Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
PRE-FEASIBILITY REPORT
EXECUTIVE SUMMARY Integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, was proposed along with captive railway siding near village Hansda, PO Burudih, Dist. Saraikela-Kharsawan, Jahrkhand by Jupiter Cement Industries (unit of SKJ Coke Industries Ltd.). Environment Clearance was granted by the MoE&Fvide letter no. J-11011/692/2008-IA II (I) dated 30/08/2010. Now, the site of above proposed project has been taken-over by M/s. Shree Cement Ltd. The Business Transfer Agreement has been issued on 24/06/2016 between M/s. Shree Cement Ltd. and M/s. SKJ Coke Industries Ltd. and M/s Sri Ganesh Cement Private Limited. Copy of Business Transfer Agreement and sale deed are enclosed as Annexure-1. TABLE - 1 Salient Features of the Project S. No. Particulars Details A. Name of the Unit Shree Cement Ltd Size of the Project Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA, Power Plant:20 MW and Captive Railway Siding. B. Category of the Project As per EIA Notification dated 14th Sep, 2006 as amended on As per EIA Notification, 2006 the project falls under S. No. ‘3’ (Cement Plant), Project Activity ‘3 (b)’. C. Location Details Location Near village Hansda District Saraikela-Kharsawan State Jahrkhand Latitude& Longitude 22° 45' 15" & 85° 51' 28" D. Plant Area 110 Acres E. Environmental Setting Details (with approximate aerial distance and direction from the plant site) 1. Nearest Town/City Raj Kharswan- 5.0 km in SW direction Kharswan- 5.0 km in NW direction 2. Nearest Village Hansda- 200 m in W direction Gajudih- 200 m in N direction Burudih- - 200 m in SE direction 3. Nearest Railway Station MahaliMarup Station 1.8 kms in E direction 4. National Highway Kandra-Saraikela – Chaibasa Highway- 5.5 km and and 11 km
Shree Cement Ltd 1 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
from Tata Nagar - Chaibasa Highway 5. Nearest Airport Ranchi Airport (~82 km in NW direction) 6. Nearest River/Canal Sona Nadi- 3.5 kms in N direction and SanjalNadi- 2.0 kmsin S direction. 7. National Parks, Wild Life No National Parks, Wild Life Sanctuaries within 10km radius Sanctuaries, Reserved / Protected PF in 6.5 kms in E Direction Forest etc. within 10km radius PF in 9.0 kms in E Direction PF in 9.5 kms in E Direction Open Jungalmainly Sal in S, N, NE &NW direction 8. Seismic Zone Stable Zone II F. Basic Requirements of the Project Water Requirement Clinker Grinding Unit: 546 KLD Source: Groundwater and Sona Nadi Power Requirement (MW) 18 MW Source:JSEB/proposed CPP and D.G sets of 3.0 MW for power back up Man Power Requirement 318 Persons G. Project Cost Rs. 484.54 Cr. H. Environmental Protection Cost Capital Cost Rs. 8.72 Cr. Recurring Cost: Rs. 1.93Cr./annum
1.1 ENVIRONMENTAL MANAGEMENT PLAN A comprehensive environmental management plan has been framed and will be implemented to keep the pollution levels within the prescribed limits. Following measures will be practiced.
1.1.1 Air Pollution Control Water spray system in the Limestone crushing section Water sprinkling system in the Limestone preblending (reclaiming) Bag filters at all material transfer points Concreting roads and vacuum sweeping Covered unloading hoppers Silo for clinker, cement and fly ash storage Covered shed for storage of gypsum and slag Open storage with water sprinkling for pet coke / coal storage Open storage for laterite / iron ore Concreting roads with vacuum sweeping
Shree Cement Ltd 2 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
Details of Pollution Control equipment: S. No. S. No. Location/ Unit Type of Equipment 1 Raw Mill & kiln Bag Filter 2 Coal Mill Bag House 3 Clinker cooler ESP
4 Cement Mill Bag Filter
5 Raw Material Storage Silo Bag Filter
6 Clinker Silo Bag Filter
7 Cement Silo Bag Filter
8 Packing Machine Bag Filter
9 Power Plant ESP
1.1.2 Water Pollution Control No waste water will be generated from Cement Plant as dry process technology will be used for cement manufacturing. Initially there will be only discharge from office toilets and canteen which will be disposed off in soak pits via septic tank. After completion of project work STP shall be installed and treated water will be used for plantation. RO reject water will be used for ash quenching and dust suppression. Rain Water Harvesting. No waste water discharge outside the plant premises.
1.1.3 Solid Waste Management No solid waste will be generated in cement manufacturing process. Dust collected from air pollution control equipment will be 100% recycled in the cement manufacturing. Ash and bed ash generated from CPP will be utilized in cement unit. STP sludge will be used as manure for green belt development 1.1.4 Hazardous Waste Management Used oil generation will be25 KL/Annum (approx.) which will be sold to CPCB registered recycler.
1.1.5 Noise Pollution Control To maintain the noise level well within the prescribed limit inside the plant (85 dB (A)) and at the plant boundary (day time 75 dB (A) and Night Time 70 dB (A)), the following measures are taken:-
Shree Cement Ltd 3 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
Proper maintenance, oiling and greasing of machines at regular intervals. Green Belt in 33% area of the project land. Periodical monitoring of noise level. Compressors and turbine will be installed in closed building Use of earmuffs for working near the machinery. 1.1.6 Green Belt Development/Plantation Greenbelt / plantation in 33% of the total plant area. Plantation all around the plant premises. To maintain minimum 80% survival rate. Plantation of local plant species.
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION (i) Identification of project and project proponent Project Proponent Shree Cement Limited (SCL) is an energy conscious and environment friendly sustainable business organization. SCL started its journey in the year 1979 and today, it is among India's leading cement manufacturing companies. Having witnessed an exponential growth in the last three decades, our endeavour continues to expand our capacity in the cement and power sector. Cement manufacturing facilities Presently, our cement production capacity stands at 25.6 million MT. The Company’s Cement and Clinker manufacturing facilities are located at Beawar & Ras in Rajasthan and Raipur in Chhattisgarh. It has split grinding units at seven locations viz. Khushkhera, Suratgarh, Jobner in Rajasthan, Roorkee in Uttarakhand, Aurangabad in Bihar, Bulandshahr in Uttar Pradesh and Panipat in Haryana.
