Rocket Fundamentals
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Che 253M Experiment No. 2 COMPRESSIBLE GAS FLOW
Rev. 8/15 AD/GW ChE 253M Experiment No. 2 COMPRESSIBLE GAS FLOW The objective of this experiment is to familiarize the student with methods for measurement of compressible gas flow and to study gas flow under subsonic and supersonic flow conditions. The experiment is divided into three distinct parts: (1) Calibration and determination of the critical pressure ratio for a critical flow nozzle under supersonic flow conditions (2) Calculation of the discharge coefficient and Reynolds number for an orifice under subsonic (non- choked) flow conditions and (3) Determination of the orifice constants and mass discharge from a pressurized tank in a dynamic bleed down experiment under (choked) flow conditions. The experimental set up consists of a 100 psig air source branched into two manifolds: the first used for parts (1) and (2) and the second for part (3). The first manifold contains a critical flow nozzle, a NIST-calibrated in-line digital mass flow meter, and an orifice meter, all connected in series with copper piping. The second manifold contains a strain-gauge pressure transducer and a stainless steel tank, which can be pressurized and subsequently bled via a number of attached orifices. A number of NIST-calibrated digital hand held manometers are also used for measuring pressure in all 3 parts of this experiment. Assorted pressure regulators, manual valves, and pressure gauges are present on both manifolds and you are expected to familiarize yourself with the process flow, and know how to operate them to carry out the experiment. A process flow diagram plus handouts outlining the theory of operation of these devices are attached. -
Aerospace Engine Data
AEROSPACE ENGINE DATA Data for some concrete aerospace engines and their craft ................................................................................. 1 Data on rocket-engine types and comparison with large turbofans ................................................................... 1 Data on some large airliner engines ................................................................................................................... 2 Data on other aircraft engines and manufacturers .......................................................................................... 3 In this Appendix common to Aircraft propulsion and Space propulsion, data for thrust, weight, and specific fuel consumption, are presented for some different types of engines (Table 1), with some values of specific impulse and exit speed (Table 2), a plot of Mach number and specific impulse characteristic of different engine types (Fig. 1), and detailed characteristics of some modern turbofan engines, used in large airplanes (Table 3). DATA FOR SOME CONCRETE AEROSPACE ENGINES AND THEIR CRAFT Table 1. Thrust to weight ratio (F/W), for engines and their crafts, at take-off*, specific fuel consumption (TSFC), and initial and final mass of craft (intermediate values appear in [kN] when forces, and in tonnes [t] when masses). Engine Engine TSFC Whole craft Whole craft Whole craft mass, type thrust/weight (g/s)/kN type thrust/weight mini/mfin Trent 900 350/63=5.5 15.5 A380 4×350/5600=0.25 560/330=1.8 cruise 90/63=1.4 cruise 4×90/5000=0.1 CFM56-5A 110/23=4.8 16 -
6. Chemical-Nuclear Propulsion MAE 342 2016
2/12/20 Chemical/Nuclear Propulsion Space System Design, MAE 342, Princeton University Robert Stengel • Thermal rockets • Performance parameters • Propellants and propellant storage Copyright 2016 by Robert Stengel. All rights reserved. For educational use only. http://www.princeton.edu/~stengel/MAE342.html 1 1 Chemical (Thermal) Rockets • Liquid/Gas Propellant –Monopropellant • Cold gas • Catalytic decomposition –Bipropellant • Separate oxidizer and fuel • Hypergolic (spontaneous) • Solid Propellant ignition –Mixed oxidizer and fuel • External ignition –External ignition • Storage –Burn to completion – Ambient temperature and pressure • Hybrid Propellant – Cryogenic –Liquid oxidizer, solid fuel – Pressurized tank –Throttlable –Throttlable –Start/stop cycling –Start/stop cycling 2 2 1 2/12/20 Cold Gas Thruster (used with inert gas) Moog Divert/Attitude Thruster and Valve 3 3 Monopropellant Hydrazine Thruster Aerojet Rocketdyne • Catalytic decomposition produces thrust • Reliable • Low performance • Toxic 4 4 2 2/12/20 Bi-Propellant Rocket Motor Thrust / Motor Weight ~ 70:1 5 5 Hypergolic, Storable Liquid- Propellant Thruster Titan 2 • Spontaneous combustion • Reliable • Corrosive, toxic 6 6 3 2/12/20 Pressure-Fed and Turbopump Engine Cycles Pressure-Fed Gas-Generator Rocket Rocket Cycle Cycle, with Nozzle Cooling 7 7 Staged Combustion Engine Cycles Staged Combustion Full-Flow Staged Rocket Cycle Combustion Rocket Cycle 8 8 4 2/12/20 German V-2 Rocket Motor, Fuel Injectors, and Turbopump 9 9 Combustion Chamber Injectors 10 10 5 2/12/20 -
Aspects of Flow for Current, Flow Rate Is Directly Proportional to Potential
