ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

1. EXECUTIVE SUMMARY

M/s Khyber Industries Private Limited (say “KIPL”) installed and commissioned a cement plant of 100 TPD capacity with Vertical Shaft Kiln (VSK) and its integrated Limestone mine during 1987 and increased its capacity to 280 TPD before EIA Notification 2006 with investment less than Rs. 50 Crore, thus without inviting requirement for EC as per EIA Notification 1994. Khyber Cement Private Limited (say “KCPL”) installed a 400 TPD Cement Grinding Plant in 2002 adjacent to plant area of KIPL. This was with investment less than Rs. 50 Crore, thus without inviting requirement for EC by KCPL as per EIA Notification 1994. KIPL acquired the Clinker Grinding unit of 400 TPD from KCPL in 2016. KIPL continued to get Consent to Operate on regular basis from SPCB J&K. The company carried out substantial expansion to the existing plant of 280 TPD capacity (VSK) by setting up a 800 TPD Rotary Plant (RP) for which Environmental Clearance of the plant and its integrated Limestone mines was obtained vide F No J-11011/61/2008-IA II (I), dated 4th May, 2009. (Annex-I). Thus, the total capacity of the plant became1080 TPD covering 800 TPD Rotary Kiln (RP) and 280 TPD VSK. Layout of the Proposed Cement plant is attached as Figure 1.

KIPL further increased its installed capacity for VSK by 100 TPD to 380 TPD and RP by 400 TPD to 1200 TPD respectively without any prior Environmental Clearance w.e.f 01.02.2016 thus increasing the installed capacity by 500 TPD to 1580 TPD. However actual production has not increased and is within the approved capacity under EC ( Annex- II ).

For the Tulpow mine, peak annual production was 6, 71,874 TPA in 2015-16, thus excess production was 2, 91,874 TPA. The average production was 5,10,692 TPA from 2009 to 2017 resulting in avg. excess production of 1,30,692 TPA from Tulpow Mines. Sekinar Mine Production is within the prescribed limits.

Thus, these expansions led to the cement plant installed capacity increase up to 1580 TPD and the captive Tulpow limestone mine production increased to 6,71,874 TPA in 2015-16, which caused excess production over and above the granted EC as per MoEF&CC, Gol Notification dated 14.03.2017. Project Brief: Table1-1: Summary of the Project Sl.no Parameters Description 1 Identification Project falls under Category “ A” Projects and will be appraised by a special committee of project at Central Level (as per MoEF& CC, Gol Notification dated. 14.03.2017) 2 Project M/s Khyber Industries (P) Ltd.

Proponent

Sal ient Features of the Project 22

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Sl.no Parameters Description 3 Proposed (A) Cement Plant : plant capacity Total installed capacity: 1580 TPD as follows: • Vertical Shaft Kiln (VSK): VSK capacity extended from 280 TPD (without needing Environmental Clearance) to 380 TPD (without Environmental Clearance) • Rotary Plant (RP): RP capacity extended from 800 TPD (with Environmental Clearance) to 1200 TPD (Without Environmental Clearance).

This resulted in increase in capacity by 500 TPD for the Cement Plant without Environmental Clearance.

(B) Limestone Mines Total capacity: For the Tulpow mine, peak annual production was 6,71,874 TPA in 2015-16, thus excess production was 2,91,874 TPA. The average production was 5,10,692 TPA from 2009 to 2017 resulting in AVG. EXCESS PRODUCTION OF 1,30,692 TPA from Tulpow Mines. Sekinar Mine Production is within the prescribed limits.

5 Total Plot Area Cement Plant: Area: 21.25 ha Limestone Mines: Tulpow Limestone Mine: Total Area: 77.96ha Sekinar Khunmoh Limestone Mine: Total Area: 14.93ha 6 Category of “A ” and is to be appraised by a special committee at Central level as per Mo EF & CC, the project Gol Notification dated 14.03.2017 7 Location The Cement Plant of M/S Khyber Industries (P) Limited is located in at Tulpow, Village - Khunmow, Tehsil – Pantha chowk, District – Srinagar, and . The area falls in survey of Topo sheet 43 J/16, 43 N/4, 43 K/13 and 43O/1, Elevation is 6064 ft above MSL. Location Map is attached as Figure 2. 8 Site coordinate For Cement Plant:

Points Latitude Longitude P1 34°4'27.890"N 74°58'25.540"E P2 34°4'39.030"N 74°58'38.110"E P3 34°4'39.510"N 74°58'48.480"E P4 34°4'42.150"N 74°58'45.400"E P5 34°4'49.680"N 74°58'42.650"E P6 34°4'49.870"N 74°58'25.510"E P7 34°4'41.650"N 74°58'25.270"E

23

Page PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Sl.no Parameters Description For Sekinar Mine Points Latitu de Longitude A 34°4'42.17"N 74°58'45.49"E B 34°4'51.98"N 74°58'41.92"E C 34°5'00.56"N 74°58'42.09"E D 34°5'00.46"N 74°58'55.14"E E 34°4'57.21"N 74°58'55.09"E F 34°4'57.22"N 74°58'53.92"E G 34°4'46.24"N 74°58'54.04"E

For Tulpow Mine: Points Latitud e Longitude A 34°4'35.00"N 74°58'25.12"E B 34°4'35.14"N 74°58'11.97"E C 34°5'16.68"N 74°58'12.74"E D 34°5'16.23"N 74°58'42.39"E E 34°4'49.66"N 74°58'41.8"E F 34°4'49.87"N 74°58'25.51"E

The Coordinate Map of the Project Site is attached as Figure 3. 9 Water requirement Source of water is from water harvesting reservoir for dust suppression and plantation purposes and STP treated water for flushing. For domestic need, the tube-well already existing at plant area is being used. The break-up of water requirement is as follows: Total water requirement for the project is 64.3.KLD. Breakup is as follows: For Cement Plant: The daily consumption of water during operation will be 31.1 KLD. The break-up of water requirement is as follows: Drinking water and other factory uses: 24.7 KLD for plant Green Belt: 6.4 KLD Total: 31.1 KLD For Lime Stone Mining: The daily consumption of water during operation will be 33.2 KLD covering: Domestic needs which includes @ 0.135 KLD of water needed for drinking purpose (3 litre per person as per Mine rules, 1955): 5.6 KLD Dust suppression: 4.2 KLD Plantation assuming for the first 3 years: 23.4 KLD Total: 33.2 KLD

The plant will have ‘zero effluent discharge’ as the entire treated sewage of 21 KLD

will be used for flushing and green belt. Thus the fresh water intake will reduce to 43.3 KLD from 64.3 KLD.

24 10 Source of Source of water is from water harvesting reserv oir for dust suppression and plantation

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Sl.no Parameters Description water purposes. For domestic need, the tube well already existing at plant area is being used. 11 Wastewater During Construction Phase Domestic waste water was sent to septic tanks. During Operational Phase domestic waste water is treated in STP and treated sewage is used for flushing and gardening.

12 Man Power • Cement Plant Construction Phase: During Construction phase, the labors and workers were hired from nearby villages. Operation Phase: Cement Plant: 536 persons are working in plant having 481 skilled persons. In addition, about 200 rotational persons visit the plant occasionally. Only unskilled and semi-skilled persons are hired from local villages after imparting appropriate training.

• Limestone Mining: For safe and systematic mining sufficient technical, supervisory staff is required. The no. of staffs required for mining operations are 45. In addition, there will be 120 laborers will be employed. Maximum workers are employed from nearby villages. Except these workers few persons of nearby area will also get employment as staff and supervisory staff etc. Some persons will get indirect job from the mining activities. 13 Nearest Srinagar Airport –At about 21.0 km in SSW direction. Railway Station / Airport along Srinagar Railway Station-At about 13.0 km in WSW direction with distance in km. 14 Nearest Town, Nearest City - Srinagar -At about 16.0 km in SW direction city, District Headquarters along with distance in District Headquarter- Srinagar – At about 16.0 km in SW direction km.

