HIGH PRECISION MACHINING ACCESSORIES YUASA HISTORY
Yuasa was founded in the year 1666, in Kyoto Japan. This new company (named Yuasa Hardware Co.) supplied coal to blacksmith shops and cutting tool manufacturers throughout Japan. Sometimes swords, knives an other payment by Yuasa for the coal supplied to them. Yuasa, in turn began selling these tools to industrial users all over Japan. With the success of this business, Yuasa began to expand, by introducing other cutting tool related items into the market which had been purchased from various outside suppliers.
Over the centuries, Yuasa expanded its market base and products, serving the world with items ranging from CNC machine tools to standard household products. The Yuasa Group is now located in more than 30 countries around the world with over 5,000 employees.
In 1970, Yuasa International was formed in Carlstadt, NJ, selling mostly measur- ing tools to industrial distributors. By 1980 our product base had expanded to include manual milling machine and engine lathe accessories.
YUASA INTERNATIONAL TODAY
Yuasa International serves the USA, Canada, Mexico and South America with items to include CNC rotary products, workholding items, milling machine accessories, grinding products, CNC turning centers and specialized automat- ic machines designed to customer specifications. We provide sales offices, service outlets showrooms and warehouses strategically located in major met- ropolitan areas designed to fully service the needs of our customers. Our goal is to provide a complete range of products and services to meet the needs of the smallest job shop to the largest manufacturing plant with the highest quality machine accessories and equipment.
We are continuing to add personnel and facilities to strengthen our organi- zation and provide better service. Active participation in local, regional and international trade shows makes it possible for us to further demonstrate all of the products and services we provide.
Recently, we established our web site www.yuasa-intl.com so customers can access not only this entire catalog, but also very useful technical information and software updates. We also provide direct e-mail for people wanting to con- tact us via the Internet for placing orders, expediting, service and parts related questions. [email protected] CNC ROTARY PRODUCTS MILLING MACHINE ACCESSORIES & TOOLS WORKHOLDING
1 CNC ROTARY PRODUCTS 2 ROTARY TABLE BODY FEATURES INCLUDE: the diecast aluminummotor cover to therotary tablebody. machined dual“O” ringgrooves for a“perfect between seal” accuracy andmore rigidity. This smallbacklashvalue ensures amuchhigherpositioning backlash (0.0002”) isneededto allow rotary tablemovement. gear). Also, oursplit worm designmeansthat onlyminimum worm hasonly2or3tooth engagement to theworm wheel mum torque to therotary tablespindle(asinglelead typical tooth (8or9teeth) worm gearengagement providing maxi- maximum cutting conditions. sive bearingsetisdesignedfor workpiece heavy loadsunder dualthrustbearing combinedwithheavy bearings.This mas diameter, heavy, dutyclass“A”, high accuracy, longcontact ball Meehanite MainBody: Main SpindleSeal: Set: Main SpindleBearing DiscBrake Duty Heavy System: Split Worm GearSet: bearing from outside contamination. cated directly around thespindleprotects theworm gearand hydraulic spindlebrake for veryoff-center heavy cutting. additional cost weprepare can your rotary tableto include eitherpneumaticyou specify spindlebrake, can orfor asmall hydraulic (optional). When you order your DMNCrotary table, aspneumatic beused (standard)design (dualcan disc) or Spur drive gear worm shaft gear High precision split “O” ringgrooves with machined body casting Meehanite main assembly brakeDisc worm gear Large Contact Spindle
Double-lip, lo- spring-loadedoilseal This precision worm boasts of multi-
The mainrotary tablebodyhas
Main spindlefeatures alarge casting main body Meehanite CNC ROTARY TABLE
Our patented brake motor (usedas4thaxis) Fanuc orother AC servo thrust spindlebearings dutyrollerHeavy and - body Meehanite main Main spindlebearingset Heavy Duty Disc Brake Duty Disc Heavy System T-slotted face plate Dual “O” ringgroove Split worm gearset Main spindleseal motor spurgear NMC-501/502) with (Used servo motor digital AC High torque motor cover aluminum Die-cast CNC ROTARY PRODUCTS 3 - con capability of ports open for Optional NMC-502 axis) to (single NMC-501 verting and the capability converting axis) of (dual system. brake hydraulic to Internal circuit boards are environmentally sealed. environmentally are boards circuit Internal on program your write be able to will now You and flash drive, your it on to save NotePad, to the controller. file simply import your G00 RAPID FEEDRATE IN R.P.M. G01 FEEDRATE OF F OR FEEDRATE G01 IN R.P.M. G00 RAPID FEEDRATE COMMAND G26 HOME A IN MILLISECONDS G04 DWELL G27 HOME B G28 HOME ALL AXIS LOOP START G70 G71 END LOOP DIVIDE G72 AUTO INDEX G90 ABSOLUTE INDEX G91 INCREMENTAL USABLE M AND G CODE USABLE NMC-501/502 PROGRAMMABLE CONTROLLER NMC-501/502 M-Code port and RS232 9 Pin DNC communication port included table via “DPRNT” statement rotary of operation Direct CNC machine control from right keyboard QWERTY screen Touch sealed Environmentally Dual cooling fans setup (MPG-600) easy for Manual pulse generator (optional) Multi-language (optional) defaults screen Customizable M02 END OF PROGRAM END OF M02 #1 FINISH RELAY M18 DISABLE M19 ENABLE FINISH RELAY#1 #2 FINISH RELAY M20 DISABLE #2 M21 ENABLE FINISH RELAY BRAKE M22 DISABLE M23 ENABLE BRAKE M30 END PROGRAM NEW TOUCH SCREEN DISPLAY NEW TOUCH axis) is our axis) and NMC-502 (dual NMC-501(single tables series the DMNC rotary for controller programmable tables. tilt rotary and DMTRT download is no need to there with the NMC-501/502, Now will files. All controllers and configuration software separate will so there configuration motor multiple Yuasa contain will be able to You parameters. change any be no need to you are the motor to match stored choose the files already table. rotary on your installing can be an USB port, addition of the controller With a new Also via USBUSB port drive. flash for updated can be used programs. writing an downloading or mouse for keyboard FEATURES: CNC ROTARY PRODUCTS 4 from theCNCmachinecontrol. is written andstored into theUDNCcontroller, theneachstep isexecuted (sequentially) by theMCodeoutput remote (supplied cable witheachDMNCunit),to aspare MCode(Start andFinish).Withthismethod, aprogram There are twoprimary methods of operation of theDMNCunitswithcontrollers. Thefirst is by connecting the INTERFACE OPTIONSTO CNCMACHINES DMNC DMNC CONNECTION DIAGRAM CNC ROTARY PRODUCTS 5 NMC-501 OR USB PORTOR USB % 9011 POPEN; DPRNT[G90F100A#1B#2]; PCLOS; machine M-code) of M21; - (example M99; % DPRNT line for NMC-502 DPRNT line for eparate program for the indexer controller. Only the CNC machine program is machine program Only the CNC controller. the indexer for program eparate INTERFACE TO CNC MACHINE VIA RS232C RS232C VIA MACHINE CNC TO INTERFACE Provides the ability re-start/re-run the CNC machine program at any block and the rotary indexer will indexer block and the rotary any at the CNC machine program the ability re-start/re-run Provides the of the rest to relative table position, and see the rotary the machine CRT can view you time any At No need to write a s a write to No need required, which includes the rotary movements. This also means that all index movements are stored in stored are movements all index This also means that movements. the rotary which includes required, program. as loading the CNC machine the same job is as easy so re-running the same machine program, position. rotary the previous of position, regardless the command to move machine program. Once this is done all that is required in the machine program, is to first insert the macro program call “G15”, for “G15”, call program insert the macro first is to in the machine program, is required Once this is done all that an absolute provide This would be G15A60. line would The CNC program
MACRO METHOD BENEFITS METHOD MACRO a typical M Code installation. over advantages has a number of clearly This method Macro programming allows for math variables such as partial indexes, etc. such as partial indexes, variables math for allows programming Macro CNC ROTARY PRODUCTS 6 SPINDLE BRAKE TORQUESPINDLE BRAKE lbs.ft (Kg.m) DMNC 130 DMNC 320 DMNC 280 DMNC 220 DMNC 170 THRU HOLEDIAMETERInch(mm) MODEL SPINDLE TORQUE (Kg.m) ft.lbs SPINDLE RUNOUTInch(mm) POSITIONING ACCURACYPOSITIONING Ultra-precision SplitWorm Gear MAX LOADMAX HORIZONTAL CENTER HEIGHTin.(mm) (Table Position) (Kg) lbs. (Table Position) (Kg) lbs. RESOLUTION (degrees) MAX LOADMAX VERTICAL NET WEIGHT lbs. (Kg)NET WEIGHTlbs. SETTING POSITION SETTING T-SLOTTED PLATE POWER SUPPLY REPEATABILITY MODEL /DMNC MOTOR TYPE GEAR RATIO SUB TABLE O.D. 10.79 (274) (310) MAX RPM MAX (210) (102) 8.27 6.57 4.01 12.2 167 D1 PNEUMATIC BRAKE HYDRAULIC BRAKE (160) (140) (110) 4.33 3.35 2.76 (85) (70) 5.51 6.3 THREADED I.D. d SPINDLE SPECIFICATIONS ROTARY TABLE MODELS (SingleSpindle) (110) 2.50 4.33 3.54 (90) (45) 1.44 1.77 d1 BORE I.D. (136)-M10 (116)-M10 5.35-M10 4.57-M10 3.54-M8 2.44-M8 2.36-M5 (90)-M8 PCD-M (60)-M5 (62)-M8 MODELS 400~130Larger modelsavailable upto 2,000mm diameter 1.44 (36.5) 4.13 (105) 5.12 (130) 1.18 (30) 50 (6.9) 108 (15) 66 (30) 70 (32) 90 (12) 33 (15) 0.001” 4-Slot 0.28 (4.5) 0.35 0.35 0.31 0.18 130 H1 (9) (8) (9) (7) N/A 45:1 100 0.98 0.65 0.87 0.79 (20) (22) (25) 0.71 (18) H3 3.58 2.68 2.95 3.78 (68) (96) (46) (75) (91) 1.81 DMNC SERIES H4 M36 P3.0 6.69 (170) 0.00075” 5.12 (130) 1.65 (42) 180 (80) 180 108 (49) 1.77 (45) 165 (23) 217 (30) 90 (40) 110 (15) 170 60:1 NMC-501 CONTROLLER 75 0.63 2.28 (58) 1.84 1.79 2.13 (16) H5 (200) 10.49 (376) 13.55 11.76 7.87 14.8 H7 +/- 10seconds 2.50 (63.5) 8.66 (220) 6.30 (160) M36 P3.0 260 (120) 352 (49) 1.65 (42) 130 (60) 0.0005” 180 (82) 180 (25) 195 (27) 220 90:1 50 0.20~4.25 Inner Jaw 0.16~3.46 0.16~2.44 0.16~1.65 (15~188) 0.12~1.18 105~240 VAC 20Amp SinglePhase (4~4.2) (3~30) (4~88) (4~62) CHUCK DIMENSIONS 6-Slot Horizontal orVertical Digital AC Servo +/- 2seconds Outer Jaw 0.006 (0.02) 0.006 0.59~10.43 0.47~9.06 0.39~7.09 11.02 (280) 0.39~6.14 0.12~3.39 (12~230) M36 P3.0 400 (180) 7.48 (190) (15~265) 780 (108) 780 (10~180) 282 (128) (10~156) 3.54 (90) 200 (90) 325 (45) 1.65 (42) (3~86) 515 (71) 280 120:1 0.000375” 36 (110) 4.33 3.54 2.48 (90) (63) (44) (32) I.D. 1.26 1.73 12.60 (320) 8.66 (220) 550 (250) M36 P3.0 4.33 (110) 275 (125) 418 (190) 480 (66) 623 (86) 810 (112) 1.65 (42) 320 15.75 (400) 1,100 (500) 11.10 (280) 770 (350) 6.69 (170) 682 (310) 789 (109) 789 (109) 1.65 (42) 400 DHB 130~320 180:1 N/A N/A +/- 7.5 seconds 0.00025” 8-Slot 25 1,450 (200) 19.68 (500) 2,156 (980) 1,045 (475) 12.20 (310) 10.0 (254) 1,131 (513) Inch/(mm) 855 (118) 500 N/A N/A N/A CNC ROTARY PRODUCTS 7 k N Z (14) (18) (18) (18) (18) (18) 0.71 0.71 0.71 0.71 0.71 0.55 j 13.19 (415) (255) 16.34 (335) 10.04 7.87 7.87 6.77 (172) (200) (200) (12) (12) (16) 0.47 0.47 0.63 Inch/(mm) h M 6.3 5.12 4.13 7.48 8.66 9.84 11.02 15.75 (105) (130) (160) (190) 12.60 (250) (220) (320) (280) (400) Y (70) (70) (70) 2.76 2.76 2.76 i (18) (18) 0.71 0.71 (22) 0.87 t L (12) (12) (12) (14) (18) (10) 0.71 9.76 0.47 0.47 0.47 9.25 0.55 0.39 10.91 (277) (235) (248) X 3.14 1.97 1.97 (50) (50) (80) h K 1.5 1.18 1.18 H6 5.91 14.6 (38) (30) (30) 7.68 9.65 8.07 6.69 8.66 (155) (371) (170) (195) 15.75 (245) 19.84 (205) (220) (504) (400) 280-320 W (20) (20) (20) 0.79 0.79 0.79 J 1.12 H2 N/A 1.69 1.38 1.89 1.50 (35) (43) (48) (38) 31.81 (818) 44.17 (1,12-2) (33.5) 40.94 (1,04-0) g (22h7) .71h.28 .71h.28 .87h.28 (17.7h7) (17.7h7) V (15) (20) (20) 0.79 0.79 0.59 I H 6.18 N/A 5.31 7.76 4.78 6.97 9.84 (177) (157) (197) (135) 15.75 12.60 (250) (320) (400) (121.5) f Controller NMC-501 15 ft.) M-code Interface, Cable (for Remote single phase) VAC, (105~240 cord Power Keys Locating Card, Manual, Warranty Operators -320 removable) (130 Plate Face T-slotted Handwheels (MPG-600) manual mills for (RQS-100) quill switch Remote etc. Chucks, Lathe Chucks, Collet operated) (manual & air Tailstocks block trunnion fixtures Vise and collet DPRNT RS232 cable for U 15.75 12.09 (307) 19.06 (484) (400) H 9.25 .9.75 L2 10.63 (235) (270) (243) 5.71 12.2 7.87 7.87 7.87 7.09 11.61 (145) 15.75 (180) (310) (295) 18.90 (480) (200) (200) (200) (400) STANDARD ACCESSORIES STANDARD OPTIONAL ACCESSORIES G L1 T 11.61 9.25 (515) 14.57 15.35 e 13.38 (370) (235) (295) (720) (880) (560) 34.65 (390) (340) 22.05 28.35 20.28 0.2 (71) (71) 0.28 0.28 (8-M10) (8-M10) (8-M10) (0.58) .31-M.39 .31-M.39 .31-M.39 L F 18.11 7.99 11.61 11.61 9.65 (312) 15.55 12.28 (245) (295) (295) (395) (520) (560) (203) (460) 20.47 22.05 S (P275) (P275) (P275) P10.83 P10.83 P10.83 d (15) (15) (14) 0.55 0.59 0.59 E D 5.12 11.61 11.61 9.65 6.69 6.69 8.66 11.02 (170) (170) (130) (245) 12.60 (295) (295) (220) (320) (280) R (7) (7) (7) 0.28 0.28 0.276 c D C 1.14 5.91 5.31 (53) (29) 10.0 7.68 (90) 3.54 8.66 2.09 6.89 9.06 (175) (135) (195) (150) (254) (254) (254) (220) (230) 10.00 10.00 Q .7h (17.7h) (22h7) (22h7) 0.87h.28 0.87h.28 b C 5.91 7.87 4.72 11.61 9.25 6.69 3.94 13.19 (170) (150) (120) (100) (235) (335) 14.09 (295) (358) (200) b 10 17.2 11.81 (437) (254) (300) OVERALL DIMENSIONAL SPECIFICATIONS DIMENSIONAL OVERALL P 21.97 (722) (558) (720) 28.35 28.43 B B 400-800 6.57 8.07 11.81 8.46 9.84 14.17 (167) (215) 13.58 10.24 12.60 (345) (250) (205) (320) (260) (360) (300) 130 - 220 a O 3.94 3.94 4.06 (103) (100) (100) A A 15.16 11.93 12.09 (307) (385) (303) 7.87 9.25 11.02 31.50 15.35 19.68 13.39 (235) 19.09 (485) (800) (280) (340) (390) (630) (500) (200) 24.08 MODEL MODEL MODEL MODEL DMNC 630 DMNC 500 DMNC 800 DMNC 630 DMNC 630 DMNC 500 DMNC 500 DMNC 800 DMNC 800 DMNC 170 DMNC 130 DMNC 220 DMNC 320 DMNC 280 DMNC 400 DRFT SERIES FOURTH AXIS ROTARY TABLES
Model DRFT-320 with Fanuc AC servo motor Model 5CA-2 with Sanyo AC servo motor CNC ROTARY PRODUCTS CNC ROTARY
Model 220 with Kollmorgen motor & rear Model 220 with digital AC servo motor motor mount kit
NOTE: Call for overall dimensional specifications for rotary tables using rear mounted motors.
FEATURES:
Compatible with most popular AC servo motors. Fanuc, Mitsubishi, Yaskawa, etc. External Cable for Fanuc Motor New spindle disc brake design with up to 40% more holding force. 1. MCBE-FA: standard; includes Pressure switches provide trouble free brake operation. both motor and encoder cable Internal harness provided with each rotary table, (external harness optional.) 2. MCBE-FMS: steel braided; motor cable 100 VAC (Std.) or 24 VDC solenoid valve supplied. MCBE-FES: steel braided; Hardened and ground spur gear drive. encoder cable Double lip oil seal, for maximum protection against coolant contamination. New worm shaft housing design, with dual needle and thrust bearings for anti-backlash. Dual main casting grooves with “O”-rings, for the utmost defense from contamination reaching the motor. Home position and over-travel limit switches provided.
