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Well Design, Cementing Techniques and Well Work-Over to Land Deep Production Casings in the Menengai Field
Orkustofnun, Grensasvegur 9, Reports 2014 IS-108 Reykjavik, Iceland Number 17 WELL DESIGN, CEMENTING TECHNIQUES AND WELL WORK-OVER TO LAND DEEP PRODUCTION CASINGS IN THE MENENGAI FIELD Abraham Wamala Khaemba Geothermal Development Company, Ltd. P.O. Box 17700-20100 Nakuru KENYA [email protected] ABSTRACT Drilling has been ongoing at Menengai high temperature field since 2011. The wells are of regular well design with a 20" surface casing set at 60-70 m, 13⅜" anchor casing set at about 400 m depth and 9⅝" production casing set at between 800-1400 m. The intent is to drill the wells to a total depth of 2500-3000 m, with slotted 7" liners run to the bottom. All the casings used are grade K55, with threaded couplings. Data from offset wells drilled earlier have helped design the depth of the production casing in order to avoid cold inflows into the wells. Wells located at the centre of the field, which is at a higher elevation, have production casings set at about 850 m, while the production casings for other wells have been designed to be set deeper, down to 1400 m. With a good number of wells at the Menengai field having the production casing being set at 1400 m, this paper looks at: designing wells with a 9⅝" K55 production casing, slurry design and the most effective method for cementing the casings. Cementing methods that will be discussed include cementing with a cement head and plugs, two stage cementing, cementing with C-Flex RPL from the peak using the inner string method, reverse circulation cementing with an inner string and flap gate valve collar, and foam cementing. -
Geothermal Cementing - the State of the Art
GEOTHERMAL CEMENTING - THE STATE OF THE ART Stanley H. Shryock and Dwight K. Smith Haliiburton Servfces Unltod States ABSTRACT Much emphasis today is being placed on the drilling and completion of steam wells. Success or failure depends greatly on the cementing pro- cess, which requires not only the selection of competent and durable materials but also the complete understanding of placement techniques Immobile muds, crooked holes, lost circulation, poor centralization, and the inability to move pipe are some of the major areas which con- tribute to good or bad results. This presentation covers a "state of the a of the various tech- niques, materials, and equipnent being used cementing steam wells in the United States and Mexico. Two new teo-hniques which aid in achieving full hole coverage and in sealing lost circulation zones during cementing are highlighted. I I DISCLAIMER This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency Thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof. -
The Significance of Silica and Other Additives in Geothermal Well Cementing
Orkustofnun, Grensasvegur 9, Reports 2017 IS-108 Reykjavik, Iceland Number 15 THE SIGNIFICANCE OF SILICA AND OTHER ADDITIVES IN GEOTHERMAL WELL CEMENTING Philip Cheruiyot Kemoi Kenya Electricity Generating Company, Ltd. – KenGen P.O. Box 785 – 20117 Naivasha KENYA [email protected] ABSTRACT Geothermal drilling is a capital intensive venture that needs extensive resources to explore and develop to production phase. The well drilling, for instance, involves geoscientific exploration, drilling and casing using cement slurry. The reliability of the power plant will depend on the lifespan of the production wells in the geothermal field. There are many factors that make a well be non-productive, such as poor well casing among others. In high temperature geothermal fields, which are rich with harmful geothermal fluids, there is a need to design and formulate cement slurry that can withstand these environments. Portland cement is stabilised by adding a silica component to achieve good compressive strength development and reduction of permeability in the cement. Pozzolonic Portland cement can be a viable option too. In Olkaria, Kenya, 20% silica flour by weight of cement is used to prevent strength degradation by the CO2 rich environment that causes gas channelling having an adverse impact on cement bond integrity, hence accelerating strength retrogression. Most wells are highly permeable and therefore one of the greatest challenges in cementing is due to circulation losses. Mica flakes are currently used to prevent or minimize losses. New loss of circulation materials such as Cementing Lost Circulation Fibers (CLCF) could be a viable option. The new fluid loss control (FLC) agent ADVA Cast 530 gives improved rheological properties. -
Economic Analysis of Methane Emission Reduction Opportunities in the U.S. Onshore Oil and Natural Gas Industries