15 Ecological For Cement Plant: Sensitive Eco sensitive Features Distance Direction Areas (Wild Sura Pharao Forest 11.7 km NNE life 2.0km NNW Sanctuaries, Dachhigam RF/ Dachhigam National Park National 9.13km WNW Parks, Dachhigam Nadi 4.03 km NW

Biosphere Jhelum River 7.56km SW

Reserves, Khreuh Forest 6.5km SE 25 Reserve/

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Sl.no Parameters Description Protected For Sekinar Mine : Forest etc) Eco sensitive Features Distance Direction Sura Pharao Forest 10.8 km NNE Dachhigam RF/ Dachhigam National Park 1.92km NNW Dal Lake 9.6 km WNW Dachhigam Nadi 3.94 km NW Jhelum River 8.38km SW Khreuh Forest 6.6km SE

For Tulpow Mine: Eco sensitive Features Distance Direction Sura Pharao Forest 10.8 km NNE Dachhigam RF/ Dachhigam National Park 0.755km NNW Dal Lake 8.31 km WNW Dachhigam Nadi 3.94km NW Jhelum River 7.61km SW Khreuh Forest 6.6km SE

The Eco sensitivity map is attached as Figure 4. 16 Nearest Forest Dachhigam Forest -2.0 km in NNW direction from cement plant, 0.755 km from Tulpow Mine, 1.92 km from Sekinar Mine.

17 Electricity/ The total requirement of power for expanded capacity of cement plant has been Power worked out to about 10 MVA+4400 HP. requirement The supply is by J&K State Electricity Board. In case of power failure, D.G . set used. 18 Total Project The estimated costs of the proposed project is Rs. 5737.25 Lakhs Cost

26

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

2. INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

The cement industry is growing steadily through the projection period as well as infrastructure developments growing across the country and the requirements of the export market. The growth in demand is met with a planned increase in production capacity. M/s Khyber Industries Private Limited has the opportunity to reduce the gap in supply and to compete with current producers to increase the market share in these areas through its low cost of production and reduced transport cost. M/s Khyber Industries (P) Ltd. was promoted by Dr. G.R. Tramboo and Mr Haji Mohd. Maqbool Tramboo. The company was incorporated on 31.03.1982.

2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

M/s Khyber Industries Private Limited (say “KIPL”) installed and commissioned a cement plant of 100 TPD capacity with Vertical Shaft Kiln (VSK) and its integrated Limestone mine during 1987 and increased its capacity to 280 TPD before EIA Notification 2006 with investment less than Rs. 50 Crore, thus without inviting requirement for EC as per EIA Notification 1994. Khyber Cement Private Limited (say “KCPL”) installed a 400 TPD Cement Grinding Plant in 2002 adjacent to plant area of KIPL. This was with investment less than Rs. 50 Crore, thus without inviting requirement for EC by KCPL as per EIA Notification 1994. KIPL acquired the Clinker Grinding unit of 400 TPD from KCPL in 2016. KIPL continued to get Consent to Operate on regular basis from SPCB J&K. The company carried out substantial expansion to the existing plant of 280 TPD capacity (VSK) by setting up a 800 TPD Rotary Plant (RP) for which Environmental Clearance of the plant and its integrated Limestone mines was obtained vide F No J-11011/61/2008-IA II (I), dated 4th May, 2009. (Annex-I). Thus, the total capacity of the plant became1080 TPD covering 800 TPD Rotary Kiln (RP) and 280 TPD VSK.

KIPL further increased its installed capacity for VSK by 100 TPD to 380 TPD and RP by 400 TPD to 1200 TPD respectively without any prior Environmental Clearance w.e.f 01.02.2016 thus increasing the installed capacity by 500 TPD to 1580 TPD. However actual production has not increased and is within the approved capacity under EC ( Annex. II ).

27

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

For the Tulpow mine, peak annual production was 6,71,874 TPA in 2015-16, thus excess production was 2,91,874 TPA. The average production was 5,10,692 TPA from 2009 to 2017 resulting in AVG. EXCESS PRODUCTION OF 1,30,692 TPA from Tulpow Mines. Sekinar Mine Production is within the prescribed limits. Thus, these expansions led to the cement plant installed capacity increase up to 1580 TPD and the captive Tulpow limestone mine production increased to 6,71,874 TPA in 2015-16, which caused excess production over and above the granted EC as per MoEF&CC, Gol Notification dated 14.03.2017.

Project Brief: Table 2-1: Summary of the Project

Sl.no Parameters Description 1 Identification Project falls under “A ” and is to be appraised by a special committee at Central level of project as per MoEF & CC, Gol Notification dated. 14.03.2017 2 Project M/s Khyber Ind ustries (P) Ltd. Proponent Salient Features of the Project 3 Proposed • Cement Plant plant capacity Total installed capacity: 1980 TPD as follows: Vertical Shaft Kiln (VSK): VSK capacity extended from 280 TPD (without needing Environmental Clearance) to 380 TPD (without Environmental Clearance)

Rotary Plant (RP): RP capacity extended from 800 TPD (with Environmental Clearance) to 1200 TPD (Without Environmental Clearance).

This resulted in increase in capacity by 500 TPD for the Cement Plant.

• Limestone Mines Total capacity: For the Tulpow mine, peak annual production was 6,71,874 tpa in 2015-16, thus excess production was 2,91,874 tpa. The average production was 5,10,692 TPA from 2009 to 2017 resulting in avg. Excess production of 1,30,692 TPA from Tulpow mines. Sekinar mine production is within the prescribed limits. Layout of the Proposed Cement plant is attached as Figure 1.

5 Total Plot Area Cement Plant: Area:21.25ha Limestone Mines: Tulpow Limestone Mine: Total Area: 77.96ha Sekinar Khunmoh Limestone Mine:

Total Area: 14.93ha 6 Category of Project falls under Category “A” and is to be appraised by a special committee at 28 the project Central level as per MoEF & CC, Gol Notification dated. 14.03.2017

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Sl.no Parameters Description 7 Location The Cement Plant of M/S Khyber Industries (P) Limited is located in village Tulpow, Khunmoh, Tehsil-Srinagar, District: Srinagar, Jammu and Kashmir. The area falls in survey of Topo sheet 43 J/16, 43 N/4, 43 K/13 and 43O/1Elevation is 6064 ft above MSL. 8 Site Given in Project Brief coordinate

9 Wa ter Source of water is from water harvesting reservoir for dust suppression and plantation requirement purposes and STP treated water for flushing. For domestic need, the tube-well already existing at plant area is being used. The break-up of water requirement is as follows: Total water requirement for the project is 64.3.KLD. Breakup is as follows: For Cement Plant: The daily consumption of water during operation will be 31.1 KLD. The break-up of water requirement is as follows: Drinking water and other factory uses: 24.7 KLD for plant Green Belt: 6.4 KLD Total: 31.1 KLD For Lime Stone Mining: The daily consumption of water during operation will be 33.2 KLD covering: Domestic needs which includes @ 0.135 KLD of water needed for drinking purpose (3 litre per person as per Mine rules, 1955): 5.6 KLD Dust suppression: 4.2 KLD Plantation assuming for the first 3 years: 23.4 KLD Total: 33.2 KLD 10 Source of Sour ce of water is from water harvesting reservoir for dust suppression and plantation water purposes. For domestic need, the tubewell already existing at plant area is being used. 11 Wastewater During Construction Phase Domestic waste water was generated which was sent to septic tanks. During Operational Phase domestic waste water is treated in STP and treated sewage will be used for flushing and gardening. 12 Man Power a. Cement Plant: During Construction phase, the labors and workers were hired from nearby villages. Operation Phase: Cement Plant: 536persons are working in plant having 481 skilled persons. In addition, about 200 rotational persons visit the plant. Only unskilled and semi-skilled persons are hired from local villages after imparting appropriate training. Mines: 45 employees are working in mines of which 2 are unskilled All persons employed from local area are provided training in different skills.

13 Nearest Srinagar Airport –At about 21.0 km in SS W direction. Railway 29

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Sl.no Parameters Description Station / Srinagar Railway Station-At about 13.0 km in WSW direction Airport along with distance in km. 14 Nearest Town, Nearest City- Srinagar-At about 16.0 km in SW direction city, District Headquarters along with distance in District Headquarter - Srinagar – At about 16.0 km in SW direction km.

