tions. But they are accurate enough take over the lead. Only the best will do. has four times the energy content per to illustrate the scale of the problem. kilogram of jet fuel, theoretically that Solar and wind farms are getting bigger Tim Price, Jefferson Hills, Pennsylvania jet fuel could be replaced by about and more efficient, and more are being 25 billion kg of hydrogen. built. But is this enough? The elephant So where is all this green hydrogen in the room that nobody seems to see is: CORRECTION going to come from? The obvious Where is all this green hydrogen going The excerpt in “The Supply Chain answer is electrolysis; but not so well- to come from in the time frames envis- After COVID-19” (Oct. 12-25, p. 74) known is that it takes about 48 kWh aged by the airline industry? should have read: “There will be to produce 1 kg of hydrogen. Scaling more Tier 2s, fewer Tier 3s and this up, the electrical energy needed Robin Stanier, Torrens, Australia slimmer Tier 1s and 4s.” to provide 25 billion kg of green hydro- gen annually is 1,200,000 gigawatt-hr. Currently, the world’s biggest solar Address letters to the Editor-in-Chief, Aviation Week & Space Technology, farms are rated at around 5 gigawatts, 2121 K Street, NW, Suite 210, Washington, DC, 20037 or send via email to: which would produce about 12,775 [email protected] Letters may be edited for length and clarity; gigawatt/hr. annually. To fully meet the a verifiable address and daytime telephone number are required.
6 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST FEEDBACK WHO’S WHERE
‘WHERE WE’VE BEEN, WHERE WE’RE GOING’ ‘A DOUBLE WHAMMY’ As an ex-pat Brit who Tom Jones has been officer. Jordan held the same post at the founder and CEO of Astroscale. Space Editor Irene Klotz did a has much enjoyed living promoted to Northrop Oseberg oil-and-gas data analytics and Optical wireless communications great job on the recent webinar in the U.S. since retire- Grumman corporate at Acorn Growth, where he was also support company BridgeComm has “NASA Administrators Panel: ment from the Royal Air vice president and vice president of finance. promoted Ethan Becker to director Where We’ve Been, Where Force in 1985, how sad president of Aeronau- Drone avionics of engineering from senior research We’re Going” with Dan Gol- and disappointed I was tics Systems effective developer Iris Auto and development engineer. Becker din, Sean O’Keefe and Charles to read Antoine Gelain’s Jan. 1, 2021. He was mation has appointed had worked at United Launch Alliance Bolden. Dan, Sean and Charlie commentary about Rolls- sector vice president and general man- Jon Damush as CEO. and Siemens. were great, and I so enjoyed Royce in my latest copy of ager of the Airborne Sensors & Net- Damush was Boeing Mott MacDonald their stories. I served in the AW&ST (Oct. 12-25, p. 10). works division that produces C4ISR NeXt senior direc- has hired Joanne Mission Operations Directorate Rolls represented the systems. Jones succeeds Janis Pamil- tor of new business McCall as transport at Johnson Space Center for 35 gold standard in British jans, who will retire in February 2021. ventures and before sector leader for years, under all of them. engineering for me until Urban Aeronautics has promoted that Insitu chief growth officer. He suc- Canada. She brings This kind of thing makes me I read this article. Rafi Yoeli to president from CEO and ceeds co-founder Alexander Harmsen, a quarter-century of enjoy my subscription to Aviation My logbooks count Nimrod Golan-Yanay to CEO from vice who has been promoted to chairman of infrastructure man- Week all the more!
AW&ST over 3,000 hr. in Can- president of business development the board. agement, design and delivery across berras, Buccaneers and for producing manned vertical-take- RBC Bearings has promoted Canadian, U.S. and international Access the webinar series at: AviationWeek.com/webinar James Clement, San Francisco Tornados, all two-seat, off-and-landing (VTOL) vehicles for Daniel A. Bergeron to vice president transportation sectors. twin engine jets pow- air taxi and air rescue roles and un- and chief operating officer from vice Former UK Minister for Science THE HYDROGEN DILEMMA green hydrogen needs of the airlines, ered by highly reliable Rolls-Royce manned VTOL vehicles for military president and chief financial officer. and Universities David Willetts is It is encouraging to see that Airbus is about 100 such plants across the globe engines (the Tornado with a little and civil uses. Robert M. Sullivan, former corporate joining Skyrora as senior consultant serious about hydrogen as a fuel for would be needed. Similarly, the big- help from our pre-Brexit friends). Toray Advanced Composites has controller, succeeds him. John J. Feeney to help foster development of the UK the future (Sept. 28-Oct. 11, p. 16). This gest wind farms today are around the Particularly in the Buccaneer, often- appointed Toshiyuki Kondo as CEO. has been named vice president, general space industry at an international level comes on top of other, smaller compa- 1.5-gigawatt capacity; it might take up times many hundreds of miles from He succeeds Keisuke Ishii, who was counsel and secretary. and build UK orbital launch capability. nies already actually flying demonstra- to 200 such wind farms to produce the the closest shore (indeed sometimes interim CEO since July 2018, when The Civic Air Transport Association Woolpert, an industrial architecture tors using hydrogen in one way or an- required amount of green hydrogen. thousands, during my time with 809 Toray Industries purchased TenCate’s has named Philip Butterworth-Hayes and engineering con- other. The big advantage of hydrogen The need for 9 kg of clean drinking- Naval Air Sqdn.), how glad we were advanced composites division. Ishii will director of strategy and communica- sultancy, has hired is that it burns cleanly, and the exhaust quality water for every kilogram of to have those magnificent Spey en- transition to assistant tions. He is editor of Unmanned Air- Jill Geboy as strategic is something you can drink rather than green hydrogen is another issue not gines keeping us aloft. general manager of the space and Urban Air Mobility News. consultant and project something that will kill you. discussed here but which should not The last few paragraphs of Gelain’s Torayca division. Jaunt Air Mobility has promoted manager. Geboy has But to be environmentally green, be overlooked. If sea water has to be article identify two major causes for Boeing has appoint- Martin Peryea to CEO from chief tech- worked for numerous the hydrogen has to be generated desalinated before it can be used, it Rolls-Royce’s present predicament: ed Marc Allen chief nology officer of the company, which aviation, health care using sustainable electricity such as will have a substantial negative effect a preference for profit over product strategy officer and is vying for a berth in and federal clients from solar, wind and hydro. Today on the process. performance (no respect for customer senior vice president the eVTOL mobility on the West Coast for most of the 95% of hydrogen is generated from These examples show the scale of the satisfaction) coupled with senior lead- of strategy and corpo- markets. past decade. fossil fuels and is very far from being problem, bearing in mind this is just ership cronyism instead of merit (the rate development, and Glenn Bradley has environmentally green. for short-haul aircraft and that there Old Boy network). Recipes for disas- named Chris Raymond been promoted to HONORS & ELECTIONS In 2019, before the COVID-19 crisis will be other industries competing ter. Or, as I’ve learned to say here, “A chief sustainability UK Civil Aviation Au Recipients of the National Aeronautic struck, the global airline fleet used with the airline industry for green double whammy”! officer, a new position. thority head of flight Association’s 2020 Wesley L. McDonald 300 billion kg (660 billion lb.) of jet hydrogen—such as the fertilizer, power, I offer a simple, vital solution to Allen was president of operations from flight Distinguished Statesman and States fuel. Of this, about 25%, or 75 billion kg, ground and sea transportation, and prevent the impending Rolls-Royce Embraer Partnership operations manager. Bradley amassed woman of Aviation Award are: U.S. Air was used for short-haul sectors (up food production sectors. disaster before it’s too late: Clear out and Group Operations more than 9,000 flight hours while a Force Brig. Gen. (ret.) John Allen, for to 1,000 nm), which is where green The numbers are huge, and they can the dead wood and recruit the very best and before that presi- GB Airways pilot and flew the iconic mutifaceted leadership and improving hydrogen is most likely to be used, be tweaked by changing the assump- person from a worldwide candidacy to dent of Boeing Capital Corp. Raymond Tornado during service in the Royal aviation safety; Capt. Julie Clark, for initially at least. Because hydrogen tions. But they are accurate enough take over the lead. Only the best will do. had led integration efforts for the po- Air Force. aerobatic airshow flying and blazing has four times the energy content per to illustrate the scale of the problem. tential strategic partnership between Launch Technical Workforce Solutions a trail for women in aviation; Einar kilogram of jet fuel, theoretically that Solar and wind farms are getting bigger Tim Price, Jefferson Hills, Pennsylvania Boeing and Embraer and before that has hired Michael Lorenzini as pres- Enevoldson, for researching and ex- jet fuel could be replaced by about and more efficient, and more are being was vice president and general manag- ident of services and chief strategic ploring the stratosphere in a glider; 25 billion kg of hydrogen. built. But is this enough? The elephant er of Boeing autonomous systems. officer; he had worked at United Air- David Franson, for 40 years of service So where is all this green hydrogen in the room that nobody seems to see is: CORRECTION Serge Pons has been promoted to lines and Gogo. Mike Reporto has been in advancing aviation; U.S. Air Force going to come from? The obvious Where is all this green hydrogen going The excerpt in “The Supply Chain executive vice president and general named president of staffing. Col. (ret.) Dr. Kathryn Hughes, for pi- answer is electrolysis; but not so well- to come from in the time frames envis- After COVID-19” (Oct. 12-25, p. 74) manager of Safran’s Electrical and Nobu Okada has been elected a vice oneering accomplishments in aviation known is that it takes about 48 kWh aged by the airline industry? should have read: “There will be Power Interconnection Systems president of the International Astronau and aerospace medicine; and Michael to produce 1 kg of hydrogen. Scaling more Tier 2s, fewer Tier 3s and Eurasia; he was president of Safran’s tical Federation, whose aerospace mem- Quiello, for devotion as a military avia- this up, the electrical energy needed Robin Stanier, Torrens, Australia slimmer Tier 1s and 4s.” ventilation systems subsidiary. He bers represent 71 countries. Okada is tor and industry leader. c to provide 25 billion kg of green hydro- succeeds Sebastien Jaulerry, who gen annually is 1,200,000 gigawatt-hr. has been named Safran Helicopter To submit information for the Who’s Where column, send Word or attached text files Currently, the world’s biggest solar Address letters to the Editor-in-Chief, Aviation Week & Space Technology, Engines executive vice president of (no PDFs) and photos to: [email protected] For additional information on companies farms are rated at around 5 gigawatts, 2121 K Street, NW, Suite 210, Washington, DC, 20037 or send via email to: support and services. and individuals listed in this column, please refer to the Aviation Week Intelligence Network which would produce about 12,775 [email protected] Letters may be edited for length and clarity; Skydweller Aero has hired at AviationWeek.com/awin For information on ordering, telephone gigawatt/hr. annually. To fully meet the a verifiable address and daytime telephone number are required. Dale F. Jordan, Jr., as chief financial U.S.: +1 (866) 857-0148 or +1 (515) 237-3682 outside the U.S.
6 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 7 FIRST
TAKE Satellite operators Inmarsat and Hughes taliation for illegal Boeing subsidies. For the latest, go to Network Systems have announced a AVIATIONWEEK.COM strategic collaboration to provide in- DEFENSE flight connectivity for commercial air- Boeing has won a $30 million contract lines in North America. to demonstrate Spear, an F/A-18E/F- launched solid-fuel ramjet supersonic COMMERCIAL AVIATION Lessor GE Capital Aviation Services and missile technology demonstrator, for Daily passenger throughput at U.S. air- investment management firm PIMCO the U.S. Navy in late 2022. ports reached 1 million people on Oct. are partnering on a $3 billion aircraft 18 for the first time since mid-March, investment platform focused initially Sweden’s Saab has taken a 1.1 billion marking a symbolic turning point in on narrowbodies. krona ($130 million) charge for the im- the airline industry’s recovery from the pact on production of the Gripen combat COVID-19 pandemic. Switzerland’s RUAG International is sell- aircraft due to the COVID-19 pandemic. ing production of the 19-seat Dornier With plans to bring a zero-emissions 228 twin-turboprop regional aircraft to Turkey and Ukraine have signed agree- airliner to market by 2035, Airbus has General Atomics’ European business. ments to strengthen long-term industri- formed a joint company with German al cooperation on warships, unmanned automotive fuel-cell supplier Elring- Delta Air Lines will defer $5 billion in aircraft and turbine engines. Klinger to develop technology for planned deliveries through 2022, reach- hydrogen- fueled aircraft. ing an agreement with Airbus to delay Airbus Spain is proposing development the arrival of 77 new airliners. of a single-engine transonic jet trainer AirAsia X is liquidating its Indonesian to support pilots who will go on to fly the unit and has written down its 49% hold- The European Union has been cleared by European Future Combat Air System ing in Thai AirAsia X as the long-haul the World Trade Organization to ap - (page 34). low-cost carrier struggles to pay for air- ply almost $4 billion worth of punitive craft leases across its operations. tariffs on imports from the U.S. in re - TECHNOLOGY UK startup Stratospheric Platforms and Northrop Grumman’s Scaled Compos- VIEW FROM WASHINGTON ites are developing a hydrogen-fuel- cell- powered high-altitude, long- endurance UAV for cellular connectivity to re - The FAA’s Commercial Space Boost mote areas. The FAA has pared down its launch and reentry licensing reg- ulations, a move that is expected to fuel growth in the nation’s Market accelerator EmbraerX has spun off Eve Urban Air Mobility Solutions commercial space industry. as an independent company to develop Heralded as a “historic milestone,” the Streamlined Launch electric air taxis, air traffic manage - and Reentry Licensing Requirements (SLR2) final rule consol- ment and support services. idates and revises four regulatory sections into a new Part 450 The Sikorsky-Boeing SB-1 Defiant co- rule that allows commercial space operators to acquire a single axial rigid-rotor compound helicopter license to conduct multiple launches from multiple sites. The demonstrator has reached 211 kt. in lev- el flight and 232 kt. in a descent. rule is performance-based; it requires that launch and reentry vehicles comply with performance standards instead of specific, General Atomics Electromagnetic Sys- FAA-prescribed conditions. tems and Boeing have teamed to com- pete for high-energy laser weapon pro- “The goal is to simplify the licensing process and allow novel grams in the 100-250-kW class. operations and reduced costs, and position both the industry and the FAA for the rapid increase in the number of launches that are SPACE After a 10-month hiatus, Blue Origin on coming, all without compromising safety,” says Wayne Monteith, Oct. 13 resumed flight testing of its New FAA associate administrator for commercial space transportation. Shepard suborbital space transporta- This year, the FAA expects to license around 35 space vehicle tion system with the seventh flight of the reusable booster and capsule. launches and reentries, increasing to 56 such operations in 2021. That tempo is expected to grow to 100 flights per year. NASA and the European Space Agency The final rule enters into force 90 days after its Oct. 15 publica- have contracted with Nanoracks to use the private company’s Bishop airlock, to tion in the Federal Register. Existing launch licenses can be used be delivered to the International Space for up to five years after the rule’s effective date. Station in November.