Economic Analysis of Methane Emission Reduction Opportunities in the U.S. Onshore Oil and Natural Gas Industries March 2014 Prepared for Environmental Defense Fund 257 Park Avenue South New York, NY 10010 Prepared by ICF International 9300 Lee Highway Fairfax, VA 22031 blank page Economic Analysis of Methane Emission Reduction Opportunities in the U.S. Onshore Oil and Natural Gas Industries Contents 1. Executive Summary .................................................................................................................... 1‐1 2. Introduction ............................................................................................................................... 2‐1 2.1. Goals and Approach of the Study .............................................................................................. 2‐1 2.2. Overview of Gas Sector Methane Emissions ............................................................................. 2‐2 2.3. Climate Change‐Forcing Effects of Methane ............................................................................. 2‐5 2.4. Cost‐Effectiveness of Emission Reductions ............................................................................... 2‐6 3. Approach and Methodology ....................................................................................................... 3‐1 3.1. Overview of Methodology ......................................................................................................... 3‐1 3.2. Development of the 2011 Emissions Baseline .......................................................................... -
Circular 17 of Double Check)
GEOLOGICAL SURVEY DIVISION operations, (Courtesy of NL Shaffer)................................7 Figure 12. Time/pressure chart of BOP system test. (Courtesy Circular 17 of Double Check) .............................................................9 BLOWOUT PREVENTION Figure 13. Pressure test of blind rams and outer valves on Equipment, Use and Testing spool. (Courtesy of NL Shaffer).......................................9 by Figure 14. Pressure test of blind rams and inner valves on Daniel T. Bertalan spool. (Courtesy of NL Shaffer).....................................10 Lansing, Michigan 1979 Figure 15. Test plug set on drill pipe and pipe rams closed. (Courtesy of NL Shaffer) ................................................10 Figure 16. Pressure test of annular preventer closed on drill Contents pipe. (Courtesy NL Shaffer)...........................................10 INTRODUCTION............................................................... 1 Figure 17. Example of BOP Test Report. (Courtesy of Double Check)............................................................................11 BLOWOUTS ..................................................................... 1 Figure 18. Trip Tank Work Sheet. .........................................12 BLOWOUT PREVENTERS - FUNCTION ........................ 3 Figure 19. Tables for use with Trip Tank Work Sheet. ..........12 RAM PREVENTERS......................................................... 3 Figure 20. 24-hour chart from Pit Volume Totalizer...............13 ANNULAR PREVENTERS.............................................. -
Application of Cellulose-Based Polymers in Oil Well Cementing
Journal of Petroleum Exploration and Production Technology (2020) 10:319–325 https://doi.org/10.1007/s13202-019-00800-8 ORIGINAL PAPER - PRODUCTION ENGINEERING Application of cellulose‑based polymers in oil well cementing Ghulam Abbas1 · Sonny Irawan2 · Khalil Rehman Memon3 · Javed Khan4 Received: 1 November 2018 / Accepted: 4 November 2019 / Published online: 22 November 2019 © The Author(s) 2019 Abstract Cellulose-based polymers have been successfully used in many areas of petroleum engineering especially in enhanced oil recovery drilling fuid, fracturing and cementing. This paper presents the application of cellulose-based polymer in oil well cementing. These polymers work as multifunctional additive in cement slurry that reduce the quantity of additives and lessen the operational cost of cementing operation. The viscosity of cellulose polymers such as hydroxyethyl cellulose (HEC), car- boxymethylcellulose (CMC) and hydroxypropyl methylcellulose (HPMC) has been determined at various temperatures to evaluate the thermal degradation. Moreover, polymers are incorporated in cement slurry to evaluate the properties and afect in cement slurry at 90 °C. The API properties like rheology, free water separation, fuid loss and compressive strength of slur- ries with and without polymer have been determined at 90 °C. The experimental results showed that the viscosity of HPMC polymer was enhanced at 90 °C than other cellulose-based polymers. The comparative and experimental analyses showed that the implementation of cellulose-based polymers improves the API properties of cement slurry at 90 °C. The increased viscosity of these polymers showed high rheology that was adjusted by adding dispersant which optimizes the rheology of slurry. Further, improved API properties, i.e., zero free water separation, none sedimentation, less than 50 ml/30 min fuid loss and high compressive strength, were obtained through HEC, CMC and HPMC polymer. -
The Suitability of Fly Ash Based Geopolymer Cement for Oil Well Cementing Applications: a Review
