Complex Oil and Gas Well Cementing Technologies
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Complex Oil and Gas Well Cementing Technologies Science & Technology Management Department, CNPC 2015 CHINA NATIONAL PETROLEUM CORPORATION Complex Oil and Gas Well Cementing Technologies: Strengthening the foundation and body of oil and gas exploration and development! Contents 1 Introduction 3 2 Characteristic Technologies 4 3 Typical Cases 14 4 Scientific Research Equipment 20 5 Qualification Standards 21 6 Expert Team 22 China National Petroleum Corporation (CNPC) CNPC was ranked 3th among the world's largest is a state-authorized investment agency and a 50 oil companies and 4th in Fortune Global 500 in state holding company. On July 1998, with the 2014. implementation of the Institutional reform of the CNPC strictly follows by the combined strategies State Council, CNPC was reorgnized to become of increasing resource capacity, expanding market an integrated oil company of cross-regions, cross- shares and consolidating the international role, and industries and cross-countries, it adopts modern persists in regarding technical innovation as a key enterprise system to realize the integrations of framework to advance technological progress. To upstream and downstream operations, internal and develop its core businesses, focuses will be placed external trade, production and marketing. CNPC's on the solutions of key bottleneck technologies business covers six main sectors: oil and gas and key proprietary technologies. Thanks to operations, petroleum engineering service, petroleum continuously improving of the technical innovation engineering construction, petroleum equipment system, optimizing the configuration of technological manufacturing, financial services and new energy resources and strengthening the construction of development. In 2014 CNPC produced 113.67 million strong talent teams, CNPC’s technological creativity tons of crude oil and 95.46 billion cubic meters of has been considerably upgraded. Consequently, a natural gas, while crude processing volume reached large number of technologies have been developed 150.2 million tons. The total revenue of RMB 2,730 independently, with its own intellectual property. billion with a profit of RMB173.4 billion had been achieved the same year. The complex oil and gas well cementing technologies is one of representatives for major innovations of CNPC. OFFERING ENERGY SOURCES, CREATING HARMONY 2 1InTRoducTIon With the expansion of oil and gas exploration and healing cement, elastic cement, etc. They have been development towards deep strata and new fields, successfully applied in CNPC’s overseas oil and drilling and completion engineering is confronted gas operation areas and oil and gas exploration and with cementing problems under complex geologic development projects of 26 domestic oilfields. The conditions and operating conditions involving HTHP, minimum density of cement slurry is 0.9g/cm3 and the salt gypsum formations/brine formations, sour gas maximum density 3.2g/cm3. The applicable highest reservoirs, long cemented sections, etc. Through temperature is 240 ℃ and the applicable lowest decades of research and accumulation, CNPC has temperature 4 ℃ . The largest length of the section formed frontier cementing theory achievements cemented at a time reaches to 5155m, and the including close packing theory, anti-channeling maximum temperature difference above and below evaluation method, cement ring failure evaluation, the cemented section is over 100℃ . etc. as well as complex oil and gas well cementing Complex oil and gas well cementing technologies technologies including deep well cementing have been awarded with 10 national authorization technology, leak well cementing technology, salt patents and 26 national, provincial and ministerial gypsum cementing technology, horizontal well science and technology advance prizes. With cementing technology, gas storage cementing the technologies, 13 national and provincial and technology, etc. and developed 18 types of additive ministerial key new products have been worked series products and 18 sets of cement slurry and out. Over 30 technical standards have been formed prepad fluid systems including salt-resistant fluid and CNPC has passed API Q1 quality management loss additive, salt-resistant latex, large temperature system certification. difference retarder, deepwater casing cement, self- complex oil and gas well cementing technologies Deep well Natural gas well Sour gas reservoir Leak well Salt-resistant Horizontal well Gas storage comenting cementing cementing cementing cement slurry comenting comenting technology technology technology technology technology technology to invasion technology technology coment slurry Leak well cementing technology Salt gypsum formation