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Today with Tomorrow

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Today with Tomorrow TODAY WITH Connecting TOMORROW " Wherever people live, work, play and travel, our products are present." Nicolas Yatzimirsky, CEO As a concrete manufacturer, we design and provide complete precast solutions, helping to build the society of tomorrow. We provide sustainable solutions for urban and rural planning, water treatment and distribution, transportation infrastructure (roads, railways, airports, bridges and tunnels) and energy management hubs. The environmental challenges of tomorrow are foremost in mind when designing our products and solutions. Indeed, concrete is one of the most sustainable construction materials available. As such it’s at the heart of the construction industry, and we strive daily to improve its sustainability through constant innovation and by optimizing the Total Cost of Ownership for clients by delivering best-in-class industrial quality. We build trust with our clients through a keen interest in challenging projects and truly innovative solutions and services. Our multi-disciplinary R&D teams are part of ambitious research and development programs that focus on digital modelling for product and system development, operational performance and process improvement for our industry. Our offer is organized by market segment: Building, Rail, Infrastructure and Urban Planning, which enables us to consistently deliver smart, reliable solutions to each market. Behind our wide range of products and services lies the will to respond to the varied needs of a global market while safeguarding the environment. Not only do we provide solutions that fit the needs of a rapidly evolving global marketplace, but we also anticipate the market’s future requirements. Our focus on innovation and on exceeding our customers’ expectations are what make us a key player in the building, infrastructure and rail markets, and we are proud to play a central role in the rail industry, in Connecting Today with Tomorrow. CONSOLIS Rail is a European leader in the design and manufacture of precast concrete sleepers and bearers. CONSOLIS Rail operates in 15 countries and manufactures more than 3.5 million concrete sleepers each year while continually developing new technologies through a strong R&D program. CONSOLIS Rail also provides engineering services for the construction of sleeper factories. CONSOLIS Rail serves an extensive number of end markets, such as high-speed and main lines, urban transportation, heavy haul and mining freight with ballasted and slab track solutions. CONNECTING PEOPLE, PLACES AND COUNTRIES 2015 sales LEADING THE WAY €192m Thanks to our on , Countries " strong focus R&D 15 we're always refining the design and manufacture of our products to ensure the highest quality while optimizing maintenance costs for railway operators. " Ballasted and slab track solutions With a strong presence in Europe and more than 80 years of experience, CONSOLIS’ expertise in manufacturing concrete sleepers and bearers is unmatched in the European market. We serve all market segments – high-speed and main lines, urban transportation, heavy haul and mining – and are able to work with all types of fastenings, gauges and standards. Being an industry leader is not just about sales volume. Working closely with national railways and their It is a commitment to meeting our customers’ needs with contractors, we provide technology leadership in design, precision while always putting quality, reliability and production, engineering services and training. safety first. Our range is one of the widest available and we have We are dedicated to understanding the constraints and extensive experience in producing precast concrete sleepers challenges of our customers’ railway infrastructure projects in extreme weather conditions (-40° to +50°C). in order to offer the appropriate solutions to the following: Our key customers include numerous major national • Reducing set-up time railways and large contractors. • Limiting noise pollution • Decreasing maintenance costs. Worldwide Experience Thanks to its presence in 15 different countries, CONSOLIS Rail has brought a truly international dimension to its rail solutions offer. This has enabled us to share our expertise worldwide, offering our customers the benefits of a local partner with a global footprint and know-how. 6 Rail | Leading the Way Leading the Way | Rail 7 HAS, a cost-effective anti-vibration track solution was co-developed and LOWERING COSTS co-patented by ALSTOM Transport and Sateba, CONSOLIS' French Rail FOR RAILWAY OPERATORS subsidiary. HAS provides the same level of performance as Floating Slab Track but Lifecycle costs are a constant concern for us, from the design phase right through to RAMS (Reliability, Availability, Maintainability, Safety) analysis. can