ITEMS INCLUDED WITH EACH ROTARY TABLE Table body, with motor cover for AC servo motors. MOST MOTORS CAN BE 100 VAC (Std.) or 24 VDC solenoid valve and pressure switch for pneumatic ACCOMMODATED INCLUDING: spindle brake. Internal harness (cables from motor and encoder to inner shell of motor cover). FANUC SIEMENS All cables and motor covers are supplied with Amphenol brand connectors. YASKAWA VICKERS Hardened and ground spur gears from motor to worm shaft (tapered type). MITSUBISHI KOLLMORGEN Limit switch for home position (N/C (Std.) or N/O). GLENTECH S.E.M. Warranty card, test report, electrical drawings and operator’s manual. BALDOR SANYO
SPECIAL NOTE: motor is not included, but can be supplied at additional cost. Mounting of the motor is included in the cost of the table. 8 CNC ROTARY PRODUCTS
MODEL 220 w/8” chuck and adapter plate
MODEL 220 w/8” air chuck and adapter plate
Inch/(mm)
MODEL / DRFT DRFT 130 DRFT 170 DRFT 220 DRFT 280 DRFT 320 DRFT 400 DRFT 500 SUB TABLE O.D. 5.12 (130) 6.69 (170) 8.66 (220) 11.02 (280) 12.60 (320) 15.75 (400) 19.68 (500) I.D. BORE 1.18 (30) 1.65 (42) 1.65 (42) 1.65 (42) 1.65 (42) 1.65 (42) N/A I.D. THREAD N/A M36 P3.0 M36 P3.0 M36 P3.0 M36 P3.0 M36 P3.0 N/A CENTER HEIGHT 4.13 (105) 5.12 (130) 5.12 (130) 7.48 (190) 8.66 (220) 10.24 (260) 12.20 (310) MAX RPM 75 41.6 33 16.6 11.1 SPINDLE TORQUE 228 240 300 950 950 1,400 1,950 ft-lbs (Kg-m) (30.4) (32) (40) (120) (120) (186) (260) SPINDLE BRAKE TORQUE ft-lbs (Kg-m) Pneumatic 40 (5) 110 (15) 180 (25) 325 (45) 480 (66) N/A N/A Hydraulic 108 (115) 217 (30) 352 (49) 515 (71) 623 (86) 789 (109) 855 (118)
RESOLUTION (degrees) 0.00075” 0.001” 0.00025” MAX LOAD HORIZONTAL (TABLE POSITION) lbs 66 180 260 400 550 660 2,156 (Kg) (30) (80) (120) (180) (250) (300) (980) MAX LOAD VERTICAL (TABLE POSITION) lbs 33 90 130 200 275 330 1,045 (Kg) (15) (40) (60) (90) (125) (150) (475) POSITIONING ACCURACY (+/-) 10 seconds (+/-) 7.5 seconds REPEATABILITY (+/-) 2 seconds MOTOR TYPE Digital AC Servo Motor (Fanuc, Yasnac, Sanyo, Meldas, etc.) Please specify SETTING POSITION Horizontal / Vertical THRU HOLE DIAMETER 1.44 1.77 2.50 3.54 4.33 6.69 10.0 (spindle) (36.5) (45) (63.5) (90) (110) (170) (254) SPINDLE RUNOUT 0.0006 (0.02) T-SLOTTED FACE PLATE 4 T-Slots 6 T-Slots 8 T-Slots GEAR RATIO 60 : 1 72 : 1 100 : 1 90 : 1 120 : 1 144 : 1 90 : 1 SOLENOID TYPE 100 VAC (Std.) or 24 VDC LIMIT SWITCH CONDI- N/C (Std.) or N/O TION BRAKE CONDITION Solenoid is active or non-active when brake is on (specify) 70 108 180 282 418 682 1,131 NET WEIGHT lbs (Kg) (32) (49) (82) (128) (190) (310) (513)
ORDERING INSTRUCTIONS Motor covers for Fanuc Alpha(i) drives are standard. Other servo drives (due to overall motor length) may require our motor cover extension. Specify motor type and part number. The spur gears we provide are designed for AC servo motors with tapered shafts. Encoders can also be different. Our motor covers are long enough to house incremental, absolute and serial encoders. However, the internal harness can be different for each. Please specify encoder PN# if applicable. The Yuasa rotary tables are supplied with a solenoid valve and pressure switch for the spindle brake. We can supply either 100VAC (std.) or 24VDC. Please specify. In addition, we must know whether the solenoid is active or non-active when the brake is on. Indicate the condition of the home position limit switch, N/C or N/O. 9 DRFT SERIES DIMENSIONAL SPECIFICATIONS:
Overall dimensions Inch/(mm) MODEL A B b C D L H H2 H6 t h k N O P Q R
CNC ROTARY PRODUCTS CNC ROTARY 7.87 6.57 3.03 5.31 5.12 13.44 4.78 1.12 5.91 0.39 4.13 0.55 DRFT-130 (200) (167) (77) (135) (130) (341) (121) (28) (150) (9.9) (105) (14) 9.25 8.46 3.94 5.91 6.69 17.69 5.31 1.38 6.69 0.47 5.12 0.17 8.58 6.69 8.66 1.97 1.69 DRFT-170 (235) (215) (100) (150) (170) (449) (135) (35) (170) (12) (130) (18) (218) (170) (220) (50) (43) 11.02 10.64 4.72 6.89 8.66 19.86 6.18 1.5 7.68 0.47 6.30 0.71 11.02 6.69 8.66 1.97 1.77 DRFT-220 (280) (260) (120) (175) (220) (504) (157) (38) (195) (12) (160) (18) (280) (170) (220) (50) (45) 13.39 12.60 5.91 7.68 11.02 23.25 6.97 1.69 8.66 0.47 7.48 0.71 11.22 7.56 8.66 1.97 1.26 DRFT-280 (340) (320) (150) (195) (280) (590) (177) (43) (220) (12) (190) (18) (285) (192) (220) (50) (32) 15.35 14.45 6.69 8.66 12.6 26.28 7.76 1.89 9.65 0.55 8.66 0.71 11.81 7.85 8.66 1.97 0.79 DRFT-320 (390) (367) (170) (220) (320) (667) (197) (48) (245) (14) (220) (18) (300) (200) (220) (50) (20) 18.75 17.32 8.27 9.45 15.75 29.10 8.54 2.09 10.63 0.55 10.24 0.71 12.05 7.85 8.66 1.97 0.39 DRFT-400 (470) (440) (210) (240) (400) (739) (217) (53) (270) (14) (260) (18) (306) (200) (220) (50) (10) NOTE: Overall dimensions reflect Fanuc Alpha drives. Other motors may require motor cover extensions. Call for dimensional information on DRFT 500 ~ 800. Spindle Specifications Inch/(mm) NOTE: Motor covers with cables directed out MODEL D1 d d1 PCD-M H1 H3 H4 H5 H7 the end of the cover are available on request. 4.01 2.76 1.44 2.36-M5 0.18 0.65 1.81 0.63 7.87 130 (102) (70) (36.5) (60-M5) (4.5) (16.5) (46) (16) (200) 6.57 3.35 1.77 2.44-M8 0.28 0.71 2.68 1.79 10.49 170 (167) (85) (45) (62-M8) (7) (18) (68) (45.4) (266.4) 8.27 4.33 2.50 3.54-M8 0.31 0.79 2.95 1.84 11.76 220 (210) (110) (63.5) (90-M8) (8) (20) (75) (46.8) (298.8) 10.79 5.51 3.54 4.57-M10 0.35 0.87 3.58 2.13 13.55 280 (247) (140) (90) (116-M10) (9) (22) (91) (54.2) (344.2) 12.2 6.30 4.33 5.35 - M10 0.35 0.98 3.78 2.28 14.8 320 (310) (160) (110) (136- M10) (9) (25) (96) (58) (376) 15.16 7.48 5.12 6.30 - M10 0.35 1.10 3.94 2.56 16.14 400 (385) (190) (130) (160-M10) (9) (28) (100) (65) (410)
Spindle & chuck specifications Inch/(mm) Inner Jaw Outer Jaw I.D. 0.12-1.18 0.12-3.31 1.26 (3-30) (3-86) (32) 0.16-1.65 3.39-6.14 1.73 (4-42) (10-156) (44) 0.16-2.44 0.39-7.09 2.48 (4-62) (10-180) (63) 0.16-3.46 0.47-9.06 3.54 (4-88) (12-230) (90) 0.20-4.25 0.59-10.43 4.33 (15-265) (15-265) (110) 1.57-13.31 2.13-13.31 5.12 (40-128) (54-338) (130) 10 CNC ROTARY PRODUCTS 11 k (14) (10) 0.55 0.39 Inch/(mm) h 5.12 4.13 (105) (130) t (12) (10) 0.47 0.39 H6 5.91 6.69 (155) (170) 220 is also Model available. Interface cable (std.) set Interface H2 1.12 1.38 (35) (33) H 5.31 4.78 (135) (121.5) DIMENSIONAL SPECIFICATIONS AC servo amplifier AC sub-table T-slotted & encoder cables) harness (motor External hardware Mounting & electrical report manual, test Operators drawings Standard accessories include: Standard are the same as for accessories are Optional DMNC models. L2 5.71 6.10 (155) (145) L1 9.25 10.63 (270) (235) L (312) 14.57 12.28 (370) 33.3 Inch/(mm) 400W 90 (40) 101 (46) 101 217 (30) 30 AMP 170TCN 1.77 (45) 1.77 180 (80) 1.65 (42) 1.65 110 (15.2) 5.12 (130) 5.12 M36 P3.0 6.69 (170) 6.69 D 5.12 6.69 (170) (130) 0.0005” (+/-) 2 seconds (+/-) 10 seconds C 0.0006" (0.02mm) 0.0006" 5.31 5.91 (135) (150) Horizontal or Vertical Horizontal 50 N / A 300W 33 (15) 68 (31) 66 (30) 15 AMP 108 (15) 108 50 (6.9) 1.18 (30) 1.18 130TCN 5.12 (130) 5.12 4.13 (105) 4.13 1.44 (36.5) 1.44 b (77) 3.94 3.03 (100) O.D. B 6.57 I.D. BORE I.D. 8.46 (167) (215) HYDRAULIC I.D. THREAD I.D. PNEUMATIC A DRFT SPECIAL FOURTH AXIS TCN SERIES AXISTCN FOURTH DRFT SPECIAL 7.87 9.25 (235) (200) lbs. (Kg) lbs. (Kg) MAX RPM SUB TABLE ft.lbs. (kg.m) REPEATABILITY CENTER HEIGHT SPINDLE RUNOUT AC SERVO MOTOR SERVO AC (TABLE POSITION) (TABLE POSITION) (TABLE SERVO AMPLIFIER SERVO SETTING POSITION NET WEIGHT lbs. (kg) SPINDLE THRU HOLE MAX LOAD VERTICAL MAX LOAD RESOLUTION (degree) RESOLUTION MODEL / DRFT SERIES 170 130 MAX LOAD HORIZONTAL MAX LOAD POSITIONING ACCURACY SPINDLE BRAKE TORQUE MODEL 5C, 16C & 3J manual and air operated collet chucks are available together together available are chucks collet air operated 16C & 3J manual and 5C, (optional.) vise and trunnion fixtures and various chucks with 3-jaw Our TCN series are specifically designed for use with specific digital AC servo motors and amplifiers. motors AC servo for use specifically digital with specific designed series are Our TCN to be necessary It will standard. as amplifier is included servo and the is mounted, servo motor The AC used. control with the CNC compatible are below and amplifier listed motor the servo that confirm CNC ROTARY PRODUCTS 12 drives (Fanuc, Yasnac, Mitsubishi,etc.) troller. We offer Rotarytwo, ourMulti-Spindle modelsin three and four spindles. 280mm (11.02”). Fewer tool changes,andmore “IntheCut”time, producing more partsperhour. STANDARD ACCESSORIES Thrust roller bearingsallow eachspindleto move freely, even whentailstock pressure isapplied. T-Slotted Face Plates (removable) Operators Manual,Warranty Card, Locating Keys Power Cord: 105~240 VAC, singlephase Remote (for cable M-Code interface, 15ft.) NMC-501 Controller (DMNC) (TABLE lbs/(Kg) POSITION) SPINDLE BRAKE TORQUESPINDLE BRAKE POSITIONING ACCURACYPOSITIONING MAX LOADMAX HORIZONTAL RESOLUTION (degrees) THRU HOLEDIAMETER MAX LOADMAX VERTICAL NET WEIGHTlbs/(Kg) DRFT 4thAxis Inch/(mm)(spindle) (TABLE POSITION) SPINDLE TORQUE CENTER HEIGHT ft/lbs (Kg/m)ft/lbs ft-lbs (Kg-m) Samebasicfeatures asthesinglespindleseries. SUB TABLE MAX RPM MAX MODEL I.D. THREAD MULTI-SPINDLE ROTARY TABLE MODELS HighTorque servodrives provide thepower to necessary move even three spindleunitswithease. I.D. BORE O.D. 156 (71) 130-2 80 (11) OR 1.44 (36.5) 233 (106) 0.00075” 5.12 (130) 5.12 (130) 1.18 (30) 66 (30) 72 (10) 33 (15) 130-3 40 (5) N/A 75 NMC-501 Controller 310 (140) 72 (10) 130-4 DMNC Style 266 (121) 145 (20) 170-2
Can besuppliedasfourth axisuponrequest withstandard AC 0.000625” M36 P3.0 6.30 (160) 6.69 (170) 130 (18) 1.65 (42) 180 (80) 180 170-3 1.77 (45) OPTIONAL ACCESSORIES 90 (40) 110 (15) (182) 400 41.6 (+/-) 10seconds Vise &collet Vise blocktrunnionfixtures Tailstocks, (manual&airoperated) Collet Chucks, Lathe Chucks, etc. Remote quillswitch (RQS-100) for manualmills Handwheels(MPG-600) Excellent for reducing overall machiningtime. 534 (243) 130 (18 170-4 Table sizes range from 130mm(5.12”) to 442 (201) 252 (35) 220-2 2.50 (63.5) 8.66 (220) M36 P3.0 7.87 (200) 260 (120) 1.65 (42) 130 (60) 180 (25) 0.0005” 33.3 Uses onlyonecon- Uses 635 (297) 202 (28) 220-3 special motors. for standard or also availablealso mounting is Rear motor 9.06 (2.30) 11.02 (280) M36 P3.0 400 (180) 693( 315) 0.00025” 3.54 (90) Inch/(mm) 200 (90) 500 (69) 1.65 (42) 325 (45) 280-2 16.6 CNC ROTARY PRODUCTS 13 h 5.12 5.12 5.51 5.51 7.87 7.87 9.06 6.30 6.30 (130) (130) (140) (140) (160) (160) (230) (200) (200) Inch/(mm) H6 6.10 6.10 7.68 7.68 6.69 6.69 8.66 6.30 6.30 (155) (155) (170) (170) (195) (195) (160) (160) (220) H2 1.69 1.32 1.32 1.34 1.34 1.38 1.38 1.50 1.50 (35) (35) (43) (34) (34) (38) (38) (33.5) (33.5) NOTE: For controller controller For NOTE: see page features table rotary 5. For see features (body) page 2. H 6.18 6.18 L2 5.31 5.31 6.97 4.78 4.78 4.96 4.96 (177) (157) (157) (135) (135) (126) (126) (121.5) (121.5) 1.18 1.18 1.18 1.18 1.18 1.18 G3 1.38 1.38 1.38 (35) (35) (35) (30) (30) (30) (30) (30) (30) b1 t 1.18 1.18 1.18 1.18 G2 1.57 1.57 1.57 1.38 1.38 (35) (35) (40) (40) (40) (30) (30) (30) (30) B Inch/(mm) 0.47 (12) 0.47 0.47 (12) 0.47 0.47 (12) 0.47 (12) 0.47 0.47 (12) 0.47 0.47 (12) 0.47 0.39 (10) 0.39 0.39 (10) 0.39 0.39 (10) 0.39 G1 5.51 5.51 5.91 5.91 5.31 5.31 7.68 6.89 6.89 (175) (175) (135) (135) (195) (150) (150) (140) (140) F E G N 7.87 7.87 7.87 7.87 8.27 8.27 9.84 9.84 (210) (210) 10.63 (270) (250) (250) (200) (200) (200) (200) L 1.18 (30) 1.18 (30) 1.18 1.18 (30) 1.18 1.57 (40)1.57 1.57 (40)1.57 1.57 (40)1.57 0.98 (25) 0.98 0.98 (25) 0.98 0.98 (25) 0.98 F1 1.18 1.18 1.18 L1 (25) (25) (25) (25) t (30) (30) (30) 0.91 0.91 (23) (23) 0.98 0.98 0.98 0.98 B F 1.18 1.18 1.57 1.57 1.57 1.38 1.38 (35) (35) (40) (40) (40) (30) (30) 1.30 1.30 (33) (33) L2 F 6.89 (175) 6.89 7.87 (200) 7.87 7.87 (200) 7.87 7.87 (200) 7.87 (200) 7.87 (200) 7.87 7.87 (200) 7.87 8.66 (220) 8.66 (220) 8.66 E E 7.87 7.87 11.81 11.81 8.66 8.66 9.84 9.84 14.17 (250) (250) (220) (220) (360) (300) (300) (200) (200) D B 5.51 5.51 5.12 5.12 L1 6.69 6.69 8.66 8.66 11.02 (170) (170) (140) (140) (130) (130) (220) (220) (280) 15.75 (400) 15.75 19.68 (500) 19.68 38.77 (985) 38.77 31.49 (800) 31.49 28.93 (735) 28.93 28.35 (720) 28.35 23.62 (600) 23.62 23.62 (600) 23.62 35.44 (900) 35.44 b C 7.87 7.87 7.87 7.87 8.27 8.27 9.84 9.84 (210) (210) 10.63 (270) (250) (250) (200) (200) (200) (200) F1 A G1 G3 G2 b1 L G 5.91 5.91 7.09 h 4.92 4.33 4.33 4.33 (110) (110) (110) 3.94 3.94 (125) (150) (150) (180) (100) (100) OVERALL DIMENSIONAL SPECIFICATIONS DIMENSIONAL OVERALL N 31.10 (790) 31.10 31.10 (790) 31.10 27.17 (690) 27.17 39.19 (995) 39.19 37.81 (960) 37.81 35.82 (910) 35.82 22.24 (565) 22.24 38.96 (989) 38.96 42.91 (1090) 42.91 D b 5.91 5.91 709 4.92 4.92 4.33 4.33 (110) (110) 3.94 3.94 (125) (125) (150) (150) (180) (100) (100) H2 k B k 7.48 7.48 8.47 8.47 6.57 6.57 (215) (215) (190) (190) (167) (167) 10.24 10.23 12.60 (320) (260) (260) H6 C H 0.70 (18) 0.70 (18) 0.70 0.70 (18) 0.70 (18) 0.70 (18) 0.70 (18) 0.70 0.70 (18) 0.70 0.70 (18) 0.70 (18) 0.70 A 9.37 9.37 8.86 8.86 10.43 10.43 14.96 12.60 12.60 (265) (265) (238) (238) (320) (320) (380) (225) (225) 170-2 170-3 170-4 220-2 280-2 220-3 130-3 130-2 130-4 MODEL 170-2 170-3 140-3 220-2 280-2 220-3 130-3 130-2 140-2 MODEL CNC ROTARY PRODUCTS 14 OPTIONAL ACCESSORIES STANDARD ACCESSORIES: even whentheaircollet isused. closer body casting, allowing for horizontal use.Inaddition, theintegrity andvertical of maintained, thethru-holeisalso ing. The5Cmodelhasanoptional aircollet closer. is “button Thisaircloser operated” and fitsinsidetheindexer 5C unitsoffer a23/16 “-10threaded spindlenose, enablingtheuse ofany threaded Hardinge chucks and tool The 5Cmodelsfeature acompactfootprint, designedfor small VMC’s andCNCdrillingtappingcenters. The FEATURES MACHINE (5C): ZEROHOMESWITCH MO Now withHomeLimitSwitch Manual 5CCollet(Model5C) Closer Keys Operators Manual,Warranty Card, Locating Power Cord (105~240 VAC, singlephase) Remote (for cable M-Codeinterface, 15ft.) NMC-501 Controller Air Operated Collet (DM105A) Closer Remote quillswitch (RQS-100) for manualmills Tailstock, (manual&airoperated) Handwheel (MPG-600) 5C DE A LA ( 8.78 223) (with manual5Ccloser) ALSO AVAILABLE AS 4THAXIS DMNC 5CSTYLE MODELS (singlespindle) ( 6.46 MODEL 5C 164) Bb 3.23 ( 82) ( 7.01 178) CD N/ A MODEL 5C(back) ( 12.6 320) LL (2 9.37 38) 1L (1 6.14 56) 2H SPI SPI T POSI MA NDLE TO HRU HO (1 RESO 6.69 MA NDLE SETTI SPI X LO 70) CENT (I (I PO REPEA T X LO MO SPI ndexe ndexe IONING IONING MO NE GE ft.l NDLE R SUB LUTI WE MA DE AD NDLE TY bs NG T LE BRAK TO AR RQ AD ER HE R SUPPL X RP WE L HO r r . TA ON 1.22 TA (3 R PO RA DI (k 2H6 H2 VERT pos pos UE / T AC TY DMNC BI g- IGH BL A. 1) UNOUT DE HRE RI NMC-501 Controller E TO SI TI M m) LITY IGH itio itio CUR PE HYDRAU PNEU ft.l ZO (S E PE O TI T GR threaded spindlenose) IC pindle BORE bs AD ON n) n) Y NT T RQUE MODEL 5C(showing AL (2 AC EE 7.91 ED (k AL MA 01) g. Y O.D. ) LI TI I.D. I.D. m) C C 2 3/16 x10 105 N/ th A ~ 240 60.6 Ho (1 4.33 Digit (+ VA (+ 44 22 0. ri 1. 10) /- 2 /- zo
4.33 C Si 0004"( ) 11 5C lb ) lb lb al
90 20 0.001" nt 3/ s. 45 2 4 s. s. ACSe 100 N/ N/ N/ N/
5C al 16"- TY seco ng ( (2 (2 (1 seco (1 (1