VOL. 13, NO. 20, OCTOBER 2018 ISSN 1819-6608 ARPN Journal of Engineering and Applied Sciences ©2006-2018 Asian Research Publishing Network (ARPN). All rights reserved. www.arpnjournals.com THE SUITABILITY OF FLY ASH BASED GEOPOLYMER CEMENT FOR OIL WELL CEMENTING APPLICATIONS: A REVIEW Dinesh Kanesan1, Sonny Irawan1, Syahrir Ridha1, Davannendran Chandran2 and Nuriman Amsha Bin Azhar1 1Universiti Teknologi Petronas, Seri Iskandar, Perak DarulRidzuan, Malaysia 2Sunway University, Subang Jaya, Selangor, Malaysia Email: [email protected] ABSTRACT The increase in awareness towards global warming has prompted the research of alternatives to the conventional ordinary Portland Cement (OPC). In addition, studies have demonstrated that the use of geopolymer cement slurries resulted in lower carbon emission and superior cement properties compared to the ordinary Portland cement. In this study, the factors which affect the wellbore integrity in regards to cementing were identified and a comparison between Class G cement and Fly Ash Geopolymer (FAGP) cement pertaining to the identified factors were made. In addition, a thorough analysis on the factors affecting the properties of geopolymer in regards to its application in oil well cementing was performed. The results enable the finding of optimum parameters required to produce geopolymer cements for oil well applications. The FAGP cement achieved higher compressive strengths compared to Class G cement for all curing temperatures above 36oC. At optimum curing temperatures, for all curing time FAGP cement achieved higher compressive strengths in comparison Class G cement. Moreover, FAGP cement was found to be more susceptible to marine environment whereby curing medium of brine water resulted in higher compressive strengths. -
Why Oilwells Leak: Cement Behavior and Long-Term Consequences Maurice B
SPE 64733 Why Oilwells Leak: Cement Behavior and Long-Term Consequences Maurice B. Dusseault, SPE, Porous Media Research Institute, University of Waterloo, Waterloo, Ontario; Malcolm N. Gray, Atomic Energy of Canada Limited, Mississauga, Ontario; and Pawel A. Nawrocki, CANMET, Sudbury, Ontario Copyright 2000, Society of Petroleum Engineers Inc. To form hydraulic seals for conservation and to isolate This paper was prepared for presentation at the SPE International Oil and Gas Conference deep strata from the surface to protect the atmosphere and and Exhibition in China held in Beijing, China, 7–10 November 2000. shallow groundwater sources, casings are cemented using This paper was selected for presentation by an SPE Program Committee following review of water-cement slurries. These are pumped down the casing, information contained in an abstract submitted by the author(s). Contents of the paper, as presented, have not been reviewed by the Society of Petroleum Engineers and are subject to displacing drilling fluids from the casing-rock annulus, leav- correction by the author(s). The material, as presented, does not necessarily reflect any posi- tion of the Society of Petroleum Engineers, its officers, or members. Papers presented at SPE ing a sheath of cement to set and harden (Figure 1). Casing meetings are subject to publication review by Editorial Committees of the Society of Petroleum and rock are prepared by careful conditioning using centraliz- Engineers. Electronic reproduction, distribution, or storage of any part of this paper for com- mercial purposes without the written consent of the Society of Petroleum Engineers is prohib- ers, mudcake scrapers, and so on. -
Well Design and Well Integrity WABAMUN AREA CO2
Energy and Environmental Systems Group Institute for Sustainable Energy, Environment and Economy (ISEEE) Well Design and Well Integrity WABAMUN AREA CO2 SEQUESTRATION PROJECT (WASP) Author Runar Nygaard Rev. Date Description Prepared by 1 January 4, 2010 Well Design and Well Integrity Runar Nygaard Table of Contents INTRODUCTION ........................................................................................................................................... 5 BACKGROUND ............................................................................................................................................ 5 DISCUSSION ................................................................................................................................................ 5 1. WELL DESIGN AND POTENTIAL LEAKAGE PATHS ............................................................................ 5 2. EFFECT OF CO2 INJECTION ON WELL CONSTRUCTION MATERIALS ............................................ 7 2.1 Cement ............................................................................................................................................. 7 2.2 Oil Well Cements ............................................................................................................................. 8 2.3 CO2 Effect on Portland Cements ................................................................................................... 11 2.4 CO2 Corrosion on Tubulars and Steel Components ..................................................................... -
A Guide to Water Well Casing and Screen Selection