8 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST FIRST Sustainable Fuels Key to Reduced Emissions 2,500 TAKE Satellite operators Inmarsat and Hughes taliation for illegal Boeing subsidies. The robotic arm of NASA’s Osiris-Rex Technology Operations and Offsetting Sustainable For the latest, go to Network Systems have announced a Infrastructure Aviation Fuel probe briefly touched the surface of AVIATIONWEEK.COM strategic collaboration to provide in- DEFENSE 2,000 asteroid Bennu on Oct. 20, aiming to flight connectivity for commercial air- Boeing has won a $30 million contract Pushing Technology Aspirational and collect a few pounds of pebbles and soil lines in North America. to demonstrate Spear, an F/A-18E/F- and Operations Aggressive Technology for return to Earth (page 55). launched solid-fuel ramjet supersonic 1,500 COMMERCIAL AVIATION Lessor GE Capital Aviation Services and missile technology demonstrator, for OBITUARIES Daily passenger throughput at U.S. air- investment management firm PIMCO the U.S. Navy in late 2022. Alan Boyd, the first U.S. transportation ports reached 1 million people on Oct. are partnering on a $3 billion aircraft 1,000 secretary, died Oct. 18, aged 98. Boyd 18 for the first time since mid-March, investment platform focused initially Sweden’s Saab has taken a 1.1 billion helped bring together more than 30 marking a symbolic turning point in on narrowbodies. krona ($130 million) charge for the im- federal agencies to CHRIS ZIMMER Emissions (millions of tons) the airline industry’s recovery from the pact on production of the Gripen combat 2 500 create the Transpor- Industry 2050 Goal Industry 2050 Goal COVID-19 pandemic. Switzerland’s RUAG International is sell- aircraft due to the COVID-19 pandemic. CO tation Department in ing production of the 19-seat Dornier 1966 and, during his 0 With plans to bring a zero-emissions 228 twin-turboprop regional aircraft to Turkey and Ukraine have signed agree- 2035 2040 2045 2050 2055 2060 2035 2040 2045 2050 2055 2060 two years as secretary, airliner to market by 2035, Airbus has General Atomics’ European business. ments to strengthen long-term industri- Source: Air Transport Action Group led creation of the Air- formed a joint company with German al cooperation on warships, unmanned port and Airway Trust automotive fuel-cell supplier Elring- Delta Air Lines will defer $5 billion in aircraft and turbine engines. Even with ambitious (left) and aggressive (right) scenarios for deployment of aircraft Fund to finance aviation Klinger to develop technology for planned deliveries through 2022, reach- electrification, hybridization and hydrogen propulsion, low-carbon sustainable aviation programs. A former Army pilot who flew hydrogen- fueled aircraft. ing an agreement with Airbus to delay Airbus Spain is proposing development fuels will play a major role in enabling aviation to achieve net-zero emissions by 2060, C-47s during the D-Day invasion, Boyd the arrival of 77 new airliners. of a single-engine transonic jet trainer says the Air Transport Action Group’s new “Waypoint 2050” report. was chairman of Airbus North America AirAsia X is liquidating its Indonesian to support pilots who will go on to fly the in 1982-92. He received an Aviation Week unit and has written down its 49% hold- The European Union has been cleared by European Future Combat Air System Lifetime Achievement Award in 2009. ing in Thai AirAsia X as the long-haul the World Trade Organization to ap - (page 34). With the arrival of 60 more Starlink sat- Sweden plans to establish a small-satel- low-cost carrier struggles to pay for air- ply almost $4 billion worth of punitive ellites on orbit on Oct. 18 and another lite launch capability at its Esrange Space Key Dismukes, noted expert in human craft leases across its operations. tariffs on imports from the U.S. in re - TECHNOLOGY 60 due for launch shortly, SpaceX plans Center, joining a growing list of European error in aviation, died of cancer on Oct. 14. UK startup Stratospheric Platforms and public trials of its high-speed internet countries with launch ambitions. A retired former chief scientist for hu- Northrop Grumman’s Scaled Compos- service before year-end. man factors at NASA Ames Research VIEW FROM WASHINGTON ites are developing a hydrogen-fuel- cell- Seven nations interested in collaborat- Center and a passionate glider pilot, powered high-altitude, long- endurance India’s space agency expects to re - ing with the U.S. on lunar exploration Dismukes in 2013 received the Flight UAV for cellular connectivity to re - sume launches in November. It has not have signed the Artemis Accords, which Safety Foundation’s Laura Taber Bar- The FAA’s Commercial Space Boost mote areas. staged a space mission in 2020 because establishes principles for cooperative bour Air Safety Award for advancing The FAA has pared down its launch and reentry licensing reg- of COVID-19. space projects (page 48). aviation safety. c ulations, a move that is expected to fuel growth in the nation’s Market accelerator EmbraerX has spun off Eve Urban Air Mobility Solutions commercial space industry. as an independent company to develop Heralded as a “historic milestone,” the Streamlined Launch electric air taxis, air traffic manage - 30 YEARS AGO IN AVIATION WEEK and Reentry Licensing Requirements (SLR2) final rule consol- ment and support services. The cover of our Oct. 22, 1990, issue The fuel efficiency of the twin-engine, featured a McDonnell Douglas MD-11 taking long-range 777 helped drive the four-engine idates and revises four regulatory sections into a new Part 450 co- The Sikorsky-Boeing SB-1 Defiant off from Yuma International Airport in Arizona A340 and MD-11 trijet out of the market. In rule that allows commercial space operators to acquire a single axial rigid-rotor compound helicopter during a 5.8-hr. test flight by AW&ST’s David doing so, the 777 ultimately contributed to license to conduct multiple launches from multiple sites. The demonstrator has reached 211 kt. in lev- el flight and 232 kt. in a descent. Hughes. Appearing just nine months after the downfall of McDonnell Douglas, which rule is performance-based; it requires that launch and reentry the trijet’s first flight, the issue included his merged with Boeing only six years later. vehicles comply with performance standards instead of specific, General Atomics Electromagnetic Sys- 10-page pilot report that lauded the new air- When finally paired exclusively with General FAA-prescribed conditions. tems and Boeing have teamed to com- craft’s advanced automation. Coincidentally, Electric’s GE90-115, the 777-300ER would pete for high-energy laser weapon pro- “The goal is to simplify the licensing process and allow novel that same issue also reported on a block- go on to dominate the widebody, long-haul grams in the 100-250-kW class. market for almost two decades. operations and reduced costs, and position both the industry and buster development: Boeing’s launch of the 777 family with a landmark $11 billion order Thirty years later, Boeing is at another the FAA for the rapid increase in the number of launches that are SPACE After a 10-month hiatus, Blue Origin on from United Airlines. strategic turning point. Consumed by crises coming, all without compromising safety,” says Wayne Monteith, Oct. 13 resumed flight testing of its New The issue encapsulated seismic changes external and internal, the company is again FAA associate administrator for commercial space transportation. Shepard suborbital space transporta- underway in the industry. Launched in 1986, looking to a derivative of the 777—the new This year, the FAA expects to license around 35 space vehicle tion system with the seventh flight of the MD-11 was a DC-10 derivative targeted at 777X stretch with bigger GE9X engines—to the reusable booster and capsule. launches and reentries, increasing to 56 such operations in 2021. the yawning gap between Boeing’s 767 and retain pole position in the long-haul market. 747. Airbus, too, was in the hunt, with the A330 But facing aggressive competition from Air- That tempo is expected to grow to 100 flights per year. NASA and the European Space Agency and A340—both of which were launched in bus, it must also somehow steady the ship as The final rule enters into force 90 days after its Oct. 15 publica- have contracted with Nanoracks to use the private company’s Bishop airlock, to 1987. But it was the 777 that would eventual- Subscribers can access every it transfers 787 production to South Carolina tion in the Federal Register. Existing launch licenses can be used be delivered to the International Space ly reign supreme and go on to become one of issue of Aviation Week back to and—looking beyond the 737 MAX—begin its for up to five years after the rule’s effective date. Station in November. Boeing’s most successful products. 1916 at: archive.aviationweek.com search for a new-generation narrowbody. c
8 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 9 COMMENTARY UP FRONT P. BARRY BUTLER
A SILVER LINING GLINTS ON THE also increasing noise levels, or spin slower and be less horizon for the aviation industry. In the efficient but quieter. The technology now being commer- commercial lull of the pandemic, inves- cialized by VerdeGo Aero would automatically adjust the tors and entrepreneurs are fixing their pitch of rotating propeller blades while also adjusting eyes on the future to seize opportunities to push aero- motor torque to maintain constant thrust. This approach space technology forward. As industry leaders have makes it possible to reduce noise or increase efficiency, pointed out in Aviation Week panels, defense and com- while maintaining substantially constant thrust, altitude mercial space innovators are still hiring, and air mobil- and airspeed. Using the new technology, electric air- ity enterprises have attracted private equity investors. craft could be designed to operate most efficiently once We also see smaller companies aggressively hiring to they are at cruising altitude, where noise abatement establish themselves as midtier providers. may be less of a concern, then switch over to a lower- In addition to pro- noise mode as they de- ducing the workforce of scend over urban areas. tomorrow, a university’s Opening Doors Another entrepreneur, contribution to our in- Reamonn Soto, a U.S. Ma- dustry’s recovery is to Co-located research parks boost rine Corps veteran, was provide an environment innovation and entrepreneurs wrapping up his master’s where academia, indus- degree when he had a big try and entrepreneurship idea that could save gas can create mutual bene- turbine operators millions fit that translates into of dollars annually. To new products, services build his business, Sen- and solutions. Smaller, SENSATEK PROPULSION TECHNOLOGY satek Propulsion Tech- streamlined companies nology, Soto took advan- have the advantage of tage of incubator space at agility. When they can Embry-Riddle’s Research reinforce their capacity Park, which has forged for speed and adaptation partnerships with private by tapping the resources industry as well as local, of partnerships, every- state and federal policy- one can potentially win: makers and agencies. students, entrepreneurs, Reamonn Soto (right), Azryana Soto (second from left) The Sensatek business researchers and custom- and part of the Sensatek team. model—licensing patent- ers/consumers/end users. ed wireless sensor tech- Successful business clusters in places like Boston, nology to increase the operational reliability and perfor- Silicon Valley and Austin, Texas, all have entrepre- mance of jet engines and high-temperature process flow neurial-focused universities nearby. applications—proved appealing to an array of investors. At many universities, resident entrepreneurs provide Soto’s funding from all sources now stands at more than an invaluable learning lab for students planning start- $4.5 million. His innovation, based on entrepreneurial ups as well as those who will apply their creative think- out-of-the-box thinking, created high-paying new jobs. ing and business savvy to “skunk works” at aviation and Universities rely on industry support to help entre- aerospace giants. A co-located research park can be a preneurs like Soto achieve liftoff. For example, Launch proving ground for possibilities, allowing the next wave Your Venture incentivizes Florida university students of leaders to gain experience beyond solving technical to refine their best startup ideas for changing the fu- challenges—learning to maneuver the demands of fi- ture of aviation, aerospace and engineering. Another nancing, managing intellectual property, reviews and competition, the TREP Expo, puts would-be aerospace approvals, marketing and establishing a supply chain. entrepreneurs on a ladder to success and greater sup- One such innovator, VerdeGo Aero, recently moved port. In 2017, Soto qualified in the TREP Expo to com- to build market share and increase name recognition pete in Launch Your Venture, which he won, garnering in a rapidly emerging aviation sector. Company CEO a much-needed $10,000 for his business. Eric Bartsch and Executive Chairman Erik Lindbergh Businesses like Sensatek and VerdeGo Aero —en- teamed up with Embry-Riddle Aeronautical University couraged by strong industry partnerships—also help to develop and commercialize patent-pending technol- add value to graduates as they enter the workforce. ogy designed to mitigate electric aircraft noise. Just as engineering is applied science, entrepreneur- Although electric aircraft promise reduced carbon ship is applied talent, fusing technology and business emissions, fossil fuel use and operating costs, the propel- to put ideas at our service. c lers or rotors can be relatively noisy. Traditionally, elec- tric aircraft rotors can spin faster to gain efficiency while P. Barry Butler is president of Embry-Riddle Aeronautical University.
10 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST COMMENTARY COMMENTARY UP FRONT GOING CONCERNS P. BARRY BUTLER MICHAEL BRUNO
A SILVER LINING GLINTS ON THE also increasing noise levels, or spin slower and be less WESTERN AIRLINES ARE BEGGING Proponents of reshoring industry to the U.S.—or horizon for the aviation industry. In the efficient but quieter. The technology now being commer- for more government aid, the Interna- “nearshoring” to Canada or Mexico—are certainly commercial lull of the pandemic, inves- cialized by VerdeGo Aero would automatically adjust the tional Air Transport Association does not touting potential opportunity. “The logical thing is to fill tors and entrepreneurs are fixing their pitch of rotating propeller blades while also adjusting expect the industry to see positive cash longer-term and COVID-revealed supply chain gaps,” eyes on the future to seize opportunities to push aero- motor torque to maintain constant thrust. This approach flow before 2022, and credit agency analysts forecast Reshoring Initiative President Harry Moser told an space technology forward. As industry leaders have makes it possible to reduce noise or increase efficiency, depressed aerospace and defense business activity for Aerospace and Defense Forum audience on Oct. 6. pointed out in Aviation Week panels, defense and com- while maintaining substantially constant thrust, altitude up to another 1.5 years. Others agree that conditions are ripe for reshoring, mercial space innovators are still hiring, and air mobil- and airspeed. Using the new technology, electric air- Meanwhile, data continues to portray China as the not least because automation and advanced technolo- ity enterprises have attracted private equity investors. craft could be designed to operate most efficiently once lone bright spot in the aviation world. By August, Chi- gies that replace humans can offset North American We also see smaller companies aggressively hiring to they are at cruising altitude, where noise abatement nese domestic flights had recovered to about 90% of costs. Also, A&D has been deemed a critical part of establish themselves as midtier providers. may be less of a concern, then switch over to a lower- 2019 levels. “China has been effectively controlling U.S. infrastructure. And Chinese unit labor costs have In addition to pro- noise mode as they de- the spread of COVID-19, limiting cases to less than risen fivefold in recent decades. This summer, site- ducing the workforce of scend over urban areas. 100 a day. Combined with a large domestic market, selection consultant Duff & Phelps identified A&D as a tomorrow, a university’s Opening Doors Another entrepreneur, the recovery in commercial aviation is expected to top candidate for moving to America (see chart). contribution to our in- Reamonn Soto, a U.S. Ma- outpace the rest of the world,” Jefferies analysts Sheila But siting decisions are complex, and supply chain dustry’s recovery is to Co-located research parks boost rine Corps veteran, was Kahyaoglu and Greg Konrad noted in late September. moves are even more so. Not only is commercial avi- provide an environment innovation and entrepreneurs wrapping up his master’s ation looking strongest in China now and in where academia, indus- degree when he had a big the near future, but it could accelerate a long- try and entrepreneurship idea that could save gas expected toppling of the U.S. as the world’s can create mutual bene- turbine operators millions leading aviation market, possibly as soon as fit that translates into of dollars annually. To 2025. Increasingly, Beijing officials talk about new products, services build his business, Sen- relying on domestic supply instead of imports. and solutions. Smaller, SENSATEK PROPULSION TECHNOLOGY satek Propulsion Tech- streamlined companies nology, Soto took advan- have the advantage of tage of incubator space at Get In or Out? agility. When they can Embry-Riddle’s Research reinforce their capacity Park, which has forged China’s aviation recovery compared for speed and adaptation partnerships with private with the depression everywhere by tapping the resources industry as well as local, else sets up a dilemma of partnerships, every- state and federal policy- one can potentially win: makers and agencies. Indeed, the “Sleeping Giant” could boast a fu- students, entrepreneurs, Reamonn Soto (right), Azryana Soto (second from left) The Sensatek business ture estimated aviation market value of more researchers and custom- and part of the Sensatek team. model—licensing patent- than $1 trillion, according to Yi Zhang, general ers/consumers/end users. ed wireless sensor tech- manager of OCO Global China. Successful business clusters in places like Boston, nology to increase the operational reliability and perfor- That catches suppliers’ attention. Zhang Silicon Valley and Austin, Texas, all have entrepre- mance of jet engines and high-temperature process flow spoke in June to a well-attended webinar neurial-focused universities nearby. applications—proved appealing to an array of investors. Source: Duff & Phelps hosted by Washington state economic develop- At many universities, resident entrepreneurs provide Soto’s funding from all sources now stands at more than “Right now, really, the two areas of traffic that are close ment officials about aerospace opportunities in China, an invaluable learning lab for students planning start- $4.5 million. His innovation, based on entrepreneurial to normal are domestic China and the roughly 2,000 and that was a month before Boeing revealed it was ups as well as those who will apply their creative think- out-of-the-box thinking, created high-paying new jobs. all-cargo aircraft out there today,” echoes AeroDynamic even thinking about scrapping 787 production in Puget ing and business savvy to “skunk works” at aviation and Universities rely on industry support to help entre- Advisory Managing Director Kevin Michaels. Otherwise, Sound, Washington. aerospace giants. A co-located research park can be a preneurs like Soto achieve liftoff. For example, Launch “it’s a bloodbath, and we’re all aware of that,” he told an Now China’s opportunities beckon brighter with no proving ground for possibilities, allowing the next wave Your Venture incentivizes Florida university students Aviation Week SpeedNews conference in September. snapback in Western air traffic. of leaders to gain experience beyond solving technical to refine their best startup ideas for changing the fu- For aerospace and defense (A&D) suppliers, the di- Still, in his Sept. 24 report titled “Caveat Venditor,” challenges—learning to maneuver the demands of fi- ture of aviation, aerospace and engineering. Another chotomy sets up a critical decision: Should suppliers or “seller beware,” Vertical Research Partners analyst nancing, managing intellectual property, reviews and competition, the TREP Expo, puts would-be aerospace and servicers run toward China—or run away? Rob Stallard cautions Western A&D companies against approvals, marketing and establishing a supply chain. entrepreneurs on a ladder to success and greater sup- It is easy to understand why they are debating the rushing toward China. “We see the Chinese government One such innovator, VerdeGo Aero, recently moved port. In 2017, Soto qualified in the TREP Expo to com- question. Long before COVID-19 gutted commercial leveraging its position of relative post-COVID strength to build market share and increase name recognition pete in Launch Your Venture, which he won, garnering air traffic and kick-started what is expected to be the in coming years, and no doubt aerospace will see some in a rapidly emerging aviation sector. Company CEO a much-needed $10,000 for his business. greatest makeover of aircraft manufacturing and the of the fallout,” Stallard says. “As the biggest show in Eric Bartsch and Executive Chairman Erik Lindbergh Businesses like Sensatek and VerdeGo Aero —en- maintenance, repair and overhaul industries since town, we would expect to see more quid pro quo in Chi- teamed up with Embry-Riddle Aeronautical University couraged by strong industry partnerships—also help the dawn of the jet age, there were already good rea- na’s relationship with what is still very much a Western to develop and commercialize patent-pending technol- add value to graduates as they enter the workforce. sons to debate being in China. Topping the list was aerospace industry. Price, supply chain and technology ogy designed to mitigate electric aircraft noise. Just as engineering is applied science, entrepreneur- the Trump administration’s trade war with the transfer could be on the table, as could politics. Although electric aircraft promise reduced carbon ship is applied talent, fusing technology and business world’s second-largest economy. Ongoing questions “Aviation could conceivably suffer collateral damage as emissions, fossil fuel use and operating costs, the propel- to put ideas at our service. c lingered about intellectual property rights and the part of a broader trade war,” Stallard writes. “So while in- lers or rotors can be relatively noisy. Traditionally, elec- specter of inadvertently creating future competitors vestors will probably see good news in a Chinese-led aero tric aircraft rotors can spin faster to gain efficiency while P. Barry Butler is president of Embry-Riddle Aeronautical University. in Avic, Comac and other Chinese companies. recovery, we would be looking for any strings attached.” c
10 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 11 COMMENTARY INSIDE BUSINESS AVIATION WILLIAM GARVEY
GO AHEAD, BLAME JIMMY DOOLITTLE. However, avgas fueled air-cooled, piston aircraft en- After all, it was his idea, his crusade and now, gines that powered lightplanes then, which needed the his fault. But know this: It helped the Allies TEL-boosted octane to keep from overheating and fail- win World War II, which put an end to global ing. And that dependency has become a serious concern. conflict for 75 years. And counting. Now the questions: Absent the auto market, TEL production declined Was it his surprise bombing of Japan four months dramatically. Today, according to the General Avi- after the Pearl Harbor attack? No, that boosted U.S. ation Manufacturers Association (GAMA), there morale and rattled the Japanese. But that wasn’t it. is but a single manufacturer that still produces the Was it his directing the U.S. Army’s Eighth Air Force compound. Industry’s reliance on a sole-source sup- to pound Nazi Germany into submission? No, but that plier is especially worrisome since its market exit helped end the war in Europe. would ground the fleet. Was it his earlier experience in air racing? Well, that Why would any company abandon a monopoly? along with his Ph.D. in aeronautics and background as First, the market is tiny, maybe 230,000 aircraft a military aviator were certainly factors. world wide, and a considerable percentage of those sit on the ground most of the time consuming nothing. Accordingly, avgas production has declined by roughly 50% in the past 30 years. Second, there’s that letter “L.” Lead in the atmo- sphere is harmful to humans. Today, the only trans- Get the Lead Out No success yet in pursuit of lead-free avgas
portation segment emitting it is lightplane aviation burning 100-octane low-lead (100LL) avgas. Environ- mentalists are well aware and want to see those emit- ters choked and possibly TEL’s manufacture halted.