15 Ecological Sensitive For Cement Plant: Areas (Wild Eco sensitive Features Distance Direction life Sura Pharao Forest 11.7 km NNE Sanctuaries, 2.0km NNW National Dachhigam RF/ Dachhigam National Park Parks, Dal Lake 9.13km WNW Biosphere Dachhigam Nadi 4.03km NW Reserves, Jhelum River 7.56km SW Reserve/ Khreuh Forest 6.5km SE Protected Forest etc) For Sekinar Mine: Eco sensitive Features Distance Direction Sura Pharao Forest 10.8 km NNE Dachhigam RF/ Dachhigam National Park 1.92km NNW Dal Lake 9.6 km WNW Dachhigam Nadi 3.94km NW Jhelum River 8.38km SW Khreuh Forest 6.6km SE

For Tulpow Mine: Eco sensitive Features Distance Direction Sura Pharao Forest 10.8 km NNE Dachhigam RF/ Dachhigam National Park 0.755km NNW Dal Lake 8.31 km WNW Dachhigam Nadi 3.94km NW Jhelum River 7.61km SW

Khreuh Forest 6.6km SE

30

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Sl.no Parameters Description

The Eco sensitivity map is attached as Figure.4.

16 Nearest Forest Sura Pharao Forest 11.0km NNE From Cement 2.0 km NNE plant Dachhigam National Park/RF Fr om Tulpow Mine 0.755 km NNE From Sekinar Mine 1.92 km NNE Dachhigam RF 6.5km W

Khrew Forest 6.5km SE

17 Electricity/ The total requirement of power for expanded capacity of cement plant has been Power worked out to about 10MVA+4400HP. requirement The supply is by J&K State Electricity Board. In case of power failure, D.G. set used. 18 Total Project The total project cost is Rs. 5737.25 Lakhs Cost

2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/OR REGION

Industrialization is the better way for growth & employment & also it is a safe strategic location for local market of western India by road and rail. The industrialization and infrastructure growth have to go hand-in-hand. Cement is major component in infrastructure growth. Keeping in view towards upcoming pace in infrastructure growth in the area and nearby state does not match the cement demand and hence new capacities have to come up concurrently. The proposed plant ensure that the supply situation in J&K is comfortable in the coming times, as growth is expected to propel demand. The cement projects planned by group would also generate immense employment opportunities and significant contribution to the state & central exchequer, improvement of socio economics of the area by way of education, vocational training, animal husbandry, improving infrastructure facilities such as roads, transport, improvement in Drinking water supply, Medical facility etc. The M/s Khyber Industries (P) Ltd. is committed to the development of the country and will put all efforts for comprehensive development of this area also as being practiced by us at existing establishments.

2.4 DEMAND-SUPPLY GAP

Optimized logistics have been a key challenge for the players in this region and low cost logistics both in term of 31 inbound for raw material and distribution cost will be the key success factor in this region. Leveraging on the

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A existing railway infrastructure and utilization of low cost logistics is expected yield greater advantages. .

2.5 IMPORTS VS INDIGENOUS PRODUCTION

J&K cement market is not serviced through imported cement. The landed cost of imported Cement mainly depends on the taxes/duties levied and already representations have been made to Union Ministry to provide a level playing field to the Cement Industry. With adequate in-house capacity, the entire requirement of Cement can be met from indigenous production of Cement.

2.6 EXPORT POSSIBILITY

India, the world's second largest Cement manufacturer, currently exports two to three percent of its production and that is mainly in the form of Clinker, an input for Cement making, to neighboring countries. The countries like Indonesia, UAE, Nepal and Bangladesh now, have set up their own Grinding Units. Nepal has increased customs duty, leaving Indian exports unviable. Export is feasible based on global economic scenario, demand and meeting domestic consumption.

2.7 DOMESTIC / EXPORT MARKETS

M/s Khyber Industries (P) Ltd sells 100% of its production in J&K. With the expected growth of Infrastructure/Housing Sectors the domestic market of Cement is bound to grow. The cement produced will be sold to Domestic market.

2.8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT

a. Cement Plant: Construction Phase During Construction phase, the labors and workers were hired from nearby villages. Operation Phase: 536 persons are working in plant having 481 skilled persons. In addition, about 200 rotational persons visit the plant. Only unskilled and semi-skilled persons are hired from local villages after imparting appropriate training.

b. Limestone Mining For safe and systematic mining sufficient technical, supervisory staff is required. The no. of staffs required for mining operations are 45. There are 120 unskilled laborers. Maximum workers are employed from nearby

villages. Except these workers few persons of nearby area will also get employment as staff and supervisory staff etc. Some persons will get indirect job from the mining activities. 32

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Table 2-2: Employment Potential Designation Qualification Required Number Mine Manager under Reg.34 of 1st class mines manager’s certificate 1 MMR 1961 and Mining Engineer as of competency and degree of per MCDR mining Geologist as per MCDR M.Sc. (Geology) 2 Mine Foreman as per MM R Certificate of Competency 2 Mining Mate as per MMR Certificate of Competency 2 Blaster as per MMR Certificate of Competency 1 Skilled - 33 Semi-skilled - 2 Unskilled - 2 Total 45

3. PROJECT DESCRIPTION

3.1. TYPE OF PROJECT INCLUDING INTER LINKED AND INTERDEPENDENT PROJECTS

M/s Khyber Industries Private Limited (say “KIPL”) installed and commissioned a cement plant of 100 TPD capacity with Vertical Shaft Kiln (VSK) and its integrated Limestone mine during 1987 and increased its capacity to 280 TPD before EIA Notification 2006 with investment less than Rs. 50 Crore, thus without inviting requirement for EC as per EIA Notification 1994. Khyber Cement Private Limited (say “KCPL”) installed a 400 TPD Cement Grinding Plant in 2002 adjacent to plant area of KIPL. This was with investment less than Rs. 50 Crore, thus without inviting requirement for EC by KCPL as per EIA Notification 1994. KIPL acquired the Clinker Grinding unit of 400 TPD from KCPL in 2016. KIPL continued to get Consent to Operate on regular basis from SPCB J&K. The company carried out substantial expansion to the existing plant of 280 TPD capacity (VSK) by setting up a 800 TPD Rotary Plant (RP) for which Environmental Clearance of the plant and its integrated Limestone mines was obtained vide F No J-11011/61/2008-IA II (I), dated 4th May, 2009. (Annex-I). Thus, the total capacity of the plant became1080 TPD covering 800 TPD Rotary Kiln (RP) and 280 TPD VSK.

KIPL further increased its installed capacity for VSK by 100 TPD to 380 TPD and RP by 400 TPD to 1200 TPD respectively without any prior Environmental Clearance w.e.f 01.02.2016 thus increasing the installed 33

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A capacity by 500 TPD to 1580 TPD. However actual production has not increased and is within the approved capacity under EC ( Annex. II ).

For the Tulpow mine, peak annual production was 6,71,874 TPA in 2015-16, thus excess production was 2,91,874 TPA. The average production was 5,10,692 TPA from 2009 to 2017 resulting in AVG. EXCESS PRODUCTION OF 1,30,692 TPA from Tulpow Mines. Sekinar Mine Production is within the prescribed limits. Thus, these expansions led to the cement plant installed capacity increase up to 1580 TPD and the captive Tulpow limestone mine production increased to 6,71,874 TPA in 2015-16, which caused excess production over and above the granted EC as per MoEF&CC, Gol Notification dated 14.03.2017.

3.2. LOCATION The Cement Plant of M/S Khyber Industries (P) Limited is located in Village - Khunmoh, Tehsil – Pantha chowk, District – Srinagar, Jammu and Kashmir. The Location of the project site is given in Figure.2. The area falls in survey of Topo sheet 43 J/16, 43 N/4, 43 K/13 and 43O/1. The latitude and longitude is given in Project Brief. A metal road is connected with the Khanmow road to the plant site. The nearest Railway station is Srinagar railway Station which is 13.0 km away from the project site and nearest airport is the Srinagar Airport which is 21.0 km away from the project site SW Direction. The site is about 6064ft above MSL and falls under seismic zone V.

3.3. ALTERNATE SITE No alternate site considered as it is the expansion project within existing remises. The site has following characteristics: ••• Proximity to the sources of raw material such as Limestone ••• Availability of common Infrastructure facilities / utilities (water / power etc.), ••• Availability of approach roads & accessibility ••• Suitable topography of land and geological aspects ••• Proximity to rail head, sea port and transport logistics ••• Safe from site flooding possibility ••• No archeologically important heritage monuments are located within 10 km radius. ••• No defense installations in the vicinity of 15 km surroundings area.