be laid up to ten times faster. Regardless of where we're at in a project, we focus on developing solutions that reduce maintenance costs. Easier Reducing ballast maintenance maintenance • The design of our slab track system enables easy operations replacement of the sleepers. • Our Harmelen level crossing solution eliminates the • In minimizing the friction between ballast and sleepers, maintenance that is required on traditional level our under sleeper pad (USP) solutions can help to crossing systems. reduce maintenance costs by 20 to 30%. • Our Points Motor Ballast Guard is a cost-effective precast solution designed to retain the ballast and provide support to switches and crossing points' motors. Quicker, more cost-effective installation Our solution for rail catenary foundations, MOFIX, offers many benefi ts: • Rapid installation and short assembly time • Space saver for reduced access zones. Sleeper with Under Sleeper Pad The Harmelen level crossing system Our rigid boot system available both for mono and twin block sleepers enables easy sleeper replacement without damaging the slab. 8 Rail | Lowering Costs for Railway Operators Lowering Costs for Railway Operators | Rail 9 SMART SLEEPER® Recognized rail track expertise The SMART SLEEPER® is an innovative solution to monitor the behaviour of sleepers when subjected to rolling stock Integrated traffi c. Developed by Sateba, CONSOLIS's French rail subsidiary and a partner specialised in concrete structure instrumentation FBG Sensors for public works, a SMART SLEEPER® provides railway operators with a better understanding of track, with the aim of reducing overall maintenance costs. Sensors can be integrated into any type of sleeper during the normal manufacturing process. The sensors are not intrusive and do not A SMART SLEEPER® is a normal precast sleeper with Fiber Bragg Grating (FBG) sensors embedded in the concrete affect the track's mechanical properties. during production, in the centre of the sleeper and at each rail seat. The sensors provide real-time measurement of the sleeper's deformation or distortion. The real-time monitoring provides insights into: The optical sensors integrating FBG are designed to • How the sleeper lies on the ballast perform accurate and durable monitoring whatever the • Impact of rolling stock speed and weight conditions: • Stiffness of Under Sleeper Pads (USP) • During track maintenance • Effects on the fastening system • With high-traffi c loads • The effect of maintenance on track behaviour. • In the presence of electromagnetic fi elds. The sensors have a long life-span (at least 25 years) and are resistant to high and low temperatures, shocks and vibrations. SMART SLEEPERS® have already been installed on both high-speed (East European, South Europe Atlantic) and main lines in France and the technology is currently being installed on bearers. 10 Rail | SMART SLEEPER® SMART SLEEPER® | Rail 11 CONSOLIS’ UK subsidiary SBC Rail Ltd supplied innovative concrete track solutions to Crossrail, the new high capacity railway for London, UK. VIBRATION MITIGATION Around 63,000 twin block booted sleepers and 4,500 HAS system sleepers were designed by Sateba and produced by SOLUTIONS SBC Rail. The sleepers are primarily designed to attenuate vibration whilst generating savings on both the track construction costs and programme. A full range of sleeper and bearer HAS is the result of a 10 year joint investment programme between Sateba and Alstom to develop a cost-effective solutions alternative to traditional fl oating slab track. CONSOLIS offers a wide range of vibration mitigation solutions to meet varying performance requirements: HAS system, twin block (S312) and monoblock (M312) sleeper systems, and bearers for switches and crossings. CONSOLIS' vibration mitigation systems attenuate ground-borne vibration whilst generating savings on both track construction costs and maintenance programmes. The sleepers have traditional elastic fastening systems and are mounted within a rigid plastic hull or boot, making maintenance operations easier and quicker. This also enables a more accurate control of the overall stiffness of the system, thanks to a resilient pad placed under the sleeper block. According to the perfomance required, different pads can be used. The HAS is a heavy, stiff sleeper that offers a higher level of performance than the S312 and M312 sleepers. Twin block booted sleepers HAS – an anti-vibration system HAS delivers our highest level of vibration mitigation • Quicker installation time (typically 10 times faster than FST) and is a cost-effective alternative to Floating Slab Track • Easy and cost-effective maintenance (FST). • Ideal for underground tunnels as more compact than a The system is the result of extensive research carried standard
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