A A A A : 20 / 7.55 PE 8.30 2) 1 0.01 10) le 0 Ve 0.63 (1 10 Ph nd kg) kg) kM nd rt rv 6) ) ) ic s kg) Inch/(mm) ase 20 ase Inch/(mm) s o al 0.67 (1 Am 7) - p CNC ROTARY PRODUCTS 15 15 (7) 15 (7) 15 54 (7.5) 54 5CA-4 253 (115) 253 Inch/(mm) 66.6 mm) seconds OR 17 (8) 17 4th Axis DRFT 4th Axis 58 (8) 58 0.001" 38 (17) 38 5CA-3 200 (91) 200 2 3/16" - 10 2 3/16" 1.114 (28.30) 1.114 5.91" (150 5.91" +/- 20+/- Programmable DMNC Programmable N (20) 0.79 100 65 (9) 65 22 (10) 22 44 (20) 44 5CA-2 154 (70) 154 Inch/(mm) k (18) 0.71 NOTE: All 5CA All 5CA NOTE: models include 5C air collet closers as standard. h NMC-501 Controller NMC-501 5.91 (150) H6 6.10 (155) MODEL MAX RPM Spindle Nose Center Height Net Weight lbs (Kg) Weight Net Model 5CA-4 Positioning Accuracy Positioning L2 Resolutional Degrees Resolutional 8.66 Max Load Vert. lbs (Kg) Vert. Max Load (220) Thru Hole Dia. inch(mm) Max Load Horiz. lbs (Kg) Max Load b Rotational Torque ft-lbs(Kg-m) Torque Rotational E L1 18.11 (310) (610) 24.01 12.20 (460) E Model 5CA-3 L 27.17 21.26 (540) (690) (840) 33.07 L E E 5.91 (160) b C 7.87 (200) L2 Model 5CA-2 b 3.15 (76.5) h 5C STYLE MODELS (MULTI-SPINDLE) MODELS STYLE 5C K H6 A C 9.05 (230) N A 5CA-2 5CA-3 5CA-4 MODEL Dual Needle & Thrust spindle bearings for spindle bearings for Dual Needle & Thrust with tail- even operation, bind-free smooth, 400 lbs. applied up to pressure stock spindle nose available - 10 Threaded 2 3/16 on your in 2, 3 and 4 spindle units depending needs and table size the same time using at All spindles move motor Servo digital AC powerful speed on indexing 100 RPM, the fastest Up to today the market for ring groove includes dual “O” cover Motor outside contaminants seal” against “perfect standard Home limit switch Unit can axis also be supplied as fourth design lead worm double High precision NOTE: All 5C models can be supplied with Fanuc, Mitsubishi, Yaskawa or other motors for full 4th axis applications. for motors or other Mitsubishi, Yaskawa All 5C models can be supplied with Fanuc, NOTE: CNC ROTARY PRODUCTS 16 EACH UNITISSUPPLIEDWITH: tilting movement, inanO.T. situation. featureunits also an“over-travel” system withbuilt-in hard limitswitchesbesetbyto stop whichcan theuser the Thisplatesupport. iseasilyremoved however, that so atypeof “Quick ChangePlate effect”can be realized. The as therotary driveArectangular unit. steel plate isbolted andlocated withfixture keys, to both the rotary andend maintained. Theendsupportisprovided withdualthrust roller bearings, andalarge thruhole spindlewiththesame support sidesare ground together at thefactory to assure that thecenter height,parallelism, flatness, etc. are plate. A“fullrotary” endsupportismounted ontheother endof themounting plate. Boththerotary drive andend modelsutilizeThe DMTT theDMNCrotary tablebodiesfor the“drive table.”tablesare These fixed onamounting ROTATIONAL TORQUE SUTT ft/lbs (Kg/m) ft/lbs EUTT MAX LOADMAX CAPACITY lbs(Kg) TILTING ANGLEACCURACY SPINDLE BRAKE TORQUESPINDLE BRAKE Operators manual,test report, warranty card andlocating keys Remote for cable M-Code interface to CNC Power (105~240 cable VAC, 20amp, singlephase unit completeDMTT withrotary driveendsupportandmounting unit, plate complete NMC-501 Controller RESOLUTION (degrees) 4th Axis DMTT -***F 4th AxisDMTT NET WEIGHTlbs(Kg) SPINDLE RUNOUT THRU HOLEDIA. POWER SUPPLY (Length xWidth) REPEATABILITY CONTROLLER MOTOR TYPE MODEL DMTT ft/lbs (Kg/m)ft/lbs PLATE SIZE MAX RPM MAX TILTING TABLE WITHFLAT FIXTURE PLATE Model 522 (300 x150) 200 (90.5) 11.81 x5.91 1.26 (32) 156 (21) 110 (15) 55 (25) 80 (11) 314 60 0.000625” DMTT ProgrammableDMTT Style (400 x180) 15.75 x7.09 320 (145.5) 280 (39) 1.77 (45) 165 (23) 100 (14) 90 (41) 105~240 VAC 20Amp 417 0.00006” (0.02mm) 55 NMC-501 Controller Digital AC servo +/- 1.5minutes 10 seconds NMC-501 19.69 x8.66 (500 x220) 2.50 (63.5) 462 (210) 375 (52) 0.0005” 195 (27) 135 (61) 110 (15) 522 45 23.62 x10.24 (600 x260) 780 (108) 780 0.00025” 3.54 (90) 816 (317) 400 (55) 500 (70) 200 (91) Inch/(mm) 628 22 Heavy Duty Disc Brake DutyDisc Heavy System BRAKES OPTIONAL. HYDRAULIC SPINDLE CAN BEACCOMMODATED. MOTORSALL POPULAR FOURTH AXIS. CAN AS BESUPPLIED FULL CNC ROTARY PRODUCTS 17 )523( )082( )583( 08.21 61.51 20.11 MODEL (Size) Inch/(mm) )323( )572( )383( 27.21 38.01 80.51
LM END SUPPORTS MAY BE MAY END SUPPORTS PURCHASED SEPARATELY. PART# 417 (For model) DAS-170 522 model) (For DAS-220 model) 628 (For DAS-280 )0401( )009( )577( 15.03 34.53 49.04 )502( )571( )532( 70.8 98.6 52.9 )472( )381( )412( 97.01 JK 02.7 34.8 X )54( )54( )54( 77.1 77.1 77.1 Inch/(mm) )03( )03( )03( 81.1 81.1 81.1 )061( )031( )091( 03.6 21.5 84.7 HI 61-M 61-M 61-M VW )022( )081( )062( 42.01 66.8 90.7 )015( )523( )044( 08.21 23.71 80.02 )03( )52( )03( 81.1 81.1 89.0 )562( )522( )032( 34.01 68.8 60.9 FG ST )001( )08( )56( 51.3 65.2 49.3 )045( )014( )074( 41.61 05.81 62.12 )022( )081( )062( 42.01 66.8 90.7 )592( )073( )023( 16.11 75.41 06.21 QR )081( )051( )591( 19.5 90.7 86.7 )071( )051( )511( 19.5 96.6 35.4 OVERALL DIMENSIONAL SPECIFICATIONS DIMENSIONAL OVERALL )012( )581( )532( )032( )043( )003( 18.11 93.31 72.8 82.7 52.9 60.9 BCDE OP )005( )004( )006( 96.91 57.51 26.32 )81( )81( )81( 17.0 17.0 17.0 LEDO LEDO Optional accessories are the same as for DMNC. Note: DMTT on request. axis drives Note: models can be supplied with fourth DMNC. the same for as accessories are Optional 826 225 714 714 225 826 MN MA One of the main concerns to this type of fixture, is rigidity. The DMTT series, provides a large dual disc braking mechanism on dual disc braking a large The DMTT series, provides is rigidity. fixture, this type of the main concerns to One of the entire over power This unique design supplies maximum braking END SUPPORT. AND THE DRIVE UNIT, the ROTARY both “one- The units of materials. toughest the even to machine required the rigidity providing plate, the fixture of machining area underside machined on the are keyways Locating easy. the machine table very to removal and mounting makes design piece” simple. very making this operation plate, mounting the of CNC ROTARY PRODUCTS 18 Change Blockeffect”can be realized. Thetrunnionblockisprovided withtapped holes for fixturing purposes. and located withfixture keys, to both the rotary Thisblockiseasily andendsupport. removed however,so that atype of “Quick with dualthrust bearings,andalarge thruholeastherotary spindlewiththesame driveArectangular unit. blockfixture isbolted, together at thefactory to assure that thecenter height,parallelism, flatness, etc. are maintained. Theendsupportisprovided rotary” endsupportismounted ontheother endof themounting plate. Boththerotary drive andendsupportsidesare ground The DMTGF modelsutilize theDMNCrotary tablebodiesfor the“drive table.” tablesare These fixed onamounting plate. A“full EACH UNITSUPPLIEDWITH: SPINDLE BRAKE TORQUESPINDLE BRAKE TILTING ANGLEACCURACY RESOLUTION (Degrees) MAX LOADMAX CAPACITY Operators manual, test report, warranty card andlocatingkeys Remote for cable M-Codeinterface to CNC Power (105 cable ~240 VAC, 20 amp), singlephase DMTGF unitcomplete withrotary driveend supportandmounting unit, plate complete NMC-501 (DMTGF) NET WEIGHTlbs(Kg) MODEL /DMTGF SPINDLE RUNOUT SPINDLE TORQUE (Square xLength) THRU HOLEDIA. POWER SUPPLY REPEATABILITY Vertical (Kg) lbs. CONTROLLER MOTOR TYPE BLOCK SIZE ft.lbs (Kg.m)ft.lbs ft.lbs (Kg.m)ft.lbs MAX RPM MAX Pneumatic Hydraulic PROGRAMMABLE TILTINGPROGRAMMABLE TABLE WITH 15.75 x3.94 (400 x100) 0.000625” 341 (155) 434 (60) 220 (30) 1.77 (45) 165 (23) NMC-501 Controller 90 (41) 4417 55 105~240 VAC, 20Amp, SinglePhase TRUNNION 0.00006” (0.02mm) Digital AC Servo +/- 45seconds (500 x130) 19.69 x5.12 2.50 (63.5) 10 seconds 519 (236) NMC-501 360 (50) 704 (98) 0.0005” DMTGF SERIES 195 (27) 135 (61) 5522 45 Model 5522 23.62 x5.91 (600 x150) 1030 (142) 858 (390) 780 (108) 780 0.00025” 3.54 (90) 650 (90) 200 (91) 6628 FIXTURE 22 Inch/(mm) Heavy duty disc brake dutydisc Heavy system CAN BESUPPLIED SPINDLE BRAKES SPINDLE BRAKES AS FULLFOURTH HYDRAULIC OPTIONAL. AXIS. AXIS. CNC ROTARY PRODUCTS 19 M 15.16 11.02 (325) 12.80 (385) (280) Inch/(mm) L 12.72 (275) 15.08 10.83 (323) (383) (For 5522 model) (For model) 6628 (For K (775) 30.51 (900) 35.43 40.94 (1040)
MODEL (Size)
J 9.25 8.07 6.89 (175) (235) (205) END SUPPORTS MAY BE MAY END SUPPORTS PURCHASED SEPARATELY. PURCHASED DAS-170 (For 4417 model) 4417 (For DAS-170 DAS-220 DAS-280 PART# I 1.77 1.77 1.77 (45) (45) (45) X 7.20 8.43 (274) 10.79 (214) (183) H 5.12 7.48 6.30 (190) (130) (160) Inch/(mm) W 1.18 1.18 1.18 (30) (30) (30) G 8.86 (310) 12.20 (225) 10.63 (270) V M-16 M-16 M-16 F 3.15 (95) 3.74 (115) 4.53 (80) T (510) 17.32 (325) 12.80 20.08 (440) E S 5.12 5.91 3.94 8.86 9.06 (150) (130) 10.43 (265) (100) (225) (230) R 16.14 (410) 21.26 (470) 18.50 D (540) 6.69 8.66 11.02 (170) (280) (220) Q 11.61 14.57 (370) 12.60 (295) (320) C 7.87 6.10 7.28 (155) (185) (200) P 5.91 6.69 4.53 (115) (170) (150) B 7.09 9.06 8.07 (180) (230) (205) O 11.81 9.06 13.39 (340) (230) (300) A N 15.75 19.69 (18) 23.62 (600) 0.71 (18) (18) (500) (400) 0.71 0.71 4417 4417 5522 5522 6628 6628 MODEL MODEL Optional accessories are the same as for DMNC. DMNC. the same as for accessories are Optional on request. axis drives models can be supplied with fourth DMTGF Note: OVERALL DIMENSIONAL SPECIFICATIONS DIMENSIONAL OVERALL One of the main concerns to this type of fixture, is rigidity. The DMTGF series, provides a large dual disc braking dual disc braking a large series, provides DMTGF The is rigidity. fixture, this type of the main concerns to One of This unique design supplies maximum AND THE END SUPPORT. DRIVE UNIT, the ROTARY mechanism on both even to machine required the rigidity block, providing the fixture of machining area the entire over power braking the machine table very to and removal mounting design makes “one-piece” The unit’s materials. of the toughest simple. very making this operation plate, the mounting of machined on the underside are keyways Locating easy. CNC ROTARY PRODUCTS 20 duty steel conduitshieldedmotor virtually eliminate interference cables, noise to thecontroller andservos. the latest technology, inseal featuring around springloadeddoublelipoilseals allmain spindlehousings.Heavy prevent uneven wear. Sealsare to prevent critical coolant damageto the servo andgear box; theDMTRT uses maximum torque andvery efficient servo performance. Amultiplegeararrangementused on thetiltingaxis to is rotation aspossible, to provide themaximumholdingtorque. BrushlessdigitalAC servomotors are for used, of the most important factors. pneumatic dualdisc brakes Inaddition,these are to the axisof positionedas close The DMTRT thelatest modelsclearlyuse technology. Withthistypeof product, rigidityof thetiltingaxisisone motors onboth axes. axes usingFanuc, Mitsubishi,Yaskawa, etc. OPTION 3:Full fourth (rotary) andfifth (tilt) NMC-501 singleaxiscontroller. and programmable 5thaxis(tilt) usingour Fanuc, Mitsubishi, Yaskawa, etc. motors, OPTION 2:Full fourth axis(rotary) using controller. axes complete dualaxis withNMC-502 OPTION 1:Programmable tiltandrotary following combinations: aretables available inthe The DMTRT Tilt/Rotary Series INCLUDE: STANDARD ACCESSORIES Locating keys operator’s manual&warranty card Remote for cable M-Codeinterface, T-slotted Face Plate Power cable Motor/Encoder cables DualAxisControllerNMC-502 (105~240VAC, 20Amp) OR TRUE4th/5th TILT/ROTARY TABLE DMTRT SERIES PROGRAMMABLE DMTRT SERIESPROGRAMMABLE DMTRT-320 M3 O0 LED ces/mc/gk( 2 kcolbediuG ) m - N (.s bl-tf ytilib ata e p e R ) ) m - g k(.s bl-tf oitar ra e G lato T th gie H x htdi W .D.O elbaT b u S htdi w tols-T elb a T d o hte M g nip m alC 09 @ th gie H retne C e g n ar elg n a g nitliT e u qrot g nittu c x a M o elb atfo th gie h re p p U y c aru c c A g nin oitis o P e u qro T ekarB eld nip S rete m aid elo h h g u orh T c e s/.ni/s bl aitre ni kr o w x a M )M P R( d ee p s n oitato R.xa M 2 )g K(.s bl elb atfo th gie w te N )g k(.s bl ytica p ac d a ol kro w xa M )latn o ziro h()g k( .s bl d a olts urh T x a M rt rt 2" 63 D7 71 10 10 11 50 50 6" M0 50 15 3) hs 20 3) ,) 56 .) .) " 50 8) yi .) 5.2 1:2 1) )88( yrato yrato 5) "5.2 11 1TRT 38 )52( 3" 1"6" ciluard )79(3 ty ty )5.87( )23(62 0 0 )041(15 )041(15 li li )81.3(71 )026(76 .3 )733(62. 062 :02 )353( NMC-502 rt rt 2" D2 04 71 10 10 40 60 40 .) M0 1) 15 3) 11 .) 4) 3) :2 5.2 801 .) rato rato 3) )741( 5(7 6(3 4(77 02(0 31 71(96 06(02 1TRT 92(24. 3" 1" 2.0(340 18 ty ty 80 0 0 04 li li .) 216 .) :06 )038( rt rt 2" 12(72 D8 91 20 08 10 30 20 6" 80 50 2) .) M0 1) )21(74 02- 20 .) .) 5.2 :0 55 3) 181 rato rato o 0) 2) )542( 9(0 07( 42(0 31 22(66 2TRT 03(18. 3" 5.0(111 1" .36(05 001(00 10 ty ty 011+~ 0 0 li li 72.0X17.0 078 o :06 )0811( rt rt 2" 11 D2 30 02 20 6" 10 10 70 20 25 3) .) M0 1) 30 4) 5.2 523 rato rato 7) 6) 1) :08 .) )044( p 001 ~ 07 cita m uen P 9(45 31 21(592(8 53(0 3" 1" 2TRT 82(20. 73(75. 1.1(242 10 ty ty 051(00 0 0 li li :06 0731 )0681( Inch/(mm) rt rt 2" 11 72(36.01 20 6" 5.2 974 rato rato :08 )056( 1(55.0 92(812 51(033 93(858 11(33.4 3TRTMD 83(69.41 23(96.21 022(0684 9.1(393.0 1 03 01 lit lit :063 0731 )0681( CNC ROTARY PRODUCTS 21
)542( )071( )022( )591( )06( )06( )55( )06( 63.2 63.2 61.2 )053( )504( )504( )053( 96.6 46.9 66.8 76.7 63.2 49.51 49.51 87.31 87.31 N H C Inch/(mm) )001( )011( )553( )513( )552( )012( 79.31 04.21 40.01 )08( )09( 51.3 45.3 49.3 72.8 33.4 N3 )002( )502( )061( )051( H4 78.7 70.8 03.6 09.5 1 C2 )522( )522( )012( )012( )53( )84( )83( )34( 83.1 98.1 96.1 94.1 68.8 68.8 72.8 72.8 2 1 H3 N2 )506( )016( )015( )005( 86.91 28.32 80.02 20.42 )092( )083( )073( )003( 18.11 69.41 65.41 24.11 )05( )05( )05( )05( 79.1 79.1 79.1 79.1 )002( )022( )071( )051( 78.7 66.8 96.6 09.5 )522( )502( )571( )061( )012( )072( )072( )012( 36.01 36.01 68.8 70.8 98.6 03.6 72.8 72.8 BC hH LN )043( )524( )053( )024( 83.31 37.61 87.31 35.61 )573( )553( )513( )092( 67.41 79.31 04.21 24.11 )564( )593( )544( )073( 13.81 25.71 55.51 65.41 1 1 L2 B2 )521( )051( )521( )051( 09.5 09.5 29.4 29.4 )006( )065( )094( )054( 17.71 92.91 26.32 50.22 EF )056( )096( )075( )035( 95.52 61.72 44.22 68.02 )551( )081( )551( )081( 01.6 80.7 01.6 80.7 1 )81( )81( )81( )81( 17.0 17.0 17.0 17.0 E2 KL )093( )093( )043( )043( 53.31 53.31 83.31 83.31 AB )082( )022( )033( )033( 99.21 99.21 20.11 20.11 )03( )03( )52( )52( 81.1 81.1 89.0 89.0 )074( )074( )073( )063( 05.81 05.81 65.41 71.41 )071( )022( )023( )082( )501( )021( 06.21 20.11 A1 )08( )59( 96.6 66.8 51.3 31.4 27.4 47.3 5 DE HI 071-TRTMD 022-TRTMD 023-TRTMD 082-TRTMD 082-TRTMD 023-TRTMD 022-TRTMD 071-TRTMD 023-TRTMD 082-TRTMD 071-TRTMD 022-TRTMD movements Dual encoder feedback outputs, for high accuracy Pitch error compensation to program out worm gear error gear error out worm program to compensation error Pitch high accuracy outputs, for encoder feedback Dual movements and stop, E return, Work home Work home set, return, and finish, Home set, Home start functions: Jog, Remote All standard range DMTRT RPM the entire throughout performance servo ultra-smooth for Digital amplifier provides others. of a host the CNC machine via an RS232 cable the VMC and NMC-502. CNC userbetween connection from operated can be totally VMC and NMC-502. the is used command position between to Macro We developed the NMC-502 multi-axis controller for the DMTRT product line. This offers a host of features, such as “open such as features, of a host This offers line. product the DMTRT for the NMC-502 multi-axis controller developed We multi-axis synchronous Fully PLC with a built-in or Conversational) (M&G Code system programming architecture” DIMENSIONAL SPECIFICATIONS: DIMENSIONAL CNC ROTARY PRODUCTS 22 DMTRT 130-2 4th AxisDMTRT ***-*F/FP 2-SPINDLE TILTING2-SPINDLE ROTARY TABLE MPRXAM OITARRAEG M- O2 YCARUCCAGNIXEDNI LED )m-gk(sbl-tf E U Q R O T E L D NIP S )gk(.sblE U Q R O T G NITT U C X A M DMTRT SERIES YTILIBATAEPER )gk(sblYTIC APA C D A OL K R O W XA M .D.OELBATBUS )m-gk(sbl E U Q R O T E K A R B ELD NIPS ces/hcni/sbl AIT R E NI K R O W X A M 09 @ TH GIEH RETNEC 2 EERGEDNOITULOSER )gk(sbl T H GIE W TE N O .AIDELOHURHTELDNIPS 0 o )latn oziro h()gk( sbl D A O L T S U R T X A M ces/mc/gk( 2 09@ ) o GNITLIT GNITLIT GNITLIT GNITLIT GNITLIT GNITLIT YRATOR YRATOR YRATOR YRATOR YRATOR NOEKARB )lat n o zir o h( NMC-502 CONTROLLER NMC-502 D- FEATURES: M2 10 14 70 50 40 02 15 1) 20 60 16 .) 10 .) .) 4) 50 31 85 .5 3: .) under theheaviest thrust loads bearings providing for smooth rotation even Class “A” dualtapered roller spindle cuttingheavy loading ringfor maximumrigidity, permitting High torque brake dualdisc designwith Yaskawa, orother motors or fifth axis,using Fanuc, Mitsubishi, (using Controller) NMC-502 orasfullfourth Can besuppliedasprogrammable style Very compactdesign 170mm tablediameter sizes Two spindlemodelsavailable in130mmand 1) 65 1) 1) 8) 7: 5) 0) 0) 5. 61 1. 5) 21 55 11 5. 1. 1: )9( 1:0 )11( )14( )52( 526000 )05(0 )03(7 )58(5 )62(8 )23(62 031TRT )002(1 )031(21 )091(84 )005(00 )34.1(42 sdnoces6 sdn oces 0 3 -/+ s dn oc es 5.2 2 -/+ 27 55 063 11 3(66 5(73 6000.0 4(982 2(881 6(231 1(801 1(801 4(77.1 Inch/(mm) 21(868 42(925 71(96.6 12(72.8 1.2(68.1 06(0231 071TRTMD CNC ROTARY PRODUCTS 23 C3 6.10 5.91 (155) (150) H4 (95) 3.74 3.94 (100) Inch/(mm) Inch/(mm) C2 7.48 7.48 (190) (190) H3 N3 1.77 1.77 (45) (45) 6.69 6.30 (170) (160) Inch/(mm) C1 6.3 6.3 (160) (160) H2 N2 1.34 1.38 (35) (34) 16.54 13.39 (420) (340) C 19.69 19.88 (505) (500) H N1 11.4 8.27 8.27 11.22 (210) (210) (285) (290) B3 5.12 6.10 (155) (130) NMC-502 controller for DMTRT for NMC-502 controller unit, drive rotary with unit complete DMTRT plate and mounting end support phase single VAC, cable (105~240 Power 20 Amp) CNC to interface M-code cable for Remote warranty report, manual, test Operator’s keys and locating card h N EACH UNIT SUPPLIED WITH: UNIT EACH 1.97 1.97 (50) (50) 8.27 8.27 (210) (210) 6.3 B2 7.87 (160) (200) F L1 5.12 3.31 (84) (130) (570) (650) 25.59 22.44 B1 14.57 13.98 (355) (370) L E2 4.92 4.92 (125) (125) (730) 28.74 (650) 25.59 B (725) (645) 25.39 28.54 t E1 (12) (12) 6.10 6.10 0.47 0.47 (155) (155) A2 19.88 19.88 (505) (505) E K (18) (18) 11.02 11.02 (280) (280) 0.708 0.708 A1 13.39 13.39 (340) (340) I D A 5.51 (25) (25) 6.69 0.98 0.98 (170) (140) 14.17 14.37 (365) (360) MODEL MODEL MODEL DIMENSIONAL SPECIFICATIONS: DIMENSIONAL DMTRT 170-2 DMTRT DMTRT 170-2 DMTRT DMTRT 170-2 DMTRT DMTRT 130-2 DMTRT 130-2 DMTRT DMTRT 130-2 DMTRT CNC ROTARY PRODUCTS 24 tables with rotary plate included Standard face tables with rotary plate included Standard face & draw tube Piston assembly tables with rotary plate included Standard face tables with rotary plate included Standard face ROTARY TABLE CHUCKOPTIONS Chuck adapter plate plate adapter SC adapter plate Collet chuck adapter plate Collet chuck 22 J Hydraulic Chuck FOR AIROPERATED COLLETCHUCKS FOR INDUSTRY STANDARD CHUCKS 588-008 FOR MANUAL COLLETCHUCKS 3J A1/A2-5 (for 170 models) For Tables Rotary 130~320 FOR 3-JAW CHUCKS 16C 5CA (piston not assembly required) Air Chuck 583-008 5C 5C (with 23/16”-10 threaded nose A1/A2-6 (for 220models) Manual Chuck 585-108 16C A1/A2-8 (for 280 models) 3J CNC ROTARY PRODUCTS 25 21-166 -AC5 ADNATSSADEDULCNI 21-16 -AC N 54 64 001-066 A A/N /N 2-AC 21-16 53 63 A501- C5-S A/ N2 TA MD D/ DR WARD;)RAER(KCUHCTELLOCRIAC5 RIAELDNI )LAUNAM(KCUHC-UCCAWAJ-3 )D'QERHTOB(STRAP&EBUT KCUHCDETAREPORIAWAJ-3 )LAUNAM(KCOTSLIAT air operated collet closers must be ordered with the following: be ordered closers must collet air operated )RIA(KCOTSLIAT PS-ITLUMROFETALPESAB CNMD/LED SKCOTSLIAT DTS-130 DTS-140 DTS-170 DTS-220 DTS-280 DTS-320 DTS-400 553-617, P-ACPU-68U & P-ACP-106U P-ACPU-68U Models: 553-617, 170 553-622, P-ACPU-68U & P-ACP 108U & P-ACP 220 Models: P-ACPU-68U 553-622, OC M5 ncluding Multi-Spindle (Including ) TABLES ROTARY DMNC & DRFT SERIES ACCESSORY CHART & DRFT DMNC ACCESSORY SERIES *SPECIAL NOTE: 5C,16C & 3J 3J & 5C,16C NOTE: *SPECIAL DMNC ACCESSORY CHART FOR 5C STYLE MODELS (incl. multi-spindle units) MODELS 5C STYLE FOR CHART DMNC ACCESSORY CNC ROTARY PRODUCTS 26 5C LEVER CLOSER (MANUAL) W/DRAW TUBE & 2 3/16" - 10 THREADED NOSE Note: EachSClever requires closer acollet chuckadapter plate. (220 (170 640-523 640-527 MODEL MODEL 170 (FRONT) P-ACP-108U ( P-ACP-104U ( P-ACP-106U ( Models Models P-ACP REARMOUNTEDAIRPISTON 5CAIROPERATED COLLETCLOSERS WITHNOSEPIECE DMNC/DRFT ACCESSORIES (con’t.) P-ACPU-68U & P-ACPU-45U & P-ACPU-68 & ) )
