Lathe Turning
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Hand Saws Hand Saws Have Evolved to fill Many Niches and Cutting Styles
Source: https://www.garagetooladvisor.com/hand-tools/different-types-of-saws-and-their-uses/ Hand Saws Hand saws have evolved to fill many niches and cutting styles. Some saws are general purpose tools, such as the traditional hand saw, while others were designed for specific applications, such as the keyhole saw. No tool collection is complete without at least one of each of these, while practical craftsmen may only purchase the tools which fit their individual usage patterns, such as framing or trim. Back Saw A back saw is a relatively short saw with a narrow blade that is reinforced along the upper edge, giving it the name. Back saws are commonly used with miter boxes and in other applications which require a consistently fine, straight cut. Back saws may also be called miter saws or tenon saws, depending on saw design, intended use, and region. Bow Saw Another type of crosscut saw, the bow saw is more at home outdoors than inside. It uses a relatively long blade with numerous crosscut teeth designed to remove material while pushing and pulling. Bow saws are used for trimming trees, pruning, and cutting logs, but may be used for other rough cuts as well. Coping Saw With a thin, narrow blade, the coping saw is ideal for trim work, scrolling, and any other cutting which requires precision and intricate cuts. Coping saws can be used to cut a wide variety of materials, and can be found in the toolkits of everyone from carpenters and plumbers to toy and furniture makers. Crosscut Saw Designed specifically for rough cutting wood, a crosscut saw has a comparatively thick blade, with large, beveled teeth. -
Tips and Techniques for Using a Detail Gouge
Woodturning Tools, Techniques, and Projects Alan N. Leland Tips and Techniques for Using a Detail Gouge Roughing with a Spindle Gouge I prefer to rough out my spindles with a 1 1/4” roughing gouge or a ¾” roughing gouge. Roughing out can be accomplished with a detail gouge but it takes a bit longer and the finished cuts are not as smooth. Used properly a 1 ¼” roughing gouge can leave nearly the same finish as a skew. For roughing cuts: the cut is started approximately 2” in from the tail stock end and proceeds in multiple 2” increments cutting toward the tail stock until approximately 3” from the head stock end of the blank at which point the direction of cut is reversed toward the head stock these cuts are accomplished with the tool handle perpendicular to the blank and the end of the handle down at approximately a 45 degree angle to insure that when the cutting edge makes contact with the wood that the bevel is rubbing and the tool is not cutting until the handle is raised up to start the cut. Hold the tool firmly but not tight as in all turning the tool needs to be easily manipulated and this can not be done with a tight grip on the tool. The feet should be spread apart and the body should be free to move with the cut. To achieve the most control, the flute of the tool is sandwiched between the thumb and fingers of the left hand. The thumb is exerting pressure down toward the tool rest and is griping the flute against the fingers. -
Woodturning Magazine Index 1
Woodturning Magazine Index 1 Mag Page Woodturning Magazine - Index - Issues 1 - 271 No. No. TYPE TITLE AUTHOR Types of articles are grouped together in the following sequence: Feature, Projects, Regulars, Readers please note: Skills and Projects, Technical, Technique, Test, Test Report, Tool Talk Feature - Pages 1 - 32 Projects - Pages 32 - 56 Regulars - Pages 56 - 57 Skills and Projects - Pages 57 - 70 Technical - Pages 70 - 84 Technique - Pages 84 - 91 Test - Pages 91 - 97 Test Report - Pages 97 - 101 Tool Talk - Pages 101 - 103 1 36 Feature A review of the AWGB's Hay on Wye exhibition in 1990 Bert Marsh 1 38 Feature A light hearted look at the equipment required for turning Frank Sharman 1 28 Feature A review of Raffan's work in 1990 In house 1 30 Feature Making a reasonable living from woodturning Reg Sherwin 1 19 Feature Making bowls from Norfolk Pine with a fine lustre Ron Kent 1 4 Feature Large laminated turned and carved work Ted Hunter 2 59 Feature The first Swedish woodturning seminar Anders Mattsson 2 49 Feature A report on the AAW 4th annual symposium, Gatlinburg, 1990 Dick Gerard 2 40 Feature A review of the work of Stephen Hogbin In house 2 52 Feature A review of the Craft Supplies seminar at Buxton John Haywood 2 2 31 Feature A review of the Irish Woodturners' Seminar, Sligo, 1990 Merryll Saylan 2 24 Feature A review of the Rufford Centre woodturning exhibition Ray Key 2 19 Feature A report of the 1990 instructors' conference in Caithness Reg Sherwin 2 60 Feature Melbourne Wood Show, Melbourne October 1990 Tom Darby 3 58 -
How to Install
