540000 TPA, Portland Slag Cement: 937500
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Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report PRE-FEASIBILITY REPORT EXECUTIVE SUMMARY Integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, was proposed along with captive railway siding near village Hansda, PO Burudih, Dist. Saraikela-Kharsawan, Jahrkhand by Jupiter Cement Industries (unit of SKJ Coke Industries Ltd.). Environment Clearance was granted by the MoE&Fvide letter no. J-11011/692/2008-IA II (I) dated 30/08/2010. Now, the site of above proposed project has been taken-over by M/s. Shree Cement Ltd. The Business Transfer Agreement has been issued on 24/06/2016 between M/s. Shree Cement Ltd. and M/s. SKJ Coke Industries Ltd. and M/s Sri Ganesh Cement Private Limited. Copy of Business Transfer Agreement and sale deed are enclosed as Annexure-1. TABLE - 1 Salient Features of the Project S. No. Particulars Details A. Name of the Unit Shree Cement Ltd Size of the Project Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA, Power Plant:20 MW and Captive Railway Siding. B. Category of the Project As per EIA Notification dated 14th Sep, 2006 as amended on As per EIA Notification, 2006 the project falls under S. No. ‘3’ (Cement Plant), Project Activity ‘3 (b)’. C. Location Details Location Near village Hansda District Saraikela-Kharsawan State Jahrkhand Latitude& Longitude 22° 45' 15" & 85° 51' 28" D. Plant Area 110 Acres E. Environmental Setting Details (with approximate aerial distance and direction from the plant site) 1. Nearest Town/City Raj Kharswan- 5.0 km in SW direction Kharswan- 5.0 km in NW direction 2. Nearest Village Hansda- 200 m in W direction Gajudih- 200 m in N direction Burudih- - 200 m in SE direction 3. Nearest Railway Station MahaliMarup Station 1.8 kms in E direction 4. National Highway Kandra-Saraikela – Chaibasa Highway- 5.5 km and and 11 km Shree Cement Ltd 1 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report from Tata Nagar - Chaibasa Highway 5. Nearest Airport Ranchi Airport (~82 km in NW direction) 6. Nearest River/Canal Sona Nadi- 3.5 kms in N direction and SanjalNadi- 2.0 kmsin S direction. 7. National Parks, Wild Life No National Parks, Wild Life Sanctuaries within 10km radius Sanctuaries, Reserved / Protected PF in 6.5 kms in E Direction Forest etc. within 10km radius PF in 9.0 kms in E Direction PF in 9.5 kms in E Direction Open Jungalmainly Sal in S, N, NE &NW direction 8. Seismic Zone Stable Zone II F. Basic Requirements of the Project Water Requirement Clinker Grinding Unit: 546 KLD Source: Groundwater and Sona Nadi Power Requirement (MW) 18 MW Source:JSEB/proposed CPP and D.G sets of 3.0 MW for power back up Man Power Requirement 318 Persons G. Project Cost Rs. 484.54 Cr. H. Environmental Protection Cost Capital Cost Rs. 8.72 Cr. Recurring Cost: Rs. 1.93Cr./annum 1.1 ENVIRONMENTAL MANAGEMENT PLAN A comprehensive environmental management plan has been framed and will be implemented to keep the pollution levels within the prescribed limits. Following measures will be practiced. 1.1.1 Air Pollution Control Water spray system in the Limestone crushing section Water sprinkling system in the Limestone preblending (reclaiming) Bag filters at all material transfer points Concreting roads and vacuum sweeping Covered unloading hoppers Silo for clinker, cement and fly ash storage Covered shed for storage of gypsum and slag Open storage with water sprinkling for pet coke / coal storage Open storage for laterite / iron ore Concreting roads with vacuum sweeping Shree Cement Ltd 2 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report Details of Pollution Control equipment: S. No. S. No. Location/ Unit Type of Equipment 1 Raw Mill & kiln Bag Filter 2 Coal Mill Bag House 3 Clinker cooler ESP 4 Cement Mill Bag Filter 5 Raw Material Storage Silo Bag Filter 6 Clinker Silo Bag Filter 7 Cement Silo Bag Filter 8 Packing Machine Bag Filter 9 Power Plant ESP 1.1.2 Water Pollution Control No waste water will be generated from Cement Plant as dry process technology will be used for cement manufacturing. Initially there will be only discharge from office toilets and canteen which will be disposed off in soak pits via septic tank. After completion of project work STP shall be installed and treated water will be used for plantation. RO reject water will be used for ash quenching and dust suppression. Rain Water Harvesting. No waste water discharge outside the plant premises. 