applied sciences
Article Influence of Tunnel Boring Machine (TBM) Advance on Adjacent Tunnel during Ultra-Rapid Underground Pass (URUP) Tunneling: A Case Study and Numerical Investigation
Chao Liu 1,2 , Zhuohua Peng 1 , Liufeng Pan 1, Hai Liu 1,2,*, Yubing Yang 3,* , Weiyun Chen 4 and Huaqin Jiang 5
1 School of Civil Engineering, Guangzhou University, Guangzhou 510006, China; [email protected] (C.L.); [email protected] (Z.P.); [email protected] (L.P.) 2 Guangdong Engineering Research Centre for Underground Infrastructural Protection in Coastal Clay Area, Guangzhou University, Guangzhou 510006, China 3 Department of Civil Engineering, College of Water Conservancy and Civil Engineering, South China Agricultural University, Guangzhou 510642, China 4 Institute of Geotechnical Engineering, Nanjing Tech University, Nanjing 210009, China; [email protected] 5 Department of Civil Engineering, Shanghai University, Shanghai 200444, China; [email protected] * Correspondence: [email protected] (H.L.); [email protected] (Y.Y.)
Received: 27 April 2020; Accepted: 25 May 2020; Published: 28 May 2020
Abstract: This study investigates the influence of subsequent tunnel boring machine (TBM)-driven processes on the responses of the first tunnel in twin-tunnel construction using the ultra-rapid underground pass (URUP) method. A comprehensive finite element analysis (FEA) is performed to simulate the URUP TBM tunneling, considering the non-uniform convergence caused by the TBM geometry, the tunnel face supporting pressure, and the tail-grouting pressure. The FEA model is validated by the monitoring results of the bending element of the first tunnel lining. The FEA results reveal that the grouting pressure of the second tunnel has significant influence on lining deformation of the first tunnel, while the face supporting pressure shows little effect. The relationship between the grouting pressure and the maximum bending moment of adjacent first tunnel can be fitted by linear function. A grouting pressure equals to the lateral earth pressure is able the reduce the variation of the bending element of the first tunnel during the TBM-driven process of the second tunnel. The bending element of the first tunnel shows a typical lognormal relationship with the face supporting pressure during the TBM advance of the second tunnel. A critical cover-to-depth ratio, under which the horizontal and vertical soil arching effect vanishes, can be deduced to be within the range of 0.55–0.60.
Keywords: URUP; TBM tunneling; bending moment; finite element
1. Introduction Mechanized tunneling method has been widely employed in tunnel construction in recent decades. The tunnel boring machine, a.k.a. TBM, is a predominant choice in this tunneling method. The influence of traditional tunneling processes on surrounding environment, e.g., adjacent structures and stratum, cannot be neglected in the construction of underground infrastructure in congested urban areas [1]. TBM-driven processes and excavation of working shafts are two sources of the environment impact in tunnel construction. For TBM-driven-induced influence on adjacent environment, various research has been carried out using experiments [2–5], numerical simulation [6–15], analytical study [16–23], and field observation [24–32]. The existing research reveals that the tunneling-induced influence is
Appl. Sci. 2020, 10, 3746; doi:10.3390/app10113746 www.mdpi.com/journal/applsci Appl. Sci. 2020, 10, 3746 2 of 24 significantly related to particular tunneling variables, such as tunnel heading pressure and tail-grouting pressure [33,34], especially for twin-tunneling activities in which the excavation of the second tunnel imposes remarkable effect on adjacent first tunnel [15,25]. In addition, spacing between the twin tunnels notably affects both the soil movements and lining internal forces. Previous studies [10,35] prove that the second tunnel construction reduces the bending moment of the first tunnel lining, while the first tunnel