Power Generation Facilities Total Thermal Power Plants Capacity of the Company is 612 (including 111 MW Waste Heat Recovery Green Power Capacity which is the largest capacity of Green Power in the entire world cement industry excluding China). The power generated from these plants is primarily utilized for consumption in its own cement plants as well as to sell to the outside parties.
Products The Company's pursues multi-brand portfolio strategy which consists of three brands viz Shree Jang rodhak cement, Bangur Cement and Rockstrong Cement. The Company currently has the highest market share in Rajasthan, Delhi and Haryana and distinguished positions at the top in Punjab, West Uttar Pradesh and Uttarakhand.
Shree Cement Ltd 4 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
Corporate Sustainability At SCL Sustainability is an integral part of our business and forms the core of our future growth strategy. We have always envisioned a growth which is inclusive and aims towards Total Prosperity of all the stakeholders. We have inculcated sustainability as business culture and all our efforts attempt to focus upon fostering innovation, ensuring prosperity, creating happiness and building trust in people. Sustainability leads us to the enhancement of corporate values through innovation and sound business practices. This approach has helped us to proactively address challenges to our growth. Integration of sustainability in our day to day business activities helps us in identifying, analyzing, implementing control measures and in mitigating the multiple risks that we, our industry, our country and our planet faces. Sustainable business practices endorse optimal utilization of resources which enhances stakeholders’ value.
Service towards the community We believe that a company's prosperity is linked with that of its neighboring communities. We touch the lives of the communities that surround our operations either on our own or in partnership with government bodies and the community at large. Empowering communities and working towards making a meaningful difference to them is an approach that is deeply engrained in our business. The vision is to become a catalyst of positive change in society. Our approach towards development of the local community has been focused on the below five priority areas: Healthcare Education Infrastructure development Livelihood generation Women empowerment
Recognitions SCL has been awarded by Golden Peacock Award for Environment Management 2016. SCL has been awarded as World’s First & only 5-Star Rated Company, 2015 by Whitehopleman, U.K. SCL ranked 2nd Best Company in the World on Carbon related matrix-2015 First Indian Cement Company to join Cement Sustainability Initiative of WBCSD. First Indian Cement Company to be Member of World Economic Forum. First company in the World to use innovative techniques to utilize 100% petcoke in its operations.
Shree Cement Ltd 5 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
First Cement Company of the World to fetch Certified Emission Reductions (CER’s) on its Clean Development Mechanism project “Optimal Utilization of Clinker”. First Indian cement company to issue Corporate Sustainability Report following the highest level “A+” for reporting triple bottom line performance New World Sustainability Champions by the World Economic Forum (WEF) CDP Climate Disclosure Leader for the year 2014 Government of India recognized in-house R&D centre.
Awards Green Co Best Practices Award 2016 for Best Practices in Renewable Energy and GHG Emission Reduction instituted by Confederation of Indian Industries (CII). 2014-15 H.M. Bangur, MD, Winner of Best CEO (Mid-sized Companies -Cement) by Business Today. 2014-15 Skoch Group Platinum Award for creating value for stakeholders. 2014-15 Fastest Growing Company Award 2014 hosted by Business Rankers Group 2014-15 State Level BhamashahaSamman 2014 by Government of Rajasthan 2013-14 International CSR Excellence Award 2014 for CSR engagement by The Crystal London 2013-14 Green Company Gold rating by CII-GBC, Hyderabad 2013-14 Best Sustainability Performance Award by World CSR Congress 2013-14 Dream company to work for " Award in the infrastructure sector by World HRD 2013-14 CII-ITC sustainability award Commendation Certificate for Significant Achievement 2013-14 NCCBM Award for Second Best Quality Excellence for the year 2012-13 2013-14 NCCBM Award for Second Best Quality Excellence for the year 2011-12 2013-14 Best HR strategy in Line with Business by World HRD congress 2012-13 International Green Hero by The Green Organization, London 2012-13 Golden Peacock Business Excellence Award for the year 2013 2012-13 State Level Productivity Excellence Award 2012- 13 Best Corporate Social Responsibility Practice Award by BSE 2012-13 Global HR Excellence award for organization with Innovative HR practices at World HRD congress 2012- 13 Global HR Excellence award for HR research of the year at World HRD congress 2012-13 Mother Teresa Corporate Citizen Award by Loyola Institute of Business Administration, Chennai 2012-13 NirmataRajyaMitra Award by the Department of Taxation for the year 2011-12
Shree Cement Ltd 6 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
2012-13 International Green Apple award 2012-13 DainikBhaskar Green Idol award 2012-13 Skoch Digital inclusion award 2012 2012-13 Financial Express – Emergent Venture India Green Business Leader Award, 2011-12 (ii) Brief description of nature of the project Integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, was proposed along with captive railway siding near village Hansda, PO Burudih, Dist. Saraikela-Kharsawan, Jahrkhand by Jupiter Cement Industries (unit of SKJ Coke Industries Ltd.). Environment Clearance was granted by the MoE&F vide letter no. J-11011/692/2008-IA II (I) dated 30/08/2010.
Now, the site of above proposed project has been taken-over by M/s. Shree Cement Ltd. The Business Transfer Agreement has been issued on 24/06/2016 between M/s. Shree Cement Ltd. and M/s. SKJ Coke Industries Ltd. and M/s Sri Ganesh Cement Private Limited. As per EIA Notification, 2006 the project falls under S. No. ‘3’ (Cement Plant), Project Activity ‘3 (b)’.
(iii) Need for the project and its importance to the country and or region. Cement demand constituents grew at lower rates during 2011-16 versus 2001-11, thus taking the aggregate demand to 5.5%, from 8.1% earlier. It is estimated that cement demand in the industry to clock ~7% CAGR over 2016-21e, as it is believed that the segmental growth rates expected over 2016-21 would by higher than the rates achieved in 2011-16.
