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Orbital ATK - Aerospace Structures Overview Orbital ATK - Aerospace Structures Overview Revision update May 2017 O12 – Orbital ATK ASD Overview Lite Version 2017 – Approved for Public Release 0 Orbital ATK Overview • Global Aerospace and Defense Systems Company Established by Merger of Orbital and Alliant Techsystems in Early 2015 • Northrop Grumman announced in September 2017 that they have positioned themselves to acquire Orbital ATK and make them a fourth sector of their business. Orbital ATK will remain a merchant supplier for composite components for the aerospace industry • Leading Developer and Manufacturer of Reliable, Innovative and Affordable Products for Government and Commercial Customers Aerospace Structures, Launch Vehicles and Rocket Propulsion Systems Tactical Missile Products, Armament Systems and Ammunition Satellites, Advanced Systems, Space Components and Technical Services • More Than 12,500 Employees, Including About 4,000 Engineers and Scientists • Targeting About $4.6 Billion in Revenue and Up to $6.00 in Earnings per Share in 2017 • Over $14 Billion in Contract Backlog With Good Near-Term Growth Prospects O12 – Orbital ATK ASD Overview Lite Version 2017 – Approved for Public Release 1 Three Operating Groups and 12 Product Lanes Flight Systems Space Systems Defense Systems • Space Launch Vehicles • Satellites Systems • Tactical Missile Systems • Rocket Propulsion Systems • Advanced Programs • Defense Electronic Systems • Aerospace Structures • Spacecraft Components • Armament Systems • Space Technical Services • Ammunition and Energetics 2017 Corporate Revenue: $4.6B Commercial/ 25% National Security International 49% 26% NASA/Civil Government O12 – Orbital ATK ASD Overview Lite Version 2017 – Approved for Public Release 2 Flight Systems Group Overview Small-Class Launch Vehicles Medium-Class Launch Vehicles Large-Class Launch Vehicle Strategic Missile Propulsion Systems Propulsion Systems Missile Defense Interceptors Suborbital Targets Commercial Aerostructures Military Aerostructures • Annual Sales of About $1.60 Billion • Workforce of Approximately 4,900 People • Major Operations in Arizona, Utah, Virginia, Ohio, Alabama and Mississippi O12 – Orbital ATK ASD Overview Lite Version 2017 – Approved for Public Release 3 Aerospace Structures Organization Executive Assistant Steve Earl Margo Maw Vice President and General Manager Strategic Military Military Launch Commercial Supply Chain & Safety and Engineering Programs Segment Structures Segment Operations Mission Assurance Debbie Lux (A) DeVor Taylor Bert Vanderheiden Andy Jackson Simon Mason Mike Henry Karen Quinn Contracts Finance General Counsel Business Human Communications * Mark Cottle * Alan Smith * Olga Siggins Development Resources * Bryan Warren * Mark Messick * Julie Valois Updated: May 2017 * Dual Reporting – Group and Division (A) Acting O12 – Orbital ATK ASD Overview Lite Version 2017 – Approved for Public Release 4 Aerostructures Business Segments COMMERCIAL • Rolls-Royce Aft Fan Case, Aft By-Pass Duct • Airframe Structures • 767 Composite Door Springs • A350 Fuselage Stringers • A350 Fuselage Frames • 787 Primary Stiffening Structures • A400M Wing T-Stringers MILITARY • F-35 Wing Skins, Fixed Skins, Nacelles • F-22 Fiber Placed Pivot Shafts • B-2 Hot Trailing Edge Components • B-1 Core Components • C-17 Counter Balance Assembly • Apertures / Radomes / Antennas • Survivable Structures • Performance Verification • Sensor Technology • Low Observable Technology LAUNCH • Atlas & Delta Launch Structures • Antares • Rocket Motor Cases • Composite Overwrapped Pressure Vessels O12 – Orbital ATK ASD Overview Lite Version 2017 – Approved for Public Release 5 Aerospace Structures Facilities CLEARFIELD, UTAH – 1,416 Employees Aircraft Commercial COE Freeport Composite Center H-10 Case Manufacturing COE Advanced Composite Floor Space: 615,000 ft2 (57,135 m2) Floor Space: 403,000 ft2 (37,440 m2) Floor Space: 193,000 ft2 (17,930 m2) Structures COE (17% clean room) (12% clean room) Floor Space: 120,000 ft2 (11,148 m2) Bldg. H-10 (20% clean room by 2019) Bldg. D-14 Bldg. G-12 Bldg. Bldg. B-14 G-13 Case Manufacturing C-14 Floor Space: Bldg. 120,000 ft2 G-13 (11,148 m2) IUKA, MISSISSIPPI DAYTON, OHIO OTHER SITES - 56 Employees 124 Employees 114 Employees Large Structures COE Military Systems COE Rancho Bernardo, CA High-Tech Structures (HTS) Floor Space: 320,000 ft2 (29,729 m2) Floor Space: 175,000 ft2 (16,258 m2) 22 Employees Magna, UT (27% clean room) (4% clean room) Floor Space: 90,000 ft2 (8,361 m2) (28% clean room) Hopkinton, MA 16 Employees Logan. UT 12 Employees ASD has 1,710 Employees and Over 2 Million ft2 (185,806 m2) of Manufacturing Capacity O12 – Orbital ATK ASD Overview Lite Version 2017 – Approved for Public Release 6 Aerospace Structures People Employee Statistics • Number of Employees (unofficial): approximately 1,700 • Locations: • Clearfield, Utah • Dayton, Ohio • Hopkinton, Massachusetts • Iuka, Mississippi • Logan, Utah • Rancho Bernardo, California • 19% Female; 81% Male • Average Employee Age: 42 18-30 31-40 41-50 51-60 61+ 24% 24% 17% 27% 8% • Average Years of Service: 8 <1 1-3 3-5 5-10 10+ 20% 28% 5% 13% 33% • Workforce Funct Support 11% Engrg & Science 58% 19% Ops/Program Management Prod/Tech 12% O12 – Orbital ATK ASD Overview Lite Version 2017 – Approved for Public Release 7 Orbital ATK: A Leader in Composite Automation Innovation Orbital ATK Contribution to Composite Automation 1950’s–1970’s: Automated Filament Winding 2003 – Future 2007 – Future 2009 – Future 2014 2015+ 1950’s: Orbital ATK's Allegany Ballistics 1971: Laboratory 1978: Orbital ATK Manufacturers Introduced Introduces S- First Filament- Carbon/Epoxy Glass/Epoxy & Materials in Wound Rocket Kevlar/Epoxy Motor Filament Winding Out of Invented the High Speed NDI High Speed Dockable Gantry Materials Autoclave Automated Orbital ATK Waterjet System (DGS) 1982: Invented Automated Fiber Processing Stiffener Forming developed high Water jet robotics Combines both ATL Placement Orbital ATK is Machine speed automated holding fixture means and AFP in a single advancing (8 Patents) Non-Destructive no monuments and no work cell. Capable of Out-of-Autoclave Automated Stiffener Inspection (NDI) Machining Restraint handling very large capability using its Forming (ASF) allows technology to increase Fixture (MRF). parts. Technology 2005: Ultrasonic Tape high rate production of throughput, detection Water jet robot bases potential to change 1982: 2002: Developed Manufactured Lamination (UTL™) uniquely designed fidelity and data saves 15-30 minutes how we make large Invented the World’s Fastest Largest One- and other in-situ complex parts, evaluation per part in MRF structures Fiber Placement Fiber Placement piece Fiber Process Machine Placed Part on consolidation historically built by alignment, scanning Any Military Aircraft technologies hand layup and removal Why Automation? Improved Manufacturing Flow Improved Repeatability • Reduced labor hours • Machine optimized performance • Higher through-put • Quality Improvement: accuracy/repeatability • More effective use of staff • Reduced product scrap Improved Cost Performance ASD Innovation and Automation Drives Our Competitive Advantage O12 – Orbital ATK ASD Overview Lite Version 2017 – Approved for Public Release 8.
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