3.4. SIZE OR MAGNITUDE OF OPERATION

M/s Khyber Industries (P) Ltd. expanded to debottleneck its existing production process to increase its annual production to 1580 TPD. There is no qualitative production process change envisioned. The machinery has

enough spare capacity to deliver the extra production. 34

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

For the Tulpow mine, peak annual production was 6,71,874 TPA in 2015-16, thus excess production was 2,91,874 TPA. The average production was 5, 10,692 TPA from 2009 to 2017 resulting in avg. excess production of 1,30,692 TPA from Tulpow Mines. Sekinar Mine Production is within the prescribed limits.

3.5. PROCESS DETAILS

MANUFACTURING PROCESS: Mining Mining of limestone is carried out by drilling of 100 mm dia hole to the depth of 10 m by a crawler mounted rock drill using compressed air. The blasted limestone is loaded in dumpers by hydraulic excavators and transported to crushing plant. The deposit is not covered by overburden. Crusher Limestone crushing The crushing plant is located adjacent to mines. The crushing system consist of Apron feeder, Wobbler feeder and hammer crusher. The capacity of the crushing system 350TPH. The underflow of Wobbler feeder (0-50 mm) is conveyed to screen house for segregation of 10 mm material. The rejected the 10 mm material is stored in a reject hopper. The screen overflow (10-50 mm) is diverted back to the crusher. The crusher crushes the material from the size of 1000 X 800 X 600 mm to 95% less than 25mm, with a maximum size of 30 mm. Bag Filers are provided for de-dusting of Crusher and Screen house. Crushing plant is operated only in day shift.

Silica stone crushing

The silica stone crushing plant is located near to the limestone crushing plant. The crushing capacity is 30TPH. It is a 3 stage crushing system in close circuit with vibrating screen. The primary and secondary crushers are Jaw type crushers. The tertiary crusher is a double roll crusher. This crushing system crushes the material from the size of 400mm max to 80% less than 25mm, with a maximum size of 30mm. Bag filters are provided for de-dusting of Crusher and Screen house. Silica crushing plant is operated for two shifts in a day. A covered storage yard (16m X 100m)is used to storage & pre-blending of high and low grade lime stone.

Fuel A covered storage yard of 15m wide and 90 m long for additives viz. iron ore and fuel viz. coal and coke. Jaw crusher (<30 mm) used for crushing coal and feed to the coal mill hopper while coke (<25 mm) used in hopper without crushing.

35 Raw Mill

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Crushed lime stone from two hoppers and silica stone and iron ore & river sand from its respective hoppers in crane yard are being transported to raw mill by a common belt conveyor. The existing clay hoppers in the crane yard is used for river sand.

Raw Material Drying And Grinding

A closed circuit ball mill of size 3.5 m dia with a length of 12.5 m including integral Drying chamber of 3.0 m long is used for drying and grinding of raw materials. The capacity of the mill is 80 TPH. The ground material from the mill is fed to a high efficiency separator by means of a Bucket elevator. The coarse material from the separator is fed back to the mill and the fines are collected by a cyclone and fed to the blending silo by means of another bucket elevator. Homogenization of Raw Mill A Concrete silo of 14 m dia. and 45 m high with an inverted cone at bottom is installed To store and blend the raw meal on continuous basis. The capacity of the silo is 5000 Tons. Silo is divided into six segments and provided with aeration pads and air pipelines in such a way that individual segments can be aerated independently. Material is extracted by aerating the pads of individual segments as per the computerized program.

Kiln Feed

The raw meal drawn from silo is fed to a bin on load cells where it is further blended by aeration and fed to pre-heater by means of solid flow feeder. Solid flow feeder controls the rate of feed as per operation requirement. Bucket Elevator is used to lift the material to pre-heater.

Coal/Coke Drying and Grinding

Coke / Crushed coal from the respective hoppers is extracted by weigh feeder and fed to a closed circuit Air Swept ball mill of 10 TPH. The size of the mill is 2.6 m dia x 4.4 m long with a drying chamber of 2.4 m dia x 2.4 m long. The hot gas for drying is drawn from Kiln Pre-heater. The material is fed to the grinding chamber and ground by grinding media and drawn by the mill fan via the Grit Separator where the grits are separated and fed back to the mill. The ground material is collected by the bag filter and stored in bins.

Fine Coal / Coke Feeding

The fine coal and fine coke are being stored in their respective bins. They are fed to Calciner and kiln. Fine coal is being used for precalciner and the fine coke is being used for kiln firing. 36

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

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The transport of fine coal and coke are by means of separate screw pumps.

Pyro Process There is a 5 Cyclone Pre-heater with Inline Calciner, Rotary Kiln and Grate cooler. The 5 stage cyclone Pre-heater is of size 4.3 m dia in stages 1 & 2 and 4.6 m dia in stages 3 to 5.The inline calciner size is 5.2 m dia x 22 m height. The size of Kiln is 3.0 m dia x 45 m long with 3 supports. The Grate area of the great cooler is 20.16 m 2. Raw meal extracted from blending silo on a gravimetric basis is fed at the raiser duct leading to the top cyclone of Pre-heater. Material thus fed is kept in suspension raising the temperature from 35 C to 800 C and enters the calciner. Fine coal from the bin is pumped to the calciner and the raw meal temperature is further increased to 90 0-100 0 C. At this temperature, material enters the kiln and further heated by the firing done at the other end of the kiln. Fine coal from bin is fed to the kiln by burner system for burning Clinker is formed due to burning of raw material to 140 0-150 0 C. The temperature of the clinker at the discharge end of the kiln is around 1100 C and the same is dropped into grate cooler. Hot Clinker is cooled in the cooler by quenching in atmospheric air supplied by high pressure fans. 50% of the hot air generated in the cooler is drawn to the kiln by the pre-heater fan. Balance air is vented through ESP. After cooling in the grate cooler, clinker is discharged into single Deep pan conveyor and transported to clinker silo.

Venting Of Kiln Gases And Raw Mill Reverse air bag house is used for venting of hot gases from pre-heater & raw mill. Part of the kiln exit gas from pre-heater is being used for drying of raw materials in raw mill. The balance gases or the total gas from kiln circuit when the raw or coal mills are not in operation are vented through this bag house where all the dust will be collected and fed back to kiln feed system. The clean gas with less than 50 mg/Nm3 of solid particulate matter is left to the atmosphere.

Clinker Silo A RCC silo with steel roof of 25 m dia x 44 m Ht is used for storing of 15,000 Tons of clinker. A RCC tunnel below silo with 3 no openings are provided for the extraction of clinker. Flow control gate is provided for the regulated extraction of clinker. Provision is made to divert the Clinker dust is being fed to the RCC clinker dust silo of 4m dia x 16m Ht of 200 T capacity. The stored Clinker dust is being fed proportionately along with the clinker extracted from the main silo. A Fibro feeder is provided for extraction of clinker dust.

Cement Grinding Clinker from clinker silo is drawn and conveyed to cement mill hopper by means of belt conveyors. Similarly 37 gypsum is conveyed from store to respective hoppers of mill.

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

These materials are fed to the cement mill on gravimetric basis by weigh feeders. A closed circuit cement grinding mill of size 3.5m dia x 11m long with high efficiency separator is used for cement grinding. The capacity of mill is 45 TPH. In separator, the course materials are segregated and sent back to mill for grinding. Cement Storage And Packing One concrete silo of 6000 tons capacity is used for storing cement. This silo is provided with aeration pads. By aerating the pads, cement is extracted, which is then elevated and stored in a bin. From this bin through one rotary packer, cement is packed in 50kg bags at the rate of 150 tons/hour. The bagged cement is then transported by belt conveyors to trucks by two nos. of truck loading conveyors.

By-Products There are no by-products in this factory.

MANUFACTURING PROCESS (AFTER EXTENSION): It increased its capacity of plant with required alteration to existing production departments. On analyzing the operating parameters of the kiln and other departments while running at higher capacity, it was found that the following areas enhancement/ alteration:

1. Raw Mill Capacity 2. Cooler Capacity and 3. Cement Mill Capacity

RAW MILL CAPACITY

Limestone and Silica stone crushing system

The size of the Lime stone the crusher was 25 mm. it was introduce a tertiary crusher with a screen in close circuit, to reduce the size of the crushed lime stone to 100% less than 8mm. Similarly the Silica stone crushing department altered to the final product size of less than 8 mm. Cooler capacity

Cooler grate area is 20.16 m 2. The loading on the cooler after enhancement was 62.25 T/D/m 2 which was very high compared to the acceptable norms of 45 T/D/m2. . It is also introduced the Controlled Flow Gate (CFG) and Reduced Fall Through (RFT) for existing conventional zones.