Cement production grew at close to 4.6% in 2015-16 (April to March). Total production was approx. 282.5 million tons during FY 2015-16 vis-à-vis 270.0 Million tons last year. Going forward, the revival signs in the Indian economy are visible. Overall pick-up observed in the infrastructure spending by the Government and downward trend in the interest rates is expected to revive the demand across sectors. While implementation of recommendation of 7th Pay Commission is likely to adversely affect the Government exchequer, it will also aid in demand creation for various sectors. Government thrust
Shree Cement Ltd 7 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
on affordable housing for realizing its vision of “Housing for All” by 2022 and Smart City program should also help in demand growth for cement. The new capacity additions has also slowed down considerably. Therefore, the outlook for the cement sector looks better. Limited new capacities, moderate cost inflation bode well for FY17-18 It is expected that new capacity additions to taper over FY17-18 (~24mt) versus that in FY15-16 (58mt), leading to average utilisation rates rising from 70% in FY16 to 73% in FY18e. It is expected that the Eastern region to add the maximum capacity (half of total capacity additions), given availability of limestone mines and improved demand/price outlook in the region. Apart from that, all other regions (except North) are expected to contribute ~15% to the additional capacity.
TARGET MARKET Demand in Target Market Cement market for the proposed unit would be Eastern India viz. Eastern Uttar Pradesh, Bihar Chhattisgarh and West Bengal. This market has been identified keeping in mind the economic transportation system distance and location of other supplying clusters and existing supply from others plants of SCL. The Target market for SCL has been depicted in the chart below.
Shree Cement Ltd 8 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
(iv) DEMAND- SUPPLY GAP Strong demand drivers in the near term • The Housing segment accounts for a major portion of the total domestic demand for cement in India and real estate market is expected to grow in the near future. Initiatives by the government in the near future are expected to provide an impetus to construction activity in both rural and semiurban areas through large infrastructure and housing development projects respectively. • The government is strongly focused on infrastructure development to boost economic growth and is aiming for 100 smart cities • Infrastructure projects such as Dedicated Freight Corridors as well as new and upgraded airports and ports are expected to further drive construction activity • Initiatives by the new government such as housing for all, smart cities, Swachh Bharat campaign, infrastructure spending, concrete roads initiative and an increase in allocation of funds to states are likely to see a positive impact on the industry in the next three-six months. Expect aggregate demand growth of ~7% over 2016-21e Based on segmental growth rates estimation it is believed that the annual cement demand growth rates during 2016-21 will be ~5-8%, with growth rates outside that range more of monthly/quarterly phenomenon, which may not be sustainable. Base case growth is of 6.8%, wherein underlying growth rates for housing, infrastructure and industrial is at 4.5%, 13% and 5% respectively.
(v) IMPORTS VS. INDIGENOUS PRODUCTION Imports are not feasible as there is no proximity to ports.
Shree Cement Ltd 9 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
(vi) EXPORT POSSIBILITY Cement market for the proposed Grinding Unit would be Jharkhand, West Bengal, Bihar and Chhattisgarh.
(vii) DOMESTIC / EXPORT MARKETS Cement market for the proposed Grinding Unit would be Jharkhand, West Bengal, Bihar and Chhattisgarh. Existing marketing model of selling through authorized dealers adopted by SCL shall be replicated. Entire output (other than institutional sales) shall be sold through the authorized dealers. Institutional sales such as sales to customers having large requirement of cement like Private builders or Govt. agencies etc shall be effected directly by the Company from the factory site. Dealers may sell the product to a network of retailers attached to its area of operation or directly to the ultimate consumer. Company may sell the cement under SCL’s highly popular existing Brands Shree Jung Rodhak, Bangur Cement and Rockstrong Cement. Company may use its existing marketing offices and depots or may open new depots at strategic locations to ease movement of cement into the market. (viii) Employment Generation (Direct and Indirect) due to the project Sourcing Total 318person will be employed directly which includes 215 persons for cement plant and 103 persons for captive power plant.
3.0 PROJECT DESCRIPTION (i) Type of Project including interlinked and independent projects if any Integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, was proposed along with captive railway siding near village Hansda, PO Burudih, Dist. Saraikela-Kharsawan, Jahrkhand by Jupiter Cement Industries (unit of SKJ Coke Industries Ltd.). Environment Clearance was granted by the MoE&F vide letter no. J-11011/692/2008-IA II (I) dated 30/08/2010. Now, the site of above proposed project has been taken-over by M/s. Shree Cement Ltd. The Business Transfer Agreement has been issued on 24/06/2016 between M/s. Shree Cement Ltd. and M/s. SKJ Coke Industries Ltd. and M/s Sri Ganesh Cement Private Limited. Interlinked Project: Existing Cement Plants of Shree Cement Ltd. at Ras, Pali (Rajasthan), Beawar, Ajmer (Raj), Balodabazar (Chhattisgarh) and other clinker units; Environmental Clearance has already been obtained.