MODEL 3.48 3.48 (88) (88) A SHOWN ONMODEL220 220 Models 220 130 Models 170 Models (129) (129) 5.07 5.07 B (137) (137) 5.41 5.41 D ) ) ) (55) (55) 2.17 2.17 (162) (162) (119) 4.68 6.37 6.37 d A (126) (126) 4.95 4.95 d1 (140) (183) (214) 8.42 7.20 5.51 B MODEL 170 (REAR) (76.71) (76.71) 3.02 3.02 d2 (150) (135) (175) 6.88 5.90 5.31 5.31 C (33.52) (33.52) 1.32 1.32 E (220) (170) (124) 4.88 8.66 6.69 D (204) (204) 8.04 8.04 E1 2.36 2.36 (60) (47) (47) 1.85 1.85 1.85 (135) (157) d 5.31 6.18 H (126.24) (126.24) 2.36 3.54 2.44 4.97 4.97 (90) (60) (62) H1 d1 3.86 3.86 (98) (98) H2 (135) (125) (157) 4.92 5.31 6.18 H (154.17) (154.17) 6.07 6.07 6.07 H3 2.55 2.87 ( 1.96 (73) (65) H1 50) (436.88) (414.78) 16.33 16.33 17.20 (48) (38) 1.88 (55) 1.49 2.16 H2 H4 (133.35) (133.35) 2.36 (60) (80) (80) 3.14 3.14 H3 5.25 5.25 5.25 S (280) 12.20 (235) (310) 11.02 9.25 ADAPTER PLATE COLLET CHUCK COLLET CHUCK H4 553-622 553-617 Inch/(mm) Inch/(mm) (160) (130) (105) 6.29 4.13 5.12 h CNC ROTARY PRODUCTS 27 h 5.12 5.12 5.12 5.12 5.12 6.29 6.29 6.29 6.29 (130) (130) (130) (160) (160) (160) Inch/(mm) A4 5.21 5.21 5.25 5.25 133.35) 133.35) 132.33) 132.33) (111.12) 4.375 ( ( ( ( (110.10) 4.335 A3 3.750 3.750 4.625 4.625 4.625 4.625 (95.25) (95.25) (117.47) (117.47) (117.47) (117.47) A2 N/A N/A N/A N/A N/A 1.135 1.135 (28.82) (28.82) A1 2.750 2.750 3.625 3.625 3.625 3.625 (92.07) (92.07) (92.07) (92.07) (69.85) (69.85) cylinder (shown with DMNC-220) cylinder (shown 588-008 Hydraulic chuck with 588-222 chuck with 588-222 588-008 Hydraulic H2 3.14 3.14 3.14 3.14 3.14 3.14 (80) (80) (80) (80) (80) (80) H1 280 280 310) 310) 310) 280) ( ( 11.02 11.02 11.02 ( ( ( 12.20 12.20 12.20 ( H 6.18 6.18 6.18 5.31 5.31 5.31 (157) (157) (157) (135) (135) (135) E .625 .625 .625 .585 .585 .585 (15.8) (15.8) (15.8) (14.8) (14.8) (14.8) d1 3.375 3.375 3.375 3.375 3.000 3.000 (85.72) (85.72) (85.72) (85.72) (76.20) (76.20) D N/A N/A N/A N/A 2.1875 2.1875 (55.56) (55.56) 583-008 8 3/4" 3-Jaw 8 3/4" 583-008 air operated Accu-Chuck air operated C 5.90 5.90 5.90 5.90 5.90 6.88 6.88 6.88 6.88 (175) (175) (175) (150) (150) (150) B 7.20 7.20 7.20 7.20 7.20 8.42 8.42 8.42 8.42 (214) (214) (214) (183) (183) (183) A 6.37 6.37 6.37 6.37 6.37 6.37 6.37 6.37 (162) (162) (162) (162) (162) (162) " 170 170 170 220 220 220 FOR MODEL FOR 585-108 8 3/4 8 585-108 Accu-Chuck (manual) Accu-Chuck 640-857 (3J) 640-857 640-826 (3J) 640-826 640-637 (5C) 640-637 640-624 (5C) 640-624 640-747 (16C) 640-747 PART NUMBER PART 640-723 (16C) 640-723 Precision three jaw chucks are available for all DMNC/DRFT rotary table models, along with DMTRT tilting DMTRT table models, along with rotary all DMNC/DRFT for available are chucks jaw three Precision for chucks clamping and the pneumatic for manual offered (585 Series) are Our Accu-Chucks tables. rotary clamping. very powerful for thru holes with large chucks hydraulic 3-jaw offer now clamping. We automatic plate. chuck adapter a 3-jaw requires Each chuck, either manual or air operated, NOTE: THREE JAW PRECISION CHUCKS PRECISION THREE JAW DMNC/DRFT ACCESSORIES (con’t.) ACCESSORIES DMNC/DRFT CHUCKS COLLET & 3J 16C nose), threaded 3/16”-10 5C (w/2 AIR OPERATED & 220) (170 MODELS TABLE ROTARY FOR air operation. models for and 220 the 170 for available 3J) are 16C and 2 3/16”-10, (5C with chucks Our collet and nose piece. extension separately), (order and drawtube piston pneumatic our strongest feature They a collet NOTE: PLEASE (3J) style. chuck collet our largest for even actuation collet automatic for This allows See page #25 and drawtube. with air piston along the nose piece, mount to is required plate chuck adapter system. and air collet plate adapter both accessory page for CNC ROTARY PRODUCTS 28 660-280 660-220 DTS-400 660-100 DTS-280 DTS-320 DTS-220 660-130 660-170 DTS-130 DTS-170 DTS-5C MODEL MODEL ing upto 450lbs.of thrust pressure. Thespindlefeatures athruholefor easy removal of thecenter. live ordeadcenter (optional). Apowerful to drive aircylinderisused thespindle, withafull2.5” of stroke, provid - block (mainbody), (fixed center height) with aMorse Taper (MT-3) center bore, permitting theuse of abullnose, DTS unitsare manuallyoperated (using ahandwheel).The660Seriesairoperated tailstocks utilize steel asolid tailstocks are designedto theproper center height for eachDMNC/DRFT model,withminimaladjustment. The center taper(MT) bore,with aMorse that so alive, (optional). ordeadcenter beused bullnose can DTS series The DTS style tailstocks feature mainbodydovetailed asolid into for thespindleblock, maximumrigidity, along (280) (220) (105) (190) (160) (130) (110) 11.02 4.33 6.30 8.66 7.48 4.13 5.12 (105) (190) (160) (130) (110) 4.33 6.30 7.48 H 4.13 5.12 H (299) (299) (299) (354) (354) (354) (354) 13.93 13.93 13.93 13.93 11.77 11.77 11.77 A 10.00 10.00 10.00 10.00 10.00 (254) (254) (254) (254) (254) A DTS-280 (100) (100) (100) (139) (139) (139) (139) 3.93 3.93 3.93 5.47 5.47 5.47 5.47 B (76.20) (76.20) (76.20) (76.20) (76.20) 3.00 3.00 3.00 3.00 3.00 B (248) 14.09 (359) (140) (278) (135) (160) (218) 6.30 8.58 9.76 5.31 10.9 5.51 C (232) (232) (232) (232) (181) (181) (181) (227) (142) (147) (197) (167) 5.80 5.60 9.13 9.13 9.13 9.13 6.60 8.95 7.12 7.12 7.12 7.77 D C DMNC / DRFT ACCESSORIESDMNC /DRFT (con’t.) (220) (220) (220) (220) (180) (180) (180) 8.66 8.66 8.66 8.66 7.08 7.08 7.08 (63.50) (63.50) (63.50) (63.50) (63.50) a 2.50 2.50 2.50 2.50 2.50 S (80) (80) (80) (80) (80) (80) (80) 3.15 3.15 3.15 3.15 3.15 3.15 3.15 b .630 .630 .630 .630 .630 (16) (16) (16) (16) (16) F (30) (30) (30) (40) (40) (40) (40) 1.57 1.57 1.57 1.57 1.18 1.18 1.18 e (19.05) (19.05) (19.05) (19.05) (19.05) .750 .750 .750 .750 .750 2.36 2.36 2.36 2.36 (60) (60) (60) (60) (30) (30) (30) 1.18 1.18 1.18 E S (177.80) (177.80) (177.80) (177.80) (177.80) 0.71 0.71 0.71 0.71 0.71 0.71 0.71 (18) (18) (18) (18) (18) (18) (18) k 7.00 7.00 7.00 7.00 7.00 P 660-130 0.94 0.94 0.94 0.94 0.94 0.94 0.94 (24) (24) (24) (24) (24) (24) (24) L (142) (142) (142) (142) (142) 5.60 5.60 5.60 5.60 5.60 G CENTER MT-4 MT-4 MT-4 MT-4 MT-2 MT-2 MT-2 Inch/(mm) BORE ROTARY MODEL 400 280 320 220 3.00 3.00 3.00 3.00 3.00 130 170 (76) (76) (76) (76) (76) 5C J 2.00 2.00 2.00 2.00 2.00 (51) (51) (51) (51) (51) L CENTER CENTER BORE MT-3 MT-3 MT-3 MT-3 MT-3 DTS 660 KEY 0.71 0.71 0.71 0.71 0.71 (18) (18) (18) (18) (18) Inch/(mm) 132 5C(L) MODELS MODELS MODELS MODELS 5C (A)& UNIT 280 220 130 170 CNC ROTARY PRODUCTS 29 22J 3 J 16 C Our hydraulic brake option can use either hydraulic fluid only with a can use option either hydraulic brake Our hydraulic which requires booster can our hydraulic or you purchase pump, hydraulic chamber. the brake fluid into push the hydraulic only an air supply to spindle for increased option brake hydraulic a The DMNC units offer heavy milling cuts. maximum rigidity for providing holding torque This device is used for manually generating encoder pulses the servo to generating manually is used for This device it is necessary times to Many jog feature. an incremental enabling drive, can position, which a “work to zero” face controller position the DMNC this task easy, cable)ft. 12 makes The MPG-600 (with be a challenge. the of in front right table while standing because can jog the rotary you four- and wheel with detent a hand The MPG-600 offers machining area. and 5th axis when used 4th with NMC-502 both dual speed jog. Control axis controller. HYDRAULIC BRAKE PARTS (DHB-130~320) BRAKE PARTS HYDRAULIC MPG-600 HYDRAULIC BOOSTER (PHB-100) BOOSTER HYDRAULIC DMNC SERIES DMNC 5CA 5C ACSU-5C, 5CA, 16C, 3J & 22J 16C, 5CA, COLLET CHUCKS ACSU-5C, table. rotary the DMNC/DRFT of on the front mounted are chucks collet Thesemanually and air operated the rotary to is mounted plate chuck adapter collet then the appropriate is removed, sub-plate The T-slotted adapter chuck The same collet plate. adapter the to is then mounted chuck collet The ACSU table spindle. for ac- “dead length” a very rigid, and provide are chucks These collet chucks. four collet will fit all plate is manual chucks) for lever” (supplied the “collet A simple 90º turn of the workpiece. positioning of curate and hose connections are the air valve the ACSU-5CA open and close to For the collet. is required all that operation. collet for the switch turn of included with an easy CNC ROTARY PRODUCTS 30 Model 280 shown with6”x6”x24” aluminumblocktrunnion Just let usknow thesize andshapeof thetrunnion The above photo illustrates Model220rotary table with thenew OK-Vise®- edgeclampsholdingsam fixture and we willbuildit alongwiththeendsup- ple workpieces, withourModelDAS-220 brake CUSTOM fixtures usingcustom or “off workholders theshelf” toholdcustomerblocks. plate partsonthese andtrunnion end supportsto customer specifications. Inaddition,ourengineering staff designandbuildspecialjigs We designandbuildcustom trunnionblocks andflat plate fixtures usinga variety ofbearingand brake style port andworkpiece fixture components. DAS-220 with brake anddual tapered roller bearings and PN#640-528endsupport. style bearingendsupport. TRUNNION 640-522 with sealed bearing 640-522 withsealed BLOCK ANDFLAT PLATE FIXTURES END SUPPORTS signed to be used alongthecorner signed to beused fixture. Thisuniquedesign permits edges of atrunnionortombstone clamping of twoworkpieces with OK Vise® edgeclampsareOK Vise® de- Sample Work Stops one edgeclamp. OK Vise® ClampswithextendedOK Vise® jaws. 710-224 for SuperRapidex applications holding power. pieces providing maximum holding two different work 215-301 Edge Clamp showingClose-up Model CNC ROTARY PRODUCTS 31 centers. centers. 710-230 (S) model new featuring 1.5 over ton braking and torque dia. a 2.28” thru hole. , is ideal for this type of use. this type of , is ideal for CNC drilling and tapping Program index movements right from from right movements index Program No motors, air cylinders, cables, etc. cables, air cylinders, etc. No motors, 710-230 As many indexers as you canyour machine table is as you fit on indexers many As Zero backlash Zero SUPER RAPIDEXSUPER always presents a rigidity problem for indexers, but the Super Rapidex with over 1 ton 1 ton with over the Super Rapidex but indexers, for a rigidity problem presents always “Multiple Indexer Setup.” “Multiple Indexer 710-150 having no cables to get tangled, or air hoses to worry about no cables tangled,having to get or air hoses to worry some folks really only need 30°, 45° or 90°, etc. positioning; enter the Super Rapidex. Any multiple Any the Super Rapidex. positioning; enter etc. or 90°, 45° only need 30°, really some folks Compact design, great for small VMC’s with auto-pallet changers changers with auto-pallet small VMC’s for Compact design, great CNC machine control. Simple indexing: APPLICATIONS: cutting Heavy and off-center NOTE: NEW MODELS 710-102S, 710-230S 710-230S 710-102S, NEW MODELS NOTE: ONE DEGREE AND 710-300S FEATURE INDEXING FEATURES: locking positive spindle clamping force, One ton BASIC OPERATION BASIC 45º & up to 710-102S full stroke, 15° 1°, up to (multiples of indexing simple for has been designed Rapidex The Super 710-004, single stroke, in a 90 degrees to up movements, 5 degree of (multiples & 710-300S), 710-230S for full stroke is done in and spindle locking The actual index backlash. with zero clamping force spindle of 1 ton up to 104) providing the machine plunger” to mounted or “index or dead tool) utilizing either the machine spindle (cutter one simple motion, the CNC machine spindle depressing of movement A programmed on page #41). illustration or quill (see column spindle, position. the desired spindle to Rapidex’s the Super will in-turn rotate body, cylinder” the indexer atop the “index locking bar is automatically tapered a spring loaded returned, cylinder is and the index reached, Once the position is handle an index manual operation position. For into locating and locking the indexer locking gear, the main into driven index the depressing on the lever, the user pull down to allows unit. This device with every standard) (as is provided reached. position has been the desired cylinder until Another popular application is popular application Another These smaller machines offer little machine table working area and have limited “Z” axis travel. The small footprint of the footprint small The “Z” axis travel. limited and have working area machine table little These smaller machines offer door openings. small pallet access through for easy allows profile low and it’s simple mounting, for makes indexer of positive clamping force (1.5 ton for model 710-230) solves this problem. model 710-230) for ton (1.5 clamping force positive of the only limiting factor. Many people install an “index plate”, or individual “threaded stops” to their VMC quill or spindle their VMC to stops” or individual “threaded plate”, an “index people install Many the only limiting factor. is a definite indexers the Super Rapidex of the compact nature Again, together. can rotate all indexers column so that multiple units on a single machine table or pallet. plus in mounting The easy operation and compact design of the Super Rapidex makes it perfect for for it perfect makes the Super Rapidex and compact design of operation The easy Pallet changers, both manual and automatic, present a challenge when trying to utilize indexers on one, or both pallets. pallets. or both on one, indexers utilize a challenge when trying to present manual and automatic, both changers, Pallet The Super Rapidex, The Super Rapidex thrives in a harsh environment. With only mechanical parts and “V” ring seals, in a harsh environment. these thrives models are The Super Rapidex free.” virtually “maintenance of 5 degrees (1° for models 710-102S, 710-230S & 710-300S) can be achieved by simply varying the amount of “Z” axis of the amount simply varying by & 710-300S) can be achieved 710-230S models 710-102S, for (1° 5 degrees of cylinder. the index in depressing movement CNC ROTARY PRODUCTS 32 Note: Someother Workholding may beableto accessories be adapted section to theSuperRapidex’s, for call more information. Note: For dimensionalinformation listed on theaccessories above, ourWORKHOLDING see section. ACCESSORYSUPER RAPIDEX CHART Counterweight kitsavailable from stock. the machinespindlespeedindepressing theindex cylinder, acounterweight oruse to balancetheload. *Note: Iftheworkload ismore than18lbs.