induces slight changes in the bending moment of the second tunnel lining. According to Gan, et al. [36], excavation of the first tunnel usually results in greater surface settlement than that of the second tunnel, and tunnel uplift can be minimized by optimizing the tail-grouting variables. In order to avoid influence of shaft excavation during traditional tunneling, the ultra -rapid under pass (URUP) TBM tunneling method was proposed initially for underground infrastructure in Japan [37–39]. The TBM is launched and received at the ground surface in the URUP tunneling process. Previous research has been carried out to analyze the ground responses during negative-overburden and shallow-overburden tunneling phases [33,34] of the first demonstration work in China. The field monitoring and nonlinear finite element analyses (FEA) on this URUP demonstration work revealed that [33,34]: (1) the grouting pressure should be considered as a non-uniform distribution during negative- and shallow-overburden tunneling phases; (2) a cover–diameter ratio of 0.55 can be considered as a critical magnitude under which the tunnel face cannot maintain stability; and (3) the Gaussian curve can be employed for the settlement prediction at the ground surface during shallow URUP tunneling under a C/D < 0.55 (C/D is cover-to-diameter ratio). Existing studies have been focused on the ground responses without detailed investigation on segment internal forces during URUP tunneling, especially for TBM launching of the second tunnel which is adjacent to the first URUP tunnel. The paper presents a comprehensive FEA investigation of the TBM-driven influence on adjacent first tunnel during twin-tunneling using the URUP method. The URUP demonstration work of Nanjing Metro [33] was selected as the tunnel prototype of the FEA. The paper is organized as follows. First, the URUP tunnel of Nanjing Metro is reviewed, and the field monitoring program on segment internal forces is introduced. Second, the FEA model for the URUP tunnel is validated for analyzing the segment internal forces (i.e., the bending moment) by comparing the numerical results with the monitoring data. Finally, the influence of TBM launching on the segment internal forces of adjacent first tunnel is explored by FEA parametric study.
2. Revisit the URUP Demonstration Project at Nanjing
2.1. Project Overview As a part of Line S1 of Nanjing Metro, the URUP demonstration twin tunnels are located between Jiangjun Avenue Station and Moling Station (as sketched in Figure1), consisting of two parallel TBM tunnels with the lengths of 124.6 and 123.7 m, respectively. The spacing between the twin tunnels was 1.62 m. An earth pressure balanced boring (EPB) machine with a length of 7.4 m was employed in the project. The diameters of the cutter head and the shield were 6.38 and 6.34 m, respectively. Four grout openings were installed at the TBM tail with an interval of 90◦. Single-layer lining was adopted, with the outer and inner diameters of 6.2 and 5.5 m, respectively. According to geological exploration, the bedrock and groundwater were 20–40 and 2.0–3.6 m underneath the ground surface, respectively. The soil profile is illustrated in Figure2. Details of the URUP demonstration work can be found in previous research [33,34]. Appl. Sci. 2020, 10, 3746 3 of 24 Appl. Sci. 2020, 10, x FOR PEER REVIEW 3 of 25 Appl. Sci. 2020, 10, x FOR PEER REVIEW 3 of 25
Figure 1. ProjectProject location. location. Figure 1. Project location.
(a) (a)
Figure 2. Cont. Appl. Sci. 2020, 10, 3746 4 of 24 Appl.Appl. Sci. Sci. 2020 2020, 10, 10, x, xFOR FOR PEER PEER REVIEW REVIEW 4 4of of 25 25
(b(b) )
FigureFigure 2. 2. Geological Geological profile profile profile of of the the ultra-rapi ultra-rapi ultra-rapiddd underground underground pass pass (URUP) (URUP) tunnel: tunnel: ( a( ()aa )tunnel) tunnel tunnel of of of east east bound;bound; and and ( b( b) )tunnel tunnel of of west west bound bound (redrawn (redrawn after after [[34]).34 [34]).]).