Shree Cement Ltd 10 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
Location (map showing general location, specific location, and project boundary& project site layout) with coordinates
Figure 1: Location Map
Shree Cement Ltd 11 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
Figure 2: Environmental Setting Map
Shree Cement Ltd 12 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
Figure 3: Plant Layout
Shree Cement Ltd 13 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
(iii) Details of alternative site consideration and basis of selecting the proposed site particularly the environmental considerations gone into should be highlighted. No alternate site has been considered for the project. The location of the project site is shown in the Figure No. - 2. The co-ordinates of the proposed plant location are Latitude: 22° 45' 15" &Longitude: 85° 51' 28". The proposed location provides the following facilities to the plant: Availability of land, present land use / conditions & geography Communication facility for materials & manpower. Availability of resources for such project. Overall impact on environment and mitigation feasibility Socio – economic background Other infrastructural facilities (iv) Size or magnitude of operation Integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, was proposed along with captive railway siding near village Hansda, PO Burudih, Dist. Saraikela-Kharsawan, Jahrkhand by Jupiter Cement Industries (unit of SKJ Coke Industries Ltd.). Environment Clearance was granted by the MoE&F vide letter no. J-11011/692/2008-IA II (I) dated 30/08/2010. Now, the site of above proposed project has been taken-over by M/s. Shree Cement Ltd. The Business Transfer Agreement has been issued on 24/06/2016 between M/s. Shree Cement Ltd. and M/s. SKJ Coke Industries Ltd. and M/s Sri Ganesh Cement Private Limited. (v) Project description with process details The brief technical details of the cement drying & grinding system are as follows: Plant Capacity Integrated Cement Plant: Clinker: 540000 TPA Portland Slag Cement: 937500 TPA Portland Pozzolana Cement: 180000 TPA Power Plant: 20 MW Project description: The dry process essentially consists of the following unit operation steps: Crushing of limestone at the mine site. Preblending of crushed limestone by Stacker &Reclaimer. Grinding-cum- Drying of Raw Materials and Coal/Petcoke in VRM Raw Meal Blending and kiln Feed Clinkerisation of the raw meal in a rotary kiln with preheater,calciner and Cooler. Finish Grinding, storage and packing of cement Cement Packing & Dispatch
Shree Cement Ltd 14 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
Various operations of dry process plant are detailed as follows:
Crushing of Limestone at the Mine Site
The crusher capacity works out to 400 tph. The crusher is proposed to be located within mines area. Material shall be transported from each mine area by tipper to crushed hopper proposed to be located at a variable distance of 2-45 km. The crushed limestone shall be transported by truck up to the proposed plant site. It is proposed to crush the raw materials (limestone, siliceous limestone) from the mines in same crusher and to form an integrated mixed bed stockpile..
Preblending of crushed limestone by Stacker &Reclaimer
The ROM limestone will be stacked through stacker and reclaimed by reclaimer with a capacity of 200 TPH.
Grinding-cum- Drying of Raw Materials and Coal/Petcoke in VRM
For raw material grinding, VRM isenvisaged.TwonumbersVRMof80tphcapacityeachisproposed.Thebrieftechnicaldetails oftherawmilldrying& Grinding system are as follows: Raw Mill Bin(s) (For each mill): Formillfeeding,4nos.RCChoppersofmassflowdesign (one of capacity 200 t for limestone and three hoppers of capacity 50 t each for high grade limestone, iron ore and bauxite)shall be installed Raw Mill Feeding : Material from the respective raw materials hoppers shall be fed into the mill through the weigh feeders provided beneath the each hopper Drying :Hot gases from the kiln shall be used for dying of raw materials in the raw mill. For a situation, when kiln stops but the VRM has to be operated, a hot air generator (HAG) is envisaged Mill system :Millventgasshallbededustedintwincyclones.Exitgas from cyclones shall be transported to the bag housethrough raw mill raw mill fan. Gases from the raw mill fan along with the gases from preheater fan exit shall bededustedinthebaghouse Gas from the auxiliary equipment will be dedustedin the bag filter. From bag filter exit, the gas will be transported to rawmillbagfilterfanandventedout Product Collection :Materialcollectedatthebottomofthecyclonesandbag Shree Cement Ltd 15 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
transported to therawmealstoragesilothroughasetof screw conveyors, bucket elevators and sir slides. Material collected from the bag house bottom shall be transported to thekilnfeedbinwhenkilnoperatesindirectmode. Mill dedusting :The main bag house common for pyro section will do dedusting of raw mill gases after mill cyclones. Bag house will be designed to meet the requirements of prevalent environmental norms
Raw Meal Blending and kiln Feed
Blending will be performed to minimize the variations in chemistry of raw meal. For homogenization of the raw meal, it is recommended to provide a continuous, controlled flow type-blending silo with design blending ratio as minimum 7. The proposed capacity of the raw meal silo will be 5000 t. Provision will be made for the recirculation of material from silo discharge to silo feeding. A kiln feed system, comprising of a steel bin shall be installed beneath the blending silo. The system shall use gravimetric feed control by solid flow meters. A system having Bucket elevators and air slides has been considered for feeding the material to preheater (PH).
Clinkerisation of the raw meal in a rotary kiln with preheater, calciner and Cooler: The pre-calciner shall be inline calciner of the riser duct or vessel type calciner. Tertiary air required for the pre-calciner shall be provided from hot air taken from the kiln hood. A sufficient number of pre-calciner burners with air and fuel supply shall be included. A modern multi- channel, multi fuel type burner with low primary air consumption shall be installed for fuel firing in the kiln. Kiln burner will be suitable for using multiple fuels. A new generation, high heat recuperation efficiency (minimum 75%) grate clinker cooler shall be provided. The cooler shall be capable to cope with fluctuations and disturbances in the kiln, which may occur during kiln operation. The grate system of the cooler (closed aeration) allows for optimum clinker distribution at the cooler inlet and for controlled and uniform aeration and cooling of individual grate sections. The clinker cooler shall be equipped with an integrated clinker crusher. The clinker cooler shall be designed for clinker outlet temperature of max 650C above ambient. The cooler discharge has been considered above the ground level to avoid any pit or tunnel. The tertiary air extraction shall be located at kiln hood. The clinker cooler waste gas shall be de- dusted in cooler ESP. The ESP de-dusting system shall be designed for maximum dust content in cleaned exit gas of 30 mg/Nm3. Cleaned gas from clinker cooler shall be vented through stack. On line dust monitoring equipment shall be provided at the cooler stack. Dust from cooler ESP shall be transported to the clinker pan conveyor to clinker silo. For a situation when the cooler
Shree Cement Ltd 16 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
exit cast temperature exceeds a certain value, around 300o○C, provision will be made for gas cooling by water spray in dust between cooler exit and cooler ESP.