AVFUEL Were they to prevail, the fleet would be permanently chocked and essentially worthless. Combined, that knowledge raised an alarm while he So getting lead out of avgas is a goal shared by the U.S. was touring Germany’s aircraft and engine facilities Environmental Protection Agency, U.S. Congress, FAA as a private citizen in the 1930s. Upon returning home, and the lightplane industry. To help, federal legislators he became an advocate within the Shell Oil Co., where allocated $5.4 million to the aviation agency to set stan- he was an executive, for developing a high-octane dards and evaluate unleaded replacement fuels through aviation gasoline. Doing so would help boost the per- a government-industry Piston Aviation Fuels Initiative formance of that era’s aircraft. Convinced a war was (PAFI). The FAA has been doing that for six years, but coming, Doolittle had his country’s fighters, bombers it has yet to identify an acceptable replacement. and transports in mind. Walter Desrosier, vice president of engineering and After much urging by Doolittle, Shell leadership maintenance at GAMA, a PAFI participant, explains agreed to invest. TEL-infused aviation gasoline (avgas) that the effort has produced high-octane unleaded fuels. was the result. For those, like me, not steeped in the However, the initiative’s goal is to find a “drop-in” science of chemistry, TEL is tetraethyl lead, a fuel fuel requiring no alterations throughout the entire fuel additive that somehow increases octane level and thus chain—from its refinement to its in-engine combus- engine performance. tion. And so far, every fuel tested has failed in some TEL-boosted avgas helped Hurricanes and Spitfires way—corrupting filters, fittings, piping, generating prevail in the Battle of Britain and continued to help excessive heat, toxicity, emissions and so on. Allied aircraft triumph in the air war that followed. Desrosier is among those who believe a solution will German warplanes were fueled by synthetic gasoline, be found, but others are not so optimistic. whose energy properties were inferior. Meanwhile, the FAA has exhausted the initial PAFI Post-1945, the additive boosted performance of the funding, and one of the original pair of new fuel pro- Buicks, Fords and Plymouths that carried their drivers viders selected for testing has given up the quest. Still, through the booming peacetime economy. However, the other company has continued to experiment in its over time, advanced auto engine technology—specifi- search for a lead-free fix. That company? Shell Oil. cally, better liquid cooling and electronic ignition sys- I think Gen. Doolittle would salute. c tems—combined with environmental concerns resulted in the removal of TEL from motor gasoline. William Garvey is Editor-in-Chief of Business & Commercial Aviation
12 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST COMMENTARY COMMENTARY INSIDE BUSINESS AVIATION AIRLINE INTEL WILLIAM GARVEY JENS FLOTTAU
GO AHEAD, BLAME JIMMY DOOLITTLE. However, avgas fueled air-cooled, piston aircraft en- WHEN THE NEW BERLIN AIRPORT parency and consistency. The various companies knew After all, it was his idea, his crusade and now, gines that powered lightplanes then, which needed the was originally planned to open in the little or nothing about what the others were doing, the his fault. But know this: It helped the Allies TEL-boosted octane to keep from overheating and fail- spring of 2012, the world of aviation standards they were following or what assumptions they win World War II, which put an end to global ing. And that dependency has become a serious concern. looked quite different, even discounting were making. Integrated planning fell apart, and over- conflict for 75 years. And counting. Now the questions: Absent the auto market, TEL production declined the coronavirus pandemic. sight by the airport was lacking. Oversight by the airport’s Was it his surprise bombing of Japan four months dramatically. Today, according to the General Avi- Air Berlin had just joined the Oneworld alliance and owners—Berlin, the state of Brandenburg and the federal after the Pearl Harbor attack? No, that boosted U.S. ation Manufacturers Association (GAMA), there celebrated the occasion in a large tent on the airport government—was also insufficient. morale and rattled the Japanese. But that wasn’t it. is but a single manufacturer that still produces the apron. It announced its plans to turn Berlin into a sub- Sure enough, a few weeks before the 2011 opening date, Was it his directing the U.S. Army’s Eighth Air Force compound. Industry’s reliance on a sole-source sup- stantial European hub, complemented by a growing rumors emerged about serious flaws in the fire suppres- to pound Nazi Germany into submission? No, but that plier is especially worrisome since its market exit number of long-haul routes and betting on the support sion system: Air ventilation planning was deficient, and helped end the war in Europe. would ground the fleet. of its new partner carriers. The opening date of the air- fireproof doors were not working, to name but a few of Was it his earlier experience in air racing? Well, that Why would any company abandon a monopoly? port had already shift- the problems. To make along with his Ph.D. in aeronautics and background as First, the market is tiny, maybe 230,000 aircraft ed by a few months matters worse, regional a military aviator were certainly factors. world wide, and a considerable percentage of those sit from late 2011. The BER Nightmare Ends authorities tasked with on the ground most of the time consuming nothing. Almost nine years regulatory oversight Accordingly, avgas production has declined by roughly later, Air Berlin is his- Berlin Brandenburg Airport prepares to were overwhelmed, un- 50% in the past 30 years. tory, along with any open after nine-year delay accustomed to check- Second, there’s that letter “L.” Lead in the atmo- plans for its hub. But ing sites as big as a sphere is harmful to humans. Today, the only trans- Berlin Brandenburg new airport. Airport (BER) is final- Over time, the extent ly ready to open. On of the defects became Get the Lead Out Oct. 31, EasyJet will clear, as the opening fly an aircraft from the date shifted again and No success yet in pursuit of lead-free avgas old airport Berlin-Tegel again. At some point it (TXL) to the new facil- might have been easier portation segment emitting it is lightplane aviation ity south of Germany’s to tear down the main burning 100-octane low-lead (100LL) avgas. Environ- capital, while Lufthan- terminal and start over mentalists are well aware and want to see those emit- sa will have dispatched from scratch than to ters choked and possibly TEL’s manufacture halted. one of its aircraft from remedy tens of thou-
AVFUEL Were they to prevail, the fleet would be permanently Munich to BER around sands of mistakes. Po- chocked and essentially worthless. 30 min. earlier. litically, that was not Combined, that knowledge raised an alarm while he So getting lead out of avgas is a goal shared by the U.S. The idea is to have GUENTER WICKER/FLUGHAFEN BERLIN BRANDENBURG GMBH doable, however. was touring Germany’s aircraft and engine facilities Environmental Protection Agency, U.S. Congress, FAA both aircraft make the first two official landings simul- With all regulatory approvals in hand and process as a private citizen in the 1930s. Upon returning home, and the lightplane industry. To help, federal legislators taneously on the two parallel runways, showcasing testing completed, Berlin will finally have a new -air he became an advocate within the Shell Oil Co., where allocated $5.4 million to the aviation agency to set stan- Berlin and the country’s two biggest airlines. All flights port by the end of October. It is of course ironic that he was an executive, for developing a high-octane dards and evaluate unleaded replacement fuels through will be transitioned from Tegel to BER the following right now no one really needs an airport. A fraction of aviation gasoline. Doing so would help boost the per- a government-industry Piston Aviation Fuels Initiative week. Air France was the first airline to land an air- the old Tegel airport would suffice for the time being. formance of that era’s aircraft. Convinced a war was (PAFI). The FAA has been doing that for six years, but craft, a Lockheed Super Constellation, at Tegel on Jan. The industry hopes this will only be a short-term coming, Doolittle had his country’s fighters, bombers it has yet to identify an acceptable replacement. 2, 1960. It will be also be the last to leave, on Nov. 8 at 3 phenomenon, but some fundamentals have changed. and transports in mind. Walter Desrosier, vice president of engineering and p.m. local time, bound for Paris. Before COVID-19, the new airport looked too small. After much urging by Doolittle, Shell leadership maintenance at GAMA, a PAFI participant, explains The nine-year delay in opening BER has been Terminal 1 (the main building) has space for 27 mil- agreed to invest. TEL-infused aviation gasoline (avgas) that the effort has produced high-octane unleaded fuels. deeply embarrassing for German engineering and in- lion passengers; low-cost facility Terminal 2 can han- was the result. For those, like me, not steeped in the However, the initiative’s goal is to find a “drop-in” frastructure planning, as an endless cycle of studies, dle another 6 million; combined with the old, adjacent science of chemistry, TEL is tetraethyl lead, a fuel fuel requiring no alterations throughout the entire fuel parliamentary investigations and disputes has shown. Schoenefeld Airport, capacity exceeds 40 million. In additive that somehow increases octane level and thus chain—from its refinement to its in-engine combus- That new airports are not ready on time is a common 2019, Berlin’s airports handled 36 million passengers. engine performance. tion. And so far, every fuel tested has failed in some enough occurrence, and a one- or two-year delay is Now traffic is down 70%, and capacity constraints are TEL-boosted avgas helped Hurricanes and Spitfires way—corrupting filters, fittings, piping, generating practically normal. But nine years? not an issue for the foreseeable future. prevail in the Battle of Britain and continued to help excessive heat, toxicity, emissions and so on. There are a myriad of reasons for the catastrophe, The new airport is facing other challenges, too. Allied aircraft triumph in the air war that followed. Desrosier is among those who believe a solution will some particularly devastating. Construction began in Munich and Frankfurt continue to dominate hub traf- German warplanes were fueled by synthetic gasoline, be found, but others are not so optimistic. late 2006. But less than a year later the airport decided fic. Unlike in 2012, there is no airline willing to make whose energy properties were inferior. Meanwhile, the FAA has exhausted the initial PAFI to drop the original consortium that was to build the BER its hub. EasyJet was the largest airline in Berlin Post-1945, the additive boosted performance of the funding, and one of the original pair of new fuel pro- main terminal, instead distributing the work in seven before COVID-19, buoyed by strong inbound tourist Buicks, Fords and Plymouths that carried their drivers viders selected for testing has given up the quest. Still, lots. Airport operator Berlin Airports also assumed demand, but the extent and pace of rebuilding traffic through the booming peacetime economy. However, the other company has continued to experiment in its oversight of the massive project rather than delegating remains uncertain. And low-cost travel is expected to over time, advanced auto engine technology—specifi- search for a lead-free fix. That company? Shell Oil. it to companies specializing in infrastructure develop- recover faster than legacy business travel, meaning cally, better liquid cooling and electronic ignition sys- I think Gen. Doolittle would salute. c ment. Clearly, knowing how to run an airport does not Berlin Brandenburg’s legacy-type facilities and costs tems—combined with environmental concerns resulted carry over into building one. will be even more misplaced than they were nine in the removal of TEL from motor gasoline. William Garvey is Editor-in-Chief of Business & Commercial Aviation Construction continued, but with a huge lack of trans- years ago. c
12 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 13 PROPULSION > ‘A la carte’ hybrid-electric propulsion p. 20 SHAPING UP > SAFRAN AND GE AVIO AERO LEAD BID TO FLY AN OPEN-ROTOR ENGINE > EUROPE’S CLEAN AVIATION PROGRAM WILL FOCUS ON SUSTAINABILITY
Guy Norris Los Angeles ith sustainability front and center on the aerospace 2021-27 and will feed technology into new civil aviation projects later this industry agenda, plans are fi rming up on both sides decade and into the 2030s. of the Atlantic for a new wave of ambitious large- Projects under Clean Aviation are scale technology demonstrators to pave the way for expected to target disruptive tech- W nologies for hybrid-electric region- ultra e cient next-generation commercial airliners. al aircraft, ultraefficient short- and medium-range airliners and hydro- Ranging from advanced propulsion X-plane projects in the U.S. Clean Avi- gen-powered transport. All will sup- and airframe concepts to new sys- ation, which is expected to succeed port the longer-term goals of the pro- tems, structures and fuels, the main Europe’s long-running Clean Sky pro- posed European Green Deal, which demonstrators will form part of the gram, supports the European Union’s calls for zero net greenhouse gas emis- proposed Clean Aviation initiative in broader Horizon Europe research sions by 2050. Europe and the next round of NASA and innovation framework e ort for In the U. S., the upcoming demon-
NASA Prepares for Next All will depend on funding, and NASA has entered fi scal 2021 with the U.S. government operating under a con- Generation of Single-Aisles tinuing resolution. This keeps funding at 2020 levels and prevents the start of new programs, but Pearce’s com- Graham Warwick Washington ments make clear where NASA wants to go as funding NASA HAS BEGUN PLANNING FOR A FLIGHT DEMONSTRATION does become available. of the Transonic Truss-Braced Wing ultraeffi cient airliner NASA is already developing the request for proposals for confi guration. The experimental aircraft would be one of a the Electrifi ed Power Train Flight Demonstration project, suite of demonstration projects to mature key technologies with costs planned to be shared with industry. “We’ve had for a next-generation subsonic commercial transport by the several risk-reduction contracts that will support getting to mid-2020s. fl ight with a megawatt electric power train demonstration,” “We have a preformulation planning team looking at the Pearce said. potential for [a fi scal 2022] start for a Transonic Truss-Braced “Based on the resources and schedule we have, we should Wing [TTBW] fl ight demonstration,” Bob Pearce, NASA as- be able to get to fl ight in the fi scal 2023-24 time frame, at least sociate administrator for aeronautics, told an Oct. 14 virtual for the fi rst demonstration, and then looking hopefully to have meeting of the National Academies’ Aerospace and Space a second demonstration in the fi scal 2024-25 time frame and Engineering Board. to fi nish that up by fi scal 2026,” he added. The other planned demonstration projects in support of The compact high-power-density core project is now in development of ultraeffi cient subsonic airliners cover electrifi ed formulation, aiming for a fi scal 2022 start. The goal is a ground propulsion, small cores for turbofan engines and high-rate demonstration, in partnership with industry, of the key tech- composites manufacturing. nologies, materials and component advances required to “NASA, in partnership with industry and universities, has been develop smaller cores enabling higher-bypass- ratio working for the last 10-15 years on what are the right technologies turbofans. to enable the next generation of transports,” Pearce said. “We’ve The electrifi ed power train and small core demonstrations got it down to a handful of what we think are game-changing are “pretty synergistic,” Pearce said. “Because what we’re technologies that could be available for this next generation. looking at relative to electric propulsion is a mild parallel hy- And for them to be available that means we need to get these brid system that would supplement the turbine power in key to [technology readiness level (TRL)] 6 in the mid-2020s.” phases of fl ight.”