1.1.3 Solid Waste Management No solid waste will be generated in cement manufacturing process. Dust collected from air pollution control equipment will be 100% recycled in the cement manufacturing. Ash and bed ash generated from CPP will be utilized in cement unit. STP sludge will be used as manure for green belt development 1.1.4 Hazardous Waste Management Used oil generation will be25 KL/Annum (approx.) which will be sold to CPCB registered recycler. 1.1.5 Noise Pollution Control To maintain the noise level well within the prescribed limit inside the plant (85 dB (A)) and at the plant boundary (day time 75 dB (A) and Night Time 70 dB (A)), the following measures are taken:- Shree Cement Ltd 3 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report Proper maintenance, oiling and greasing of machines at regular intervals. Green Belt in 33% area of the project land. Periodical monitoring of noise level. Compressors and turbine will be installed in closed building Use of earmuffs for working near the machinery. 1.1.6 Green Belt Development/Plantation Greenbelt / plantation in 33% of the total plant area. Plantation all around the plant premises. To maintain minimum 80% survival rate. Plantation of local plant species. 2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION (i) Identification of project and project proponent Project Proponent Shree Cement Limited (SCL) is an energy conscious and environment friendly sustainable business organization. SCL started its journey in the year 1979 and today, it is among India's leading cement manufacturing companies. Having witnessed an exponential growth in the last three decades, our endeavour continues to expand our capacity in the cement and power sector. Cement manufacturing facilities Presently, our cement production capacity stands at 25.6 million MT. The Company’s Cement and Clinker manufacturing facilities are located at Beawar & Ras in Rajasthan and Raipur in Chhattisgarh. It has split grinding units at seven locations viz. Khushkhera, Suratgarh, Jobner in Rajasthan, Roorkee in Uttarakhand, Aurangabad in Bihar, Bulandshahr in Uttar Pradesh and Panipat in Haryana. Power Generation Facilities Total Thermal Power Plants Capacity of the Company is 612 (including 111 MW Waste Heat Recovery Green Power Capacity which is the largest capacity of Green Power in the entire world cement industry excluding China). The power generated from these plants is primarily utilized for consumption in its own cement plants as well as to sell to the outside parties. Products The Company's pursues multi-brand portfolio strategy which consists of three brands viz Shree Jang rodhak cement, Bangur Cement and Rockstrong Cement. The Company currently has the highest market share in Rajasthan, Delhi and Haryana and distinguished positions at the top in Punjab, West Uttar Pradesh and Uttarakhand. Shree Cement Ltd 4 Proposed integrated cement plant, capacity Clinker: 540000 TPA, Portland Slag Cement: 937500 TPA, Portland Pozzolana Cement: 180000 TPA and Power Plant:20 MW, along with captive railway sideing was proposed near village Hansda, PO Burudih, Dist. Saraikela- Kharsawan, Jahrkhand Pre-feasibility Report Corporate Sustainability At SCL Sustainability is an integral part of our business and forms the core of our future growth strategy. We have always envisioned a growth which is inclusive and aims towards Total Prosperity of all the stakeholders. We have inculcated sustainability as business culture and all our efforts attempt to focus upon fostering innovation, ensuring prosperity, creating happiness and building trust in people. Sustainability leads us to the enhancement of corporate values through innovation and sound business practices. This approach has helped us to proactively address challenges to our growth. Integration of sustainability in our day to day business activities helps us in identifying, analyzing, implementing control measures and in mitigating the multiple risks that we, our industry, our country and our planet faces. Sustainable business practices endorse optimal utilization of resources which enhances stakeholders’ value. Service towards the community We believe that a company's prosperity is linked with that of its neighboring communities. We touch the lives of the communities that surround our operations either on our own or in partnership with government bodies and the community at large. Empowering communities and working towards making a meaningful difference to them is an approach that is deeply engrained in our business.