Finish Grinding, storage and packing of cement:
For cement grinding, two numbers CCBM of capacity 135 tph @ 3200 Blaine each has been recommended considering the specified product mix. Each mill of above capacity shall give an output of about 85 tph of PSC at a Blaine of 3750 cm2/g. The mills shall be alternatively used for grinding slag and OPC, which shall subsequently be mixed using a paddle mixer to give PSC at Blaine of 3750 cm2/g Broad technical features of the cement mill system are as follows:
Cement Mill Bin(s) (For each mill) : 3 bins; 1 x 200 t capacity for clinker, 1 x 200 t capacity for slag, and 1 x 50 t for gypsum
Cement Mill feeding: Apron weigh feeders have been considered for extraction of clinker, slag and gypsum. Feed to the mill shall be controlled with help of these feeders
Cement Grinding: Material from the respective materials hoppers shall be fed into the cement mill through the weigh feeders provided beneath the each hopper.For production of PSC with the desired compressive strength, PSC fineness should be around 3,750 Blaine. PSC of 3,750Blaine fineness could be obtained if the OPC of 3,200 Blaine is mixed with the slag ground to at least 4,200 Blaine.If the slag is to be mixed in a ratio up to 35% then inter-grinding i.e. grindingboth the materials simultaneously in the same mill is recommended. However, if the slag percentage in the PSC is56% as per the product mix mentioned above, then clinker and slag shall be ground separately. As the slag requires up to 50% more grinding power than the clinker, there will be a tendencyto over grind clinker, which is a waste of grinding power on the cement clinker portion. Hence, the combined grinding is to be discouraged. A provision has been made in the system to store OPC and ground slag in a multi-compartment silo of 2,000 t capacity.PPC will be produced to utilize the fly ash generated from the captive power plant. All the fly ash will be used in cement plant. Hot gases from cooler shall be used for in the mill for drying of material.
Mill system:Gas from the cement mill outlet will be de-dusted in the bag filter. From Bag filter exit, the gas will be transported to cement mill bag filter fan and vented out.Material from themill outlet will be fed into a new generation, high efficiency separately through a bucket elevator and air slides. For separator, a circulation fan will be provided.Coarse material from separator will return to mill for further grinding in the mill.
Product collection:Material collected at the bottom of mill bag filter and separator bag filter i.e. product will be transported to the cement storage silo with the help of bucket elevator and air slides.For production of PSC provision has been made to store OPCand ground slag separately. The ground slag will be mixed inthe desired ratio with the OPC in a paddle mixer provided below Shree Cement Ltd 17 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
the multi-compartment silo. The PSC, hence produced, will be transported to the PSC silos with a set of air slides and bucket elevator.Similarly PPC produced from OPC and fly ash mixer will be blended homogeneously and transported to PPC storage.
Mill de-dusting: The solution envisaged for de-dusting of cement mill gases is with a bag house. The bag house will be designed to meet the requirements of prevalent environmental norms.
Cement Packing & Dispatch
The capacity of packing system shall be as shown below: Packer capacity 2 x 120 tph. Requirement of packing depends upon the market requirements i.e. extent of bulk and bagged cement sales. However, the packing capacity is designedconsidering 100% cement dispatch in bags.For cement packing, two nos., eight spouts, electronic rotary packing machines of capacity 120 tph each shall be installed at the proposed plant.
2 x 2 truck loaders shall be provided for loading bags onto trucks. From the packer outlet up to loading of the packed bags into the trucks, suitable system with flat belts and diverters has been considered.
D.G. Set (3 MW )
DG sets are operated only for power back up.
EQUIPMENT DETAILS Equipment Selection A list of equipment and storage capacities are given below. To select a particular type of equipment or storage for the project, among others, the following issues have been considered: Equipment costs Energy consumption Raw material characteristics Sizes in which the equipment is available Lead times for particular types of equipment Operating experience with various types of equipment Ease of operation of equipment Product to be manufactured Site conditions Local skills available Environmental issues.
Shree Cement Ltd 18 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
Main machineries detail & storage facility 1) Crusher
Capacity – 400 TPH 2) Stacker &Reclaimer
Lime stone Stacker – 200 TPH Lime stone Reclaimer – 200 TPH 3) Raw Mill (VRM)
Capacity –2 X 80 TPH 4) Cement Mill (VRM/ Ball Mill with Roller Press/ VRM + BM)
Capacity – 2 X 132 TPH 5) Coal Mill
Capacity – 20 TPH 6) Kiln & Cooler with 6 stage pre heater
1800 TPD clinker 7) Packer
2 nos, 8 spouts packer with capacity 120 TPH each Major Storages
Limestone Stock pile : 2 X 20000 T Iron ore hopper : 1000 T Clinker stockpile/Tank : 25200 T Coal storage : 2500 T Gypsum storage : 2000 T Cément Silo : 1 * 8000 T Slag Storage : 16000 T Fly Ash : 2*5000 T
(vi) Raw materials required along with estimated quantity, likely source, marketing area of final products, mode of transportation of raw materials and finished product. The sources for fly ash, gypsum, and their approximate distances from the proposed plant site are given below:
Per Per Per Daily Annual Mode of Ton Ton Ton Requiremen Requirement Transporta Raw Material Source Clinker PSC PPC t (Ton) tion& (Ton) Distance
Lime Stone 0.985 - - 1773 585090 Mines in Covered
SiliceouslimestoneShree Cement Ltd 0.510 - - 918 19 302940 West Trucks (30- Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
Iron Ore 0.028 - - 50.4 16632 Singhbhum 65 kms) and Bauxite 0.027 - - 48.6 16038 Saraikela- Kharsawan Clinker - 0.4 0.6 1610 483000 Own Plant - 0 0 Gypsum - 0.0 0.0 155 41250 From Through 4 5 Rajasthan Rail & then in Covered Trucks Slag - 0.5 - 1750 577500 Integrated Covered 6 steel plant or Trucks (30- from MBF’s 170 kms) located in Jharkhand/ orissa Fly Ash - - 0.3 210 62700 In house Pneumatic 5 generation conveying from power in closed plant system Coal 0.24 - - 430 141900 From Giddih Through mines of CCl Rail& then in Jharkhand in Covered (around 200 Trucks km) and also from the mines in the state of West Bengal Power Plant Coal Specific consumption- 1.10 T 200000 From Giddih Through mines of CCl Rail& then in Jharkhand in Covered (around 200 Trucks km) and also from the mines in the state of West Bengal
Shree Cement Ltd 20 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
Marketing Area and Mode of transportation of Final Product
The main cement market for the proposed project would be Bihar, West Bengal and Jharkhand.Mode of transportation for final product will be road and railways. Initially, there is a railway line near to the site for loading and unloading activities.