1 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST PROPULSION > ‘A la carte’ hybrid-electric propulsion p. 20
Puller open rotors, as in this Avio Aero concept, Open rotors, also known as unduct- will present di erent airframe integration ed fans or propfans, were initially developed in the U.S. in the 1970s and SHAPING UP challenges to pusher designs. 1980s amid concerns over rising fuel costs. Although two concepts—GE’s > SAFRAN AND GE AVIO AERO LEAD BID TO FLY AN OPEN-ROTOR ENGINE GE36 and the Pratt & Whitney/Alli- son 578 DX—were fl ight-tested, both EUROPE’S CLEAN AVIATION PROGRAM were shelved by the early 1990s after > oil prices fell. Although development WILL FOCUS ON SUSTAINABILITY of propfans continued in Russia, it
C LIN THR M/AW T was not until greenhouse gas emis- Guy Norris Los Angeles sions became a legislative factor in the 2000s that Western interest in ith sustainability front and center on the aerospace 2021-27 and will feed technology into strator e orts form part of NASA’s up- Aviation demonstrators have until the concept was revived. new civil aviation projects later this dated Strategic Implementation Plan the end of November to submit pro- In the U.S. NASA, GE and the FAA industry agenda, plans are fi rming up on both sides decade and into the 2030s. for aeronautics and include four main posals, Safran Aircraft Engines collaborated between 2009 and 2012 of the Atlantic for a new wave of ambitious large- Projects under Clean Aviation are projects aimed at maturing technol- and GE Aviation-owned Avio Aero on wind tunnel tests of an open rotor scale technology demonstrators to pave the way for expected to target disruptive tech- ogies for a next-generation subsonic have revealed plans to fl ight-test an with blades developed using modern W nologies for hybrid-electric region- airliner for service entry in the 2030s. open-rotor engine, with the aim of computer-based design methods. The ultra e cient next-generation commercial airliners. al aircraft, ultraefficient short- and Headlined by a fl ight demonstration reducing fuel burn up to 20% from tests showed up to a 3% improvement medium-range airliners and hydro- of the Transonic Truss-Braced Wing current turbofans. The initiative, if in net efficiency relative to the best Ranging from advanced propulsion X-plane projects in the U.S. Clean Avi- gen-powered transport. All will sup- confi guration, they will also include approved, will build on the Safran-led 1980s design, while nominally achiev- and airframe concepts to new sys- ation, which is expected to succeed port the longer-term goals of the pro- electrified propulsion, small high- Counter-Rotating Open Rotor (CROR) ing a 15-17-EPNdB noise margin to tems, structures and fuels, the main Europe’s long-running Clean Sky pro- posed European Green Deal, which density cores for turbofan engines and project conducted under Clean Sky’s Chapter 4 limits. demonstrators will form part of the gram, supports the European Union’s calls for zero net greenhouse gas emis- high-rate composites manufacturing €200 million ($240 million) SAGE 2 Around the same time, two open- proposed Clean Aviation initiative in broader Horizon Europe research sions by 2050. (see sidebar below). (Sustainable and Green Engines) pro- rotor concepts were evaluated in Europe and the next round of NASA and innovation framework e ort for In the U. S., the upcoming demon- Although teams bidding for Clean gram that ended in 2017. Europe under the SAGE e ort, with
NASA Prepares for Next All will depend on funding, and NASA has entered fi scal Mounting a motor/generator on the engine shaft would 2021 with the U.S. government operating under a con- allow the turbine to be augmented electrically on takeoff and Generation of Single-Aisles tinuing resolution. This keeps funding at 2020 levels and climb, when power demand is highest, and reduce design prevents the start of new programs, but Pearce’s com- requirements on the turbofan, which could then be made Graham Warwick Washington ments make clear where NASA wants to go as funding more fuel-effi cient in the cruise. NASA HAS BEGUN PLANNING FOR A FLIGHT DEMONSTRATION does become available. Also now in formulation is the Hi-Rate Composites Aircraft Thanks to the lower induced drag of the 170-ft.-span wing, of the Transonic Truss-Braced Wing ultraeffi cient airliner NASA is already developing the request for proposals for Manufacturing project, a follow-on to NASA’s completed which has an aspect ratio twice that of the 737-800, Boeing confi guration. The experimental aircraft would be one of a the Electrifi ed Power Train Flight Demonstration project, Advanced Composites Project. “One of the characteristics estimates the TTBW will have a 9% fuel-burn advantage over suite of demonstration projects to mature key technologies with costs planned to be shared with industry. “We’ve had of the single-aisle market is the need to produce a relatively an equivalent-technology conventional cantilever-wing airliner for a next-generation subsonic commercial transport by the several risk-reduction contracts that will support getting to large number per month, up to potentially 100 aircraft. With on ranges up to 3,500 nm. mid-2020s. fl ight with a megawatt electric power train demonstration,” largely composite aircraft, we have not proven the ability to “We’ve got some additional tests coming up this year,” “We have a preformulation planning team looking at the Pearce said. do that,” said Pearce. Pearce said. These include transonic buffet testing of the potential for [a fi scal 2022] start for a Transonic Truss-Braced “Based on the resources and schedule we have, we should The TTBW fl ight demonstration would be the culmina- TTBW in the 11-ft. tunnel at NASA Ames Research Center Wing [TTBW] fl ight demonstration,” Bob Pearce, NASA as- be able to get to fl ight in the fi scal 2023-24 time frame, at least tion of work begun in 2010 when Boeing revived the truss- and additional low-speed testing in the 14 X 22-ft. tunnel at sociate administrator for aeronautics, told an Oct. 14 virtual for the fi rst demonstration, and then looking hopefully to have braced wing concept and applied it to an advanced tran- NASA Langley Research Center. meeting of the National Academies’ Aerospace and Space a second demonstration in the fi scal 2024-25 time frame and sonic airliner. NASA has conducted a series of wind tunnel “We’ve already had one entry in the 14 X 22 [tunnel], and Engineering Board. to fi nish that up by fi scal 2026,” he added. tests of the confi guration since 2013, exploring its low- and we’re going back in to do some additional high-lift stability The other planned demonstration projects in support of The compact high-power-density core project is now in high- speed behavior. and control testing,” he said. “So we will have bounded development of ultraeffi cient subsonic airliners cover electrifi ed formulation, aiming for a fi scal 2022 start. The goal is a ground the [fl ight] envelope pretty well and be ready to take that The TTBW objective airliner concept (below) propulsion, small cores for turbofan engines and high-rate demonstration, in partnership with industry, of the key tech- to demonstration.” and possible ight demonstrator composites manufacturing. nologies, materials and component advances required to NASA wants to bring U.S. industry and academia together con guration (above right). “NASA, in partnership with industry and universities, has been develop smaller cores enabling higher-bypass- ratio around these four demonstration projects in support working for the last 10-15 years on what are the right technologies turbofans. of developing a new generation of ultraeffi cient to enable the next generation of transports,” Pearce said. “We’ve The electrifi ed power train and small core demonstrations aircraft. “The notion of this whole thing is to look got it down to a handful of what we think are game-changing are “pretty synergistic,” Pearce said. “Because what we’re at how we create a national partnership that is technologies that could be available for this next generation. looking at relative to electric propulsion is a mild parallel hy- wrapped around this, since all the pieces come And for them to be available that means we need to get these brid system that would supplement the turbine power in key together looking at how to get these technologies to [technology readiness level (TRL)] 6 in the mid-2020s.” phases of fl ight.” B EING C NCE T to TRL 6 by the mid-’20s,” said Pearce. c
1 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 1 PROPULSION
a Rolls-Royce-led team evaluating a direct-drive propulsor system while The Safran-led SAGE 2 a Safran-led group developed the open-rotor tests were run in geared pusher CROR. The Rolls Istres, France, in 2017. project was later rescoped to focus on lean-burn combustion, while Safran developed a CROR ground demon- strator using its M88 military engine as a gas generator. Unlike the CROR program, which aimed primarily to demonstrate the improved propulsive efficiency of the open rotor, the proposed next phase will also boost the thermodynamic efficiency of the core engine. In rec- ognition of the drive toward electri- cal power extraction, both for aircraft systems and to augment propulsion, the engine will also be adapted for hybrid-electric systems. SAFRAN The original CROR team, which technology “baskets.” Steinmetz is a blades—unlike the pusher-config- included Avio, GKN Aerospace and consulting engineer in the company’s ured CROR, GE38 and Pratt/Allison Leonardo, have remained enthusiastic Advanced Systems and Preliminary/ 578 DX—such a concept might enable supporters of the open- rotor concept New Engine Design unit. flight testing on some existing air- since the completion of the program. “The first basket of technology is craft testbeds without the need for Safran maintains that open rotors are improved, or what we call entitlement, major modification. “so far the only known architecture propulsive efficiency. That entitle- Plans to flight-test the CROR on an with a double-digit fuel-burn reduc- ment, or best level of propulsive effi- Airbus A340 were shelved in 2017 due tion potential while still matching ciency, is achieved by utilizing an open to concerns over airframe strength- future community noise standards.” fan system. Recent breakthroughs in ening and weight gain around the After more than 70 hr. of ground the areas of acoustics and engine inte- tail to counter potential blade sep - runs from May to December 2017 on gration have convinced us that now’s aration events. “We’ve talked about a test stand in Istres, France, Safran the right time to finish up this tech- a flying testbed and a demonstrator, said the demonstrator validated key nology maturation and have it ready and we use that word ‘demonstration’ technologies and answers to the chal- for the marketplace,” said Steinmetz. very intentionally. We understand at lenges of overall system integration The second basket is improved ther- GE Aviation that, at the end of the and “confirmed the great potential of mal efficiency from higher operating day, you’ve got to prove it in flight,” this architecture.” temperatures and pressures, while the said Steinmetz. Although demonstrating that the third is better system-level efficiency. Safran studied at least two pull- pusher-configured CROR was com- “One example is a hybrid-electric sys- er open-rotor configurations before pliant with existing Chapter 14 certi- tem,” he said. settling on the pusher CROR for rea- fication noise standards, Safran has “GE is working in three building- sons of easier mechanical feasibility acknowledged further work will be block areas to make this hybrid-elec- and could revisit the earlier designs required to make the concept less tric a reality,” he added. “The first for the new demonstrator. The stud- noisy. “That work would be done at building block is developing light- ies included a puller version of the the propeller, engine and aircraft lev- er-weight and more compact gener- CROR with the propeller sets driven el,” Safran says. ators and motors. A second building by a low-pressure (LP) transmission Another area of potential concern, block is demonstrating very high system. In this configuration, the LP engine dynamic behavior and the power extraction from gas turbine shaft passed through the gas genera- potential transmission of vibration technology. It’s likely that at least the tor and drove the props via a differen- into the airframe and cabin, was mit- initial embodiments of hybrid-electric tial power gearbox. igated by careful balancing of the test will require power from gas turbines. However, a more likely option could engine’s 13.1- and 12.5-ft.-dia. rotor sets And finally, we’re investing in facilities be the second puller configuration, to and the use of soft engine mounts. that allow us to model the very com- be studied, in which a second blade row The new technology demonstrator plex environment for an integrated made up of active variable-pitch stators plan was outlined for the first time hybrid-electric system, in terms of its acts as flow recovery vanes. The design during an International Civil Avia- aircraft-engine environment, so that increases overall fan pressure ratio tion Organization virtual seminar it can enter into service successfully.” while simultaneously reducing rotor in September. Speaking on behalf Although no details of the proposed loading—thus enabling a higher max- of the European-based team, GE concept will be unveiled until bids are imum flight Mach number. This con- Aviation’s Greg Steinmetz, said the submitted, it is possible that a pull- figuration incorporates a high-speed engine’s 20% fuel-burn improvement er open-rotor configuration may be power turbine and an LP-shaft-driven will be achieved by using three major considered. With forward-mounted front epicyclic gearbox. c
16 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST PROPULSION COMMERCIAL AVIATION > IATA outlook: tough winter ahead p. 19 a Rolls-Royce-led team evaluating a Boeing’s Rare Forecast Reductions Boeing now forecasts to be delivered direct-drive propulsor system while The Safran-led SAGE 2 by 2029 will be replacement aircraft, a Safran-led group developed the open-rotor tests were run in Underscore the Pandemic’s Reach which is 12% more than Boeing’s geared pusher CROR. The Rolls 2019 projection. Istres, France, in 2017. project was later rescoped to focus on > THE LATEST FORECAST EXPECTS THE WIDEBODY MARKET The effect is also expected to lean-burn combustion, while Safran TO REMAIN SOFT continue into the second decade of developed a CROR ground demon- the forecast, with a slightly lower strator using its M88 military engine > TRAFFIC NOT PROJECTED TO RETURN TO 2019 LEVELS BEFORE 2023 emphasis on replacements as air - as a gas generator. lines regroup and growth resumes Unlike the CROR program, which Sean Broderick Washington and Guy Norris Los Angeles to prepandemic levels. The forecast aimed primarily to demonstrate the predicts that 48% of the total 43,100 improved propulsive efficiency of the oeing’s latest commercial air- second this century that presented a new aircraft to be delivered by 2039 open rotor, the proposed next phase plane outlook calls for rare gloomier outlook than its predecessor; will be replacements. will also boost the thermodynamic Breductions in deliveries and the first was the 2009 forecast. That Boeing’s forecast details a changing efficiency of the core engine. In rec- total fleet size compared with its last year, at the tail end of a multiyear global global fleet mix with a greater focus on ognition of the drive toward electri- forecast, underscoring the depth of financial crisis, Boeing expected small single-aisle market growth than before cal power extraction, both for aircraft the novel coronavirus’ reach on the declines in deliveries and resulting fleet the pandemic, and a shift away from systems and to augment propulsion, airline business and, by extension, its sizes; in each case, dip was less than 1%. the trend toward narrowbody upscal- the engine will also be adapted for supply chain. The year-over-year drop in global ing that dominated much of the 2010s. hybrid-electric systems. SAFRAN The figures, released as part of revenue passenger kilometers—cur- Overall, Boeing forecasts that 32,270 The original CROR team, which technology “baskets.” Steinmetz is a blades—unlike the pusher-config- Boeing’s annual 20-year Commer- rent figures have them down about single-aisle aircraft will be delivered included Avio, GKN Aerospace and consulting engineer in the company’s ured CROR, GE38 and Pratt/Allison cial Market Outlook (CMO), paint a 75%—and little hope of a fast recov- during the next two decades, including Leonardo, have remained enthusiastic Advanced Systems and Preliminary/ 578 DX—such a concept might enable difficult picture for the airline indus- ery will prompt significant systemic 13,570 through 2029. supporters of the open- rotor concept New Engine Design unit. flight testing on some existing air- try, which the aircraft manufacturer since the completion of the program. “The first basket of technology is craft testbeds without the need for believes will not recover to prepan- Safran maintains that open rotors are improved, or what we call entitlement, major modification. demic traffic levels until at least 2023. “so far the only known architecture propulsive efficiency. That entitle- Plans to flight-test the CROR on an with a double-digit fuel-burn reduc- ment, or best level of propulsive effi- Airbus A340 were shelved in 2017 due Widebody deliveries have been tion potential while still matching ciency, is achieved by utilizing an open to concerns over airframe strength- revised sharply downward in Boeing’s future community noise standards.” fan system. Recent breakthroughs in ening and weight gain around the latest forecast compared with the After more than 70 hr. of ground the areas of acoustics and engine inte- tail to counter potential blade sep - year-ago outlook. The company sees runs from May to December 2017 on gration have convinced us that now’s aration events. “We’ve talked about increased emphasis on fleet flexi bility, a test stand in Istres, France, Safran the right time to finish up this tech- a flying testbed and a demonstrator, including smaller widebodies and said the demonstrator validated key nology maturation and have it ready and we use that word ‘demonstration’ technologies and answers to the chal- for the marketplace,” said Steinmetz. very intentionally. We understand at long-range narrowbodies, coming out lenges of overall system integration The second basket is improved ther- GE Aviation that, at the end of the of the pandemic. Despite the shift, and “confirmed the great potential of mal efficiency from higher operating day, you’ve got to prove it in flight,” the company remains upbeat on the this architecture.” temperatures and pressures, while the said Steinmetz. 