2.2.2.2. Tunneling Tunneling Tunneling Procedure Procedure TheThe TBM TBMTBM was waswas launched launched fromfrom from the the the entrance entrance entrance pit pit atpit theat at the eastthe east boundeast bound bound (EB) (EB) and (EB) drivenand and driven driven with an with with up-gradient an an up- up- gradientgradientof 2.8%. of Thereafter,of 2.8%. 2.8%. Thereafter, Thereafter, the TBM the the was TBM TBM received was was received received and re-launched and and re-launched re-launched at the at ground at the the ground ground surface surface surface and driven and and driven driven along the west bound (WB) with a down-gradient of 2.8% (as depicted in Figure3). As illustrated alongalong the the west west bound bound (WB) (WB) with with a a down-gradient down-gradient of of −− −2.8%2.8% (as (as depicted depicted in in Figure Figure 3). 3). As As illustrated illustrated in in FiguresFiguresin Figures 2 2 and and2 and 3, 3, different3 different, different overburdens overburdens overburdens were were were encoun encoun encounteredteredtered during during during the the theURUP URUP URUP tunneling tunneling tunneling process, process, process, i.e., i.e.,i.e., a a shallowshallowa shallow stage stage stage with with with an an anoverburden overburden overburden of of of0.3–0.6D 0.3–0.6D 0.3–0.6D (D (D (D denotes denotes denotes the the the TBM TBM TBM diameter diameter diameter),),), a a asuper-shallow super-shallow super-shallow stage stage withwith an anan overburden overburdenoverburden ofof of 0–0.1D,0–0.1D, 0–0.1D, and and and a negativea anegative negative stage stage stage with with with an overburdenan an overburden overburden less thanless less 0.than than The 0. 0. super-shallow The The super- super- shallowshallowand negative and and negative negative overburden overburden overburden tunneling tunneling tunneling required required precise required tunneling-variable precise precise tunneling-variable tunneling-variable control, including control, control, theincluding including heading thethepressure heading heading and pressure pressure tail-grouting and and tail-grouting tail-grouting pressure [34 pressure ].pressure [34]. [34].
FigureFigure 3. 3. Overview OverviewOverview of of of the the the URUP URUP URUP tunneling tunneling tunneling procedure. procedure.
2.3.2.3. On-Site On-Site Monitoring Monitoring of of Segment Segment Internal Internal Force Force InIn tunneling tunneling practice, practice, grouting grouting pressure, pressure, as as well well as as soil soil surcharge, surcharge, has has significant significant influence influence on on segmentsegment stability stability [40,41]. [40,41]. During During the the URUP URUP tunneling tunneling process process in in negative negative and and shallow shallow overburden, overburden, Appl. Sci. 2020, 10, 3746 5 of 24
2.3. On-Site Monitoring of Segment Internal Force In tunneling practice, grouting pressure, as well as soil surcharge, has significant influence on segment stability [40,41]. During the URUP tunneling process in negative and shallow overburden, Appl. Sci. 2020, 10, x FOR PEER REVIEW 5 of 25 the internal force of the lining segment is non-uniformly distributed and subjected to load variation. Therefore,the a comprehensive internal force of the field lining monitoring segment is non-uniformly program was distributed performed and subjected on the to segments load variation. to record the in-situ internalTherefore, force a comprehensive of the URUP field tunnel monitoring lining. program was performed on the segments to record the in-situ internal force of the URUP tunnel lining. MultipleMultiple rebar stress rebar stress meters meters (RSMs) (RSMs) are are used used for measuring measuring the thestress stress variation variation of segment of segment reinforcingreinforcing bars, as bars, sketched as sketched in Figure in Figure4. For4. For each each measuringmeasuring section, section, nine ninemeasuring measuring points are points are employedemployed (G1–G9) (G1–G9) with eachwith each point point consisting consisting of four four pre-welded pre-welded RSMs RSMson the rebars on the (as rebarsshown in (as shown in Figure4c).Figure The 4c). positions The positions of of G1–G9 G1–G9 at the the 27th, 27th, 39th, 39th, 83th rings, 83th 28th, rings, 40th 28th, rings, 40th and 84th rings, ring and (west 84th ring line) are shown in Figure 4. (west line) are shown in Figure4.
Appl. Sci. 2020, 10, x FOR PEER REVIEW 6 of 25
(c)
Figure 4. RebarFigure stress4. Rebar meters stress (RSMs) meters arrangement:(RSMs) arrangement: (a) measurement (a) measurement point point arrangement; arrangement; (b )( arrangementb) arrangement of each segment; and (c) welded RSMs prior to segment cast. of each segment; and (c) welded RSMs prior to segment cast. The rebar stress in the segment can be expressed in Equation (1).