Cement mill

The existing feed size to the cement mill was 25 mm in introduced a crusher with a screen in close circuit, to maintain the size of the crushed clinker to 100% less than 10mm.

By reducing the feed size from 25mm to 10mm, it was envisaged that the increase in capacity of cement mill is around 20%.

38

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Table 3-1: Manufacturing Process Before After Departments expansion expansion MINING Tul pow Cement plants are typically located close to naturally occurring Mines: materials like limestone, marl or chalk, which are extracted from Tulpow 6,71,874 quarries, providing calcium carbonate (CaCO 3). Very small amounts mines:3,80,000 TPA of materials such as iron ore, bauxite, shale, clay or sand may be TPA Sekinar needed to provide the extra mineral ingredients, iron oxide (Fe 2O3), Sekinar Mine: Mine: alumina (Al 2O3) and silica (SiO 2) necessary to produce the desired 20,000 TPA and 20,000 TPA clinker. Slicious Stone: and Slicious 1,00,000TPA Stone: 1,00,000TPA .

253.3 TPH at 350 TPH at CRUSHER Limestone 98% < 25mm 100% < 8mm Raw material is quarried and transported 70 TPH at to primary/secondary crushers and broken 28 TPH at 98 % Silica stone 100% < 8 into pieces. <25mm mm RAW MILL & RAW MALERIAL DRYING AND GRINDING

Fuel / Electrict After crushing, the raw materials are mixed and milled together to produce ‘raw meal’. To ensure high cement 80 TPH 105 TPH coal/coke drying quality, the chemistry of the raw materials and the and subsequent raw meal is very carefully monitored and grinding (increase controlled. 11 TPH to Preheating 14 TPH) Hot exhaust gases coming from the kiln preheat the fine coal / powdered raw meal before it enters the kiln. A coke feeding preheater consists of a series of cyclones through which the raw meal is passed by swirling hot flue There is no constraint in the size of gases in the opposite direction of the material flow. In preheater cyclone for 1200 TPD venting of these cyclones, thermal energy (heat) is recovered kiln gases level during the trial runs so there from hot flue gases with the benefits that the raw meal and raw milL is no change in it. is preheated, the efficiency of the process is improved and less fuel is needed. Depending on the raw material moisture content and heat recovery requirements, a kiln may have up to six stages of cyclones, with increasing heat recovery at each extra stage PYRO PROCESS Calcination is the transformation of limestone into lime. Part of the high temperature reaction in modern installations takes place in a ‘precalciner’, a 800 TPD 1200 TPD

combustion chamber at the bottom of the preheater above the kiln, and partly in the kiln. Here, the

chemical decomposition of limestone, generating 39 typically 60% of total CO 2 emissions of the cement

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

manufacturing process occurs. Fuel combustion generates the rest of the CO 2.

HOMOGENISATION OF RAW MEAL

1. Kiln gear box reduction: 18:1 Fuel / CLINKER PRODUCTION 2. Pinion girth gear: 10.52: 1 Electrict KILN 3. Maximum speed: 5.2 RPM coal/coke Precalcined meal enters the kiln at DRIVE 4. Service factor: 2.46 drying temperatures of around 1000°C. Fuel and 5. Installed KW: 75 KW to 130KW grinding (such as coal, petroleum coke, gas, oil and (increase 11 TPH alternative fuels) is fired directly into the to 14 rotary kiln at up to 2000°C to ensure that TPH) the raw materials reach material temperatures of up to 1,450°C. The kiln (a fine coal / coke brick-lined metal tube 3-5 metres wide and feeding 30-60 metres long) rotates about 3-5 times per minute, and the raw material flows down through progressively hotter zones venting of of the kiln towards the flame. The intense kiln gases CLINKER heat causes chemical and physical reactions that partially melt the meal into SILO clinker. There are older, much less efficient technologies, for example wet kilns into which raw material is fed as wet slurry and not as powder (as is the case in dry kilns). However, wet kilns have almost been phased out and today over 90% of European cement clinker is produced in dry kilns.

COOLING AND STORING

From the kiln, the hot clinker is cooled using large quantities of air, part of which can serve as combustion air. Coolers are essential for the creation of the clinker minerals which define the performance of the cement. 800 TPD 1200 TPD In this process, the combustion air is preheated, thereby minimising overall energy loss from the system. Clinker is usually used on site but can be transported by truck, train or ship to other grinding plants.

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

CEMENT GRINDING Around 4-5% gypsum is added to clinker to control the setting time of the final cement. The cooled clinker and gypsum mixture is ground into a grey powder called Ordinary Portland Cement (OPC), or can be ground with other mineral components to produce, for 45 TPH 60 TPH

example, Portland Composite Cements (PCC). Traditionally, ball mills have been used for grinding, although more efficient technologies like roller presses and vertical mills or combinations thereof are used in many modern plants today.

Cement Storage CEMENT STORAGE AND PACKING The final product is homogenised and stored in cement 1 X 6000 T 2 X 6000 T silos and then dispatched to either a packing station Packing and Dispatch (for bagged cement) or to a silo for transport by water, 150 TPH (@ 10 200 TPH (@ road or rail. Spout) 12 Spout) BY-PRODUCTS : There is no byproduct of the plant and no over burden in limestone mine

CONSUMPTION OF RAW MATERIALS Based on the Raw mix design and Industry norms, the pattern of consumption of raw materials, fuels, spares and consumables and power will be as follows:

Ratio of raw material and clinker 1.54: 1 Ratio of limestone, clay, silica stone and iron ore - 82:14:3:1 % of gypsum in cement 3% % of coal consumption 15%

3.6. RESOURCE OPTIMIZATION RECYCLING AND REUSE For plant equipment, water shall be re-circulated after cooling to avoid any wastage and only losses shall be making up from fresh water. The plant will have ‘zero effluent discharge’ as the entire treated sewage will be used for flushing and green belt. Thus the fresh water intake will reduce

3.7. AVAILABILITY OF WATER ITS SOURCE, ENERGY POWER

3.7.1 Power

M\s Khyber is receiving power supply from J&K state Electricity board substation at Khunmoh which is 3 km from the Factory site. The plant is drawing power through overhead conductor lines at 33 KV, 3 Phase, 50

Cycles. At present the plant is availing a maximum demand of 10 MVA which is expected to increase by 2 MVA.

The 33 kV is stepped down using two nos. of 6300KVA, 33 / 6.6 KV HT Transformers and further reduced to 41 415 V using LT Transformers. All the HT motors are of 6.6 KV.

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

3.7.2 Water Source of water is from water harvesting reservoir for dust suppression and plantation purposes and STP treated water for flushing. For domestic need, the tube-well already existing at plant area is being used. The break-up of water requirement is as follows: Total water requirement for the project is 64.3.KLD. Breakup is as follows: For Cement Plant: The daily consumption of water during operation will be 31.1 KLD. The break-up of water requirement is as follows: Drinking water and other factory uses: 24.7 KLD for plant Green Belt: 6.4 KLD Total: 31.1 KLD For Lime Stone Mining: The daily consumption of water during operation will be 33.2 KLD covering: Domestic needs which includes @ 0.135 KLD of water needed for drinking purpose (3 litre per person as per Mine rules, 1955): 5.6 KLD Dust suppression: 4.2 KLD Plantation assuming for the first 3 years: 23.4 KLD Total: 33.2 KLD

The plant will have ‘zero effluent discharge’ as the entire treated sewage of 21 KLD will be used for flushing and green belt. Thus the fresh water intake will reduce to 43.3 KLD from 64.3 KLD.