(8Kg) “out of balance” thenitmayto benecessary eitherreduce SPECIFICATIONS: 710-300 (S) 710-004 710-102 (S) 710-150 Inch/(mm) CNC ROTARY PRODUCTS 33 /A /A Q N/A 8.19 6.38 8.19 6.38 (208) (162) (208) (162) Inch/(mm) /A N/A N/A (260) (260) 10.24 10.24 /A N/AN /A N/AN OP N/AN (49) (49) (69) (69) 1.93 1.93 2.72 2.72 N/AN N/AN (18) 0.71 0.65 0.65 0.65 0.65 (16.5) (16.5) (16.5) (16.5) MN (70) (70) (70) (55) (70) (70) 4.21 2.76 2.76 2.76 2.16 2.76 2.76 (107) This illustration represents a represents This illustration machine spindle being used to cylinder of the index depress an creating the Super Rapidex movement. index N/A N/A 9.72 (418) (247) 16.46 13.48 (342.5) /A N/A /A N/A KL 6.46 5.12 6.30 6.30 4.29 (164) (130) (160) (160) (109) N/AN N/AN (91) 6.30 5.12 5.91 5.91 3.58 (160) (130) (150) (150) IJ (6) 0.24 0.24 0.24 0.24 0.24 0.24 0.24 710-300 (S) (6.2) (6.2) (6.2) (6.2) (6.2) (6.2) 710-002 710-004 7.28 5.71 5.31 5.31 5.31 5.31 4.72 (185) (145) (135) (135) (135) (135) (120) GH N/A N/A (20) (20) (20) (20) (17) 0.79 0.79 0.79 0.79 0.67 (70) (70) (40) (40) (40) (40) (40) 2.76 2.76 1.57 1.57 1.57 1.57 1.57 EF (52) (58) (37) 2.05 2.28 0.65 0.65 0.65 0.65 1.46 (16.5) (16.5) (16.5) (16.5) 9.06 8.27 8.27 8.27 8.27 6.69 (310) (230) (210) (210) (210) (210) (170) 12.20 CD T 6.28 8.03 8.46 8.03 8.46 5.94 (204) (215) (204) (215) (151) N/A N/A N/A 0.65 0.65 0.65 0.65 (159.5) (16.5) (16.5) (16.5) (16.5) NOTE: Face plate bolt pattern is bolt pattern plate Face NOTE: S 4.0 (56) (75) (38) (35) (35) (78) (78) N/A N/A 2.20 2.95 1.50 1.38 1.38 3.07 3.07 (98) (98) (98) (98) (95) 3.86 3.86 3.86 3.86 3.74 (101.5) R N/A N/A N/A N/A N/A (37) (37) 1.46 1.46 AB 6.97 6.56 5.94 (177) (151) (166.5) 710-150 710-230(S) different than shown. different 710-102(S) 710-104 MODEL 710-102 710-004 710-104 710-230 710-300 710-150 710-002 MODEL 710-300 710-230 710-004 N/A 710-104 N/A 710-002 N/A 710-102 N/A 710-150 CNC ROTARY PRODUCTS 34 FEATURES: positive lockingmechanism 1.5 ton braking torque by thedual index cylinderstroke of 45º Multiples of 5ºindexing withafull imbalance difficulties No problem for off-center loads;no and counter-clockwise rotation. Dual index cylinder offers clockwise 710-104 710-340CS 710-230CS SUPER RAPIDEX Total weight: 105lb(48Kg) vertical Setting positionishorizontal or Large thruholeof 56mm(2.20”) Table diameter is230mm(9.06”) 710-300 710-230CST Table surface is170mm (6.69”) ing plate andincludes arigidendsupport The entire unitismounted to asteel mount base for thebi-directional tiltpositioning The perfect tilting/rotary tablefeaturing movement rotation Counter-clockwise 710-004 with710-109 (cube) rotation Clockwise - CNC ROTARY PRODUCTS 35 Index just by by just Index depressing cylinder index 90º Indexed per push (710-164,201) Machining 710-300 (Super Rapidex, pg. Rapidex, 710-300 (Super 710-301) #32, used for Soft Jaw SJ-70 Jaw Soft Machining 4.96” ø (126 mm (126 ø 4.96” max) Fixed jaw (opt.) jaw Fixed 3.94” 3.94” max.) (100mm Machining - 710-104 (Super Rapidex, pg. Rapidex, (Super 710-104 201) 710-164, #32, used for VISEDEX NOTE: All units & end support. include sub-plate NOTE: 4 ea. Y-160 machining chucks page #75, page #75, machining chucks 4 ea. Y-160 710-164 used for PALLET CHANGERS PALLET changers. pallet use with manual or automatic for Great RIGIDITY enables spindle clamping force indexer of One ton - materi or exotic when hard even high-speed cutting, machined. als are pieces. Two or three faces of each workpiece can each workpiece of faces or three pieces. Two the machining be machined in one setup maximizing time. processing center’s COST EFFECTIVE COST work multiple Enables simultaneous machining of PROCESS THIN AND IRREGULARLY SHAPED PROCESS THIN AND IRREGULARLY WORK-PIECES can be ma- shaped workpieces Thin and irregularly (SJ-70.) soft-jaws, gripping with formed chined by CAN HOLD WORKPIECES OF VARIOUS SIZES OF VARIOUS HOLD WORKPIECES CAN Ø 4.96” a max of up to 4 dish-shaped workpieces a max up to workpieces or 4 square-shaped (126mm) the required 100mm)(with x (100mm x 3.94” 3.94” of at one time. can be set (KY-16)) jaw fixed The clearance between workpieces is maintained is maintained workpieces between The clearance are and the soft-jaws set because are plates the jaw the workpiece shape (preventing fit the machined to up.) lifting from workpiece VISEDEX can rotate just by depressing the index index the depressing by just VISEDEX can rotate is required. or electric system No hydraulic cylinder. HIGH PRECISION EASY INDEXING EASY INDEXING VISEDEX (710-301). 5°~45° 201); (710-164, 5°~90° cylinder is fully each time the index 90° by indexes Minimum (710-301). 45° 201) (710-164, depressed is 5°. movement index THREE FACE MACHINING IN A SINGLE SETUP IN A SINGLE MACHINING THREE FACE be machined may faces set, is three Once the workpiece FEATURES: COMPLETE CHUCK/VISE & FLAT PLATE INDEXING SYSTEM INDEXING PLATE CHUCK/VISECOMPLETE & FLAT CENTERS MACHINING USE WITH FOR CNC ROTARY PRODUCTS 36 Sub-plate &bearingendsupport Handlefor manualindexing T-handle for machiningchuck Y-160 machiningchucks (4 pcs.) Equipped with: VISEDEX 710-164 Handlefor manualindexing (included) Includesflat fixturing plate type Chuckless VISEDEX 710-201 &710-301 separately be purchased supports may NOTE: End 710-224
(7.87) (6.69) (6.69) Accuracy: (Measured at outsideedgewith440lb. load) Deformation underload..002 (0.06) Indexing accuracy .±30 seconds Table surface squareness .0.001 (0.03) table perimeter) (Measured 0.59 (15mm) insidethe Table surface runout.0.0004 (0.01) Table center-hole runout.0.0004 (0.01) (160) 11.02 710-164 710-201 (250) (280) 6.30 11.02 9.84 13.70 (280) (348) (170) 6.69 1.18 (30) 1.18 (160) (30) 1.18 (30) 6.30 710-164 0.79 (20) 0.98 (25) 0.79 (20) (170) 6.69 SJ-70 Fixed jaw(opt.) once. index cylinderispressed 90º indexingwhenthe pressed once. index cylinderis 45º indexingwhenthe 13.98 16.93 13.98 (355) (430) (355) (160) 6.30 23.43 (595) 23.43 (595) A fixedjaw(K 27.32 (694) (110) 4.33 Inch/(mm) Y- 16) canbemounted (147) (176) 5.79 (147) 6.93 5.79 (225) (195) (208) (233) (208) (195) 8.86 7.68 8.19 9.17 8.19 7.68 HORIZONTAL / VERTICAL 5C COLLET INDEX
550 series 2 YEAR WARRANTY FEATURES: Spindle is manufactured with a taper seat in body frame. Rapid opening and closing is performed with a level collet closer with a leverage ratio of 100 to 1. Convenient ratchet mounted on front of spindle provides rapid indexing. Index plate has 24 index locations. (15° increments); any of these may be masked off for greater variety in applications MILLING MACHINE ACCESSORIES & TOOLS
OPERATION Place workpiece into collet and adjust tight- ness with collet nut. Select indexing posi- tions using index screw locators on master gear. Push the position lever to disengage the locator pin. Rotate the spindle to the de- sired position by depressing the index lever.
37 5C SPIN INDEX FIXTURE TWO YEAR WARRANTY
Hardened and precision ground spindle 0.0004” T.I.R. spindle accuracy Super time saver Applicable to all milling machines, surface grinders and inspection equipment Precision ground 36 position index plate Direct indexing in ten steps, graduated in 5° increments
550 series UNI-DEX®
& TOOLS FEATURES: Extremely accurate and versatile 24 position direct indexing (15° increments) Accepts 4” 3-Jaw Accu-Chuck® or 5C collet MILLING MACHINE ACCESSORIES ACCESSORIES MILLING MACHINE Head can be inclined from -20° to +100° graduations on a satin chrome vernier Quick and easy indexing with dual positive brake shoes Accu-Chuck® repeatability 0.0005” 585-004 (opt.) Includes knurled draw ring for 5C collets Quick-set pin for 90° and 0°
mm/(inch)
38 ACCU-DEX® ROTARY INDEX 6-1/2", 8" & 12" WITH 3-JAW ACCU-CHUCK®
550 series 2 YEAR WARRANTY FEATURES: Designed for milling, drilling, jig boring, and many other shop applications 3-Jaw Accu-Chuck® is adjustable to within 0.0005 (0.01) T.I.R. 360° satin chrome graduation ring with 5 minute adjustable vernier plate insures accurate readings Clamping shoes lock spindle without affecting spindle adjustment Roller and dual ball bearing construction provides ultra smooth and accurate table rotation (550-012) 24 position master plate (550-006, -007) 48 position (550-012) 6 masking plates (2, 3, 4, 6, 8 & 12 divisions) (550-006, -007) 8 masking plates (2, 3, 4, 6, 8, 12, 16 and 24 divisions) (550-012) 550-007 NOW with 4-screw T.I.R. adjustment! MILLING MACHINE ACCESSORIES & TOOLS
Inch/(mm)
39 STANDARD TYPE BASIC INDEXING SPACER
FEATURES: Hardened and ground, 24 position master plate Heavy duty shoe type spindle brake ensuring maximum rigidity for milling cuts Precision ground steel spindle Solid Meehanite casting, specially de- signed for milling, drilling and boring Six masking plates included (2,3,4,6,8 and 12 divisions) Chrome plated graduated ring with five minute Vernier reading 3-jaw chuck with removable top jaws Vertical and horizontal mounting positions An inspection report is included guaran- teeing a high quality standard
STANDARD ACCESSORIES: 3-jaw chuck with removable top jaws Six masking plates (2,3,4,6,8 and 12 position) Locating keys Test report and warranty card (1 year)
Inch/(mm) & TOOLS MILLING MACHINE ACCESSORIES ACCESSORIES MILLING MACHINE
Inch/(mm)
40 SUPER ACCU-DEX® 6-1/2" & 8"
550 series 2 YEAR WARRANTY FEATURES: Worm can be completely disengaged for free rotation For milling, drilling, jig boring, and many common shop applications 24 position hardened and ground index plate (15° increments) with satin chrome dial, 360° graduated ring and adjustable 10 second vernier Each unit is equipped with six masking plates (2, 3, 4, 6, 8 and 12 divisions) The three-jaw Accu-Chuck is completely adjustable to within 0.0005” T.I.R. (0.012)
550-008 MILLING MACHINE ACCESSORIES Inch/(mm) NOW with 4-screw T.I.R. adjustment!
The Super Accu-Dex combines the advantages & TOOLS of the Accu-Dex with those of the worm-geared rotary index. Disengaging the worm drive permits accurate quick indexing by the index pin locator into any of the 24-notch positions on the master gear. Rapid positioning to specific index locations is possible when any masking plate (2, 3, 4, 6, 8 & 12) position is used.
41 STANDARD TYPE SUPER INDEXING SPACER
FEATURES: Hardened and ground 24 position master plate Heavy duty shoe type spindle brake, ensur- ing maximum rigidity for milling cuts Precision ground steel spindle Solid Meehanite casting, specially designed for milling, drilling and boring Six masking plates included (2,3,4,6,8 and 12 divisions) Chrome plated graduated ring with five min- ute vernier reading Hardened and ground worm gear Vertical and horizontal mounting positions Eccentric worm housing for spindle disen- gagement
STANDARD ACCESSORIES: Three-jaw chuck with removable top jaws T-slotted face plate Six masking plates (2, 3, 4, 6, 8 & 12 position) Locating keys, test report & warranty card Inch/(mm) & TOOLS MILLING MACHINE ACCESSORIES ACCESSORIES MILLING MACHINE
599-301
42 HORIZONTAL / VERTICAL PRECISION ROTARY TABLES
550 series 2 YEAR WARRANTY FEATURES: Works as an index center in the vertical po- sition as well as a conventional rotary table for circular cutting, angle setting, boring and spot facing 10 second vernier reading Disengageable worm gear permits free table rotation. Worm shaft is hardened and ground Optional dividing plates and crank handle can be attached to the rotary table drive mechanism. One rotation of handle equals 4º The table is made of Meehanite. The base of the body, table surface and the rotating parts are finished ground, permitting very
smooth rotation MILLING MACHINE ACCESSORIES
550-050 & TOOLS
Inch/(mm)
43 STANDARD TYPE HORIZONTAL / VERTICAL ROTARY TABLES
FEATURES: High density Meehanite casting Tapered roller spindle bearings Hardened and ground worm gear 10 second vernier Precision ground table face with morse taper sleeve Eccentric worm housing for spindle disengagement Heavy duty table clamp locks
595-048 & TOOLS MILLING MACHINE ACCESSORIES ACCESSORIES MILLING MACHINE 599-301
Inch/(mm)
44 TILTING ROTARY TABLES 6", 10", 12" AND 20"
550 series 2 YEAR WARRANTY ACCURACY: Inch/(mm) FEATURES: Surface to center hole squareness ...... 0.0008 (0.02) Accurate and built for use in milling, Surface to base parallelism ...... 0.0008 (0.02) Clamping surface concentricity ...... 0.0008 (0.02) boring and other machines Tapered center bore concentricity ...... 0.0004 (0.01) Indexing, facing and other operations can Maximum cumulative spacing error 550-210 and 550-212 . . . . . 45 seconds be done rapidly with extreme precision Maximum cumulative spacing error 550-220 ...... 20 seconds Worm shafts are hardened and ground Maximum cumulative spacing error 550-206 ...... 1 minute, 20 seconds Rapid indexing can be done with optional dividing plates MILLING MACHINE ACCESSORIES
550-206 550-210 & TOOLS
Inch/(mm)
45 HIGH PRECISION DIVIDING HEAD
550 series 2 YEAR WARRANTY FEATURES: Can be easily adjusted to any angle be- tween -10° to +90° from a horizontal posi- tion Divide any angle by the direct, indirect or differential methods Spiral machining capability Spindles with taper roller bearings are an integral part of all dividing heads Direct mounted index plate has 24 divisions Hardened and ground worm gear has a 40 to 1 ratio No. 550-030, -031 Semi-Universal Positive locking mechanism uses a 360° brake shoe Face plate provided for use with Accu- Chuck® Optional Accu-Chucks® are available Three dividing plates are included & TOOLS MILLING MACHINE ACCESSORIES ACCESSORIES MILLING MACHINE
No. 550-032, -033 Universal Dividing Head
DIMENSIONS:
NOTE: Each unit is supplied with the Accu-Flange® plate.
46 STANDARD TYPE SEMI-UNIVERSAL DIVIDING HEAD
FEATURES: Tapered roller spindle bearings Hardened and ground worm gear Swivel head, locked from 10 deg. below horizontal, to 90 deg. Brown & Sharpe threaded spindle nose Easy indexing all divisions from 2~50 and most from 52~380 High accuracy with little backlash for smooth rotation
STANDARD ACCESSORIES: Dividing plates (A, B, & C) Tailstock Flange plate for 3-jaw chuck 1 year warranty Test report & operator’s manual DIMENSIONS: Tailstock Inch/(mm) DIMENSIONS: Body MILLING MACHINE ACCESSORIES & TOOLS
ITEM VARIATION MAXIMUM TESTING OBJECTIVE UNIVERSAL DIVIDING HEAD NO. TESTED
1 True running of center 0.0006 (0.015)
True running of inside taper of dividing spindle 2 Measured at spindle nose 0.0004 (0.01) Measured at arbor 8" long 0.0012 (0.03)
Axial movement of dividing 0.0004 (0.01) 3 spindle
Alignment of dividing head and tailstock 4 In the vertical plane 0.0008 (0.02) In the horizontal plane 0.0008 (0.02)
595-032 Dividing accuracy of worm 5 drive maximum cumulative 1' 30" spacing error
Universal Index B&S type No.2 Headstock Unit: mm/Inches
ORDER Taper of Spindle NO. A B H h a b g Center hole
365 272 236 132.7 213 134 16 25.4 595-032 MT-4 14 13/32 10 45/64 9 13/64 5 15/64 5 25/64 5 9/32 5/8 1 OPTIONAL 3 JAW CHUCKS Tailstock Unit: mm/Inches PN# 595-105 5" Chuck for 595-030 D/H
A1 B1 H1 h1 a1 b1 g1 PN# 595-106 6" Chuck for 595-031 D/H 205~255 86 139 132.7 175 124 16 8 5/64~10 5/64 3 15/32 5 15/32 5 15/64 6 15/64 4 7/8 5/8 PN# 595-108 8" Chuck for 595-032 D/H 47 OPTIONAL DIVIDING PLATES FOR MANUAL AND ROTARY TABLES & SUPER ACCU-DEX’S Dividing plates are designed to offer many more indexing positions to our manual Rotary tables and Super Ac- cu-Dex’s. These optional plates come in a set of two (A & B) plates (550-111 & 550-111-4H) and set of four (550- 100) (A, B, C & D.) They are also supplied with a “division separator” and “position locator.” This allows the user to easily select certain index moves without having to count each index hole on the plate. The position locator is specifically designed to “slide” up and down each plate in order to reach any particular row of holes, depending on the index pattern desired.
Divisional charts are supplied with each set of plates making 550-048 index calculations unnecessary.
550-111
MODEL REFERENCE NUMBER OF DIVISION PLATES
550-100 550-106N, 550-046, 550-206 2-50 A, B, C, D = 4 PCS
550-108N/ 110N/ 112N / 114N, 550-048 / 050 / 052 / 054 550-111 2-100 A, B = 2 PCS
& TOOLS 550-210 /212, 550-666, 550-008
550-111-4H 550-116N / 120N, 550-055 / 056, 550-220 2-100 A, B = 2 PCS
REFERENCE NUMBER OF HOLES IN THE PLATES
PLATE A = 26, 28, 30, 32, 34, 37, 38, 39, 41, 43, 44, 46, 47, 49, 51, 53, 57, 59 550-111/ 111-4H MILLING MACHINE ACCESSORIES ACCESSORIES MILLING MACHINE PLATE B = 61, 63, 67, 69, 71, 73, 77, 79, 81, 83, 87, 89, 91, 93, 97, 99
STANDARD DIVISION PLATES & CHANGE GEARS FOR DIVIDING HEADS Dividing plates are included as standard accessories for all 550 Series dividing heads. Mounting and operation are the same as for rotary tables.
