An Investigation of Series Hybrid-Electric Vehicle Operation Christopher John Merriman Iowa State University
Total Page:16
File Type:pdf, Size:1020Kb
Iowa State University Capstones, Theses and Retrospective Theses and Dissertations Dissertations 1-1-1996 An investigation of series hybrid-electric vehicle operation Christopher John Merriman Iowa State University Follow this and additional works at: https://lib.dr.iastate.edu/rtd Part of the Mechanical Engineering Commons Recommended Citation Merriman, Christopher John, "An investigation of series hybrid-electric vehicle operation" (1996). Retrospective Theses and Dissertations. 18725. https://lib.dr.iastate.edu/rtd/18725 This Thesis is brought to you for free and open access by the Iowa State University Capstones, Theses and Dissertations at Iowa State University Digital Repository. It has been accepted for inclusion in Retrospective Theses and Dissertations by an authorized administrator of Iowa State University Digital Repository. For more information, please contact [email protected]. An investigation of series hybrid-electric vehicle operation by Christopher John Merriman A thesis submitted to the graduate faculty in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Department: Mechanical Engineering Major: Mechanical Engineering Major Professors: Jon Van Gerpen and Greg Luecke Iowa State University Ames, Iowa 1996 ii Graduate College Iowa State University This is to certify that the Master's thesis of Christopher John Merriman has met the thesis requirements of Iowa State University Signatures have been redacted for privacy iii TABLE OF CONTENTS 1. INTRODUCTION .......................................................................................... 1 1.1. Series Hybrid Description .......................................................................... 2 1.2. Parallel Hybrid Description ........................................................................ 3 1.3. Thesis Outline and Objectives ..................................................................... 4 2. BACKGROUND INFORMATION ..................................................................... 6 2.1. Electric Vehicles ..................................................................................... 6 2.1.1. Electric Vehicle Performance ............................................................... 6 2.1.2. Electric Vehicle Charging .................................................................... 9 2.2. Environmental Aspects of Hybrid-Electric Vehicles ........................................ 10 2.2.1. Types of Emissions ......................................................................... 10 2.2.2. Effects of Emissions ........................................................................ 11 2.2.3. Hybrid-Electric Vehicle Emissions ....................................................... 12 2.3. Engine Control Strategies for Series HEVs ................................................... 12 2.3.1. Engine Performance ......................................................................... 13 2.3.2. Number of Engine Starts ................................................................... 16 2.4. Auxiliary Power Unit Selection ................................................................. 16 2.4.1. Basic Requirements ......................................................................... 16 2.4.2. Four-Stroke Engine Designs .............................................................. 21 2.4.3. Two-Stroke Engine Designs ............................................................... 22 2.4.4. A Gas Turbine Design ...................................................................... 23 2.4.5. Rotary Engines ............................................................................... 24 2.5. Battery Information ................................................................................ 24 2.5.1. Battery Operating Characteristics ........................................................ 24 2.5.2. Battery Charging ............................................................................. 31 2.5.3. Summary of Battery Information ...................................................... '" 36 3. VEHICLE SIMULATION DESCRIPTION ......................................................... 37 3.1. Model Description ................................................................................. 38 3.1.1. Force Balance on the Simulated Vehicle ................................................ 38 3.1.2. Battery Energy Flow Calculation ......................................................... 40 3.2. Simulation Test Descriptions .................................................................... 42 3.2.1. Steady State Simulation Test .............................................. , ............... 42 3.2.2. Transient Simulation Tests ................................................................. 42 3.3. Simulation Results ................................................................................. 44 3.3.1. Simulation Tests for Prescribed Battery Energy Cases ............................... 45 3.3.2. Program Modifications for Prescribed Vehicle Range Cases ....................... 46 3.3.3. Effect of Distance Traveled ................................................................ 50 3.3.4. Effect of APU Power Output .............................................................. 52 3.4. Simulation Summary .............................................................................. 57 iv 4. EXPERIMENTAL EQUIPMENT AND PROCEDURE ......................................... 59 4.1. Measured Parameters .............................................................................. 59 4.2. OPTO-22 Data Acquisition System ............................................................. 61 4.3. Fuel Mass Flow Rate Measurement ............................................................ 63 4.4. Emissions Measurements ......................................................................... 65 4.5. Test Matrix Generation ........................................................................... 68 4.5.1. Test Information ............................................................................. 68 4.5.2. Matrix Determination ....................................................................... 68 4.6. Test Procedure ...................................................................................... 72 4.6.1. Procedure to Regulate the Timing of the Engine Events ............................. 72 4.6.2. Procedure to Maintain a Constant Torque OUtput.. ................................... 73 4.6.3. Procedure to Start and Stop the Engine ................................................. 74 4.6.4. Test Procedure Summary .................................................................. 74 5. RESULTS AND DISCUSSION ....................................................................... 76 5.1. Data Analysis Procedure .......................................................................... 76 5.1.1. Analysis Methods for the Steady State Tests ........................................... 77 5.1.2. Analysis Methods for On/OffTesting ................................................... 80 5.2. Test Accuracy ....................................................................................... 82 5.2.1. Engine Power Stability and Accuracy ................................................... 82 5.2.2. Engine On/OffTiming Accuracy ......................................................... 85 5.3. Normalized Results ................................................................................ 86 5.3.1. Trends of the AirlFuel Ratio Variation ................................................. 87 5.3.2. Brake Specific Fuel Consumption ........................................................ 87 5.3.3. Specific Carbon Monoxide Emissions ................................................... 90 5.3.4. Specific Hydrocarbon Emissions ......................................................... 92 5.4. Variation of Engine Temperature in the On/OffTesting ................................... 93 5.5. Application of Engine Test Results to the Operation of a HEV .......................... 94 5.5.1. Calculation of Fuel Economy and Emissions for a Simulated HEV ............... 95 5.5.2. Engine Modifications Needed for Hybrid Vehicle Use .............................. 96 5.6. On/Off Test Results Summary ................................................................... 98 6. CONCLUSIONS ......................................................................................... 100 REFERENCES .......................................................................................... 102 1 1. INTRODUCTION In an effort to decrease pollution levels and dependence on non-renewable energy sources, much research has been conducted in the area of alternative fuels for vehicles. One type of alternative fueled vehicle is the electric vehicle (EV). EVs have the potential to significantly reduce urban smog levels in cities like Los Angeles. Pure electric vehicles have many shortcomings, however. The greatest inconvenience associated with EVs is their limited range. With existing technology, an electric vehicle can only travel about 80 miles on a single charge. Hybrid-electric vehicles (HEVs) address the range problem associated with electric vehicles. HEVs combine the range capabilities of a gasoline powered vehicle with the low emissions of an electric vehicle. The objective of the project described in this thesis was to determine if hybrid vehicles actually would reduce emission levels, and if so, by how much. A more complete outline of the thesis