777X family’s prospects. Although demonstrating that the third is better system-level efficiency. Safran studied at least two pull- pusher-configured CROR was com- “One example is a hybrid-electric sys- er open-rotor configurations before Boeing also predicts it may take as pliant with existing Chapter 14 certi- tem,” he said. settling on the pusher CROR for rea- long as five years for the airlines to fication noise standards, Safran has “GE is working in three building- sons of easier mechanical feasibility resume the industry’s long-term tra- BOEING acknowledged further work will be block areas to make this hybrid-elec- and could revisit the earlier designs jectory of 4-5% annual growth, estab- changes in the makeup of the world The 4% overall fleet decline in the required to make the concept less tric a reality,” he added. “The first for the new demonstrator. The stud- lished in the 1980s. fleet, says Darren Hulst, Boeing’s vice next 20 years, compared with the pre- noisy. “That work would be done at building block is developing light- ies included a puller version of the The demand shock forced Boeing president of commercial marketing. vious forecast, includes an 11% drop the propeller, engine and aircraft lev- er-weight and more compact gener- CROR with the propeller sets driven to make rare reductions to key parts “I don’t think anybody has given a in projected widebody deliveries. The el,” Safran says. ators and motors. A second building by a low-pressure (LP) transmission of its detailed, annual two-decade look commercial market outlook briefing widebody sector is now forecast to Another area of potential concern, block is demonstrating very high system. In this configuration, the LP ahead. Boeing’s forecast of 43,110 deliv- when passenger flights are hovering account for 7,480 deliveries, against engine dynamic behavior and the power extraction from gas turbine shaft passed through the gas genera- eries through 2039 is 2% lower than right around 50% of normal, which last year’s estimate of 8,340. potential transmission of vibration technology. It’s likely that at least the tor and drove the props via a differen- the figures outlined in its 2019 20-year is where we are today as an industry, The freighter forecast is lower, into the airframe and cabin, was mit- initial embodiments of hybrid-electric tial power gearbox. outlook. Most of the drop will come in and about 25% of normal passenger to a net gain of 930 new-production igated by careful balancing of the test will require power from gas turbines. However, a more likely option could the first half of the forecast, reflecting travel,” Hulst says. “So the industry freighters, versus more than 1,000 engine’s 13.1- and 12.5-ft.-dia. rotor sets And finally, we’re investing in facilities be the second puller configuration, to the ramifications of the current pan- clearly has been dramatically impact- in the 2019 forecast. Boeing also sees and the use of soft engine mounts. that allow us to model the very com- be studied, in which a second blade row demic. Deliveries through 2029 are ed and remains dramatically impacted another 1,500 converted freighters The new technology demonstrator plex environment for an integrated made up of active variable-pitch stators projected to be 11% lower than com- by the pandemic worldwide.” joining the fleet. plan was outlined for the first time hybrid-electric system, in terms of its acts as flow recovery vanes. The design parable 2019 forecast figures. Its total Outlining a two-phase recovery sce- The only growth sector in the fore- during an International Civil Avia- aircraft-engine environment, so that increases overall fan pressure ratio projected fleet of 48,400 commercial nario, Hulst says the early retirement cast is the regional jet market: Boeing tion Organization virtual seminar it can enter into service successfully.” while simultaneously reducing rotor passenger and freighter jets at the end of older aircraft will be a key driver now believes it will see deliveries of in September. Speaking on behalf Although no details of the proposed loading—thus enabling a higher max- of 2039 is 2,260 lower than last year’s of near-term fleet strategy. Although about 2,430 aircraft over the next two of the European-based team, GE concept will be unveiled until bids are imum flight Mach number. This con- comparable figure—a 4% reduction. more than 70% of the active fleet has decades, compared with 2,240 in last Aviation’s Greg Steinmetz, said the submitted, it is possible that a pull- figuration incorporates a high-speed Successive forecasted drops in returned from temporary storage, year’s forecast. Boeing defines region- engine’s 20% fuel-burn improvement er open-rotor configuration may be power turbine and an LP-shaft-driven Boeing’s total fleet-size deliveries are many aircraft will never come back. al aircraft as aircraft with fewer than will be achieved by using three major considered. With forward-mounted front epicyclic gearbox. c rare. The 2020 version is only the As a result, 56% of the 18,350 aircraft 90 seats.
16 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 17 COMMERCIAL AVIATION
Boeing’s latest forecast assumes an widebody demand in general for years, aftermarket services as well. The average passenger traffic growth rate the rapid retirement of the largest anticipated changes led Boeing to of 4% annually. This should be high- models, notably Airbus A380s and cut 10%, or about $100 billion, from er in 2021, as 2020’s historic decline Boeing 747s, will leave a gap at the top its 20-year forecast for commercial- presents an easy year-over-year figure end of the market once traffic begins to aviation services spending. to beat. If a COVID-19 vaccine is not rebound. Mix in projected scheduled Boeing’s updated services outlook, developed and widely distributed in retirements of 777-300ERs later this released alongside its CMO, projects a the next year or so, however, growth decade—the highly successful model $9.04 trillion market through 2039 for could stagnate because traveler con- entered service in 1998—and the new- its broadly defined services segment. fidence would remain low. But that est 777s should be on solid ground. The figure is down from September would be temporary, Boeing believes. “I don’t see a meaningful change in 2019’s projection of a $9.1 trillion mar- Post- pandemic, a return to the previ- demand for the 777X in the long term,” ket through 2038. ous pace of growth is envisioned, sim- Hulst says. Paralleling the CMO’s delivery and ilar to the aftermath of recent global Planned production rates align with fleet growth path, most of the reduc- slumps, including 9/11 and the Great Boeing’s near-term outlook, a Jefferies tion in services demand will come in Recession of 2007-09. analysis suggests. Boeing’s forecast of the next 10 years, as airlines look to “Commercial aviation is facing his- 3,060 widebody deliveries through stabilize their operations with a small- toric challenges this year,” Hulst says. 2029 translates to 25.5 per month. er, younger fleet in the wake of the his- “Yet history has also proven air travel Current Airbus and Boeing passen- toric drop in traffic demand. to be resilient time and again. The cur- ger model rates total 15 per month— Among the main factors that will rent disruption will inform airline fleet six 787s, two 777s, two A330s and five slow spending on services is the over- The Pandemic’s Reach Reductions in Boeing’s 2020 Commercial Market 20-Year Outlook Fleet Composition Deliveries in Next 20 Years 2019 Forecast 2020 Forecast 2019 Forecast 2020 Forecast 2018 Fleet 2038 Fleet Forecast 2019 Fleet 2039 Fleet Forecast REGIONAL JET 2,240 2,430 2,710 2,500 2,710 2,650 SINGLE-AISLE 32,420 32,270 16,630 35,200 16,520 33,850 WIDEBODY 8,340 7,480 4,520 9,560 4,660 8,640 FREIGHTER 1,040 930 1,970 3,400 2,010 3,260 TOTAL 44,040 43,110 25,830 50,660 25,900 48,400 Note: Regional jets are defined as having fewer than 90 seats. Source: Boeing strategies long into the future, as air- A350s, including some 777 freighters. all reduction in projected fleet growth, lines focus on building versatile fleets, Before the pandemic, comparable rates which has been exacerbated by rising networks and business model innova- totaled 34 per month, “pointing to a retirements. Boeing’s projection that tions that deliver the most capability long recovery to peak,” Jeffries says. 48% of new deliveries will replace air- and greatest efficiency at the lowest Boeing’s narrowbody outlook for the craft instead of adding to a growing risk for sustainable growth.” next decade is 13,570 deliveries, or 113 fleet stands in sharp contrast to last The updated CMO has annual glob- per month. Current production plans decade’s actual figure of 35%, the com- al economic growth averaging 2.5%, assume about 32 MAXs per month, pany says. down from 2.7% in the 2019 forecast. translating to 75 aircraft per month, During periods of growth and little Boeing now sees airline traffic averag- Jefferies says. market disruption, airlines collectively ing 4% growth per year, down from the The Boeing forecast assumes the remove 2-3% of the global fleet annu- 4.6% envisioned last year. current slack demand for new air- ally for retirement in order to bring Boeing’s forecast focuses on the link craft will tighten soon. Based on in new, more efficient aircraft. Using between traffic demand and deliver- official production rate and delivery Boeing’s numbers for the current fleet, ies within general aircraft categories. numbers, Jefferies estimates that that translates to 500-750 aircraft per Because the public data Boeing releas- 2020 build rates have produced about year in the near term. es does not get into model-by-model 260 excess aircraft, not counting 737 When the demand environment gets breakdowns, Hulst offered little color MAXs being built and stored while the challenging, this removal rate can dou- on most Boeing-specific topics, such model remains grounded. ble, while new aircraft orders usually as the company’s outlook on delivery “Production rates have largely been slow down. timing of the 470 737 MAXs it has in chosen for stability, rather than per- “Our view is that we’ll see something storage or the grounded model’s gen- fectly matching demand, so we would very similar” to a doubling of the fleet eral demand outlook once it returns expect these aircraft in inventory to retirement percentage, Hulst says. “It to service. be worked off as demand recovers,” may be even more pronounced in the Hulst offered an upbeat assessment Jefferies says. near term because of the impact to of the company’s 777X, however. While A slower-growing fleet reset with the industry and [the industry’s] sig- acknowledging the pandemic will hurt a wave of retirements will cut into nificance on a global basis.” c
18 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST COMMERCIAL AVIATION
Boeing’s latest forecast assumes an widebody demand in general for years, aftermarket services as well. The nately, this year’s disastrous spring average passenger traffic growth rate the rapid retirement of the largest anticipated changes led Boeing to Tough Winter Ahead and summer provided no cushion.” of 4% annually. This should be high- models, notably Airbus A380s and cut 10%, or about $100 billion, from UK budget carrier EasyJet warned er in 2021, as 2020’s historic decline Boeing 747s, will leave a gap at the top its 20-year forecast for commercial- for Airlines on Oct. 8 that it will su er its fi rst- ever presents an easy year-over-year figure end of the market once traffic begins to aviation services spending. full-year loss of up to £834 million to beat. If a COVID-19 vaccine is not rebound. Mix in projected scheduled Boeing’s updated services outlook, Burning Cash ($1.09 billion). Due to travel restric- developed and widely distributed in retirements of 777-300ERs later this released alongside its CMO, projects a tions, the airline has set out plans to the next year or so, however, growth decade—the highly successful model $9.04 trillion market through 2039 for fl y only about a quarter of its prepan- could stagnate because traveler con- entered service in 1998—and the new- its broadly defined services segment. fidence would remain low. But that est 777s should be on solid ground. The figure is down from September EasyJet is set to su er its rst-ever would be temporary, Boeing believes. “I don’t see a meaningful change in 2019’s projection of a $9.1 trillion mar- full-year loss. Post- pandemic, a return to the previ- demand for the 777X in the long term,” ket through 2038. ous pace of growth is envisioned, sim- Hulst says. Paralleling the CMO’s delivery and demic planned capacity in October, ilar to the aftermath of recent global Planned production rates align with fleet growth path, most of the reduc- > EASYJET EXPECTS TO FLY 25% November and December. slumps, including 9/11 and the Great Boeing’s near-term outlook, a Jefferies tion in services demand will come in OF NORMAL CAPACITY IN OCTOBER-DECEMBER EasyJet’s cash burn rate was better Recession of 2007-09. analysis suggests. Boeing’s forecast of the next 10 years, as airlines look to than expected during the quarter to “Commercial aviation is facing his- 3,060 widebody deliveries through stabilize their operations with a small- > IATA FORECASTS $77 BILLION CASH BURN IN SECOND HALF OF 2020 the end of September, thanks to its toric challenges this year,” Hulst says. 2029 translates to 25.5 per month. er, younger fleet in the wake of the his- “prudent and conservative” approach “Yet history has also proven air travel Current Airbus and Boeing passen- toric drop in traffic demand. I I E E O O EI GE I GE to capacity, the airline said. Helen Massy-Beresford Paris to be resilient time and again. The cur- ger model rates total 15 per month— Among the main factors that will For the full year, passenger numbers rent disruption will inform airline fleet six 787s, two 777s, two A330s and five slow spending on services is the over- ith cash reserves running But airlines hamstrung by a patch- dropped 50%, to 48 million. Meanwhile, out fast, tra c levels declin- work of individual restrictions, say the capacity stood at 38% of previously The Pandemic’s Reach Wing and more capacity cuts move does not go nearly far enough. planned levels in the three months Reductions in Boeing’s 2020 Commercial Market 20-Year Outlook on the horizon, the outlook for airlines UBS analyst Jarrod Castle wrote from July through September. looks increasingly pessimistic as they in an Oct. 7 research note that as “Flying peaked in August and then Fleet Composition Deliveries in Next 20 Years gear up for a di cult winter season. of Sept. 21, 67% of intra-European tapered signifi cantly during Septem- 2019 Forecast 2020 Forecast The International Air Transport routes were subject to travel restric- ber, when customer demand was ma- 2019 Forecast 2020 Forecast 2018 Fleet 2038 Fleet Forecast 2019 Fleet 2039 Fleet Forecast Association (IATA) warned on Oct. 6 tions. This fi gure was down just 4 per- terially a ected by changes in govern- REGIONAL JET 2,240 2,430 2,710 2,500 2,710 2,650 that airlines worldwide would burn centage points from the 71% seen in ment travel guidance and quarantine through $77 billion in cash in the sec- June, when many European countries rules,” EasyJet said. “Customers are SINGLE-AISLE 32,420 32,270 16,630 35,200 16,520 33,850 ond half of 2020—almost $13 billion were still in lockdown. booking at a very late stage, and visi- WIDEBODY 8,340 7,480 4,520 9,560 4,660 8,640 per month, or $300,000 per minute— “With the onset of the winter sea- bility remains limited.” FREIGHTER 1,040 930 1,970 3,400 2,010 3,260 and that the slow recovery in air travel son, we see a tougher trading envi- The number of flights operating TOTAL 44,040 43,110 25,830 50,660 25,900 48,400 will compel the industry to continue ronment, although the benefi ts from grew to 30,849 in August from 13,992 its cash burn at an average rate of restructuring should start to gather in July but dropped to 21,692 in Sep- Note: Regional jets are defined as having fewer than 90 seats. Source: Boeing $5-6 billion per month in 2021. pace,” Castle wrote. “We think, given tember. The ebb and fl ow of EasyJet’s strategies long into the future, as air- A350s, including some 777 freighters. all reduction in projected fleet growth, IATA does not expect the industry the levels of travel restrictions and tra c mirrors a broader trend in Eu- lines focus on building versatile fleets, Before the pandemic, comparable rates which has been exacerbated by rising to turn cash positive again until 2022. unlikely material return of the busi- ropean air transport, as uncertainty networks and business model innova- totaled 34 per month, “pointing to a retirements. Boeing’s projection that Against this grim backdrop, the ness traveler, airlines will continue to about the evolution of COVID-19 and tions that deliver the most capability long recovery to peak,” Jeffries says. 48% of new deliveries will replace air- airline industry has been lobbying reduce fourth-quarter capacity.” travel restrictions has put o travelers and greatest efficiency at the lowest Boeing’s narrowbody outlook for the craft instead of adding to a growing hard for weeks for a coordinated sys- IATA has also called for more since a summer peak. risk for sustainable growth.” next decade is 13,570 deliveries, or 113 fleet stands in sharp