How to Install What you’ll need: Pencil • Level • Square • Compressor • Pin nailer or Finish nailer • Safety Glasses Chop Saw or handsaw with higher tooth count • Gloves • Tape Measure • Marking Chalk ¾” Headless pin Nails All items available at your local Home depot Step 1 - Estimate Materials Rewoodd Paneling is 3/8”x 5”x 12”- 48” in size, our product is tongue and grooved for easy installation. First measure the total square footage of the wall or area to be paneled. If there are any doors or windows in the space, subtract the area needed for them and divide the remaining number by 20 to determine how many boxes you need to buy. For example- 12’x12’ wall = 144 sq. ft. 144/20= 7.2. You’ll need 8 boxes. Remember to subtract sq. footage on doors and/or windows. Step 2 – Prepare the Walls When paneling over a solid back, you’ll need to make any necessary repairs first so that wall is flush and even. Step 3 - Measure and Cut the Panels Do a dry run with the panels to see how they all line up, and rearrange them as needed to get the best result. Mark the backs of the panels or lay them back down in the order they were arranged so when they are secured to the wall, it is done correctly. Start from the top and draw a few lines on the wall with a level to set up the beginning of installation. You’ll need to cut the panels to fit any type of fixture, window, or doorway. -
Vibrations in Metal Cutting Measurement, Analysis and Reduction
Vibrations in Metal Cutting Measurement, Analysis and Reduction Linus Pettersson Ronneby, March 2002 Department of Telecommunications and Signal Processing Blekinge Institute of Technology 372 25 Ronneby, Sweden c Linus Pettersson Licentiate Dissertation Series No. 01/02 ISSN 1650-2140 ISBN 91-7295-008-0 Published 2002 Printed by Kaserntryckeriet AB Karlskrona 2002 Sweden v Abstract Vibration and noise in metal cutting are ubiquitous problems in the workshop. The turning operation is one kind of metal cutting that exhibits vibration related problems. Today the industry aims at smaller tolerances in surface finish. Harder regulations in terms of the noise levels in the operator environment are also central. One step towards a solution to the noise and vibration problems is to investigate what kind of vibrations that are present in a turning operation. The vibrations in a boring operation have been put under scrutiny in the first part of this thesis. Analytical models have been compared with experimental results and the vibration pattern has been determined. The second part of the thesis deals with active vibration control in external turning operations. By embedding a piezo-ceramic actuator and an accelerometer into a tool holder it was possible to obtain a solution that can be fitted in a standard lathe. The control system consists of the active tool holder, a control system based on the filtered-X LMS algorithm and an amplifier designed for capacitive loads. The vibration level using this technique can be reduced by as much as 40 dB during an external turning operation. vii Preface The work presented in this licentiate thesis has been performed at the department of Telecommunications and Signal Processing at Blekinge Institute of Technology. -
Squirrel Box Instructions
Step-by-Step Instructions on How to Make: Squirrel Boxes Materials: -3/4” untreated pine or cedar board, 8’ x 10’ (one 8’ plank will make one box and 10” wide wood is really 9 ½”, sometime even 9 ¼” so ask for true dimensions) -2” galvanized wood screws -sandpaper -hinges (2 small ones per box) -water-based wood stain (optional but recommended) Tools: -work surface where wood can be secured while sawing or drilling -circular saw* -jig saw* -sander * -drill and drill-bits* -goggles (for when using power tools) -gloves (optional but helpful for when handling wood) -paintbrushes -hammer (for creating “toe holds” on front piece) Instructions: *Before using power tools, make sure you read all tool instructions and follow safety guidelines to ensure proper use and safety. 1. Cut wood (most hardware stores, like the Home Depot, will do the cutting for you, just show them the template; however, they will only make cuts going one direction, so other additional cutting will have to be done yourself) 2. Make additional cuts (slants and holes) using saw. 3. Sand all rough edges with a sander until they are smooth and not splintery. •Steps 4 through 6 are optional but highly recommended to extend the life of the cage and make it easier to clean. 4. Paint all pieces of wood, including all the edges, with 1 coat of water-based stain. 5. Let stain dry. 6. Repeat steps 4 & 5 for second coat of stain. 7. Assemble bottom and sides to make a box, if some pieces are too long and don’t fit together quite right you can trim them with a circular saw. -
STANLEY® FATMAX® Tri-Material Hand Saws with Bladearmor® Coating