Table 3-2: Requirement of water for the project

DS Total STP Domestic water Water Greenbelt Water Persons Total Incoming Treated Capacity lpcd Potable Flush KLD KLD KLD KLD KLD KLD KLD KLD KLD Plant

536 45 16.9 7.2 24.1

200 3 0.6 0.6

Sub 17.5 7.2 24.7 6.4 31.1

Total

42 Mines

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Office Plant side

45 45 1.4 0.6 2.0 2.0

Sub 1.4 0.6 2.0 Total Total 18.9 7.8 26.7 23.0 21 28

Hill side

120 30 3.6 3.6 4.2 23.4 31.2

Grand 22 .5 7.8 30.3 4.2 29.8 64.3 Total

Assumptions 1. 80% of potable water goes to STP 2. 100% of flush water goes to STP 3. STP capacity is 20% higher 4. 90% of incoming sewage to STP is treated sewage. 5. Fresh water incoming tank has 2 chambers, inlet chamber and the water overflowing from inlet chamber goes to outlet chamber connected to plant fresh water supply pump. Fire fighting water is taken from inlet chamber, which is always full. . 3.8. QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR MANAGEMENT DISPOSAL

Solid Waste Treatment Facilities: Cement Plant Construction phase: There was generation of debris, brick bats, plaster falls, battered stone mixture, aggregate leftovers, sand leftovers, etc. The waste generated was used for building roads within plant premises. Operation Phase: There is no process waste from cement plant. There is generation of heterogeneous type of solid wastes with mixture of bio-degradable and non- biodegradable content. The biodegradable content of the waste is from domestic work. The non-biodegradable content of the waste is plastic, tapes, wrappers, plastic, packaging material, thermocol, glass, ceramic, rubber, tins, etc. The bio-degradable waste is being converted to manure using Organic Waste convertor.

The recyclable waste is given to recyclers and inert is used for low land filling purposes.

Limestone Mining 43 As the deposit is not covered by any top soil and over burden, so there is no OB and top soil disposal required.

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Liquid Effluent Treatment Facilities:

Construction Phase: Septic Tank and Soak Pits were provided in this to manage this effluent.

Operation Phase:

Liquid Effluent: No process effluent is generated in the plant and mines. A 28 KLD STP is installed for treating domestic sewage. During rains and snow fall, the entire storm water will slide down the mine surface carrying with it sediments and boulders. As such, the storm water will be intercepted at the foot hill of the mine by a retention wall and garland drains with sedimentation pits. The storm water will be collected in rain water harvesting reservoir for collecting the storm water from mine slope.

3.9. SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVE INFORMATION OF EIA PURPOSE As per the Environment Impact Assessment (EIA) notification dated 14 th March. 2017 and amendment done so far, though the proposal falls under category A, it will appraised at Central Level. The process for Environment Clearance will be undertaken as per schematic diagram given as Fig 3.2.

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Figure 3-1:- Process for Obtaining Environmental Clearance as per EIA

45

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

4. SITE ANALYSIS

4.1. CONNECTIVITY The Cement Plant of M/S Khyber Industries (P) Limited is located in village Khunmoh, Tehsil – Pantha chowk, District – Srinagar, Jammu and Kashmir. The area falls in survey of Topo sheet 43 J/16, 43 N/4, 43 K/13 and 43 O/1, A metal road is connected with the Khanmow road to the plant site. The nearest Railway station is Srinagar railway Station which is 13.0 km away from the project site and nearest airport is the Srinagar Airport which is 21.0 km away from the project site SW Direction.

4.2. LAND FORM, LAND USE AND LAND OWNERSHIP It is a plain non-culturable waste land. Total 21.25 ha area earmarked for cement grinding unit is neither vegetated nor having any buildings. Hence, site clearing activities like clearing the vegetation or demolition exiting building are not contemplated.

4.3. TOPOGRAPHY (ALONG WITH MAP) The proposed Project is located adjoining to the existing Suitable topography of land and geological aspects. Based on topography of the site area, no major work is envisaged towards grading and levelling of the site

4.4. EXISTING LAND USE PATTERN

For Limestone Mine: For Sekinar Mine:

Table 4-1: Existing Land use pattern of Sekinar Mine

Sl. No Existing Activity Area (In Hectares) 1 Pits & Quarters 0 2 Back filled area 0 3 Trench 0 4 Dumps 0 5 Roads 1.616 6 Green Belt 0 7 Balanced land unused 13.314 Total 14.93

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

For Tulpow Mine: Table 4-2: Existing Land use pattern of Tulpow Mine

Sl.No Existing Land Use Area (In Hectares) 1 Pit and quarries 18.57 2 Back filled area 0 3 Trench 0 4 Dumps 0 5 Roads 1.82 6 Green Belt 0.50 7 Check Dams 0.2 0 8 Mineral Storage 0.25 9 Office 0.20 10 Magazine House 0.20 11 Reservoir 0.10 12 Balanced Land Unused 56.12 Total 77.96

4.5. GEOMORPHOLOGY AND SOIL TYPES The district in general shows the conspicuous physiographic variations comprising moderately high hills, mountain ranges and alluvial tract. Nearly 50% of the area is covered by high hills characterized by hilly rugged and undulating topography. The district forms a part of hilly terrain of the Great-Himalayas and consists of parallel hill ranges. Flat alluvial terrain/Karewa table lands of late Pliocene to Pleistocene - Recent sediments occur in the flood plains of rivers and major nallahs of the district. The alluvial tract occupies the lower elevations and is located at a height of about 1600 meters above mean sea level. The general topographic slope in the northern part is towards the south, in the southern part is towards north while in the central part the master slope is towards west. The district is bounded by the Great Himalayas on the South Eastern, Northern, & North Western side, Jhelum River in the South & it extends and forms the contiguous portion of the in the West. The highest peak is 5148 m above mean sea level. There are many hill tops in the eastern part of the district with an average height of 3,000 to 4,500 m amsl. Alluvial fans are predominant feature occurring at foothills. In the Valley portion typical Karewa table lands are noticed. These table lands are flat at the top with a very gentle slope towards the valley in the periphery portion the Karewas abut against the mountains. The soils of the Kashmir Valley are broadly divided into two types viz, Hapludalfs & Ochraqualfs and the same is true for the also. These soils are described below:- i) Hapludalfs These soils are found on Karewa tops & uplands with a slope variation of 1-3%, These are very deep soils, well drained with moderate permeability. These soils are severely eroded resulted in the formation of gullies and ravines. These are medium to fine textural soils and the surface texture varies from clay loam to silty clay loam. The colour of 47

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A the soils varies from Yellowish Brown to dark Brown. These soils are mostly used for cultivation of Wheat, Maize & pulses. ii) Ochraqualfs These soils are found in plain to mid upland topography. These soils are moderately fine textured with clay loam as the predominant surface texture. The extent of erosion on such soils is much less. These are dark brown to dark yellowish Brown in colour. These soils are mostly used because of their low permeability for the cultivation of Paddy, Mustard & at places Wheat. Climatic data from secondary sources. 4.6. CLIMATE The project site falls under the Temperate to Mediterranean type of climate and is characterized by mild summers and chilling winters. Due to latitudinal variation from 1,600 meters to 5,000 meters above mean sea level there is a wide variation in climatic conditions in different parts of the district experiencing a typical temperate climate in high altitude which experience snowfall and severe cold in the winter and tropical climate at low altitude. The winter commences from early November and lasts till end of March. Most of the precipitation received during this period is in the form of snow & the temperature, at times falls as low as –13 0C. In December-January the minimum temperature is generally below freezing point. The period from March to June constitutes warm summers with temperature rising upto 33 0C. Precipitation takes place in the form of rainfall as well as snow with occasional hailstorms. The average rainfall in the district is about 680 mm. About 60 to 70% of the precipitation is received in the form of snow during December to February. March to April are the months of heavy rainfall. May to September are relatively dry months.

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

5. PLANNING BRIEF

5.1. PLANNING CONCEPT

It is the Cement Production unit. It is already under operation for years to produce Cement. Cement is the basic raw material for construction & infrastructure development. M/s Khyber Industries Private Limited (say “KIPL”) installed and commissioned a cement plant of 100 TPD capacity with Vertical Shaft Kiln (VSK) and its integrated Limestone mine during 1987 and increased its capacity to 280 TPD before EIA Notification 2006 with investment less than Rs. 50 Crore, thus without inviting requirement for EC as per EIA Notification 1994. Khyber Cement Private Limited (say “KCPL”) installed a 400 TPD Cement Grinding Plant in 2002 adjacent to plant area of KIPL. This was with investment less than Rs. 50 Crore, thus without inviting requirement for EC by KCPL as per EIA Notification 1994. KIPL acquired the Clinker Grinding unit of 400 TPD from KCPL in 2016. KIPL continued to get Consent to Operate on regular basis from SPCB J&K. The company carried out substantial expansion to the existing plant of 280 TPD capacity (VSK) by setting up a 800 TPD Rotary Plant (RP) for which Environmental Clearance of the plant and its integrated Limestone mines was obtained vide F No J-11011/61/2008-IA II (I), dated 4th May, 2009. (Annex-I). Thus, the total capacity of the plant became1080 TPD covering 800 TPD Rotary Kiln (RP) and 280 TPD VSK.