(vii) Resources optimization/ recycling and reuse envisaged in the project, if any, should be briefly outlined. Fly ash generated as a waste from proposed CPP will be used for PPC manufacturing. Slag will be sources from
No solid waste generationIntegrated from thesteel grinding plant orunit. from However, MBF’s located material in Jharkhand/ collected by Orissa. the dust collectors (Bag Filters) being and will automatically be recycled into the process. There will be no waste water generation from grinding unit. There will be no discharge outside the project premises.
(viii) Availability of water its source, energy /power requirement and source should be given.
The total water requirement is 546 KLD and no additional water will be required.
Water Flow Chart (Grinding Unit)
Description (KLD) Clinker and Cement Section 300 Captive Power Plant 200 Drinking and Domestic 46 Total 546 Source: CGWA permission of 546 KLD was granted vide letter no. 21-4(42)/CGWA/MER/2009-/863 dated 31/8/2010 and Permission of Water Resources Department, Govt. of Jharkhand for withdrawal of 900 KLD was granted vide letter no. 2/PMC/WS-25/2010-926 dated 03/11/2010.
Power Requirement and Source
Total power requirement shall be around 18 MW which will be sourced from JSEB/proposed CPP and D.G sets of 3.0 MW for power back up.
(ix) Quantity of waste to be generated (liquid and solid) and scheme for their management/disposal
No waste water is being discharged outside the plant.
No industrial waste generation in operation phase. Domestic waste water generated from office toilets and guest house is disposed off in soak pit and septic tanks. Feasibility of STP would be studied and treated water will be used for greenbelt development / plantation.
RO reject water will beused for mill spray. Shree Cement Ltd 21 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
No liquid and solid waste generation from cement plant.
Used oil & grease generated from plant machinery/Gear boxes and DG set will besold to the CPCB authorized recycler.
4.0 Site Analysis (i) Connectivity ACCESS Road: The land is a5.5 kms from to SH -40 connecting Kardra-Saraikela-Chaibasa. Rail: The nearest railway station is MahaliMarup Station at approximately 1.8 kms in E direction. Air: The nearest airport is at Ranchi at about 82 km.
Sea: The nearest sea port is at Kolkata, West Bengal, approximately 260 kmsaway.
The site is well connected with communication facilities like telephone, fax, wireless and telex and as such, no constraints are envisaged in this aspect as the Tehsil and District headquarters are near to the site.
(ii) LandForm,Land use and Land ownership The total project area is 110 acres and is in possession of SCL.
(iii) Topography The shear zone separates a northern terrain of highly metamorphosed rocks and southern terrain of relatively less metamorphosed rocks. Sarkar and Saha (1977) have shown that this shear zone separates two Precambrian provinces of the Indian shield: an older province in the south which stabilized after the Iron ore orogenic cycle closing about 2900 million years ago and younger province in the north that underwent the Singhbhumorogenic cycle closing at about 850 million years ago. The rock succession of the tract in the south of the shear zone consists of a lower Archaean basement of older metamorphic group invaded by the Biotitetonalite gneiss. The iron ore group was deposited over lower Archaean basement. These rocks were folded about NNE to NNW trending fold axes and low grade metamorphism culminating in the emplacement of the Singhbhum Granite( iron ore orogeny) After a long period of erosion , rocks of Singhbhum and Gangpur group were laid down along the northern edge of the stabilized iron ore Craton. The proposed plant area is situated within the batholithic mass of Singhbhum granite. The batholiths consist of several domed up intrusive (Saha.1975) varying in composition from biotitegranidiorite to adamalite and leuco granite. The main mass of Singhbhum granite shows a distinct N-S or NNE -SSW foliation in parallelism with the foliation of the host rocks of the iron ore group. The entire study area in and around the proposed project site is occupied by compact and hard rocks belonging to Archaean period which are devoid of any primary porosity. The ground water
Shree Cement Ltd 22 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
in such formation occurs within t he secondary porosity such as joints, fractures and bedding plains. The ground water occurrence and movement is basically controlled by the prevailing morphology and intensity of structural discontinuities. The intensity of joints, fractures, foliation planes are more along anticlinal or synclinal flexures. Therefore structure is another controlling factor for occurrence and movement of ground water over the area. The rainfall is the main source groundwater recharge in the area. The inconsistency between fracture zone is complicated in nature. The ground watertherefore moves slow and find its way through the fractures and open joints.
(iv) Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from the HFL of the river), CRZ. In case of notified industrial area, a copy of the Gazette notification should be given.
ENVIRONMENTAL SETTINGS OF THE AREA
1. Nearest Town/City Raj Kharswan- 5.0 km in SW direction Kharswan- 5.0 km in NW direction 2. Nearest Village Hansda- 200 m in W direction Gajudih- 200 m in N direction Burudih- - 200 m in SE direction 3. Nearest Railway Station MahaliMarup Station 1.8 kms in E direction 4. National Highway Kandra-Saraikela – Chaibasa Highway- 5.5 km and and 11 km from Tata Nagar - Chaibasa Highway 5. Nearest Airport Ranchi Airport (~82 km in NW direction) 6. Nearest River/Canal SonaNadi- 3.5 kms in N direction and SanjalNadi- 2.0 kmsin S direction. 7. Archaeological Important Place None within 10km radius within 10 km radius 8. National Parks, Wild Life No National Parks, Wild Life Sanctuaries within 10km radius Sanctuaries, Reserved / Protected PF in 6.5 kms in E Direction Forest etc. within 10km radius PF in 9.0 kms in E Direction PF in 9.5 kms in E Direction Open Jungalmainly Sal in S, N, NE &NW direction 9. Seismic Zone Stable Zone II
Shree Cement Ltd 23 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
(v) Existing Infrastructure Total proposed land area is 110 Acres. Adequate infrastructural facilities like workshop, Machinery stores, Cranes, Monorails and Pulley blocks, Security office, parking area etc. will be made available at the site.