contrast to last tem of widespread COVID-19 testing government aid for struggling air- Eurocontrol said on Oct. 12 that The updated CMO has annual glob- per month. Current production plans decade’s actual figure of 35%, the com- to replace the current fragmented lines, now that the initial coronavi- fl ights in its network during the week al economic growth averaging 2.5%, assume about 32 MAXs per month, pany says. and frequently changing travel re- rus pandemic support provided by ended Oct. 11 numbered fewer than down from 2.7% in the 2019 forecast. translating to 75 aircraft per month, During periods of growth and little strictions that are hampering their many countries—totaling $160 billion 100,000 for the fi rst time since mid-July. Boeing now sees airline traffic averag- Jefferies says. market disruption, airlines collectively recovery e orts. worldwide— is beginning to dwindle Traffic saw a 3.8% week-on-week ing 4% growth per year, down from the The Boeing forecast assumes the remove 2-3% of the global fleet annu- Some signs indicate that govern- and the industry is facing a longer downtick to 99,271 total flights, or 4.6% envisioned last year. current slack demand for new air- ally for retirement in order to bring ments are responding to the calls for crisis than many expected at the 14, 182 on average per day, Eurocontrol Boeing’s forecast focuses on the link craft will tighten soon. Based on in new, more efficient aircraft. Using more coordination. In the UK, the start of the year. said. That fi gure represented 44.1% of between traffic demand and deliver- official production rate and delivery Boeing’s numbers for the current fleet, formation of a government task force “The crisis is deeper and longer 2019 levels, the organization added. ies within general aircraft categories. numbers, Jefferies estimates that that translates to 500-750 aircraft per to look into alternatives to quaran- than any of us could have imagined. Amid warnings about the industry’s Because the public data Boeing releas- 2020 build rates have produced about year in the near term. tine measures received a cautious And the initial support programs are cash situation, EasyJet said its own es does not get into model-by-model 260 excess aircraft, not counting 737 When the demand environment gets welcome from the industry. And a running out,” IATA Director General total cash burn for the fourth quarter breakdowns, Hulst offered little color MAXs being built and stored while the challenging, this removal rate can dou- European-wide harmonized “traffic and CEO Alexandre de Juniac said. is expected to be less than £700 mil- on most Boeing-specific topics, such model remains grounded. ble, while new aircraft orders usually light” system put forward by the Euro- “Today, we must ring the alarm bell lion, compared with £774 million in as the company’s outlook on delivery “Production rates have largely been slow down. pean Commission has been approved again. If these support programs are the third quarter. timing of the 470 737 MAXs it has in chosen for stability, rather than per- “Our view is that we’ll see something by member states: The idea is that a not replaced or extended, the con- “Along with other airlines, EasyJet storage or the grounded model’s gen- fectly matching demand, so we would very similar” to a doubling of the fleet simple map based on regional infec- sequences for an already hobbled now has to look to summer 2021 for at eral demand outlook once it returns expect these aircraft in inventory to retirement percentage, Hulst says. “It tion data analyzed by the European industry will be dire. least a partial recovery in demand,” to service. be worked off as demand recovers,” may be even more pronounced in the Center for Disease Prevention and “Historically, cash generated during Bernstein analyst Daniel Roeska Hulst offered an upbeat assessment Jefferies says. near term because of the impact to Control (ECDC) will provide some the peak summer season helps to sup- wrote in a research note. “Absent of the company’s 777X, however. While A slower-growing fleet reset with the industry and [the industry’s] sig- much-needed clarity and predictabil- port airlines through the leaner winter this, the industry will face an exis- acknowledging the pandemic will hurt a wave of retirements will cut into nificance on a global basis.” c ity for would-be travelers. months,” de Juniac added. “Unfortu- tential threat.” c
18 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 1 Better Hi-RES POSSIBLE TK
PROPULSION
VoltAero Cassio Offers ‘A La Carte’ two 45-kW Safran electric motors on the wing driving three-blade tractor Hybrid-Electric Propulsion propellers, and a VoltAero-developed hybrid power module in the aft fuselage > THREE-MEMBER FAMILY AIMED AT REGIONAL FLYING driving a five-blade pusher propeller. The “barrel” power module compris- > AIRPORT OPERATOR, NETWORK APP ALREADY ON BOARD es three 60-kW Emrax electric motors and a 400-hp (300-kW) combustion Graham Warwick Washington engine supplied by Solution F and based on a Nissan V6 racing engine. oving a step closer to its dream incrementally, the Cassio 2 is a new, The motors and engine all drive the of developing a clean-sheet aerodynamically efficient design opti- propeller shaft via belts, and each can Mfamily of hybrid-electric air- mized around a power train that offers be disconnected independently if there craft for general and regional aviation, pilot-selectable “a la carte” operation: is a failure. France’s VoltAero has flown the 800-hp pure electric, mild hybrid or heavy The wing motors are powered by power train intended for the largest hybrid. lithium-ion battery packs installed 10-seat member of the series. “You can run like a series hybrid, in the wingboxes outboard of the tail The startup plans to stage a 2,300- you can run like a parallel hybrid, and booms, and fuel for the thermal engine km (1,240-nm) “Tour de France” with you can have a disconnection—so pure is housed in the inboard wing tanks. VOLTAERO PHOTOS
VoltAero’s Cassio 1 testbed has been fitted with the 800-hp hybrid-electric propulsion system planned for the production Cassio 2.
its Cassio 1 propulsion testbed on thermal or pure electric,” CEO Jean The hybrid-module motors are pow- Oct. 26-31, visiting 11 midsize regional Botti says, adding that the system ered by three battery packs in the nose airports to demonstrate the travel con- operates at 500 volts. of the Cassio 1, replacing the Cessna’s venience, reduced operating costs and After competing 50 hr. of flight forward engine. lower noise promised by its production testing with earlier iterations of the VoltAero developed the air-cooled Cassio 2 family. power train, the Cassio 1 began flying battery system in-house using com- Whereas the Cassio 1 is a modified with the most powerful version on mercially available cells. Total battery Cessna 337 Skymaster being used to Oct. 11 at Royan-Medis Aerodrome in capacity is 60 kWh, and system-level develop and test the propulsion system France. The testbed is now fitted with energy density is close to 190 Wh/kg,
20 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST Better Hi-RES POSSIBLE TK
PROPULSION
VoltAero Cassio Offers ‘A La Carte’ two 45-kW Safran electric motors on says former Airbus Chief Technical the wing driving three-blade tractor Officer Botti. “On short legs, we can fly VoltAero conducted the first flight with a 800-hp Hybrid-Electric Propulsion propellers, and a VoltAero-developed pure electric with the range extender hybrid-electric propulsion system on Oct. 21. hybrid power module in the aft fuselage for safety,” he adds. > THREE-MEMBER FAMILY AIMED AT REGIONAL FLYING driving a five-blade pusher propeller. The Cassio 1’s cockpit has been The “barrel” power module compris- retrofitted with Garmin avionics and > AIRPORT OPERATOR, NETWORK APP ALREADY ON BOARD es three 60-kW Emrax electric motors displays, plus new information screens and a 400-hp (300-kW) combustion supplied by MGL Avionics for the Graham Warwick Washington engine supplied by Solution F and hybrid power train. The cabin has been based on a Nissan V6 racing engine. modified to accommodate the propul- oving a step closer to its dream incrementally, the Cassio 2 is a new, The motors and engine all drive the sion system electronics as well as two of developing a clean-sheet aerodynamically efficient design opti- propeller shaft via belts, and each can pilots and a flight engineer. Levers on Mfamily of hybrid-electric air- mized around a power train that offers be disconnected independently if there the cockpit ceiling allow the pilot to craft for general and regional aviation, pilot-selectable “a la carte” operation: is a failure. disconnect individual motors. France’s VoltAero has flown the 800-hp pure electric, mild hybrid or heavy The wing motors are powered by All three members of the planned power train intended for the largest hybrid. lithium-ion battery packs installed Cassio 2 production family—the four- 10-seat member of the series. “You can run like a series hybrid, in the wingboxes outboard of the tail seat Cassio 330, six-seat Cassio 480 The startup plans to stage a 2,300- you can run like a parallel hybrid, and booms, and fuel for the thermal engine and 10-seat Cassio 600—offer the same km (1,240-nm) “Tour de France” with you can have a disconnection—so pure is housed in the inboard wing tanks. basic performance: 200-kt. cruise
VOLTAERO PHOTOS speed, 1,290-km (700-nm) maximum range and a takeoff and landing dis- tance less than 1,800 ft. The propulsion-system operating mode depends on range: pure-electric flight over distances up to 200 km, with the thermal engine as a backup for safety; mild hybrid over 200- 600 km, Cassio 480 comprises the three 60-kW air services, including training schools with minimum recharging in flight; motors coupled to two 150-kW ther- and maintenance centers at these and heavy hybrid beyond 600 km, with mal range extenders, all driving the smaller airports. more inflight recharging. single pusher propeller, although Volt- “That’s where we’re going to do the VoltAero plans to certify the family Aero plans to switch to Solution F’s ‘Tour de France,’ at their airports,” under European Union Aviation Safety high-power-density 300-kW combus- Botti says. “[With Edeis], we have Agency CS-23 regulations, beginning tion engine if it is certified, he says. been thinking about how to better use with the Cassio 330. The COVID-19 The Cassio 600 has a 300-kW midsize airports to develop regional pandemic has delayed the program motor-generator coupled to a range air transportation. In France, Air by 3-4 months, but the startup is aim- extender with 300 kW of electric and France has been asked not to develop ing for certification of the four-seater 300 kW of thermal power. The 10-seat- any more flights under 2.5 hr., so that by the end of 2022, to be followed at er may have wing-mounted propellers, creates an opportunity for us because six-month intervals by approval of the as on the Cassio 1, but Botti says the sometimes the train, even if it’s the six- and 10-seaters, Botti says. pusher propeller is being designed to TGV high-speed rail, does not serve The four-seater has a 330-kW power absorb all 600 kW and avoid the need some city-to-city routes well.” train and a design maximum takeoff for wing props. The second partnership is with U.S. weight (MTOW) of less than 2,000 kg Having raised the money to complete startup KinectAir, which is develop- (4,400 lb.); the six-seater, 480 kW of the first phase of Cassio development— ing an on-demand flight network built power and an MTOW of less than 2,500 propulsion system testing—Volt Aero around an Uber-like smartphone book- kg. The 10-seater has a 600-kW power in May was selected to receive both ing app. “I want to integrate this into train and is expected to weigh in at less grant funding and equity financing my cockpit,” Botti says. than 2,700 kg, he says. from the EU’s European Innovation “That means, not only is the pilot VoltAero’s Cassio 1 testbed has been fitted The drivetrain in the initial Cassio Council Accelerator. The startup is going to type in where he wants to go, with the 800-hp hybrid-electric propulsion 330 comprises a power module with one of 64 companies chosen from 2,500 who he’s going to pick up and so forth,” system planned for the production Cassio 2. three 60-kW Safran electric motors applications to receive a total of €307 he says. “But at the same time, the soft- plus a 150-kW certified biofuel-com- million ($361 million) in funding and ware is going to tell him, this is the patible aircraft piston engine as the the only aeronautical project among route you have to take, these are the range extender. the 38 of those chosen to share €182.6 modes you have to run in: 30% electric, its Cassio 1 propulsion testbed on thermal or pure electric,” CEO Jean The hybrid-module motors are pow- The startup calculates the four- million in equity investments. 50% hybrid at 50:50—it depends on Oct. 26-31, visiting 11 midsize regional Botti says, adding that the system ered by three battery packs in the nose seater will have an average 35% lower As it looks toward operation of the the distance, altitude and everything. airports to demonstrate the travel con- operates at 500 volts. of the Cassio 1, replacing the Cessna’s cost of ownership than the compet- Cassio 2, VoltAero has formed two We want to make the cockpit of the venience, reduced operating costs and After competing 50 hr. of flight forward engine. ing Cirrus SR22 and 20% lower emis- key partnerships. One is with French Cassio smart.” lower noise promised by its production testing with earlier iterations of the VoltAero developed the air-cooled sions in full-hybrid mode. Noise will be infrastructure company Edeis, which When it enters the market, VoltAero Cassio 2 family. power train, the Cassio 1 began flying battery system in-house using com- reduced by 8 dBA because the propel- operates 20 of the country’s regional plans to offer operators not only the Whereas the Cassio 1 is a modified with the most powerful version on mercially available cells. Total battery ler is stopped during taxiing, and only airports. The two companies plan to aircraft but also access to infrastruc- Cessna 337 Skymaster being used to Oct. 11 at Royan-Medis Aerodrome in capacity is 60 kWh, and system-level electric propulsion is used for takeoff. work together to develop an ecosystem ture with Edeis and the “Uber in the develop and test the propulsion system France. The testbed is now fitted with energy density is close to 190 Wh/kg, The power train for the six-seat for short- and medium-haul regional air” app with KinectAir, Botti says. c
20 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 21 BUSINESS
robotics and other digital technology adoption, PE owners Private Property are expected to alter the slow-changing A&D industrial base. But PE may not be satisfied with just the midtier and > AFTER A SPRINGTIME PAUSE, PRIVATE EQUITY below: Speculation over PE involvement with OEMs and INVESTORS RETURN WITH A VENGEANCE Tier 1 providers—whether on individual programs such as > THE PUSH INTO A&D COULD HERALD SEVERAL a new midmarket aircraft or new aero engines—remains a CHANGES FOR INDUSTRY staple of industry water-cooler talk. “They’re probably going to move more from a sector par- Michael Bruno Washington ticipant to a strategic partner,” says Alex Krutz, managing director of consultancy Patriot Industrial Partners. “They he stark reality of losing two years’ worth of com- typically haven’t been viewed by the OEMs, or Boeing for mercial aircraft production over the next half-decade that matter, as partners, and I think that with their liquidity Tcontinues to weigh on industry as it becomes clear and financial capabilities, we’re going to start to see them there will be no snapback to prepandemic air traffic levels. move into design.” Shares of publicly traded aerospace and defense (A&D) “We’re being contacted on a consistent basis by investors companies worldwide lag their stock market indices by 26% looking for resiliency in A&D investments, and military for year to date, Vertical Research Partners said Oct. 16. The now looks like the place getting the most attention,” says laggardly public performance shows how few outsiders— Paul Weisbrich, managing director of the investment bank- except for people who love to fly—want to be involved with ing group at D.A. Davidson. Foreign military sales, which the industry right now. saw a record government-approved $83.5 billion value in Few, that is, except for a growing cadre of private equity (PE) investors. “There are a lot of private equity players that are very Highly Acquisitive A&D Buyers interested in what is going on and see an opportunity to buy Top Private Equity Buyers into the aerospace supply chain,” Scott Thompson, PwC’s A&D Acquisitions U.S. aerospace and defense leader, tells Aviation Week. Company “There’s a ton of interest. I’ve got quite a few reach-outs Since 2017 from PE saying, ‘Hey, if you can help us identify companies AE Industrial Partners 26 looking for capital, we are eager investors.’” ACP 21 Thompson is far from alone; headhunters, lawyers, ac- quisition deal-makers, investment bankers and industry The Carlyle Group 16 advisors all report noticeable jumps in PE interest in A&D The Jordan Co. 9 as the pandemic and its economic fallout rolls through Acorn Growth Cos. 7 industry. “Private equity group percentages have been in- creasing over the years, and I suspect they will continue Veritas Capital 7 increasing,” says Stephen Perry, managing director at Janes Enlightenment Capital 7 Capital Partners. Some recent deals punctuate the observation. In late Sep- J.F. Lehman & Co. 7 tember, Blackstone Group’s Draken International bought 13 Warburg Pincus 6 aviation service businesses of Cobham Group, which Advent KKR 6 International had taken private just last year and now is breaking up. In another deal unveiled in late September, Liberty Hall Capital Partners 6 Delta Tucker’s DynCorp International, a provider of military Audax Group 5 logistics and aviation services to federal agencies, will be Platinum Equity 5 acquired by Amentum Holdings in a deal expected to close by year-end. Tinicum 5 AE Industrial Partners is one of the leading PE groups ac- Odyssey Investment Partners 5 tive in A&D over the last 3-4 years. AE partner Kirk Konert says now that industry has entered a down cycle, his firm Top Strategic Buyers sees an opportunity to look at companies with more limited Heico 14 competition in the middle-market space. Mercury Systems 8 “This is an industry that we have a lot of passion for, pas- sion for the longevity of the sector,” Konert says. The long- L3 Technologies 8 term business case remains intact, and veteran A&D PE Ametek 7 investors such as AE have tried to stay disciplined with the prices they pay for acquisitions. “I don’t think we’re going General Dynamics 7 to get better deals—we’re going to continue to pay the same Transdigm Group Inc. 6 prices we were paying—but maybe have more opportunities Boeing 5 and more assets” to consider, he said in late July. Many observers predict private equity’s growing pres- Other* 4 ence in A&D could bring many changes to the industrial *CAE, Cubic, Elbit Systems, Hexcel, Qinetiq, Accenture, BAE Systems, base. From consolidation of the supply chain to moving ParkOhio, FLIR, TT Electronics, Astronics, Saab production to new locations to accelerating automation, Sources: Janes Capital Partners and Robinson+Cole