KIPL further increased its installed capacity for VSK by 100 TPD to 380 TPD and RP by 400 TPD to 1200 TPD respectively without any prior Environmental Clearance w.e.f 01.02.2016 thus increasing the installed capacity by 500 TPD to 1580 TPD. However actual production has not increased and is within the approved capacity under EC ( Annex. II ).

For the Tulpow mine, peak annual production was 6,71,874 TPA in 2015-16, thus excess production was 2,91,874 TPA. The average production was 5,10,692 TPA from 2009 to 2017 resulting in AVG. EXCESS PRODUCTION OF 1,30,692 TPA from Tulpow Mines. Sekinar Mine Production is within the prescribed limits.

Thus, these expansions led to the cement plant installed capacity increase up to 1580 TPD and the captive Tulpow limestone mine production increased to 6,71,874 TPA in 2015-16, which caused excess production over and above the granted EC as per MoEF&CC, Gol Notification dated 14.03.2017. Srinagar town ship is the nearby town to the proposed project area. The project authorities developed

Khunmoh village, equipped with all the facilities like water supply, electric supply, dish antenna, mobile

communication tower, medical dispensary etc. 49

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

5.2. POPULATION PROJECTION

Table 5-1: Population Projection of Srinagar district

Description 2011 2001

Actual Population 1,236,829 1,027,670

Mal e 651,124 558,353

Female 585,705 469,317

Population Growth 20.35% 29.51%

Area Sq. Km 1,979 1,979

Density/km 2 625 564

Proportion to Jammu and Kashmir Population 9.86% 10.13%

Sex Ratio (Per 1000) 900 841

Child Sex Ratio (0 -6 Age) 865 865

Average Lite racy 69.41 63.13

Male Literacy 76.25 72.56

Female Literacy 61.85 51.79

Total Child Population (0 -6 Age) 158,300 158,300

Male Population (0 -6 Age) 84,897 84,897

Female Population (0 -6 Age) 73,403 73,403

Literates 748,584 0

Male Literates 431,746 0

Female Literates 316,838 0

Child Proportion (0 -6 Age) 12.80% 15.40%

Boys Proportion (0 -6 Age) 13.04% 15.20%

Girls Proportion (0 -6 Age) 12.53% 15.64% 50

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

5.3. LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC )

For Cement Plant:

Table 5-2: Proposed Land Use Pattern for Cement Plant (in Ha) Sl No. Activity Area in Hectare 1 Land under plant 4.00 2 Land under Green Belt 3.00 3 Land under roads 5.00 4 Land for stock yards 9.25 Total 21.25

For Limestone Mine:

Table 5-3: Proposed Land use Pattern of Sekinar Mine (in Ha) Activity Area Occupied (Ha) During First Five Years After Life of Mine a Pits and Quarters 0.9 12 b Back filled area 0 0 c Trench 0 0 d Dumps 0 0 e Roads 1.616 1.616 f Green belt 0.765 0.997 g Balanced Land 11.649 0.317 unused Total 14.93 14.93

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Table 5-4: Proposed Land use Pattern of Tulpow Mine (in Ha) Land Use Area (In Hectares) After 5 th Year After Life of Mine 1 Pit and quarries 21.87 40.9 2 Back filled area 0 0 3 Trench 0 0 4 Dumps 0 0 5 Roads 2.82 2.82 6 Green Belt 3.00 5.00 7 Check dams 0.30 0.30 8 Mineral storage 0.25 0.25 9 Office 0.20 0.20 10 Magazine House 0.20 0.20 11 Reservoir 0.10 0.10 12 Balanced land unused 49.22 28.19 Total 77.96 77.96 Plantation Area 2.00 ha inside Mining land area near office.

5.4. ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL)

The road facility is already available which shall be used and properly maintained. Preference given to local labour from nearby villages. Other requisite infrastructure as transport of labours is available by way of jeep, two-wheeler. Medical facility is available for first aid at project site.

5.5. AMENITIES/FACILITIES

the amenities/facilities enhanced as per the requirement and the target of production.

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

6. PROPOSED INFRASTRUCTURE

6.1. INDUSTRIAL AREA (PROCESSING AREA)

There is site office at the lease area which is situated outside adjacent to the project site, rest shed, first aid centre, drinking water facility etc had been available in the site.

6.2. RESIDENTIAL AREA (NON PROCESSING AREA)

The plant has its own residential colony nearby.

6.3. GREEN BELT

Trees filter particulates and are effective as sink of pollutants. Tree also reduces noise level and regulates the oxygen balance in the area by consuming released carbon dioxide. Hence, greenbelt development shall be part of pollution control measure adopted in the open spaces in the plant area. In order to enhance land use as well as to compensate for any loss in ecology during construction, adequate plantation programme has been planned and shall be adopted with plantation of adequate number of trees. Plantation along road & plant boundary will attenuate noise level, arrest dust and improve the aesthetic environment of the surrounding area. Local species will be planted after consultation with local forest officer as per CPCB guidelines. Monocultures and alien plant species will be discouraged to the maximum possible extent. Considering the need of open space for fire fighting and safety requirement, greenbelt has been planned along the periphery in addition to small patches of green area in the unutilized open space, roadside tree plantation and grass lawns. For Cement plant around 3.21 ha will be considered for green belt development, where 963 no of trees will be planted for the first three years. In the mining area around 2.0 ha will be considered for green belt development. So around 640 trees will be planted on each year.

6.4. SOCIAL INFRASTRUCTURE

Sports Activity: Distribution of indoor and outdoor sports material like Ring rubber, skipping rope, Ludo, Football, Football Jersey, Volley ball, sports shoe etc are regularly supplied for the sports activity of village. 53

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

Medical: Modern Hospital is the nearby hospital to the project area. 6.5. CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/METRO/WATER WAYS ETC)

Nearest Railway Station: Srinagar Railway Station is about 13.0 km away from the site in WSW direction. Nearest Airport: The nearest Airport is Srinagar Airport, at a distance of 21.0 km in SSW direction. Nearest Highway: The site is well connected by road ways. The project site located at a distance of 8.2 km in SW direction form NH- 1A. Nearest Town/City: 16.0 km from the Srinagar in the direction of SW also the connected head quarter of the district

6.6. DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF WATER) The project authorities will make arrangement of drinking water for the villagers of nearby villages also.

6.7. SEWERAGE SYSTEM

Liquid Effluent Treatment Facilities: a. Construction Phase: Septic Tank and Soak Pits were provided in this to manage this effluent. b. Operation Phase: Liquid Effluent: No process effluent is generated in the plant and mines. An STP is installed for treating domestic sewage. During rains and snow fall, the entire storm water will slide down the mine surface carrying with it sediments and boulders. A retaining wall has been constructed at the foothill to intercept the sliding objects with water and snow. A garland drain with sedimentation pits has been constructed to capture storm water along the retaining wall. The storm water is collected in rain water harvesting reservoir for reuse in dry seasons.

6.8. SOLID WASTE TREATMENT FACILITIES Cement Plant Construction phase: There was generation of debris, brick bats, plaster falls, battered stone mixture, aggregate leftovers, sand leftovers, etc. The waste generated was used for building roads within plant premises.

Operation Phase: There is generation of heterogeneous type of wastes with mixture of bio-degradable and 54 non-biodegradable content. The bio-degradable content of the waste is from domestic work. The non-

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A biodegradable content of the waste is plastic, tapes, wrappers, plastic, packaging material, thermocol, glass, ceramic, rubber, tins, etc. The bio-degradable waste is being converted to manure using Organic Waste convertor.

The recyclable waste is given to recyclers and inert is used for low land filling purposes.

Limestone Mining

As the deposit is not covered by any top soil and over burden so there is no OB and top soil disposal required.