All plates are ground to exacting tolerances.
48 TILT TABLE
550 series 2 YEAR WARRANTY FEATURES: Inclinable to 45º right or 15º left by use of worm gear adjustment handle Plate will accept accessories and work pieces larger than its diameter Vernier graduation (5 minutes) Low profile provides low machine-head clearance Constructed of Meehanite steel. All other parts made of special tool steel with a hardened and ground finish Angular settings performed easily and precisely MILLING MACHINE ACCESSORIES & TOOLS
Excellent for use with DMNC Programmable Rotary Tables When the 550 Series manual tilting tables are used & Indexers. with a DMNC rotary product, the combination pro- vides for a very inexpensive five axis package. With the low profile of the tilt tables, a minimum of “Z” axis machine travel is sacrificed. The rotary tables may be either directly mounted to the tilt table’s T-slots, or sub-plate (supplied by the customer), which can be mounted to the tilt table surface. The 550 Series tilt tables provide a very rigid lock- ing mechanism to withstand the forces from heavy milling cuts.
DMNC-5C Indexer 550-423 Tilt table
SUGGESTED:
NOTE: It may be necessary to add a sub-plate for mounting, as not all models will mount directly to the T-slots of the tilt tables. 49 515 series PRO-BORE® BORING HEADS
515-409 515-430 515-440 515-204 515-203 515-202 (3/4”) (NT-30) (NT-40) w/1" shank FEATURES: One shank fits all High quality, excellent performance, practical design at an affordable price Offset increment is 0.0005” (0.01mm) Maximum rigidity is assured even when boring bar holder is used in an offset position All models (2”, 3” and 4”) give the added feature of one size threaded shank (1 1/2” - 18 TPI) Hardened and ground adjusting screw along with our wide base design guarantees long life and trouble free use & TOOLS
553 Series 2 YEAR TAILSTOCKS WARRANTY FEATURES:
MILLING MACHINE ACCESSORIES ACCESSORIES MILLING MACHINE Tailstock is adjustable in two directions Height can be adjusted when working with different indexing centers Angle of inclination can be adjusted for various machining applications
Inch/(mm)
50 HIGH PRECISION BULL NOSE CENTER
570-201
1. The tip of the bull nose center uses Cr-Mo steel hardened to HRC 60º ±1º 2. The center uses a combination of taper roller bearing and ball bearing 3. Applicable to pipe turning MILLING MACHINE ACCESSORIES SPECIFICATIONS: Inch/(mm) ORDER MORES MAX G.W. WEIGHT Load Weight ANGLE NO. TAPER MT/MK A B C D D1 L Accuracy R.P.M LBS. (KG)MK L x W x H 1.81 0.67 2.72 2.48 0.47 5.2 7.79 X 3.35 X 3.35 BC 63-MT.2 0.005 4000R.P.M. RPM100=200KG 60º 1.98 (0.9) 570-201 (46) (17) (69) (63) (12) (132) (198 X 85 X 85) & TOOLS 1.81 0.67 3.39 248 0.47 5.87 7.79 X 3.35 X 3.35 BC 63-MT.3 0.005 4000R.P.M. RPM100=200KG 60º 2.20 (1.0) 570-202 (46) (17) (86) (63) (12) (149) (198 X 85 X 85)
2.05 0.71 3.39 3.07 0.59 6.14 7.79 X 3.35 X 3.35 BC 78-MT.3 0.005 3300R.P.M. RPM100=400KG 70º 2.87 (1.3) 570-203 (52) (18) (86) (78) (15) (156) (198 X 85 X 85)
2.32 0.63 3.39 4.17 0.98 6.34 8.58 X 4.57 X 4.57 BC 106-MT.3 0.005 3000R.P.M RPM100=500KG 70º 5.95 (2.7) 570-204 (59) (16) (86) (106) (25) (161) (218 X 116 X 116)
1.81 0.67 4.25 2.48 0.47 6.73 7.79 X 3.35 X 3.35 BC 63-MT.4 0.005 4000R.P.M. RPM100=200KG 60º 2.20 (1.0) 570-205 (46) (17) (108) (63) (12) (171) (198 X 85 X 85)
2.05 0.71 4.25 3.07 0.59 7.01 7.79 X 3.35 X 3.35 BC 78-MT.4 0.005 3300R.P.M. RPM100=400KG 70º 3.20 (1.45) 570-206 (52) (18) (108) (78) (15) (178) (198 X 85 X 85)
2.32 0.63 4.25 4.17 0.98 7.2 8.58 X 4.57 X 4.57 BC 106-MT.4 0.005 3000R.P.M. RPM100=500KG 70º 6.61 (3.0) 570-207 (59) (16) (108) (106) (25) (183) (218 X 116 X 116)
2.87 0.47 4.25 5.04 1.57 7.6 5.31 X 5.31 X 9.65 BC 128-MT.4 0.005 2000R.P.M. RPM100=650KG 70º 10.6 (4.8) 570-208 (73) (12) (108) (128) (40) (193) (135 X135 X 245)
3.46 0.47 4.25 6.14 6.14 8.19 6.54 X 6.54 X 10.2 BC 156-MT.4 0.008 1900R.P.M. RPM100=800KG 70º 16.8(7.6) 570-209 (88) (12) (108) (156) (156) (208) (166 X166 X 258)
3.86 0.47 4.25 8.11 3.19 8.58 11.5 X 11.5 X 13.7 BC206-MT.4 0.008 1500R.P.M. RPM100=1300KG 70º 37.5 (17) 570-210 (98) (12) (108) (206) (81) (218) (292 X 292 X 347)
4.21 0.51 4.25 10.2 3.62 8.98 11.5 X 11.5 X 13.7 BC258-MT.4 0.008 1200R.P.M. RPM100=2000KG 80º 59.5 (27) 570-211 (107) (13) (108) (258) (92) (228) (292 X 292 X 347)
2.87 0.47 5.35 5.04 1.57 8.7 5.31 X 5.31 X 9.65 BC128-MT.5 0.005 2000R.P.M. RPM100=650KG 70º 12.8 (5.8) 570-212 (73) (12) (136) (128) (40) (221) (135 X 135 X 245)
3.46 0.47 5.35 6.14 1.77 9.29 6.54 X 6.54 X 10.2 BC156-MT.5 0.008 1900R.P.M. RPM100=800KG 70º 18.7 (8.5) 570-213 (88) (12) (136) (156) (45) (236) (166 X 166 X 258)
3.86 0.47 5.35 8.11 3.19 9.69 11.5 X 11.5 X 13.7 BC206-MT.5 0.008 1500R.P.M. RPM100=1600KG 70º 39.7 (18) 570-214 (98) (12) (136) (206) (81) (246) (292 X 292 X 347)
4.21 0.51 5.35 10.2 3.62 10.08 11.5 X 11.5 X 13.7 BC258-MT.5 0.008 120R.P.M. RPM100=2200KG 80º 61.7 (28) 570-215 (107) (13) (136) (258) (92) (256) (292 X 292 X 347)
4.21 1.18 5.35 12 4.72 10.75 13.5 X 13.1 X 14.1 BC306-MT.5 0.01 100R.P.M. RPM100=3000KG 90º 82.7 (37.5) 570-216 (107) (30) (136) (306) (120) (273) (343 X 332 X 357)
3.86 0.47 7.48 8.11 3.19 11.81 11.5 X 11.5 X 13.7 BC206-MT.6 0.008 1500R.P.M. RPM100=2000KG 70º 45.4 (20.6) 570-217 (98) (12) (190) (206) (81) (300) (292 X 292 X 347)
4.21 0.51 7.48 10.2 3.62 12.2 11.5 X 11.5 X 13.7 BC258-MT.6 0.008 1200R.P.M. RPM100=2500KG 80º 67.5 (30.6) 570-218 (107) (13) (190) (258) (92) (310) (292 X 292 X 347)
4.21 1.18 7.48 12 4.72 12.87 13.5 X 13.1 X 14.1 BC306-MT.6 0.01 1000R.P.M. RPM100=3000KG 90º 88.2 (40) 570-219 (107) (30) (190) (306) (120) (327) (343 X 332 X 357) 51 ACCU-COLLETS 500 SERIES
FEATURES: Internal thread Hardened and ground full finish
R-8 5C PN# 500-000: 5C Standard Set - 7 pcs.; 1/4", 5/16", 3/8", 1/2", 5/8", 3/4", 1".
PN# 500-001: 5C Metric Set - 7 pcs.; 6, 8, 10, 12, 16, 20, 25. & TOOLS MILLING MACHINE ACCESSORIES ACCESSORIES MILLING MACHINE
52 COLLET ACCESSORIES 5C STEP COLLETS 5C EMERGENCY COLLET Invaluable for holding extra large work up to 6" diame- This 1/16" steel emergency collet is espe- ter for a limited depth. The precision ground body and cially well suited for holding soft or delicate threads are heat treated. The soft head may be bored work pieces without marring surfaces. or stepped out as desired. Step chucks are designed and constructed to eliminate the need for closers.
500-501
COLLET STOP SET
SHORT TUBE MILLING MACHINE ACCESSORIES 5C COLLET & TOOLS
MASTER STOP
LONG TUBE
COLLET STOP SET FOR CHUCKING PARTS TO A DEPTH, FROM THE FACE 5C Master Stop ...... 500-503 Master Stop ...... 3 Inches 16C Master Stop ...... 500-504 Master Stop and Short Tube ...... 7 Inches 5C Short Tube ...... 500-505 Master Stop and Long Tube ...... 9 1/2 Inches 5C Long Tube ...... 500-506 Master Stop, Short Tube & Long Tube . . . 13 1/2 Inches
COLLET STOP WRENCH 5C COLLET WRENCH COLLET WRENCH
16C Collet Wrench The YUASA collet wrench simplifies insertion and removal of collets in the spindle nose on CNC lathes. 5C The collet wrench is manufactured Collet with a steel head and fins for greater Wrench A convenient tool for inserting or strength and durability. The bright red removing 5C collets in any type handle makes it easy to locate and is designed to be comfortable to the This wrench is made to simplify of fixture using 5C collets. Made hand. The new collet wrenches are insertion and removal of threaded from 1/8" steel and stamped to available for 5C, 16C and 3J collets. collet stops. precision tolerances. May also be used to tighten 5C collet collet 5C Wrench ...... 500-704 5C Collet Wrench ...... 500-701 stop in collet. 16C Wrench ...... 500-705 16C Collet Wrench ...... 500-702 5C Collet Wrench ...... 500-703 3J Wrench ...... 500-706 53 ER SPRING COLLET CHUCK SYSTEM DIN 6499
ER-50 ER-40 ER-32 ER-25 ER-20 ER-11
The Yuasa ER Collet System is made of a durable and selective spring steel. Each collet is produced using the finest heat treat process and is precision ground to ensure precise accuracy while providing extremely powerful clamping. The Yuasa ER Collet System is available in a wide variety of sizes, making it ideal for boring, drilling, milling, tapping and many other machining operations. & TOOLS MILLING MACHINE ACCESSORIES ACCESSORIES MILLING MACHINE
54 RADIUS AND ANGLE DRESSER
550 series 2 YEAR WARRANTY FEATURES: An extremely accurate and versatile unit for use on all O.D., I.D. surface grinding operations. At no time are the hands near the point of contact. Knob "A" controls radii and knob "B" controls angu- lar movements. All moving parts are lapped. Adjustable gibs. Gage block setting for grinding precise radii. Easy, fast , accurate radius setting. Radius is set on the grinder by measuring over the two pins or by inserting a gage block, for direct reading. Optional accessories for 550-001N **553-308 - Extension adaptor for 1-5/8" to 6" Inside or outside radius is determined by using concave radii and convex radii either the left or right hand pins. Inch/(mm) SPECIFICATIONS MAXIMUM VARIATION MILLING MACHINE ACCESSORIES
Face plate to dresser arm squareness (per 2") 0.0005 (0.012) Face plate to base squareness 0.0006 (0.015)
Center runout of dovetail groove 0.0006 (0.015) to wheel chair & TOOLS
For 3/8" shank Hole for rat-tail diamond tool diamond tool
Inch/(mm)
Concave and convex radii which can be dressed by 550-000 and 550-001N. 55 HIGH PRECISION DIVIDING HEAD
VISUAL RADIUS ANGLE DRESSER
Model 595-901 is a Visual Universal Wheel dresser adaptable to most surfaces and is capable of producing a variety of flat and curved cross-section shapes. By sighting the diamond point through the lens, an- gles, radii and tangents can be made with very high accuracy. 595-901
SPECIFICATIONS
MODEL Center Height Max wheel diameter Max convex radius Max concave radius Dressing angle Tangential travel Net weight lbs. (Kg) 2.56 7.87 0.51 1 0.86 9.26
& TOOLS 595-901 95º-0º-95º (65) (200) (13) (25.4) (22.5) (4.2)
PRECISION DUPLEX DRESSER MILLING MACHINE ACCESSORIES ACCESSORIES MILLING MACHINE FEATURES: The 595-900 Series are designed to simultaneously dress both sides of a grinding wheel, precisely and without deformation.
595-902
SPECIFICATIONS
MODEL Max wheel width Max dressing depth Min. dressing width Graduation Net weight lbs. (Kg) 1.57 1.57 0.00787 0.000787 7.72 595-902 (40) (40) (0.2) (0.02) (3.5) 56 ACCU-LOCK PRECISION VISE
595 series 1 YEAR WARRANTY 595-603A 6” VISE WITH 8.9” JAW OPENING! FEATURES: Vise bed is flame hardened. Special half-moon nut design eliminates jaw tilt. Jaw plates are manufactured of tool steel, which Each pound of force applied when turning the is hardened and ground. lead screw directs one -half pound of force Body is made of ductile iron which resists vertically, pushing the jaw downward and seating deflection or bending. it firmly on the vise bed. Precision ground surfaces provided on top and Vises have a roller bearing thrust collar, which bottom of vise bed and swivel base, also on tops reduces friction and significantly increases of both jaws (in pairs). holding power. Screws are hardened and ground, and totally Swivel base is graduated to 180º in 1º increments. enclosed. Universal crank handle.
A
Opening of jaw Four jaw opening positions shown in illustration allow extra capacity for a variety of workpiece sizes and shapes.
Inch/(mm) WORKHOLDING
A
A
57 ACCU-TILT TABLE
EASY SET-UP! 1. Choose the angle 2. Pick up the gage block or ACCU-TILT table 3. Install the 0.5000" pins in the corresponding holes 4. Set the ACCU-TILT table into your vise with the se- lected gage blocks or the pin gage on top of the jaws 5. Now it is ready to mount in any workholding fixture or tool: a vise, a manual or air operated collet holder, or a manual or CNC operated collet indexer.
REQUIREMENTS: Use non-lifting jaw vises such as ACCU-LOCKTM type. Jaws must be 1.625" height minimum (both same size) and 6" minimum width. FEATURES: • Precise machines and ground surfaces • Hard anodized 6061 t6 aluminum alloy 667-100 • Working area is 0.5~4.8"x10.0~9.8" • It comes with two machined 5/8" T-slots. • Angularity ±30 seconds from the jaw plane • Squareness and parallelism 0.0008" • Set of four 0.0005" for corresponding holes • Set of 10 pin gages for increments of 1, 2, 3, 4 and 5º. (For other angles use gage blocks that must be calcu- lated using a sine table for a distance of 5.0000".)
ACCU-LOCK "HIGH PRECISION" VISE 595 SERIES This very accurate machine vise has been specifically designed for use on CNC machining centers. As with all our machine vises, the lock down principle (see below) is incorporated, ensuring that the movable jaw remains secure during machining operations. Coolant cannot flow through the vise allowing for multiple vises to be mounted to the machine table together side by side. This principle allows for similar parts to be clamped and machined at the same time with minimum center-to-center machining distance. Both sides of the vise are precision ground square to bottom and parallel with each other so that the vise can also be used at the vertical position with it's vise bed perfectly perpendicular to the machine table. Inch/(mm)
MODEL Nt. Wt. A B C a b c d e f lbs./(kg)
4.02 1.57 4.72 13.07 4.13 4.25 2.68 3.94 14.65 595-404 44 (20) (102) (40) (120) (332) (105) (108) (68) (100) (372)
5.98 1.73 5.57 14.75 6.60 4.61 2.87 4.37 17.24 595-406 66 (30) WORKHOLDING (152) (44) (141) (370) (154) (117) (73) (111) (438)
ACCURACY: Parallelism: running face to bottom of bed ...... 0.0004" (0.01mm) Squareness: between running face and jaw plate ...... 0.0012" (0.03mm) Squareness: both sides to fixed jaw plate ...... 0.0008" (0.02mm) Parallelism: keyways on bottom of bed to jaw plate ...... 0.0008" (0.02mm) Squareness: keyways on bottom of bed to jaw plate ...... 0.0008" (0.02mm) Parallelism: running face of the clamped work to bottom of bed . . . . .0.0008" (0.02mm) 58 SUPER VISE
This newly designed vise features a patented ANTI-LIFT MECHANISM where the movable jaws provide alignment to the workpiece without jaw lift. A 10.8” (275mm) jaw opening is provided (595-160) and if both jaw 595-160 plates are set up at the back section of the jaw, 18” (465mm) workpiece capacity can be realized. The height of the jaw plates is 30% higher than other vises of the same size. This enables workpieces to be gripped with more surface contact, along with the capacity to hold larger parts in general. Chip covers are provided to protect the leadscrew from damage and excess wear. A special thrust bearing is installed which virtually eliminates friction and increases clamping pressure. Vise may be positioned horizontal or vertical. The Super Vise is made from FDC 80,000 (55Kgcm2) Ductile iron, and the slide ways are hardened to HRC 45 (min.) This rigid construction prevents the base from distorting. All vises are inspected and certified to a high standard of accuracy.
POWER VISE 595-260 The Power Vises are designed to provide maximum clamping force (up to 78,226 lbs./sq.in. (5500 Kg/cm2) (595-260). Literally, tons of pressure can be applied to the workpiece with very little effort by the operator, and the workpiece cannot be released until the operator does so manually. A mechanical booster ensures a steady clamping force against shocks and vibrations during machining operations. Special disc-springs are used to aid the mechanical action, providing this high clamping force. Graduation lines are provided so that the exact clamping force may be adjusted easily. As with Super Vise, the Power Vise offers the same large jaw opening 10.8” (275mm) and the 30% higher jaw plates for extra clamping space. Chip covers protect the leadscrew and the vise is made from ductile iron.
Accuracy: Parallelism (running face to bottom of bed) 0.0004” (0.01mm) Squareness: between running face and jaw plate 0.0012” (0.03mm) Squareness: both sides to fixed jaw plate 0.0008” (0.02mm) Parallelism: keyways on bed, to jaw plate 0.0008” (0.02mm) Squareness: keyways on bed, to jaw plate 0.0008” (0.02mm) Parallelism: keyways on bed, to jaw plate 0.0008” (0.02mm) Parallelism: running face of test block to bottom of bed 0.0008” (0.02mm) Lift can be controlled when clamping test block 0.0006” (0.015mm)
DIMENSIONS: SUPER VISE Inch/(mm) WORKHOLDING
DIMENSIONS: POWER VISE
Special Note: Optional soft jaws are available (both movable and stationary jaw) for machining and clamping odd , shaped parts. ,
, Optional Soft Jaws 59 REVERSE TYPE MULTIPLE VISE
“Multiple vises” are designed for maximum workholding versatility in most CNC machining applications. Deliver- ing 0.0005” repeatable clamping accuracy, they are lighter and more easily mounted than any other precision machine vise. With their modular design they are easily convertible for many special clamping situations.
595-360 (REVERSE VISE) 595-460 (STANDARD VISE)
Weight MODEL ABCabcde fghi jk (Kg/lb)
6 1.77 6.41 15.0663.187 1.5 17 550.63 4.25 2 0.71 68.4 lb 595-360 inch 595-460 mm 152 45 163 382.5152.4 80.9 38 431.8 127 127 18 108 50.8 18 31 Kg WORKHOLDING
60 DOUBLE CLAMP VISE The Double Clamp Vise was designed to allow the user to hold two workpieces in one fixture instead of just one. All jaws are removable and can be replaced by pre-machined soft jaws (see be- low) for holding odd shaped parts. A single handle can simultaneously operate two movable jaws and clamp two workpieces of the same or different size. In addition, the center stationary jaw can be removed and one large part can be held. This multi-purpose vise can increase the overall productivity of any CNC machine. The ANTI-TILT mechanism provides movable jaw alignment to the workpiece while eliminating any possible jaw lift. The height of each jaw plate is 30% higher than other brands, thereby permitting more surface contact with each part, and enabling larger parts to be fixtured. The whole vise body is precisely machined and ground permitting several vises to be lined up together for maximum production.