(vi) Soil Classification The district has mainly the Alluvium types of soil.
(vii) Climatic data from secondary sources The area has generally moderate climate. The temperature variation is from 7.8oC to 46oC.The average annual rainfall in the area is about 1320 mm.The average humidity, during the monsoon season is about 85% – 92% and in Pre-monsoon (April-June) is about 70-80%.
(viii) Social Infrastructure available The nearest major city areRaj Kharswan- 5.0 km in SW direction and Kharswan- 5.0 km in NW direction from the project site. All required facilities such as schools, dispensaries, hospitals, places of worship, market etc are available in nearby area of the project site.
1.0 Planning Brief (i) Planning Concept (type of industries, facilities, transportation etc.) Town and country Planning/Development authority classification. Proposed unit is clinker grinding unit. Transportation of rawmaterial and final product will becarried out via existing road and rail network.
(ii) Population Projection The Hansda village comprise of 30 households having a population of 155. The average number of members per household is approximately 5. The total male population is 77, where as that of the females 78. This data gives a sex ratio of 1001 females for every 1000 males. Directly 318 people will be given employment.
(iii) Land use planning The total project area is 110 acres private land. Land is classified as developing land which is suitable for industrialization. About 38 acre (33.54 % of total project area) of the total project area will be covered under green belt & plantation in order to reduce dust & noise pollution levels & to increase aesthetic beauty of the area.
(iv) Assessment of infrastructure demand (Physical &Social) The unit is established in industrial area. All required infrastructure are developed at the site.
Shree Cement Ltd 24 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
(v) Amenities/Facilities SCL will develop the Amenities/Facilities in nearby area of the proposed project site as per requirements under Corporate Social Responsibilities programs.
6.0 Proposed Infrastructure (i) Industrial Area Following infrastructure facilities are proposed: Workshop A mechanical and electrical workshop to take care of the regular maintenance/ repair jobs in the plant.
Machinery stores A store for storing tools, spare parts, consumables, etc. Open area earmarked for storing machinery and construction materials for the proposed construction work.
Cranes, Monorails and Pulley blocks Adequate sized maintenance cranes/ hoists, monorails and pulley blocks at all suitable locations at the plant for ease of maintenance and operation.
Time and Security office At the entrance of the main plant, a time office and a security office.
Dispensary A small dispensary with first aid facilities in the plant premises.
Parking Adequate parking space in the plant premises for the parking of vehicles.
(ii) Residential Area (Non processing area) Guest house and canteen proposed at the site.
(iii) Green Belt Greenbelt / plantation will be doneinabout 33.54%(i.e.38 acres) of the total project area.
(iv) Social Infrastructure Proposed project will result in growth of the surrounding areas by increased direct and indirect employment opportunities in the region including ancillary development and supporting infrastructure. The installation of proposed plant willlead to the development of certain local ancillary facilities and consequent employment opportunities. Further the proposed cement project will also lead to the development of market, trade centres, activities etc.
Shree Cement Ltd 25 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
In addition to the above, SCL has a track record of engaging the local communities and extending several social services to the nearby villages.
(v) Connectivity Road: The land is a5.5 kms from to SH -40 connecting Kardra-Saraikela-Chaibasa.
Rail: The nearest railway station is MahaliMarup Station at approximately 1.8 kms in E direction.
Air: The nearest airport is at Ranchi at about 82 km. Sea: The nearest sea port is at Kolkata, West Bengal, approximately 260 kms away.
The site is well connected with communication facilities like telephone, fax, wireless and telex and as such, no constraints are envisaged in this aspect as the Tehsil and District headquarters are near to the site. .
(vi) Drinking Water RO plant is used for drinking purpose.
(vii) Sewerage system (40 KLD) Domestic waste water generated from office toilets and guest house is disposed off in soak pit and septic tanks. However, after completion of project possibility will be explored to set up STP. Process flow diagram of STP plant is given below:
Quality of STP Treated water
Parameters Quality of Raw Quality of Treated Sewage Sewage pH 6.0 to 8.0 6.5 to 7.8
Shree Cement Ltd 26 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
BOD 300 ppm 10 ppm COD 400 ppm 50 ppm TSS 300 ppm 10 ppm O & G 50 ppm 10 ppm
Process description of STP plant
Bar screen chamber followed by collection cum equalization tank followed by Fluidized Aerobic Bed Reactors (2 Nos.) will be provided with coarse air bubble diffusion system followed by Tube Settler Tank in the STP. The clear supernatant after disinfecting by chlorination will be passed through dual filter and activated Carbon filter before will be collected in the treated water tank. The sludge generated from the FAB will be passed through sludge digester and dried and the filtrate will be collected and sent back to the equalization tank and the dried cakes will be used as manure. The treated water will be used for plantation activities.
(viii) Industrial Waste management No industrial waste water will be generated from cement grinding unit. However, waste water generated from RO and softenerunitshall be reused for mill spray.
(ix) Solid waste management No solid waste generation from the cement plant. However, material collected by the dust collectors (Bag Filters) will automatically be recycled in the process (x) Power requirement and source Total power requirement after proposed expansion shall be around 18 MW which will be sourced from JSEB/proposed CPP and D.G sets of 3.0 MW for power back up.
7.0 Rehabilitation and Resettlement (R & R) Plan (i) Policy to be adopted (Central/State)in respect of the project affected persons including home oustees, land oustees and landless labourer (brief outline to be given) The proposed land is already been purchased by Jupiter Cement Industries (unit of SKJ Coke Industries Ltd.). The land is clarified as fellow land.
8.0 ProjectSchedule and Cost Estimates (i) Likely date of start of construction and likely date of completion (time schedule for the project to be given) After getting the EC, 36 Months will be required for completion of project work.
(ii) Estimated project cost along with analysis in terms of economic viability of the project The total capital cost of project will be Rs. 484.54Crores.