6.9. INDUSTRIAL WASTE MANAGEMENT The main pollutant expected from the Plant will be Particulate Matter, which will be kept within emission limits. The identified sources of dust are un-loading area of clinker, gypsum, fly ash and fly ash storage silo, clinker grinding mill, cements silos and packing machines. PM 10 and PM 2.5 is considered as major air pollutants from this source. The emission from these sources, other than cement mill, would be fugitive in nature and the proposed Bag Filters provided would be adequate to control emission. During operation phase, the sources of noise pollution are grinding unit and vehicular movement. The cluster/single source may be housed in building of different dimensions made of different materials or installed in open or under sheds. Necessary PPEs (ear muffs, closed chamber) will be provided for the personnel’s working in this area. Most of the equipment structures are static, vibration effect of these will be only local, design of support and foundation will nullify the intensity of vibrations. During Construction Phase Domestic waste water shall be generated which will be sent to septic tanks. During Operational Phase domestic waste water will be treated in STP and treated sewage will be used for flushing and gardening. All the generated industrial waste will be disposed off through authorized vendors.

Table 6-1: Fugitive Dust Control Measures Sl. Location Type of dust Gas vol. Gas vol. Equipm Status Remarks No. & Temp. & Temp. ent type of bag Existing after filter expansio n 1 Limestone Lime Stone dust 30000 - Bag Filter Existing - crusher m3/hr @ house 35 0 C 2 Lime Stone dust 10000 - Bag Filter Existing This screen Limestone m3/hr @ house will screen 35 0C not be in

house operation

3 Limestone Lime Stone - 10000 Bag Filter New - 55 crusher - m3/hr @

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

New 35 0C Vibrating screen house 4 Tertiary Lime Stone - 20000 Bag Filter New - L.S. m3/hr @ crusher 35 0C house 5 Lime Stone 6000 m3/hr - Bag Filter Existing The existing L.S.Belt @ 35 0C bag filter at conveyor screen Transfer house will point be used 6 Silica Sil ica stone dust 10000 - Bag Filter Existing - stone m3/hr crushing @35 0C plant 7 Raw mill Limestone/additiv 5000 m3/hr - Bag Filter Existing - feed e dust @ 35 0C hoppers 8 Raw 2,88,000 3,43,800 Re verse Existing Two more Raw mill meal/Calcined m3/hr @ m3/hr @ Air Bag will be compartme and kiln v dust 240 0C 240 0C House increased nts will be (RABH) added 9 Raw mill Raw meal dust 4910 m3/hr - Bag Filter Existing - auxiliaries @ 60 0C 10 Raw meal Raw meal dust 3000 m3/hr - Bag Filte r Existing - transporti @120 0C ng air slides and elevator 11 Blending Raw meal dust 3840 m3/hr - Bag Filter Existing - silo @ 120 0C 12 Bag house Raw 2700 m3/hr - Bag Filter Existing - area, meal/Calcined @120 0C Chain dust conveyors and screw conveyors 13 Kiln feed Raw meal 1609 m3/hr - Bag Filter Existing - bin @ 1200C 14 Kiln feed Raw meal 3000 m3/hr - Bag Filter Existing - air slides @60 0C

& elevator bottom 15 Kiln feed Raw meal 2500 m3/hr - Bag Filter Existing - 56 elevator @ 60 0C

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

top and air slides 16 Coal dust 39,600 - Bag Filter Existing No m3/hr @ alteration Coal mill 79 0C 17 Raw coal Coal dust 880 m3/hr - Bag Filter Existing - hoppers @ 60'C 18 Fine coal Coal dust 2000 m3/hr - Bag Filter Existing - hoppers & @ 60 0C coal dosing area 19 Clinker dust 1,54,000 - ESP Existing No Grate m3/hr @ alteration cooler 259 0C 20 Cooler Clinker dust 1920 m3/hr - Bag Filter Existing - area-DBC @ 120 0C tail end 21 Clinker Clinker dust 1000 m3/hr - Bag Filter Existing - silo feed @ 120 0C 22 Clinker Clinker dust 5000 m 3/hr - Bag Filter Existing - silo @ 120 0C extraction 23 Clinker Clinker dust Bag Filter For rotary crushing plant house 24 Cement dust 22,320 Bag Filter - Cement m3/hr @ mill 100 0C 25 Cement Cement dust 21,960 Bag Filter - mill o-sepa m3/hr @ separator 100 0C 26 Cement Cement dust Bag Filter - silos venting 27 Cement Cement dust Bag Filter - silo extraction air slides 28 Packing Cement dust Bag Filter - plant 29 Clinker Clinker dust Bag Filter For VSK silo plant

30 Clinker Clinker dust Bag Filter For VSK crushing plant house 57

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

31 Clinker Clinker dust Bag Filter For VSK belt plant conveyor transfer tower -1 32 Clinker dust Bag Filter For Clinker Grinding crushing unit cement house mills

6.10. SOLID WASTE MANAGEMENT The solid waste management for this Cement grinding unit will be: • The solid waste, which is generated in the form of dust from all the air pollution control equipments of cement plant will be 100% recycled in the process. • Electrical & electronic equipments and components will be handled as per e-waste Management & Handling Rules, 2016. • Plastics generated from packing materials and others source will be handled as per The Plastics (Manufacture, Usage & Waste Management) Rules, 2016 • All Hazardous Waste will be treated as per The Hazardous and Other Wastes (Management & Trans- boundary Movement) Rules, 2016. • Batteries will be disposed as per Batteries (Management and Handling) Amendment Rules, 2001. • Used oil & waste oil generating due to maintenance will be sold to authorized dealers by CPCB. • Municipal solid waste generated from plant will be segregated and disposed as per the Municipal Solid Waste Management, Handling Rules., 2016

6.11. POWER REQUIREMENT & SUPPLY / SOURCE

M\s Khyber is receiving power supply from J&K state Electricity board substation at Khunmoh which is 3 km from the Factory site. The plant is drawing power through overhead conductor lines at 33 KV, 3 Phase, 50 Cycles. At present the plant is availing a maximum demand of 10 MVA+4400HP. The 33 kV is stepped down using two nos. of 6300KVA, 33 / 6.6 KV HT Transformers and further reduced to 415 V using LT Transformers. All the HT motors are of 6.6 KV.

58

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

7. REHABILITATION AND RESETTLEMENT (R & R) PLAN

The entire project area is under the company ownership. No additional land is being acquired for the proposed expansion project, therefore, there is no need of any Rehabilitation and Resettlement (R&R) Plan.

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

8. PROJECT SCHEDULE & COST ESTIMATION

Project cost for the expansion of the cement plant was at Rs. 5737.25 Lakhs. Table 8-1: Estimate of the Project Capital Cost

Sl. No. Description Rs. In Lakhs 1 Plant and machinery 4404.41 2 Building 1262.61 3 Miscellaneous and expenses (Mining equipments) 70.23 Total project capital cost 5737.25

9. ANALYSIS OF PROPOSAL

In the expanded cement plant installed capacity increased up to 1580 TPD and the captive Tulpow

limestone to 6,71,874 TPA in 2015-16. This has created some financial & social benefit, which is as 60

follows: Page

PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD

ENVIRONMENT CLEARANCE For Expansion of Integrated Cement Plant & Limestone Mines at Tulpow Khonmoh,

Srinagar, J&K of M/S Khyber Industries (P) Limited A

a) Higher indirect employment engagement is generated in areas of transport and mines contractor.

b) KIPL made the following arrangement for social welfare of the core zone as well as buffer zone ;

i) Medical facilities: Arrangement of medical camp in different villages. Occupation health study is done in core zone. For the purpose of malaria eradication proper steps are taken, which include sprinkling of bleaching power, distribution of mosquito net etc.

ii) Drinking Water: Arrangement of drinking water to the core zone as well as buffer zone. The arrangement of drinking water include drilling of bore wells fitted with submersible pumps, construction of overhead water tanks then supply of water through pipe line.

iii) Construction of culvert and bridges on the existing roads. Repairing of transport road.

iv) Construction of school building & supply of reading materials to school children etc.

v) Arrangement of sports material for local villagers, promotion of sports & tournament.

vi) Arrangement of Environmental camp, distribution of saplings for fruit bearing trees, digging of rain water harvesting ponds, arrangement for roof top rain water harvesting etc. So in conclusion this project will be beneficial for the people of the area.

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PROJECT PROPONENT : ENVIRONMENT CONSULTANT : GREENCINDIA M/s Khyber Industries (P) Ltd. CONSULTING PRIVATE LIMITED , NCR, GHAZIABAD