ACCURACY: Parallelism running face to bottom of bed 0.0004" (0.01mm) Squareness: between running face and jaw plate 0.0012" (0.03mm) Squareness: both sides to fixed jaw plate 0.0008" (0.02mm) Parallelism: keyways on bottom of bed, to jaw plate 0.0008" (0.02mm) Squareness: keyways on bottom of bed, to jaw plate 0.0008" (0.02mm) Parallelism: running face of test block to bottom of bed 0.0008" (0.02mm)
Note: A large single workpiece may be held (up to 10" (254mm) 595-623) by simply removing the center fixed jaw. Rigidity is maintained by use of the brace plate (supplied.)
DIMENSIONS:
Inch/(mm) Guide WEIGHT MODEL A B C D a b c H e f g h i j k Block lbs. (kg) 4.00 1.77 0.7~3.00 0~2.25 15.00 4.10 4.34 2.56 4.21 19.57 0.63 1.14 0.98 4.53 6.70 0.71 44 595-622 (102) (45) (18~76) (0~57) (380) (104) (110) (65) (107) (497) (16) (29) (25) (115) (170) (18) (20) 6.00 2.28 1.34~4.0 0~2.67 19.5 6.06 5.5 3.54 5.31 24.0 0.71 1.81 1.18 6.50 8.66 0.71 121 595-406 (152) (58) (34~102) (0~68) (495) (154) (140) (90) (135) (610) (18) (46) (30) (165) (220) (18) (55) WORKHOLDING OPTIONAL SOFT JAWS (Two Movable, one Stationary) FOR VISE MODEL# 595-620 595-612
595-621 595-613
Optional Soft Jaws They include two movable jaws and one stationary jaw. Soft jaws allow the user CONSTRUCTION: to machine the jaws in such a way that The Double Clamp Vise is made of Ductile conforms to a variety of workpiece Iron over FCD 80,000 PSI (55 kg/cm2) and shapes and sizes. This modular the slide ways are hardened over HRC 45. concept transforms a simple This rigid construction prevents the base vise fixture into a multi- from distortion. Squareness and parallelism purpose work holder. Jaw of jaw plates are within 0.0004" (0.01mm) changeover is simple and and 0.0008"/per four inches (0.02mm / per quick with the release of the lock pin. 100mm) (see accuracy chart above.) Standard Accessories 61 4-SIDED BLOCK WITH DOUBLE CLAMPING VISE
HORIZONTAL MACHINING CENTER VERTICAL MACHINING CENTER
FEATURES: Cast iron integral vise tower -- high rigidity to achieve workpiece stability and to reduce vibration caused by cutting tools No timing problem as it automatically returns to the correct position New chip guard system -- center clamping area is covered 100% of the time Anti-lift mechanism minimizes movable jaw lift 5"x6" (127x152 mm) maximum part capacity in eight clamping stations Opens up to 12" in single station conversion model
595-623-4
DIMENSIONS:
Inch/(mm) WEIGHT MODEL A B C D E F G H I J K L M N P lbs. (kg) 15.75 1.57 22.83 6.06 9.05 4.84 4.92 1.75 0.67 2.52 3.17 4.70 12.60 5.98 20.67 529 WORKHOLDING 595-623-4 (400) (40) (580) (154) (230) (123) (125) (44.5) (17) (64) (80.5) (119.5) (320) (152) (525) (240)
Optional Soft Jaws 62 HIGH QUALITY OK-VISE LOW PROFILE CLAMPS
Photo features Model DK2-VT with machined jaws holding round parts firmly for heavy machin- ing operations.
Accurate machining demands a clamp which is com- pletely free of play. The OK-VISE achieves this by its cross-wedge construction, which allows the OK-VISE to lock firmly in every direction as it is tightened down.
OK-VISE clamps are available with larger steel or aluminum jaws.
Edge clamps are spe- Jaws can be machined to suit the geometry of cifically designed for the workpiece. holding parts on either indexer trunnion blocks or tombstone fixtures on HMC’s. WORKHOLDING
Edge clamps are offered in 50mm and 100mm lengths.
NOTE: Serrated jaws are standard on all models except for BK2-VT+3 which features smooth jaws as standard. Custom workstops are available on request. Smooth jaws are available for all other models ; specify (S) for smooth: i.e., Order # 215-002S.
63 Single-wedge OK-VISE low-profile clamp is completely free of play. Double-wedge OK-VISE low-profile Edge Clamp clamp has a pull down action towards the workpiece. Single wedge with hard jaws Also available in stainless steel
Inch/(mm)
Double wedge with hard jaws
Inch/(mm)
Single wedge with machinable jaws NOTE: BK2-VT+3 offer smooth end jaws as standard. All other models feature serrated jaws. Smooth jaws on all models are available on request.
Inch/(mm) WORKHOLDING
Inch/(mm) Edge clamps
64 MODULAR "FLEX-CLAMP" SYSTEM
The "Flex-Clamp" system series 680 & 681 has been specifically designed to be used either as a multi-part clamping device, modular fixturing system or flexible jig. Whether your need is for production or prototype, the "Flex-Clamp" is for you.
Intermediate block
OPERATION:
The moveable jaw can be located at any of the positioning holes along the vise body, to accommodate a various range of work-piece sizes. Once the moveable jaw is locked in position (with the hardened and ground locating pin), the jaw can travel along the vise bed with the simple turning of the main lead screw. The part is then held securely with no jaw tilt, eliminating any part distortion during the machining process. By utilizing one or more "in- termediate blocks", multiple parts can be clamped by using only one "Flex-Clamp". The intermediate blocks are of a "slip-free" design and can be positioned anywhere along the vise bed for TOTAL multi-part positioning flexibility. WORKHOLDING
Three Flex-Clamp vises holding a large workpiece.
65 WORK EXAMPLES:
Horizontal application; Flex-Clamps: #1 with an inter- Horizontal application; three Flex-Clamps with multiple mediate block and formed jaws. #2 with formed jaws intermediate blocks. on both the intermediate, moveable and fixed jaws.
FLEX-CLAMP FEATURES: The Flex-Clamp provides twice the clamping force of conventional vises. Jaws are narrow, ensuring even clamping pressure the full width of the jaw. Dual moveable jaw locating pins (both sides) offering maximum stability enabling greater clamping force. Full utilization of machines X and Y axes. Large workpieces can be held with multiple Flex-Clamps. Can be used as multi-clamp vise or flexible jig. When the intermediate block is used, multiple parts can be fixtured, with full utilization of the machine's X and Y axes. Odd shaped parts can be quickly and easily held by using combinations of Flex-Clamps, and specially formed jaws. The Flex-Clamp can be mounted to tombstone blocks for horizontal applications; again will allow full use of all machine axis travels.
FLEX-CLAMP WORK STOPS An wide variety of work stops are available for all the FLEX-CLAMP vises. Below are just a few examples. WORKHOLDING
Work stops & extensions
Work stops clamp over vise body. Also shown are extensions. Multiple parts aligned with bar-type work stop. 66 FLEX-CLAMP COMPARISON WITH STANDARD MILLING VISES
FLEX-CLAMP STANDARD MILLING VISE
WORK PIECE SPACE SAVING
LOST MACHINE AREA
This side view shows the Flex-Clamp providing 50% more clamping area than LOST MACHINE AREA standard milling vises. As you can see in this illustration, over 80% of the overall space used by a conventional vise is the vise body itself leaving only 20% for actual part capacity. #1
LOST MACHINE AREA LOST #2 MACHINE AREA WORKHOLDING
As you can see, the large width of the vise body reduces the machinable travel of the VMC's axis drives. In addition, due to the non-expandability of standard milling vises, large parts cannot be fixtured and special jigs are required.
Top view (#1) indicates how the narrow width of the Flex-Clamp body allows for full utilization of the CNC machine's X axis. Illustration #2 shows the use of intermediate blocks holding multiple workpieces, providing full use of the machine's Y axis.
67 DIMENSIONAL SPECIFICATIONS:
Flex-Clamp (680 type)
Intermediate block
NOTE: If you choose dimension "K" with square brackets [ ] then place an "A" at the end of the part number.
DIMENSIONS (FLEX-CLAMP) Inch/(mm)
DIMENSIONS, NET WT, STD. ACCESSORIES (FLEX-CLAMP) Inch/(mm)
DIMENSIONS (INTERMEDIATE BLOCK) Inch/(mm) WORKHOLDING
Note: If you choose the "K" dimension with some square brackets [ ], then you may choose either L1-B, L1-C or L1-D dimensions in square brackets. Add a "B", "C" or "D" to the end of the part number, respectively.
68 SPECIAL FIXTURING OPTIONS (FOR 680 & 681 SERIES FLEX-CLAMP) The following fixture options are designed to expand the capability of the Flex-Clamp system. These accessories allow workpieces of various shapes and materials to be clamped quickly and accurately
SAUCER FOR WORKPIECE SAUCER BASE (SLIDING TYPE) SAUCER PLATE (SLIDING TYPE)
Inch/(mm)
Specify length (-1, -2) Specify length (-1, -2, -3)
You may choose your desired height and length (specify.) Example: if you wanted NOTE: saucer base with the H2 (height) and L1 (length) and your chosen vise was the ( XXX ) = Series number (see pg. #68) 680-085, then the saucer base part number would be 065-102-01.
CLAMP BLOCK FOR SLIDING FLEX-CLAMP SPECIAL JIG FOR FLEX-CLAMP POSITIONING
Overall height H1~H5 WORKHOLDING
Work stop XXX-850 NOTE: other work stop types available 69 OPTIONAL JAWS FOR 680 & 681 TYPE FLEX-CLAMP
The special jaws pictured below function to grip odd-shaped work pieces as well as parts made from hard and soft materials. The step jaws allow the work pieces to be lifted off the Flex-Clamp bed for through-hole machining, etc.
XXX-840 XXX-841 XXX-842 XXX-843 XXX-844 Flat Type Serrated Step Half Serrated Step Half Serrated (for All Serrated special shaped (for special shaped parts) parts)
XXX-845 XXX-846 XXX-847 XXX-848 XXX-849 All Serrated Stepped Type Stepped Type Flexible Type Serrated Step Type (for special shaped parts) NOTE: ( XXX ) = Series number (see pg. #68)
ACCURACY DATA (680 & 681 SERIES FLEX-CLAMP)
ACCURACY DATA (INTERMEDIATE BLOCK) WORKHOLDING FLEX-CLAMP PRECISION DATA Inch/(mm)
70 MODULAR FLEX-CLAMP SYSTEM 681 TYPE The 681 series employs individual movable, intermediate, and fixed jaws which can be positioned at any point of contact with the work piece. This truly modular approach to fixturing allows these reusable components to be used as a jig (for odd shaped parts), set in such a fashion as to hold many small parts (for maximum production) or used in tandem to hold medium to large work pieces.
FEATURES: Clamping components can be positioned to form to odd shaped parts. Excellent for multi-part set up, or small lot machining. Y axis of machine can be fully utilized. When multiple Flex-Clamps are used, the X axis can be fully realized. When the middle blocks are used, multiple parts can be fixtured at one time, reducing overall machining time. Flex-Clamp incorporates the "Lock-Down" feature preventing any part lift during machining operations. WORKHOLDING WORK EXAMPLES:
The photo above shows two stationary blocks and two The above photo features two stationary and two movable movable blocks arranged around the part. blocks holding a large odd shaped work piece. 71 681 TYPE FLEX-CLAMP
STATIONARY BLOCKS MIDDLE BLOCK MOVABLE BLOCK
Inch/(mm) WORKHOLDING
72 UNIVERSAL 3-WAY ANGLE VISE 550 series FEATURES: Different from other conventional milling vises, the universal 3-way milling vise makes angular settings in all directions possible. Body of Meehanite steel. Jaw plates are manufactured with tool steel and the screw is made of carbon tool steel. Critical parts are carefully finished and ground. Smooth and easy operation. Upper angle setting base is inclinable from the horizontal position to the vertical position. The 2 YEAR lower angle setting inclines 45º in either left or WARRANTY right directions. Each base can be tightly secured by adjusting four bolts (supplied). Precise angular settings in all planes can be read from the mounted scale. Swivel base is graduated in 1º increments (360º).
Angles can be set in three dimensions. The 360° swivel base is graduated in degrees. The vise can be elevated through 90° from the horizontal to the vertical position, and it can also be tilted on its lower angle setting base up to 45° in both the left and right directions.
3-WAY ANGLE MILLING VISE Angles can be set in 3 dimensions. Vise swivels 360° around base. Vise can be elevated through 90° from the horizontal to vertical. Vise can be tilted on its lower angle base up to 45° either right or left. Workpiece stays steady and firm at any angle. WORKHOLDING Super-strong screw clamping mechanism.
Inch/(mm)
JAW HEIGHT AT GROSS ORDER MEAS. H L VERTICAL WEIGHT NO. CFT WIDTH A B POSITION kg 3.15 3.54 1.18 5.67 15.75 15.16 595-060 (C)15 0.7 (80) (90) (30) (144) (400) (385) 4.17 4.13 1.50 6.77 18.11 18.50 595-061 (C)32 1.2 (106) (105) (38) (172) (460) (470) 5.20 5.51 1.57 8.07 42.60 23.23 595-062 (W)50 1.6 (132) (140) (40) (205) (625) (590) 73 PRECISION UNIVERSAL ANGLE VISE
1. Precision ground vise surfaces for a squareness to within 0.005m/m 2. Horizontal swivel is a full 360 degrees. 3. Vertical positioning from 0 to 45 degrees. 4. Both tilt and rotary graduations for accurate positioning. 5. These features make it ideal for unusual angles on parts. 6. Rigged design for less chatter.
MODEL N.W. A B C E F G H J L O P S NUMBER lb./(kg) 2.76 3.15 1.18 6.22 6.30 1.26 1.26 1.69 4.33 2.44 2.95 7.09 28.7 595-161 (70) (80) (30) (158) (160) (32) (32) (43) (110) (62) (75) (180) (13)
HIGH PRECISION UNIVERSAL ANGLE PLATE
1. Precision ground table surfaces to insure accurate parts. 2. Horizontal swivel is a full 360 degrees. 3. Vertical positioning from 0 to 45 degrees 4. Both tilt and rotary graduations for accurate positioning. 5. These features make it ideal for unusual angles on parts 6. T-Slotted table for easy mounting of fixtures. 7. Rigged design for less chatter. WORKHOLDING
MODEL N.W. A B C D E F G H I J NUMBER lb./(kg) 3.94 7.87 1.14 4.92 2.95 1.97 .063 7.09 1.18 0.47 31 595-171 (100) (200) (29) (125) (75) (50) (16) (180) (30) (12) (14)
4.96 9.84 4.92 4.33 2.95 1.97 0.63 7.09 1.57 0.47 35.4 595-172 (126) (250) (125) (110) (75) (50) (16) (180) (40) (12) (16)
74 MACHINING CHUCK
FEATURES: Designed for horizontal & vertical machining centers. Low profile - enabling more “Z” axis travel use. Simple operation by use of the operating screw located on the top face of the chuck. Free from shavings and dust, all movable parts are protected by covers. Tongue & groove master jaws, allowing use of standard soft jaws, for Y-200 clamping odd shaped work pieces. Fixturing of square work pieces, is possible by using this chuck as a two-way jaw unit (vise). Note: fixed jaw (optional, see page #76) allows the machining chuck to be used as a modular vise. High accuracy, with spur gear jaw drive and formed jaws, with repeatability within 0.0004” (0.01mm.) Jaw operating gear is located on top of the chuck body, allowing for easy access. Chucks can be linked together for multiple chuck use (see pg. #76), and mounted on a sub plate. Three sizes available, 6.30” (160mm) (Y-160); 7.87” (200mm) (Y-200); 11.81” (300mm) (Y-300.)
Inch/(mm) WORKHOLDING
SPECIAL NOTE: All Machining Chucks incorporate a machined keyway in the chuck base for easy locating and mounting to the machine table.
75 FOR USE AS A TWO-WAY VISE The Machining Chuck may be used as a modular vise when the fixed jaw (optional, see below) is used in place of two of the movable chuck top jaws. Simply remove two of the chuck’s top jaws and place the fixed jaw over the dowel pins provided. This will locate the fixed jaw to the chuck body. Both the fixed and mov- able jaws are machinable to conform to your specific workpiece. Additional soft jaws may be purchased making the machining chuck a truly modular chuck/vise in one fixture.
KY-20
Y-200 Std. Hard Jaws
OPTIONAL FIXED JAW Inch/(mm)
FIXED JAW MOUNTING DIMENSIONS
MACHINING CHUCKS CAN BE LINKED Chucks can be combined by mounting them together on a sub-plate - examples shown below - (for a VMC) or a Tombstone (for an HMC.) All Machining Chucks are produced to exacting tolerances, enabling this type of use. WORKHOLDING
Y-200 (4 ea.)