22 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST BUSINESS robotics and other digital technology adoption, PE owners fiscal 2020, is one trend to ride. But he says buyers need There are also challenges with how cost curves have to Private Property are expected to alter the slow-changing A&D industrial to be discriminating within defense investments and focus change as work volumes drop so much for so long, bringing base. But PE may not be satisfied with just the midtier and on 2022-23, for instance, looking beyond 2021 for which the concurrent pressure on suppliers’ working capital accounts. > AFTER A SPRINGTIME PAUSE, PRIVATE EQUITY below: Speculation over PE involvement with OEMs and defense budget is already set. “We’re in the second inning of a nine-inning ballgame,” INVESTORS RETURN WITH A VENGEANCE Tier 1 providers—whether on individual programs such as Others concur. “I do really continue to see opportunity,” Perkins says. “The supply chain is in an every-man-for-him- > THE PUSH INTO A&D COULD HERALD SEVERAL a new midmarket aircraft or new aero engines—remains a says Chris Celtruda, managing principal of Destiny Equity self situation because the OEMs are exhausted.” CHANGES FOR INDUSTRY staple of industry water-cooler talk. Partners. He cites Pentagon mandates around hypersonics, Glende echoes Perkins and notes how OEM and upper- “They’re probably going to move more from a sector par- unmanned aircraft, microelectronics and space driving long- tier supply chain squeezes of recent years, including should- Michael Bruno Washington ticipant to a strategic partner,” says Alex Krutz, managing term value in related assets, as well as for modernization cost contracting, were predicated on production volumes director of consultancy Patriot Industrial Partners. “They and sustainment of aging but critical military systems such increasing. “There’s a whole set of assumptions behind he stark reality of losing two years’ worth of com- typically haven’t been viewed by the OEMs, or Boeing for as aircraft. Privatization of pilot training is another oppor- those programs that all arrows pointing north, and they mercial aircraft production over the next half-decade that matter, as partners, and I think that with their liquidity tunity as the armed services consider outsourcing the task point north with a rapid acceleration,” he says. “They are Tcontinues to weigh on industry as it becomes clear and financial capabilities, we’re going to start to see them for cost savings and readiness reasons. no longer true.” there will be no snapback to prepandemic air traffic levels. move into design.” But while the military field is attractive, seasoned inves- With Airbus seen as generally better positioned than Shares of publicly traded aerospace and defense (A&D) “We’re being contacted on a consistent basis by investors tors note the need for diversification across A&D and avoid- Boeing, insiders acknowledge the attractiveness of boosting companies worldwide lag their stock market indices by 26% looking for resiliency in A&D investments, and military for ance of getting caught up in one niche that has performed business with the European OEM. Weisbrich predicts more year to date, Vertical Research Partners said Oct. 16. The now looks like the place getting the most attention,” says well over the last six months. “This cycle is a reminder of cross-fertilization of suppliers to Airbus and Boeing within laggardly public performance shows how few outsiders— Paul Weisbrich, managing director of the investment bank- why platform and market diversity has always been a cor- five years. But Perkins thinks U.S. PE investors may have except for people who love to fly—want to be involved with ing group at D.A. Davidson. Foreign military sales, which nerstone of investing in aerospace and defense,” said Paul to become more active in Europe if they want to play into the industry right now. saw a record government-approved $83.5 billion value in Teske, a co-founder and partner at ATL Partners, at an A&D Airbus’ supply chain because protectionist economic policies Few, that is, except for a growing cadre of private equity Forum event on PE investing in October. “The growth of may make transatlantic trade harder, and others concur. (PE) investors. commercial in the last five years has made some people “It’s going to be more challenging to be a part of that sup- “There are a lot of private equity players that are very Highly Acquisitive A&D Buyers forget about that.” ply chain unless you’re physically on the ground in Europe, interested in what is going on and see an opportunity to buy Top Private Equity Buyers Weisbrich also recommends space-related opportunities, with a management team in Europe that can help drive that into the aerospace supply chain,” Scott Thompson, PwC’s including supply chain. “That’s really the hot topic zone for growth and take advantage” of Airbus’ A220 and A321XLR, A&D Acquisitions U.S. aerospace and defense leader, tells Aviation Week. Company us today: space,” he says. But again, Celtruda and Teske urge Glende says. “There’s a ton of interest. I’ve got quite a few reach-outs Since 2017 discrimination. Celtruda says space is a tale of two cities: PEs fall within a category of merger and acquisition from PE saying, ‘Hey, if you can help us identify companies AE Industrial Partners 26 the commercial side of space, while it receives lots of news (M&A) deal-makers known as financial sponsors. The oth- looking for capital, we are eager investors.’” ACP 21 coverage, is driven by billionaires, and the business models er side, “strategics,” are A&D companies, although since Thompson is far from alone; headhunters, lawyers, ac- remain to be proven. But government-based work in launch, late last year their deals predominantly have been dives- quisition deal-makers, investment bankers and industry The Carlyle Group 16 low-Earth-orbit (LEO) satellites, clandestine intercept and titures—e.g., OEMs, primes and “Super Tier 1s” shedding advisors all report noticeable jumps in PE interest in A&D The Jordan Co. 9 other projects shows genuine opportunity. noncore businesses. as the pandemic and its economic fallout rolls through Teske noted that among three space sectors—military, After an unprecedented pause in March-May due to the Acorn Growth Cos. 7 industry. “Private equity group percentages have been in- civil government and commercial—defense looks the best COVID-19 outbreak, deal-makers report a return to record creasing over the years, and I suspect they will continue Veritas Capital 7 long term. Others agree. activity and eye even more opportunities, especially if Dem- increasing,” says Stephen Perry, managing director at Janes Enlightenment Capital 7 “Today we see a combination of the two, and really it’s a ocrat Joe Biden wins the White House and pursues certain Capital Partners. question of the sustainability of one over the other,” agrees tax increases, spurring a stampede to get in before they Some recent deals punctuate the observation. In late Sep- J.F. Lehman & Co. 7 Tracy Glende, CEO of Valence Surface Technologies. His take effect. tember, Blackstone Group’s Draken International bought 13 Warburg Pincus 6 company does commercial launch vehicle work for SpaceX, “We’ve probably never seen such an abundance of deals,” aviation service businesses of Cobham Group, which Advent KKR 6 Blue Origin and others, but it is satellites for government says Craig Chason, leader of law firm Pillsbury’s Northern International had taken private just last year and now is use that he believes will be higher-margin, more sophisticat- Virginia office corporate practice. breaking up. In another deal unveiled in late September, Liberty Hall Capital Partners 6 ed and sustainable work. “A lot of these small LEO satellites “The floodgates really opened in September,” agrees Delta Tucker’s DynCorp International, a provider of military Audax Group 5 have cheaper components. We’ve already seen OneWeb go Jean Stack, managing director in Baird’s Global Invest- logistics and aviation services to federal agencies, will be bust,” he notes. “Yes, you can provide internet service to ment Banking group and co-head of its government and Platinum Equity 5 acquired by Amentum Holdings in a deal expected to close Central Africa, but who’s going to pay for it?” defense practice. by year-end. Tinicum 5 In commercial aviation, many observers advocate more of Pillsbury hosted a webinar series on M&A in aerospace in AE Industrial Partners is one of the leading PE groups ac- Odyssey Investment Partners 5 a wait-and-see approach. Several participants at the A&D October where Chason, Stack and other deal-makers talked tive in A&D over the last 3-4 years. AE partner Kirk Konert Forum event said they expect commercial aviation activity about how “weird” 2020 has been, with a near-freezing of ac- says now that industry has entered a down cycle, his firm Top Strategic Buyers to truly bottom out between now and February. “You are not tivity in the spring followed by today’s rush. But even as PE sees an opportunity to look at companies with more limited Heico 14 going to get rewarded for going too early in a cycle if things investors held off at the time—to deal with the pandemic cri- competition in the middle-market space. are still declining,” said Teske. “We have a lot of debate [as sis within their own portfolio companies—strategic buyers Mercury Systems 8 “This is an industry that we have a lot of passion for, pas- to] where the dust will settle first, aftermarket or OEMs.” still were hunting for targets, they say. Both sponsors and sion for the longevity of the sector,” Konert says. The long- L3 Technologies 8 Bryan Perkins, founder and CEO of Novaria Group, sus- strategics are positioning for 2-3 years out, and the current term business case remains intact, and veteran A&D PE Ametek 7 pects there are leading indicators of business activity of Goldilocks atmosphere both reaffirms the sector’s resilience investors such as AE have tried to stay disciplined with the which commercial aircraft and engine OEMs are aware but while also providing a unique opportunity. prices they pay for acquisitions. “I don’t think we’re going General Dynamics 7 that are not as visible to suppliers. The list begins with the Looking ahead, many deal-makers see activity reaching to get better deals—we’re going to continue to pay the same Transdigm Group Inc. 6 amount of backed-up inventory in commercial aerospace new heights. “I expect the next 12 months to be an extreme- prices we were paying—but maybe have more opportunities Boeing 5 and its consequences. ly busy time for this sector,” says Bob Kipps, founder of and more assets” to consider, he said in late July. “I think OEMs are struggling to understand what a sup- KippsDeSanto & Co., an A&D and government services Many observers predict private equity’s growing pres- Other* 4 plier sitting on two years’ worth of inventory in their own advisory firm. ence in A&D could bring many changes to the industrial *CAE, Cubic, Elbit Systems, Hexcel, Qinetiq, Accenture, BAE Systems, business, coupled with maybe three years of inventory at Stack says the transformation within the sectors will be base. From consolidation of the supply chain to moving ParkOhio, FLIR, TT Electronics, Astronics, Saab the OEM, is going to be faced with and how that is going to “awe-inspiring,” including divestitures and new owner en- production to new locations to accelerating automation, Sources: Janes Capital Partners and Robinson+Cole impact the supply chain in total,” Perkins says. trants. “Nothing is off the table,” she says. c
22 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 23 A VIRTUAL EVENT NOVEMBER 11, 2020 1:00 PM EST / 10:00 AM PST
Gain Market Intelligence and Insight Into the Future of Aerospace & Defense Deal-Making
IN PARTNERSHIP WITH:
SPONSORS:
REGISTER and Learn More at: adma.aviationweek.com
ADMA_2020_Virtual_7_5x10_5_Brochure_Digital.indd 1 10/18/2020 9:02:28 PM A VIRTUAL EVENT / NOVEMBER 11, 2020
Topics focus on key components PRELIMINARY AGENDA driving the industry: For information about the 2020 Aviation Week A&D Mergers and • Early takeaways from third quarter Acquisition Conference, contact Joanna Speed or call +1-310-857-7691. results and U.S. 2020 elections • COVID-19 recovery scenarios and WEDNESDAY / NOVEMBER 11—1:00-5:00 PM EST implications for aircraft demand and defense spending priorities 1:00- INTRODUCTIONS 1:05 PM Joanna Speed, Managing Director, A&D and SpeedNews Conferences, • OEM and Top Tier supplier strategies Aviation Week Network plus supply chain analysis and 1:05- WELCOME ADDRESS impacts on restructuring, 1:15 Michael J. Richter, Managing Director, Global Head of A&D Group, Lazard with a focus on expected investor Dr. Brad M. Meslin, Senior Managing Director, CSP Associates interest and M&A activity KEY ISSUES DRIVING THE INDUSTRY • What do recent transactions and 1:15- OPENING ADDRESS valuations suggest for the M&A 1:45 SPIRIT AEROSYSTEMS – Thomas “Tom” Gentile, President & CEO outlook in 2021 Moderated by Michael Richter, Managing Director, Global Head of A&D Group, Lazard Questions & Discussions • Which sectors are likely to offer the best opportunities for supplier 1:45- PANEL: THE STATE OF THE AEROSPACE & DEFENSE INDUSTRY: 2:35 consolidation IMPLICATIONS FOR M&A Moderated by Dr. Brad M. Meslin, Senior Managing Director, CSP Associates AE INDUSTRIAL PARTNERS – John Nemo, Senior Partner Who benefits from attending? AERODYNAMIC ADVISORY – Dr. Kevin Michaels, Managing Director LOAR GROUP – Dirkson R. Charles, Chief Executive Officer & Co-Chairman Questions & Discussions • C-level executives 2:35- REFRESHER AND NETWORKING BREAK • Board members 2:40 Sponsored by Moss Adams • Corporate development executives 2:40- INTERACTIVE VIRTUAL CHAT • Owner/founders and private capital 3:10 Moderated by Jens Flottau, Executive Editor, Commercial Aviation, Aviation Week Network providers AIRBUS – Michael Schöllhorn, Chief Operating Officer • Original equipment manufacturers 3:10- PANEL: HOT SPOTS FOR M&A IN THE SUPPLY CHAIN (OEMs) 3:45 Moderated by Kenneth “Ken” Herbert, Managing Director, Canaccord Genuity • Supply chain strategy executives LIBERTY CAPITAL – Rowan G.P. Taylor, Managing Partner PARKER AEROSPACE – Peter Collins, Group Vice President, Strategy & Business • Private equity investors Development • Government officials Questions & Discussions • Analysts 3:45- REFRESHER AND NETWORKING BREAK 3:50 • Consultants Sponsored by Moss Adams 3:50- PANEL: INVESTMENT TRENDS AND OUTLOOKS: WHERE ARE THE 4:45 OPPORTUNITIES? Moderated by Michael J. Richter, Managing Director, Global Head of A&D Group, Lazard AGENCY PARTNERS – Sash Tusa, Partner, Aerospace & Defense Partners HEICO CORPORATION – Eric A. Mendelson, Co-President Questions & Discussions
81% 4:45- CLOSING COMMENTS 4:55 Michael J. Richter Joanna Speed
VIRTUAL NETWORKING SESSION Sponsored by Lazard, CSP Associates, Gibson, Dunn, & Crutcher, First time Delegates report they and Odyssey Investment Partners would “likely” or “very likely” attend another Aviation Week Register and Learn More at: Network A&D Conference. adma.aviationweek.com
ADMA_2020_Virtual_7_5x10_5_Brochure_Digital.indd 2 10/18/2020 9:02:28 PM DISTINGUISHED SPEAKERS AND PANELISTS INCLUDE:
DIRKSON R. CHARLES PETER COLLINS THOMAS “TOM” GENTILE KENNETH HERBERT Chief Executive Officer Group Vice President, Strategy President & Chief Executive Officer Managing Director & Co-Chairman & Business Development Spirit AeroSystems Canaccord Genuity Loar Group Parker Aerospace
ERIC A. MENDELSON DR. BRAD M. MESLIN DR. KEVIN MICHAELS JON NEMO Co-President Senior Managing Director Managing Director Senior Partner HEICO Corporation CSP Associates AeroDynamic Advisory AE Industrial Partners
MICHAEL J. RICHTER MICHAEL SCHÖLLHORN ROWAN G.P. TAYLOR SASH TUSA Managing Director, Global Head Chief Operating Officer Managing Partner Partner, Aerospace of A&D Investment Banking Group Airbus Liberty Hall Capital Partners & Defense Analyst Lazard Agency Partners
Want to Become a Guest Speaker? Please contact Joanna Speed, Managing Director, JENS FLOTTAU JOANNA SPEED A&D and SpeedNews Conferences at Executive Editor, Managing Director, [email protected]. Commercial Aviation A&D and SpeedNews Conferences Aviation Week Network Aviation Week Network
DELEGATES This Conference is developed for professionals at all levels of the A&D industry, from middle market companies to OEMs, supply chain strategy executives, private equity investors, government officials, analysts and consultants, providing exclusive intelligence, and enabling them to keep a competitive advantage in these dynamic markets. Delegates will be presented with up-to-date information and take part in valuable business networking opportunities with industry leaders. Expert panelists from the ranks of active deal-makers and leading advisors provide first-hand perspectives.