A Guide To Water Well Casing and Screen Selection A Note About Roscoe Moss Company Roscoe Moss Company, publisher of this guide, has been engaged in the development of ground water since the 1890's. Originating as a water well drilling contractor operating in the Southwest, the firm has constructed thousands of wells throughout the United States and in ten foreign countries. In 1926, Roscoe Moss began the manufacture of water well casing and screens. Emphasis on the development of these products has brought the company to the forefront of specialists in the marketing of these materials. Completing its uniqueness as a firm engaged in all phases of ground-water development, Roscoe Moss has an active interest in two large California water utilities serving 1.8 million people. Included in their supply sources are over 500 high capacity water wells. The material contained in this pamphlet is in based on a broad practical knowledge of water well design, construction, operation and maintenance, as well as steel products manufacture. These resources are enhanced by an ongoing systematic research and evaluation program. We are pleased to share the information following, some of which represents proprietary company knowledge and has never before been published. A Guide To Water Well Casing and Screen Selection Table of Contents 1.0..INTRODUCTION ...............................…....................................................... 4 2.0 METHODS OF WELL CONSTRUCTION ...…............................................ 6 2.1 Cable Tool ................................................…..................................... -
Introduction Blowout Preventer Stack Equipment
WELL CONTROL EQUIPMENT & PROCEDURES WC-1 Introduction Preventing and, when prevention is not sufficient, respond- ing to potential uncontrolled releases of oil or gas ("blow- out") is critical to safe drilling operations. A kick is an influx of formation fluids into the wellbore. A blowout is an uncon- trolled kick exiting the well at surface. Well control is a process that begins with spudding the well and is not complete until the well is put on production and all drilling operations cease. This chapter will examine equipment commonly used in well control and processes used to control kicks of oil or gas. Blowout preventer stack equipment Annular blowout preventer The annular blowout preventer is installed at the top of the BOP stack (Figure WC-1) and has the capability of closing (sealing off) on anything in the bore or completely shutting off (CSO) the open hole by applying closing pressure. The sealing device of an annular blowout preventer is re- ferred to as the “packing element”. It is basically a do- nut-shaped element made out of elastomeric material. To reinforce the elastomeric material, different shapes of me- tallic material are molded into the element. This keeps the elastomeric material from extruding when operating system pressure or wellbore pressure is applied to the bottom of the packing element. Since the packing element is exposed to different drilling environments (i.e., drilling fluid/mud, cor- rosive H S gas and/or temperature of the drilling fluid), it is 2 Figure WC-1: Schematic (top) and photo of annular blowout important to make sure that the proper packing element is preventers. -
Formulation of Geopolymer Cement Using Class F Fly Ash for Oil Well Cementing Application
International Journal of Applied Engineering Research ISSN 0973-4562 Volume 13, Number 6 (2018) pp. 3598-3604 © Research India Publications. http://www.ripublication.com Formulation of Geopolymer Cement using Class F Fly Ash for Oil Well Cementing application Dinesh Kanesan*, Sonny Irawan, Raja Rajeswary Suppiah and Tamil Alagan Kunaisekaran Universiti Teknologi PETRONAS, 32610 Seri Iskandar, Perak Darul Ridzuan, Malaysia. Abstract reactions, poor durability and leakage [2-4]. Therefore, there is a dire need to develop a sustainable cement technology which With the increasing awareness of global warming, there is a possesses superior properties compared to the OPC for oil well dire need to find a substitute for the conventional Ordinary cementing. With a reduced carbon footprint, geopolymer Portland Cement (OPC) which produces huge amounts of cement has been found to possess superior edge over OPC for carbon dioxide (CO ) during its production. Class F fly ash 2 oilwell cementing applications [2, 5-7]. However, the optimum based geopolymer cement has been identified as a potential formulation which yields superlative performance of replacement due to its abundant availability and to address geopolymer cement has to be determined. This research focuses waste management issues. The lack of research and a standard on developing a formulation for class F fly ash based formulation for geopolymer cement has hindered the efforts to geopolymer cement for the oilwell cementing applications. apply geopolymer cement for oil well cementing operations. Previous researches in the area of geopolymer cement has been focused mainly on its applications in the construction industry. FLY ASH BASED GEOPOLYMER CEMENT Therefore, there is a strong need to develop a formulation of class F fly ash based geopolymer with varying parameters, Geopolymer cement is an inorganic binder which can be ratios and compositions for oil well cementing applications.