STANLEY® FATMAX® TRI-MaterIAL HAND SAWS WITH BLADEARMOR® COatING ■ Tri-material handle for comfort and durability. SAW ■ New handle design improves ease of cut by 25%*. ■ Triple Ground Tooth Technology 4X** sharper for fast cuts. S ■ Induction hardened teeth for long life. ■ BladeArmor® coating helps reduce friction while cutting. Product # Blade Length (in) Points Per Inch Teeth Per Inch 20-046 15 12 11 20-047 20 12 11 FMHT20218 26 12 11 *Compared to previous model. **Compared to traditional tooth saws. STANLEY® FATMAX® BOX SAW ■ Blade is 15% thicker than conventional saws for straighter cuts with less binding. ■ SharpTooth™ Saw Technology uses three cutting surfaces to cut 50% faster than conventional STANLEY® hand saws. ■ Induction-hardened teeth stay sharp up to 5X longer than standard teeth. ■ Thick, ergonomically designed grip resists slipping and adds comfort. ■ Back of saw can be used to mark 45° and 90° angles. Product # Blade Length (in) Points Per Inch Teeth Per Inch 20-045 15 9 8 STANLEY® SHARPTOOTH® CUSHION GRIP SAWS ■ SharpTooth™ saw technology uses three cutting surfaces to cut 50% faster than conventional STANLEY® hand saws. ■ Induction-hardened teeth stay sharp up to 5X longer than standard teeth. ■ Ergonomically designed one-piece handle. Product # Blade Length (in) Points Per Inch Teeth Per Inch 20-526 15 12 11 20-527 20 12 11 STANLEY® Heavy-DUTY SHARPTOOTH® WOOD HANDLE SAWS ■ Aggressive multipurpose saw for fast cutting. ■ SharpTooth™ Saw Technology uses three cutting surfaces to cut 50% faster than conventional STANLEY® hand saws. ■ Induction-hardened teeth stay sharp up to 5X longer than standard teeth. -
Mechanical Metalworking: from Manual to Computer-Based Processes
August 04, 2021 Mechanical metalworking: from manual to computer-based processes Just like in an ordinary kitchen, there is more to the steelmaker’s kitchen than just the processes where high temperature plays a crucial role, such as boiling, roasting or baking. Before a dish can be served, it needs additional work to make it more appealing. The same is true of metals. Prior to their use, plates, tubes, rods and complex steel castings are subject to cold forming by special metalworking machines and lathes, which become more and more sophisticated each year. History of mechanical metalworking Let’s look first into the history of mechanical metalworking and its origins. Unlike many other processes that are unique to steelmaking, some ideas related to the mechanical working of metal surfaces came from related areas. The ancient Egyptians had devices for drilling holes in stones. Wood machining equipment that later evolved into turning lathes existed in the sixth and seventh centuries BC. Yet these types of processes were not applied to metals for hundreds of years. For a long time, metal surface treatment had several restricting factors. First, it required harder tools. Second, small-batch production did not need high-precision metalworking. Third, the industrial revolution and mass production of uniform products only became a reality in the 18th-19th centuries. The third reason was a key prerequisite for the appearance of mechanical metalworking. Smiths that made goods for individual orders gave way to large industrial manufacturers and factories that had the capacity to produce large quantities of uniform metal goods. Gunsmiths were among the first to appreciate the importance of standardised metalworking. -
Introduction to Turning Tools and Their Application Identification and Application of Cutting Tools for Turning
Introduction to Turning Tools and their Application Identification and application of cutting tools for turning The variety of cutting tools available for modern CNC turning centers makes it imperative for machine operators to be familiar with different tool geometries and how they are applied to common turning processes. This course curriculum contains 16-hours of material for instructors to get their students ready to identify different types of turning tools and their uses. ©2016 MachiningCloud, Inc. All rights reserved. Table of Contents Introduction .................................................................................................................................... 2 Audience ..................................................................................................................................... 2 Purpose ....................................................................................................................................... 2 Lesson Objectives ........................................................................................................................ 2 Anatomy of a turning tool............................................................................................................... 3 Standard Inserts .............................................................................................................................. 3 ANSI Insert Designations ............................................................................................................. 3 Insert Materials -