Shree Cement Ltd 27 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report
S. No. Details Rs. In Crore 1 Land & Site Development 10.70 2 Building and other civil structures 74.37 3 Plant & Machinery including Mining equipment 194.28 4 Engineering and know how 4.0 5 Expense on Training 0.50 6 Miscellaneous Fixed Assets 42.35 7 Pre operative expenses without interest 35.20 8 Contingency 16.73 9 Margin money for working capital 5.49 10 Cost of captive power plant 100.92 Total Cost 484.54
9.0 ANALYSIS OF PROPOSAL The state of Bihar will get revenues in terms of taxes, local people will get opportunity in terms of direct/ indirect employment, business opportunity like transport of Cement to the market, and fly ash transport from nearby Power Plant, in short nearby people will get opportunity to improve their livelihood.
10.0 CONCLUSION Proposed project will result in growth of the surrounding areas by increased direct and indirect employment opportunities in the region including ancillary development and supporting infrastructure. Special emphasis on Financial and Social benefits will be given to the local people including tribal population, if any, in the area. Development of social amenities will be in the form of medical facilities and education to under privileged. No adverse effect on environment is envisaged as proper mitigation measure will be taken up for the same.
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Shree Cement Ltd 28
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AFFIDAVIT •
, TO whomsoever it may concern I ~T SHARMA S/o. Shri Brahma Nand Sharma aged 72 years residing at D-94 Yashoda Path, Shyam Nagar, Jaipur, Rajasthan 302019 appointed as Director of SHREE CEMENT LIMITED, a public listed company, incorporated under the provisions of the Companies Act 1956, bearing Corporate Identity Number L26943RJ 1979PLCOO1935 and having its • registered office at Bangur Nagar, Beawar - 305901, District Ajmer, Rajasthan.bya circular resolutionits Board of Directors dated 27.12.2013 do hereby solemnly affirm and declare as under:
THATI arn the Director of SHREE CEMENTLIMITEDand, am fully conversant with . the affairs 01' the company. As such I aln competent to swear this affidavit. , t That SHREE CEMENT LIMITED has entered into a Business Transfer Agreement dated ::lft.06.2016 for acquiring the "Jupi.ter Cement Industries" (an Undertaking of Mis f";li Ganesh Ceme~t Pvt. Ltd.) situated in the state of Jharkhand from M/s Sri • Ganesh Cement Pvt. Ltd.
That "Jupiter Cement Industries" has obtained necessary environment clearance vide letter No. J-I1011/692/2008-IA.Il (I) dt 30/8/2010from the Ministry of Environment and Forests, Govt. of India(i\10E&Fj for setting up of a cement plant, Hausda, Burudih, P.O. Burudih, Dist. Sal aikelaKharswan in the state of Jharkhand . • " • That SHREE CEMENT LIMITEDdo hereby affirm that subsequent to acquisition of Jupiter Cement Industries, it will comply with all the conditions stipulated by MOE&~~in the Environment Clearance which are presently being complied and in the name of "Jupiter Cement Industries" .. • ,
• , . • For Shree Cement ltd. , • , • - • ar. ..,-...,. .... , :r.w - , • NENT DireLi:o
, • • ATTESTE
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VERIFICATION:
I Deponent named above hereby solemnly affirms that the contents in the above affidavit is true and correct to the best of knowledge and belief. No part of this affidavit is wrong and nothing material has been concealed therefrom.
Verified at , this the day of 2016.
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Attested by Notary Public.
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NOTARYPUBLIC JA'PU~ {RAJ \
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- CIN No. : L26943RJ1 Phone : 01462228101-6 Toll Free : 1 180 ./6004 Fax: 01462228117/228119 E-Mail : Website : www.shreecement.in
• • Regd. BANGUR NAGAR, POST BOX NO.33, BEAWAR 305 901, RAJASTHAN, INDIA
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• AFFIDAVIT •
• TO whomsoever it may concern I S/o. Shri Brahma Nand Sharma aged 72 years residing at D-94 Yashoda Path, Shyam Nagar, Jaipur, Rajasthan 302019 appointed as Director of SHREE CEMENT LIMITED, a public listed company, incorporated under the provisions of the Companies Act 1956, bearing Corporate Identity Number L26943RJ 1979PLCOO1935 and having its registered office at Bangur Nagar, Beawar - 305901, District Ajmer, Rajasthan,by a circular resolutionits Board of Directors dated 27.12.2013 do hereby solemnly affirm and declare as under:
THATI aln the Director of SHREE CEMENT LIMITEDand arn fully conversant with the affairs of the company. As such I alll competent to swear this affidavit.
• That SHREE CE~IENT LIMITED has entered into a Business Transfer Agreement dated 24.06.2016 for acquiring the "Jupiter Cement Industries" (an Undertaking of Mis Sri Ganesh Cement Pvt. Ltd.) situated in the state of Jharkhand from Mis Sri Ganesh Cement Pvt. Ltd.
That "Jupiter Cement Industries" has obtained necessary environment clearance vide letter No. J-IIOll/692/2008-1A.11 (I) dt 30/8/2010from the Ministry of Environment and Forests, Govt. of India(MOE&F) for setting up of a cement plant, Hausda, Burudih, P.O. Burudih, Dist. SaraikelaKharswan in the state of Jharkhand.
That SHREE CEMENT LIMITED do hereby affirm that subsequent to acquisition of Jupiter Cement Industries, it will comply with all the conditions stipulated by MOE&F in the Environment Clearance which are presently being complied and in the name of "Jupiter Cement Industries".
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DEPONENT
JAIPUR OFFICE: SB-187,Opp. Rajasthan University, JLN Marg, Jaipur-302 015 Phone: 0141 6611200, 6611204, Fax: 0141 6611219 NEW DELHI OFFICE: 122-123, Hans Bhawan, 1, Bhadurshah Zafar Marg, New Delhi 110002 Phone: 011 23370828,23379218,23370776, Fax: 011 23370499 CORP. OFFICE: 21, Strand Road, Kolkata 700 001 Phone: 033-22309601-4 Fax: 033 22434226
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