Average Number of Delegates Company/Organization Profile 150+ MANUFACTURERS 38 Conference Delegate Profile FINANCE/INVESTMENT 36 4% CONSULTANTS 11 7% Other Managers 23% INFORMATION PROVIDERS 3 C-Level Executives DISTRIBUTORS 3
REPAIR & OVERHAL 3 21% 25% Presidents OTHER 3 Directors
20% VPs Register and Learn More at: adma.aviationweek.com
ADMA_2020_Virtual_7_5x10_5_Brochure_Digital.indd 3 10/18/2020 9:02:29 PM A VIRTUAL EVENT / NOVEMBER 11, 2020
Virtual Conference REGISTRATION INFORMATION Registration Rate DELEGATE DETAILS
FIRST NAME LAST NAME Registration includes access to all live planned briefings, COMPANY/ORGANIZATION panel discussions, and presentations. Recordings MAILING ADDRESS will also be available within 24 hours of sessions. CITY STATE ZIP/POSTAL CODE
$395.00 per Delegate COUNTRY
PHONE FAX Register Online Today! adma.aviationweek.com EMAIL
PRIORITY CODE WEB ADDRESS Register with Priority Code AW2020
PAYMENT
VISA MASTERCARD AMEX Want to Become a Sponsor? CARD NUMBER We welcome and encourage your
organization to join our elite list AMOUNT EXPIRATION DATE of sponsors. We have a few highly visible opportunities available for the event, please contact Joanna Speed, MAILING ADDRESS (if different than mailing address above) Managing Director, A&D and SpeedNews Conferences at [email protected]. CARD HOLDER’S NAME
CARD HOLDER’S SIGNATURE
Register at: defensechain.aviationweek.com. To register by fax, complete this form in full and return to: +1-913-514-6872, or via regular mail to: Aviation Week Network, c/o Informa, 2901 28th Street, Suite 100, Santa Monica, CA 90405, USA.
Cancellation Policy Registrants who must cancel may substitute another delegate by submitting a request to [email protected]. Those who cancel and do not substitute another delegate will receive a full refund less a 6% processing fee.
Register and Learn More at: adma.aviationweek.com
ADMA_2020_Virtual_7_5x10_5_Brochure_Digital.indd 4 10/18/2020 9:02:29 PM DEFENSE > New U.S. Army anti-ship capabilities p. 30 Tempest technology advances p. 32 Airbus Spain jet trainer concept p. 34 Japan’s electromagnetic warfare aircraft p. 35
DARPA-Funded Study Proposes Vision founded by a former DARPA manager, the answer would be to seek a dramatic for Hypersonic Production Facility split from the conventional model for producing advanced weapons. To HPAF SHIFTS START-UP COSTS TO NONFEDERAL SOURCES start, the study proposes a new level > of participation by state and local gov- > FACILITIES, MACHINES COULD BE REFRESHED EVERY THREE YEARS ernments in defense production. “A number of regions have talked Steve Trimble Washington about local and state support for hav- ing the [hypersonic production] facil- future factory called the Hy- tember proposes a new business ity located there,” Mick Maher, chief personic Production Accel- model for producing scramjet-pow- technology officer for ASTRO, says in Aerator Facility—for building ered missiles, but defense officials say an interview. potentially thousands of scramjet it could be applied to a wide range of The published summary of the propulsion systems for hypersonic advanced weapons. ASTRO study identifies nine po - cruise missiles—may not need the U.S. “This effort was intended to inform tential sites for the HPAF: Seattle; Defense Department or the defense us as we develop the concepts for [pro- Long Beach, California; San Antonio; industry to pay the up-front costs for ducing] affordable systems in large Wichita; College Station, Texas; West facilities and equipment. numbers where high-temperature Lafayette, Indiana; Huntsville, Ala- With no or few capitalized invest- materials and advanced thermal-man- bama; Daytona, Florida; and Hamp- ments demanding a lengthy return on agement techniques will drive designs ton, Virginia. The locations share a common trait: local access to existing hypersonic infrastructure. ASTRO “If you look at all of those places, there’s probably a wind tunnel nearby or an OEM,” Maher says. The ASTRO study recommends that the Defense Department hold a competition in which the potential cities would offer bids of financial support to offset the up-front cost of establishing the HPAF. As part of each proposal, the competitive bidding could include offers to finance the cap- ital infrastructure costs for the facility, The HPAF facility would use dedicated bays for separate supply chains to protect production machines and tooling. intellectual property and defense security as well as common areas to leverage By their nature, scramjet propul- other machines for metrology, inspection, subtractive manufacturing, welding, sion systems make ideal candidates for additive manufacturing. Such pro- and other pre- and post-processing needs. cesses can “grow” a part made of high- investment, the additive manufacturing that have unique production require- temperature materials, along with in- machines needed to produce the high- ments,” a Pentagon spokesman says. tricately designed internal passages to temperature materials required for For example, the carbon-carbon ma- enable active cooling systems. scramjet propulsion could be refreshed terial applied to rocket-boosted hyper- Thomas Bussing, former vice pres- or replaced in three-year cycles. sonic glide vehicles also could benefit ident of advanced missile systems The entire supply chain—from the from the same approach, according to for Raytheon, confirmed that addi- feedstock suppliers for the electron- the study’s authors. tive manufacturing will play a key beam welders to the prime contrac- The ASTRO study seeks to answer role in the production of the compa- tors—could be co-located within the questions that have hung over the ny’s scramjet design. “You could not Hypersonic Production Accelerator Pentagon’s three-year-old rush to play build [scramjets] using conventional Facility (HPAF). The vertically inte- catch-up with advances by Russia and methods the way cooling systems are grated process would be capable of China in hypersonic weapons: Who structured,” Bussing said in a June producing, testing and qualifying mate- would pay the up-front costs to build an 2019 interview. “Also, the larger seg- rials for new designs in almost half the infrastructure of production and test ments—the inlets and bypass ducts— time and for about one-fourth the cost facilities necessary to support U.S. all of those things are basically done of a traditional distributed supply chain. weapon production? And would that via additive manufacturing.” That vision for mass production of infrastructure accommodate the rapid Additive manufacturing makes the scramjet-powered vehicles has emerged pace of change in the nascent hyper- new generation of scramjet designs from a two-year DARPA-funded study sonic field, allowing quickly obsolete possible to build but creates certain by the Applied Science & Technology manufacturing processes and tools to be financial pressures. Research Organization (ASTRO). affordably replaced with state-of-the-art The ASTRO study proposes an An unclassified summary of the equipment in cycles of a few years? HPAF financed largely by nonfeder- study published by ASTRO in Sep - According to ASTRO, a consultancy al sources, such as local and region-
24 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST DEFENSE > New U.S. Army anti-ship capabilities p. 30 Tempest technology advances p. 32 Airbus Spain jet trainer concept p. 34 Japan’s electromagnetic warfare aircraft p. 35
DARPA-Funded Study Proposes Vision founded by a former DARPA manager, al governments or public-private fresh-reset cycle assumed in the study turing path, and you’re back and forth the answer would be to seek a dramatic partnerships between governments is set at three-year intervals, although across the country several times be- for Hypersonic Production Facility split from the conventional model for and academia. Maher says the industry is still debat- tween heat treatments and machining producing advanced weapons. To Those entities would own the HPAF, ing the ideal time period. places,” Maher says. “There’s a tremen- HPAF SHIFTS START-UP COSTS TO NONFEDERAL SOURCES start, the study proposes a new level then lease access to the facility and the “If you change it too fast, you never dous amount of time just lost in queue.” > of participation by state and local gov- machines to the Defense Department qualify the process, so you never get to The HPAF also would be sized to > FACILITIES, MACHINES COULD BE REFRESHED EVERY THREE YEARS ernments in defense production. to support production for a program of use it,” Maher says. “If you go too slow, support multiple prime contractors “A number of regions have talked record. The Pentagon would then turn you don’t get to take the advantage of working on different vehicles. Steve Trimble Washington about local and state support for hav- over the machines and the facility to what’s out there. So three years is some- In August, the Air Force selected ing the [hypersonic production] facil- the supply chain to build the scramjets. what controversial. It came down to Boeing, Lockheed and Raytheon to future factory called the Hy- tember proposes a new business ity located there,” Mick Maher, chief “We’re saying the government what we thought made the most sense.” compete for the Future Hypersonic Pro- personic Production Accel- model for producing scramjet-pow- technology officer for ASTRO, says in doesn’t even need to get into the own- When the Pentagon moves to estab- gram, a planned follow-on to DARPA’s Aerator Facility—for building ered missiles, but defense officials say an interview. ership piece,” Maher says. “It can pro- lish a new base or production site, the Hypersonic Air-Breathing Weapon potentially thousands of scramjet it could be applied to a wide range of The published summary of the vide the money to set the facility up and location decision often reflects political Concept. Lockheed and Raytheon are
propulsion systems for hypersonic advanced weapons. ASTRO study identifies nine po - get it running. And then we can even MIKE CASSIDY/U.S. AIR FORCE cruise missiles—may not need the U.S. “This effort was intended to inform tential sites for the HPAF: Seattle; provide project money on top of that.” Defense Department or the defense us as we develop the concepts for [pro- Long Beach, California; San Antonio; The concept bears faint echoes of industry to pay the up-front costs for ducing] affordable systems in large Wichita; College Station, Texas; West an early description in late 2018 of the facilities and equipment. numbers where high-temperature Lafayette, Indiana; Huntsville, Ala- Pentagon’s vision for future hyperson- With no or few capitalized invest- materials and advanced thermal-man- bama; Daytona, Florida; and Hamp- ic production by Patrick Shanahan, ments demanding a lengthy return on agement techniques will drive designs ton, Virginia. The locations share a who was then the deputy defense sec- common trait: local access to existing retary spearheading a review of indus- hypersonic infrastructure. trial base policy. In remarks at a Na- ASTRO “If you look at all of those places, tional Defense Industrial Association there’s probably a wind tunnel nearby event on hypersonic manufacturing, or an OEM,” Maher says. Shanahan, a former Boeing executive, The ASTRO study recommends was keen to shift the cost burden of that the Defense Department hold manufacturing infrastructure from a competition in which the potential industry to government. cities would offer bids of financial “I’d love to build the right facil- support to offset the up-front cost of ities and then turn the keys over to establishing the HPAF. As part of each someone to manage,” Shanahan said proposal, the competitive bidding in 2018. could include offers to finance the cap- The ASTRO study builds on that ap- ital infrastructure costs for the facility, proach but suggests using local and re- The HPAF facility would use dedicated bays for separate supply chains to protect production machines and tooling. gional governments to supplement or intellectual property and defense security as well as common areas to leverage By their nature, scramjet propul- assume the Pentagon’s up-front costs other machines for metrology, inspection, subtractive manufacturing, welding, sion systems make ideal candidates to build a hypersonic manufacturing for additive manufacturing. Such pro- infrastructure within a few years. and other pre- and post-processing needs. A new production system is envisioned for the next generation of scramjets cesses can “grow” a part made of high- The goal of using that approach is rather than the small, fragmented industrial base that built experimental investment, the additive manufacturing that have unique production require- temperature materials, along with in- twofold. After nearly four decades of systems such as the Boeing X-51. machines needed to produce the high- ments,” a Pentagon spokesman says. tricately designed internal passages to start-stop cycles in hypersonic tech- temperature materials required for For example, the carbon-carbon ma- enable active cooling systems. nology development, businesses would considerations as much as operational participating in the latter; the first flight scramjet propulsion could be refreshed terial applied to rocket-boosted hyper- Thomas Bussing, former vice pres- not have to convince skeptical boards needs. Those same political interests tests of each company’s design are or replaced in three-year cycles. sonic glide vehicles also could benefit ident of advanced missile systems to spend heavily on up-front produc- also usually drive defense contractors scheduled for later this year. The Air The entire supply chain—from the from the same approach, according to for Raytheon, confirmed that addi- tion equipment. The same burden upon to disperse the supply chain to as many Force has not defined an acquisition feedstock suppliers for the electron- the study’s authors. tive manufacturing will play a key the Pentagon’s budget also would be re- congressional districts as feasible. strategy for the operational prototyp- beam welders to the prime contrac- The ASTRO study seeks to answer role in the production of the compa- lieved. In addition, the industry and the The ASTRO study seeks basically ing program, but it may not lead to a tors—could be co-located within the questions that have hung over the ny’s scramjet design. “You could not military would not be disincentivized the opposite for the HPAF. The entire traditional winner-takes-all contract Hypersonic Production Accelerator Pentagon’s three-year-old rush to play build [scramjets] using conventional to invest in new additive machines and supply chain for design, test and man- award. Senior Pentagon officials have Facility (HPAF). The vertically inte- catch-up with advances by Russia and methods the way cooling systems are processes as they become available. ufacturing would be co-located inside previously said they would prefer to grated process would be capable of China in hypersonic weapons: Who structured,” Bussing said in a June “If you buy equipment, that locks you the facility. Each tier of the supply chain maintain competition beyond develop- producing, testing and qualifying mate- would pay the up-front costs to build an 2019 interview. “Also, the larger seg- into that time frame [to earn a return would be on-site, including the material ment, with multiple designs compet- rials for new designs in almost half the infrastructure of production and test ments—the inlets and bypass ducts— on investment],” Maher says. “Leasing feedstock supplier, factory equipment ing for annual production orders. time and for about one-fourth the cost facilities necessary to support U.S. all of those things are basically done it allows you to be much more flexible.” supplier, Tier 1 suppliers, contract man- To facilitate long-term competition, of a traditional distributed supply chain. weapon production? And would that via additive manufacturing.” The ASTRO study anticipates a ufacturer, lead system integrator and the HPAF would be designed with up That vision for mass production of infrastructure accommodate the rapid Additive manufacturing makes the regular cycle of manufacturing up- the Air Force program manager. to four bays, allowing for three OEMs scramjet-powered vehicles has emerged pace of change in the nascent hyper- new generation of scramjet designs dates. The OEMs could “refresh” the The concept for the vertically inte- and their supply chains to occupy one from a two-year DARPA-funded study sonic field, allowing quickly obsolete possible to build but creates certain additive machines to adapt to new grated campus emerged from a work- area each. The fourth bay would be set by the Applied Science & Technology manufacturing processes and tools to be financial pressures. technology. Alternatively, if a new shop of more than 100 industry rep- aside as a demonstration site, where Research Organization (ASTRO). affordably replaced with state-of-the-art The ASTRO study proposes an manufacturing process emerges, the resentatives summoned by ASTRO in new production technologies could be An unclassified summary of the equipment in cycles of a few years? HPAF financed largely by nonfeder- HPAF could be “reset” with different November 2019. showcased and used for experiments, study published by ASTRO in Sep - According to ASTRO, a consultancy al sources, such as local and region- production tooling altogether. The re- “You look at a traditional manufac- Maher says. c
24 AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 AviationWeek.com/AWST AviationWeek.com/AWST AVIATION WEEK & SPACE TECHNOLOGY/OCTOBER 26-NOVEMBER 8, 2020 25 AVIATION WEE 2020 PROGRAM E CELLENCE AWARDS SUPPLEMENT