cementing Salt-resistant cement slurry Salt gypsum formation cementing Prepad fluid technology Toughened anti-channeling ement slurry Casing centralizing technology Simulation displacement technology Cement ring failure evaluation technology Elastic cement self-healing cement Gas storage cementing technology High temperature cement slurry High tensity cement slurry Large emperature difference cement slurry Deep well cementing technology Gas channeling evaluation technology Impervious cement slurry Latex cement slurry Cement slurry with matrix resistant Chemical foam cement slurry Natural gas well cementing technology Corrosion resistant cement Corrosion resistant cement Phosphate cement Sour gas reservoir cementing technology Close packing design Leakage evaluation technology High strength and low density 3 chaRacTERISTIc 2TEchnologIES 2.1 Deep well cementing technology and sedimentation stability and can effectively Deep well cementing technology mainly involves stabilize formations and prevent high pressure high temperature cement slurry, high density cement formation fluids from leaching out. slurry, large temperature difference cement slurry and Large temperature difference cement slurry A matching cementing technologies and is intended large temperature difference retarder BCR-260L has mainly to solve complex cementing problems involving been developed to solve the problem on slow strength HTHP, narrow annulus, narrow safety density window, development or ultra-slow setting of top cement long cemented section, etc. slurry in a long cemented section of a deep well. High temperature cement slurry Prevent high When the static temperature difference above and temperature strength retrogression of set cement by below a cement slurry section is 100℃ , the 48 hours analyzing the crystalline phase of cement hydration compression strength of top set cement is larger products in high temperature environment and than 3.5MPa. The applicable temperature of large adjusting C/S. Develop cement additives such as high temperature difference cement slurry is 70~180℃ . temperature retarder BCR-300L, high temperature Deep well cementing technology Safety resistant fluid loss additive BXF-200L, etc. The coefficient is appropriately increased in the casing maximum temperature of cement slurry reaches design. The casing design specially considers the 190 ℃ (BHCT); the strength of set cement doesn’t factors such as possible maximum wellhead pressure regress at 358℃ ; the comprehensive performance of and bottom hole pressure, casing wear, bending cement slurry meets engineering requirements. moment, creep formation and other factors during High density cement slurry Weighting materials production. Staged cementing technology and one- such as BCW-500S, BCW-550S, etc. and dispersants time return cementing technology for long cemented such as BCD-210L and CF40S have been developed. sections or liner (sometimes tieback) cementing Through close packing optimization design, the technology are used. Before cementing, drilling 3 highest density of cement slurry can reach 3.20g/cm fluid property is adjusted appropriately and prepad and the 24 hours compression strength is larger than fluid system is used to improve narrow annulus 14MPa. The system has good rheological property displacement efficiency. 4 Complex Oil and Gas Well Cementing Technologies 35 30 Set cement strength development at 358℃ 25 20 15 10 5 Compression strength(MPa) 0 0 10 20 30 Curing time(d) Packer type liner hanger hydraulic stage cementer 30 days strength development curve of 358℃ set cement 2.2 Natural gas well cementing Impervious cement slurry Impervious fluid technology loss additives such as G60S, W99, and so on. have been developed. Using polymer crosslinking Natural gas well cementing technology mainly technology, polymers form a network structure in includes gas channeling evaluation technology, cement slurry to increase gas migration resistance; impervious cement slurry, latex cement slurry, cement under the action of differential pressure, cement slurry slurry with matrix resistant to invasion, chemical forms tenacious impervious membranes on borehole foam cement slurry and natural gas well cementing wall to prevent gas channeling from occurring. technology and is intended mainly to solve natural Latex cement slurry Increase the resistance gas channeling problems. of latex to temperature, salt and multiply charged Gas channeling evaluation technology Carry ions through latex particle design, monomer out inversion of pore pressure of cement slurry proportioning optimization and selecting reactive by testing the static gel strength of cement slurry. emulsifiers. A special cementing latex BCT-880L Evaluate the anti-channeling capacity of annular has been developed. Depending on the blockage cement slurry,