Implementation of Metal Casting Best Practices
Implementation of Metal Casting Best Practices January 2007 Prepared for ITP Metal Casting Authors: Robert Eppich, Eppich Technologies Robert D. Naranjo, BCS, Incorporated Acknowledgement This project was a collaborative effort by Robert Eppich (Eppich Technologies) and Robert Naranjo (BCS, Incorporated). Mr. Eppich coordinated this project and was the technical lead for this effort. He guided the data collection and analysis. Mr. Naranjo assisted in the data collection and analysis of the results and led the development of the final report. The final report was prepared by Robert Naranjo, Lee Schultz, Rajita Majumdar, Bill Choate, Ellen Glover, and Krista Jones of BCS, Incorporated. The cover was designed by Borys Mararytsya of BCS, Incorporated. We also gratefully acknowledge the support of the U.S. Department of Energy, the Advanced Technology Institute, and the Cast Metals Coalition in conducting this project. Disclaimer This report was prepared as an account of work sponsored by an Agency of the United States Government. Neither the United States Government nor any Agency thereof, nor any of their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any Agency thereof. The views and opinions expressed by the authors herein do not necessarily state or reflect those of the United States Government or any Agency thereof. -
Lathe Parts and Accessories
What’s that called? Lathe Parts and Accessories Headstock Toolrest Handwheel Tailstock Spindle Quill or Ram Tailstock handwheel Swing over Spindle bed Axis Speed control Leg Bed or Ways Banjo Length Illustration by Robin Springett If you are new to woodturning, these runs perpendicular to the lathe’s bed illustrations can help you learn the common and spindle axis. As the name parts of a lathe, as well as important accessories implies, spindle turning is how stair specific tospindle and faceplate turning. balusters, chair parts, and other furniture parts are made. Bowls and platters are generally The terms spindle turning and faceplate turned in faceplate orientation. turning refer to the orientation of the wood grain relative to the axis of the lathe. Spindle Wood can be mounted in both grain orientation means the wood grain runs parallel orientations using the same methods and ➮ to the lathe’s bed, or ways, and spindle axis. accessories. Faceplate orientation means the wood grain Woodturning FUNdamentals 1 © American Association of Woodturners | woodturner.org viewed from the tailstock). Most modern lathes Lathe parts (but few older designs) can switch to “Reverse” Lathes from various manufacturers differ for sanding and finishing. in some ways, such as motor systems, speed adjustments, size, and other features. But The spindle has a female Morse taper on the the basic premise and major components are inside and male threads on the outside. These common to all of them. two features, which vary in size by make and model, allow you to mount accessories and turn The headstock is the drive end of the lathe, wood. -
Build a Plane That Cuts Smooth and Crisp Raised Panels With, Against Or Across the Grain – the Magic Is in the Spring and Skew
Fixed-width PanelBY WILLARD Raiser ANDERSON Build a plane that cuts smooth and crisp raised panels with, against or across the grain – the magic is in the spring and skew. anel-raising planes are used Mass., from 1790 to 1823 (Smith may to shape the raised panels in have apprenticed with Joseph Fuller doors, paneling and lids. The who was one of the most prolific of the profile has a fillet that defines early planemakers), and another similar Pthe field of the panel, a sloped bevel example that has no maker’s mark. to act as a frame for the field and a flat Both are single-iron planes with tongue that fits into the groove of the almost identical dimensions, profiles door or lid frame. and handles. They differ only in the I’ve studied panel-raising planes spring angles (the tilt of the plane off made circa the late 18th and early 19th vertical) and skew of the iron (which centuries, including one made by Aaron creates a slicing cut across the grain to Smith, who was active in Rehoboth, reduce tear-out). The bed angle of the Smith plane is 46º, and the iron is skewed at 32º. Combined, these improve the quality of cut without changing the tool’s cutting angle – which is what happens if you skew Gauges & guides. It’s best to make each of these gauges before you start your plane build. In the long run, they save you time and keep you on track. Shaping tools. The tools required to build this plane are few, but a couple of them – the firmer chisel and floats – are modified to fit this design.