Inch/(mm)
76 FOUR JAW MACHINING CHUCK
FEATURES: Four jaw scroll type square chuck Super thin design to maximize “Z” axis travel Simple mounting to vertical or horizontal machining centers Standard American tongue & groove master jaws with reversible and removable top jaws Solid Meehanite construction Soft jaws are available All chucks are precision ground to exacting tolerances High tolerance (from work table to chuck reference points) is 0.001” (0.03mm) for all chucks with the same specifications Top mounted operating screw for easy chuck operation Scroll is protected from dirt and debris
SPECIFICATIONS:
Jaw Repeatability: 0.0007” (0.02mm) Parallelism: 0.0010” (0.03mm) Squareness: 0.0010” (0.03mm) Chuck Height Tolerance: 0.0010” (0.03mm) WORKHOLDING
77 PNEUMATIC SQUARE CHUCK
595-816
Inch/(mm) OPTIONAL ACCESSORIES SPEC / A B C D E F G H I J MODEL Pneumatic solenoid valve 6.89 5.31 3.94 6.85 8.86 6.89 5.71 5.71 0.708 595-816 M10 Hard jaws (175) (135) (100) (174) (225) (175) (145) (145) (18)
Air filter lubricator 8.27 6.30 4.21 7.95 10.2 8.27 7.08 7.09 0.708 595-818 M10 (210) (160) (107) (202) (260) (210) (180) (180) (18)
9.84 7.28 4.21 9.09 12.2 9.84 8.46 8.46 0.708 595-820 M10 (250) (185) (107) (231) (310) (250) (215) (215) (18) OPERATING SPECS:
Internal cylinder is treated to prevent rust SPEC / MODEL K L M N 0 P Q R and provides jam free operation do to rust 4-M10 1.02 3.46 1.22 0.47 1.53 2.87 0.787 595-816 Can be interfaced with CNC via m-code for (26) (88) (31) (12) (39) (73) (20) 4-M12 1.18 4.17 1.38 0.55 1.65 3.74 0.984 auto loading 595-818 (30) (106) (35) (14) (42) (95) (25) Self centering 4-jaw (soft jaws standard) 4-M16 1.18 4.17 1.57 0.63 1.81 4.33 1.18 595-820 Easy of clamping non equilateral parts and (30) (106) (40) (16) (46) (110) (30) maintain rigid clamping force Simply alignment of multiple chucks with Piston Area (cm2 ) very little set up A B Plunger Jaw Stroke Flange designed for simple table mounting SPEC / MODEL Stroke (Diameter) Soft jaws (standard) can be machined for PUSH SIDE PULL SIDE PUSH SIDE PULL SIDE inch(mm) inch(mm) 5 4.25 4.25 4.6 0.47 0.216 clamping of odd shaped parts 595-816 (127) (108) (108) (117) (12) (5.5) Jaws are of standard CNC lathe type 7.24 6.18 1.18 6.65 0.63 0.29 595-818 tongue and groove (184) (157) (30) (169) (16) (7.4)
Waterproof design keeps coolant and chips 10.6 9.41 1.18 9.49 0.75 0.346 595-820 from contaminating internal mechanisms to (270) (239) (30) (241) (19) (8.8) provide trouble free quality machining
Gripping Force(kg) Gross Weight
WORKHOLDING SPEC / MODEL INCH / (MM) (Air Press 6kg/cm2) lb / (kg) 595-816 4000 55 (25) 0.59~6.89 / Ø15~Ø175
595-818 5500 93.5 (42.4) 0.787~8.27 / Ø20~Ø210
595-820 8400 148 (67.1) 1.3~9.84 / Ø33~Ø250
78 HYDRAULIC (PNEUMATIC) HOLLOW 2-JAW CHUCK WITH INTERNAL CYLINDER
OPTIONAL ACCESSORIES Pneumatic solenoid valve Hard jaws Air filter lubricator
OPERATING SPECS: Internal type cylinder which provides better stability, greater efficiency, takes less space and needs less maintenance
Chuck body made of chrome alloy steel and hardened guides for high precision and wear resistant performance
Can be integrated to CNC via m-code function to enable auto loading of parts
Mounting flange designed for easy t-slot mounting
Dust and waterproof design prevents coolant and chips from contaminating internal workings of chuck. Thus less down time and maintenance
SALEDOM/CEP BCDE FGHIJKLM NO 538-595 1567 1-3 155 98132 32641015231Ø1Ø3 1875 M 638-595 2942 156 2618181 105 43702211381Ø1Ø3 2020 1M 838-595 2056 211 37.0 15173 127 45952415381Ø1Ø3 2034 1M WORKHOLDING 048-595 3451 205 6715114 169 40101 3610481Ø1Ø3 2258 1M
ekortSwaJ gnippirG.xaM aerAnotsiP ekortSregnulP LEDOM/CEPS )retemaiD( ecroF tf 2 mc( 2) )mm(.tf )mm(.tf )fgk( 538-595 101))47(5. 04.)1(93 00.0.5(12 62 638-595 125))99(3. 05.)1(74 00.0.5(22 04 838-595 264))651(2. 04.)1(36 00.0.7(92 36 048-595 391))402(6. 08.)1(57 00.0.8(53 68
gnitteSerusserP.xaM )gk(ecroFgnippirG eWssorG thgi LEDOM/CEPS egnaRgnippirG mc/gk( 2) mc/gk6sserPriA( 2) )gk(.sbl 538-595 1040123)2Ø1(5.6 1Ø2~531 638-595 1050148)4Ø.22(4.9 1Ø5~961 838-595 1050288)8Ø.73(3.3 2Ø0~012 048-595 1050397)1Ø.65(52 3Ø3~452 79 HYDRAULIC (PNEUMATIC) HOLLOW 3-JAW CHUCK WITH INTERNAL CYLINDER
MODEL A B C D E F G H I J K L M N O
6.9 5.3 0.59 3.74 5.04 130 2.44 0.55 0.39 0.98 0.51 -- O9 O157 M8 595-855 (176) (135) (15) (95) (128) (33) (62) (14) (10) (25) (13) 8.8 6.65 0.98 0.63 4.64 6.22 1.57 2.87 0.79 0.47 1.22 0.71 O11 O202 M10 595-856 (224) (169) (25) (16) (118) (158) (40) (73) (20) (12) (31) (18) 10.4 8.3 1.18 0.67 5.31 6.97 1.65 3.74 0.98 0.55 1.38 0.71 O11 O243 M10 595-858 (265) (210) (30.1) (17) (135) (177) (42) (95) (25) (14) (35) (18) 12.4 10 2.36 0.67 5.7 7.52 1.81 4.33 1.18 0.63 1.57 0.71 O13 O285 M12 595-860 (315) (254) (60) (17) (145) (191) (46) (110) (30) (16) (40) (18)
OPTIONAL ACCESSORIES Pneumatic solenoid valve Jaw Stroke Piston Area Plunger Stroke Max . gripping force MODEL (Diameter) Hard jaws ft2(cm2) ft (mm) (kgf) Air filter lubricator ft (mm) 595-855 11.47 (74) 0.39 (10) 0.21 (5.4) 4000 OPERATING SPECS: 595-856 15.3 (99) 0.47 (12) 0.22 (5.5) 6000 Internal type cylinder which provides 595-858 24.2 (156) 0.63 (16) 0.29 (7.4) 9500 better stability, greater efficiency, takes 595-860 31.6 (204) 0.75 (19) 0.35 (8.8) 13000 less space and needs less maintenance Chuck body made of chrome alloy steel Max. Pressure Gripping Force and hardened guides for high Gross Weight MODEL Setting (kgf) Gripping Range lbs. (kg) precision and wear resistant psi (Kg/cm2) (air press. 6kg/cm2) performance 595-855 241.6 (17) 1300 27.3 (12.4) 12~135 Can be integrated to CNC via 595-856 270 (19) 1800 50.7 (23) 15~169 m-code function to enable auto 595-858 284 (20) 2800 84.9 (38.5) 20~210 loading of parts 595-860 284 (20) 3700 127.9 (58) 33~254 WORKHOLDING Mounting flange designed for easy t-slot mounting
Dust and waterproof design prevents coolant and chips from contaminating internal workings of chuck. Thus less down time and maintenance
80 COLLET CHUCKS MANUAL TYPE FOR 5C, 16C, 3J & 22J COLLETS
Our manual collet chucks are offered in four types: 5C, 16C, 3J & 22J. They are designed to be used either stand alone, in multiples or for use on an indexer or rotary table. The collet chucks feature “dead length” holding (with zero part movement), and no “pull back”. The collet is closed by turning the cam approximately 90°, using the wrench provided. As the cam rotates, the collet sleeve is lifted closing the collet. The collet remains stationary so that linear tolerances can be maintained. Six mounting holes are provided (5/16” on a 4.12” bolt circle.)
Inch/(mm)
5C style chuck (PN# ACSU-5C)
16C style chuck (PN# ACSU-16C) WORKHOLDING
3J style chuck (PN# ACSU-3J)
NOTE: 22J collet chuck is available for larger collets with up to 2 1/4” capacity. 81 COLLET CHUCKS
GENERAL INFORMATION Air Operated (High Torque) for 5C, B42 & B60 Collets The term “high torque” refers to an air mechanical collet closer which uses an air cylinder and mechanical advantage to collapse the collet. This cylinder uses air pressure to move the piston, which actuates a series of balls and incline planes to increase the force of air pressure against the collet sleeve. The air against the piston in this collet closer does not directly hold the part, but compresses the balls between the inclined planes. The movement of the balls between the in- clined planes lifts the collet sleeve, collapsing the collet. This increases the holding power to well above that attained by simple air pressure. The diameter of the piston can be considerably smaller while achieving the same clamping force of a simple air cylinder with a much larger piston. The part to be machined is also held firmly against the base of the fixture and not on a cushion of air.
Model# ACHT-5CA This high torque stationary 5C air collet closer is designed for use on milling, drilling and tapping operations. It can be utilized as single units, or mounted to a plate for multiple operations. They use from 50~100 PSI, depending on the hold- ing power necessary for a particular application. Inch/(mm)
Model# ACHT-B42A This high torque stationary air collet closer uses B-42 collets, and has been designed for use on milling, drilling and tapping machines. They can be utilized in a single or multiple fashion. WORKHOLDING
Inch/(mm)
Model ACHT-B60A is available for larger collet sizes.
82 AIR COLLET CLOSER FOR ROTARY TABLE APPLICATIONS (See DMNC) MODEL #ACSU-5CA
This front mounted 5C air operated collet chuck may be used for rotary table and single station applications. The rotary gland remains in place while the air cylinder rotates. This unit comes complete with air valve hoses, fittings and a collet wrench. Note: for use on a DMNC rotary table, a collet chuck adapter plate is required.
COLLET CHUCKS ACCESSORIES FOR ACHT MODELS CENTER CONTROL VALVES
The center control valve has uses for multi-station fixtures of 2,3,4,5,6 or 8 positions. This valve eliminates the need for rotary air couplings and cams to control separate valves, and individual valves for each station. Each time the table is indexed, the holding device being used opens and closes in a pre-determined sequence.
"O"-ring kits
for all air WORKHOLDING collet closers are available through our parts department.
PN# PV-001 Four way palm valve
83 5C MULTI COLLET CHUCK BLOCK
640-406 640-404
2 & 3 station blocks also 640-408 available.
The PN# 640-404 Multi Collet Chuck Block was designed to be used either with a rotary indexer or as a stand alone collet fixture, mounted in a milling vise or similar type fixture. Four, manually operated "dead-length" 5C collet chucks are incorporated into the block. A simple 90° turn of each operating cam collapsing the collet sleeve, will activate the collet mechanism, with zero part movement when clamped.
We now offer our 5C Multi-Collet Blocks in 6 and 8 station. These new models feature the same "dead length" style by use of a cam collapsing the collet sleeve with a simple 90º turn, as in the 4-station 640-404 block.
Now supplied as standard are three (3) mounting blocks designed to support and raise the Multi-Block so that it may be bolted 2.9500 down to a mounting plate which can then be 4.1500 affixed to the machine table. The Multi-Block now includes drilled holes through the body 1.2000 to allow simple mounting as to a base plate. 0.6250 0.5000 NOTE: 6 ea. bolts are included with the 1.8650 2.0000 2.0000 2.89502.00002.0000 1.8650 new Multi-Blocks. 14.6250
640-406
TECHNICAL DATA: Repeatability: 0.0002" (0.005mm) Block material: Meehanite cast iron WORKHOLDING Squareness: 0.0004" (0.01mm) 2.9500 Parallelism: 0.0003" (0.007mm) Flatness: 0.0004" (0.01mm) Gripping force: 400 lbs. (181 kg) 1.2000 0.6250 0.6250 1.8650 2.0000 2.0000 2.0000 2.8950 2.0000 2.0000 2.0000 1.8650 18.6250
640-408
84 5C & 16C COLLET EXPANDING MANDRELS DEAD LENGTH TYPE
OPERATION OF EXPANDING MANDRELS The pressure segments extend through the collet body from the expansion plug to the standard collet spindle adapter. When the segments make contact with the spindle adapter, the segments and expansion plug stop moving and become stationary. The collet body continues to slide back, by the drawbar, against the stationary expansion plug forcing the split portion of the collet body to expand to make contact with the work part I.D. The work part is supported along the entire length of the holding surface, insuring maximum rigidity.
ORDERING INFORMATION: -400 series part numbers designate SPECIAL NOTE: B42 and B60 "size" ranges for the expansion O.D. collets available along with When ordering you must specify the larger size 5C &16C exact I.D. of the work piece you wish to hold. Pri- or to shipping, the collet will be machined to that diameter for maximum gripping force. DEAD LENGTH WORK PART STOP SURFACE
WIDTH
SIZE
GAGE LENGTH WORKHOLDING
85 5C & 16C COLLET EXPANDING MANDRELS PULL TYPE
FEATURES: Repeatability of 0.001" (0.02mm) T.I.R. Maximum gripping power - the holding surface is fully supported by the expansion plug, from the spindle to the end of the holding surface. Greater tool clearance - only the holding surface projects from the spindle adapter face Fits standard collet adapters - no special adapters. Single piece design - no joints for threads which cause weak points Minimizes centrifugal forces - gripping force is not reduced by high spindle speeds. Reduces evaporation of coolant - no chuck jaws to ORDERING INFORMATION: cause coolant vaporization. -400 series part numbers designate "size" ranges Ability to hold in blind holes. for the expansion O.D. When ordering you must Available in controlled length design - no length specify the exact I.D. of the workpiece you wish to variation of the work part if the I.D. hole sizes vary hold. Prior to shipping, the collet will be machined from part to part. to that diameter for maximum gripping force. WORKHOLDING
86 ACCU-CHUCK®
CENTER ADJUSTMENT Screws with pressure plugs are located around the O.D. of the chuck to center the Accu-Chuck either on the Accu-Flange plate (lathe operation) or the DMNC or DRFT chuck adapter plate, enabling chuck runout to 0.0005" (0.01mm) T.I.R.
The Accu-Chuck may be used as a precision adjustable lathe chuck (when used with an Accu-Flange plate (see page #88) or as a 3-jaw workholding chuck when mounted to one of our DMNC or DRFT rotary tables (see CNC ROTARY PRODUCTS section.)
585-108
Inch/(mm) WORKHOLDING
87 ACCU-CHUCK® AND FLANGE PLATES
585 series 2 YEAR WARRANTY FEATURES: High strength semi-steel iron body. Nickel chrome-molybdenum steel scroll gear. Chrome molybdenum steel jaws hardened to Rc55-63. Chrome steel pinions Rc 55-60. Chrome molybdenum steel screws hardened to Rc45. Accurate to within .002" (0.05mm) for conventional scroll chuck work. Their unique precision comes form de- signed in .02" (0.5mm) clearance between the chuck body and mounting plate so that the opposing screws can be adjusted for accurate production. Guaranteed to .0005" (0.01mm) (adjustable). Chuck runout adjustable to .0005" (0.01mm) T.I.R. by 3 side screws. All jaws are standard American tongue and groove.
Threaded A1 Style
A1 Style D1 Style
FLANGE PLATES FOR ACCU-CHUCK® Inch/(mm) WORKHOLDING
88 CHUCK SOFT JAWS For: Bergman, Bison, Buck, Cushman, Huron, Rohm, Forkhardt, Pratt Bernerd America, SCA, SP, W&S, Nobel & Yuasa
Tongue & Groove Serrated AMERICAN STANDARD TONGUE & GROOVE STANDARD TONGUE & GROOVE "P" means POINTED JAW "O" means TONGUE IS OFFSET (see "J" dimension) "**" means 1/8" TONGUE HEIGHT "***" means 3/16" TONGUE HEIGHT MEDIUM DUTY SOFT JAWS
For: Yuasa, Kitagawa, Matsumoto 1.5mm (.0591) @ 60° SERRATED & Howa & Seiki WORKHOLDING
ALUMINUM JAWS AVAILABLE ON REQUEST 89 510 Series
KEYLESS ACCU-DRILL CHUCKS Yuasa keyless accu-drill chucks are world-wide popular industrial keyless chucks. Reliable high accuracy of the chuck assures your high quality production with CNC machines, machining centers, jig bores, drill presses and milling machines.
FEATURES: High accuracy and long life jaws. Max. run-out: 0.0016" (0.04mm). Sub-zero treatment (remove remaining autenite) is done to the jaws, thereby guaranteeing their long life. Steel balls in the chuck allow you to tighten and release the chuck easily by hand. Keyless self-tightening feature automatically produces higher gripping force in proportion to the increased torque. Tool shank slippage is prevented. All components are produced under a totally controlled quality system. Heavy duty components in the perfect sealed mecha- nism assures long life and high accuracy. WORKHOLDING
90 SPINDLE WORK STOP
The spindle work stop is an expanding tool that fits into a lathe spindle or draw tube, and is designed to locate the workpiece in the spindle to the desired position which can be set by the user. This work locator is especially helpful when quick setup or consistency of linear dimensions is necessary.
INSTALLATION:
STEP 1: Place workpiece in chuck or collet and set proper length.
STEP 2: Insert work stop into rear of spindle or draw tube. Expand fingers on work stop until they touch spindle; then back off screw 1/4 turn. WORKHOLDING
STEP 3: Using T wrench (sup- plied) slide work stop into spindle until it contacts with workpiece. Tighten work stop and remove wrench.
91 FLEXIBLE FIXTURING SYSTEMS FOR MORE DETAILED INFORMATION, PLEASE REFER TO OUR FULL LINE MODULAR FIXTURING CATALOG #MF-2001
MF-40 series MF-50 series STANDARD DUTY STANDARD DUTY 1/2"-13 tapped holes 5/8"-11 tapped holes
JIG PLATES WITH MULTIPLE TAPPED POSITIONING HOLES Jig and sub jig plates are made of high tensile case iron with high grinding or machining finished accuracy. The multiple positioning holes (M.T.P. Holes) on the plates are accurately tapped. The bushes inserted in M.T.P. Holes are ground hardened steel with accuracy of ±0.0008" between pitches and about 200 fixture elements can be set flexibly on these plates by using M.T.P. holes.
OVER 200 FIXTURE ELEMENTS STANDARDIZED As the basic fixture elements are all standardized for Standard-Duty working and Heavy-Duty machinings, the system will meet needs for many applications by changing the combinations of these elements. This universal feature enables you to position the work of any kind: square, round and odd shaped materials.
NOTE: MF10 SERIES STANDARD-DUTY HEAVY-DUTY 1) MF40 Series Elements have 1/2" FIXTURE ELEMENTS MF40 SERIES MF50 SERIES threaded mounting holes for FIXTURE ELEMENTS FIXTURE ELEMENTS standard duty machinings. LOCATING KEYS ANGLE PLATES ANGLE PLATES 2) MF50 Series Elements have 5/8" SCREW JACK TIPS CONSOLES CONSOLES threaded mounting holes for heavy CLAMPS CLAMPS WORKHOLDING duty machinings. STOPPERS STOPPERS 3) MF10 Series Elements can be used SPACERS SPACERS both for MF40 and MF50 Series EXTENSIONERS EXTENSIONERS Plates. STRAPS STRAPS SUPPORTERS SUPPORTERS HOLDERS BLOCKS HOLDERS BLOCKS LOCATING BOLTS LOCATING BOLTS LOCATING GAGES LOCATING GAGES 92 ADVANCED MOLD CLEANING MACHINE CLIPIKA ACE
Before After
MAXIMUM CLEANING RESULTS USING ELECTROLYSIS AS WELL AS ULTRASONIC PULSES!
THE ADVANTAGES OF CLIPIKA ACE
1. Very easy to use. "Just set it and forget it" method. Simply 6. Cleaning solution is environmentally safe and does place mold in the solution and start the machine. not use any harsh chemicals. 2. Cleaning process also leaves behind a protective coating, 7. Can significantly educer the number of imperfect which yields twice as many shots between cleanings. parts due to improper cleaning of mold. 3. Clipika Ace shortens cleaning process by almost 90%. 8. Clipika Ace cleaning process will remove all plastic 4. Clipika Ace utilizes ELECTROLYSIS as well as deposits with no negative effect on the mold itself. ULTRASONIC pulses to completely remove all deposits 9. Mold maintenance is greatly reduced by the non- left behind. abrasive method of cleaning. 5. There is no polishing required after cleaning process 10. Clipika Ace greatly increases your quality control. is complete.
OD L N R K K Exterior Size W x D x H (inches) 23.4 x 23.0 x 32.3 31.6 x 25.5 x 30.7 40.1 x 29.1 x 33.4 Cleaning Tank W x D x H (inches) 11.6 x 19.6 x 7.8716.5 x 22.4 x 13.0 25.6 x 25.6 x 13.0 Cleaning Basket W x D x H (inches) 8.27 x 16.1 x 0.78 10.6 x 16.5 x 0.78 19.6 x 19.6 x 1.18 Tank Capacity (gallons)
7.8 17.4 30.3 WORKHOLDING Proximity 2 Proximity 2 Ul;trasonic Method single frequency Frequency switching Frequency switching Ultrasonic Frequency 40 Normal 40 (33/44) Normal 40 (33/44) Number of Oscillators 8 13 13 x 2 Ultrasonic Output (W) 300 600 600 x 2 Electrolysis Voltage DC (V) 7 6.5 6.5 Electrolysis Current (A) 50 50 250 single phase single phase Power Supply Required 100v A/C 200v A/C 200v Power consumption (W) 1100 1500 3800 Weight of main unit (lbs) 143 270 445 Maximum weight of mold (lbs) 77 88 77 Cleaner Included w/ machine (gallon) 9.5 18.5 31.1 93 MOLD REPAIR WELDING MACHINE "MOLHEI"
MOLHEI is an excellent welding machine which has been specifically designed to be fast and effective in the repair of metal molds.
The weld is created by fusing a metal paste onto the mold's surface by passing it through a high intensity pulse of energy
The MOLHEI is a new form of welding technology researched to eliminate heat distortion, shrinkage and strain, which are common problems with other more orthodox forms of welding. The MOLHEI is effective on all types of steel and can repair delicate parts as well as larger areas quickly and safely.
By controlling the power of the energy pulse, welds • Able to build up areas or repair edges. of various thicknesses can be produced. • Fast repair of both small and large parts Complicated shapes can be easily welded by using • The finished weld is non-porous standard electrodes or specific ones to suit the ap- plication. Mold welding techniques require skill and • No heat distortion or shrinkage generated specifically trained operators, but the MOLHEI can be used by anyone after a minimum of training. • Welding versatility
CONTINUOUS ELECTRIC WELDING WORKHOLDING
94 Yuasa’s National Headquarters for the U.S.A. in Chicago, IL
95 NOTES
96 WARRANTY
Yuasa International hereby warranties that for a period of one or two years (if stated) from the date of original purchase (depending upon the product), it will repair or replace any part of the enclosed unit for reasons of defects in material or workmanship, without charge.
SERVICE POLICY
1. Warranty cards must be on file for warranty repair within 30 days of the purchase date.
2. When requesting service, proof of purchase must be submitted if warranty card is not on file. If no car or receipt is supplied, the repair will be charged to the customer.
3. Merchandise returned for repair and found not defective will be billed for handling and inspection charges to the customer. All shipments will be set back to the customer “freight collect”.
4. The unit must not have been previously altered, repaired or serviced by anyone other than a Yuasa Authorized Service Center. Misuse will invalidate the warranty.
5. Before any item is repaired, the customer will receive a written estimate which must be returned to Yuasa within 15 days, signed to approve/disapprove repair.
6. All shipments are to be prepaid. If merchandise is defective, credit will be issued for the freight.
7. No other warranty other than the foregoing is authorized or accepted by Yuasa International.
SPECIAL NOTES
1. We reserve the right to make changes in design and specifications without prior notice.
2. Warranty and Non-Warranty repairs: Phone: (847) 981-0737 or (800) 323-7427 Fax: (847) 981-0757 YUASA INTERNATIONAL 1320 Landmeier Rd., Elk Grove Village, IL 60007 (800) 323-7427 • Tel. (847) 981-0737 • Fax (847) 981-0757 Email: [email protected] • Website: www.yuasa-intl.com