Vacuum technology Aspects of flow For current, flow rate is directly proportional to potential difference and inversely proportional to resistance. I = V/R or I = V/R For a fluid flow, Q = (P1-P2)/R or P/R Using reciprocal of resistance, called conductance, we have, Q = C (P1-P2) There are two kinds of flow, volumetric flow and mass flow Volume flow rate, S = vA v – the average bulk velocity, A the cross sectional area S = V/t, V is the volume and t is the time. Mass flow rate is S x density. G = vA or V/t Mass flow rate is measured in units of throughput, such as torr.L/s Throughput = volume flow rate x pressure Throughput is equivalent to power. Torr.L/s (g/cm2)cm3/s g.cm/s J/s W It works out that, 1W = 7.5 torr.L/s Types of low 1. Laminar: Occurs when the ratio of mass flow to viscosity (Reynolds number) is low for a given diameter. This happens when Reynolds number is approximately below 2000. Q ~ P12-P22 2. Above 3000, flow becomes turbulent Q ~ (P12-P22)0.5 3. Choked flow occurs when there is a flow restriction between two pressure regions. Assume an orifice and the pressure difference between the two sections, such as 2:1. Assume that the pressure in the inlet chamber is constant. The flow relation is, Q ~ P1 4. Molecular flow: When pressure reduces, MFP becomes larger than the dimensions of the duct, collisions occur between the walls of the vessel. -
Helicopter Turboshafts
Helicopter Turboshafts Luke Stuyvenberg University of Colorado at Boulder Department of Aerospace Engineering The application of gas turbine engines in helicopters is discussed. The work- ings of turboshafts and the history of their use in helicopters is briefly described. Ideal cycle analyses of the Boeing 502-14 and of the General Electric T64 turboshaft engine are performed. I. Introduction to Turboshafts Turboshafts are an adaptation of gas turbine technology in which the principle output is shaft power from the expansion of hot gas through the turbine, rather than thrust from the exhaust of these gases. They have found a wide variety of applications ranging from air compression to auxiliary power generation to racing boat propulsion and more. This paper, however, will focus primarily on the application of turboshaft technology to providing main power for helicopters, to achieve extended vertical flight. II. Relationship to Turbojets As a variation of the gas turbine, turboshafts are very similar to turbojets. The operating principle is identical: atmospheric gases are ingested at the inlet, compressed, mixed with fuel and combusted, then expanded through a turbine which powers the compressor. There are two key diferences which separate turboshafts from turbojets, however. Figure 1. Basic Turboshaft Operation Note the absence of a mechanical connection between the HPT and LPT. An ideal turboshaft extracts with the HPT only the power necessary to turn the compressor, and with the LPT all remaining power from the expansion process. 1 of 10 American Institute of Aeronautics and Astronautics A. Emphasis on Shaft Power Unlike turbojets, the primary purpose of which is to produce thrust from the expanded gases, turboshafts are intended to extract shaft horsepower (shp). -
Session 6:Analytical Approximations for Low Thrust Maneuvers
Session 6: Analytical Approximations for Low Thrust Maneuvers As mentioned in the previous lecture, solving non-Keplerian problems in general requires the use of perturbation methods and many are only solvable through numerical integration. However, there are a few examples of low-thrust space propulsion maneuvers for which we can find approximate analytical expressions. In this lecture, we explore a couple of these maneuvers, both of which are useful because of their precision and practical value: i) climb or descent from a circular orbit with continuous thrust, and ii) in-orbit repositioning, or walking. Spiral Climb/Descent We start by writing the equations of motion in polar coordinates, 2 d2r �dθ � µ − r + = a (1) 2 2 r dt dt r 2 d θ 2 dr dθ aθ + = (2) 2 dt r dt dt r We assume continuous thrust in the angular direction, therefore ar = 0. If the acceleration force along θ is small, then we can safely assume the orbit will remain nearly circular and the semi-major axis will be just slightly different after one orbital period. Of course, small and slightly are vague words. To make the analysis rigorous, we need to be more precise. Let us say that for this approximation to be valid, the angular acceleration has to be much smaller than the corresponding centrifugal or gravitational forces (the last two terms in the LHS of Eq. (1)) and that the radial acceleration (the first term in the LHS in the same equation) is negligible. Given these assumptions, from Eq. (1), dθ r µ d2θ 3 r µ dr ≈ ! ≈ − (3) 3 2 5 dt r dt 2 r dt Substituting into Eq. -
Thrust Reverser
DC-10THRUST REVERSER Following an airplane accident in which inadver- tent thrust reverser deployment was considered a major contributor, the aviation industry and SAFETY the U.S. Federal Aviation Administration (FAA) adopted new criteria for evaluating the safety of ENHANCEMENT thrust reverser systems on commercial airplanes. Several airplane models were determined to be uncontrollable in some portions of the flight HARRY SLUSHER envelope after inadvertent deployment of the PROGRAM MANAGER AIRCRAFT MODIFICATION ENGINEERING thrust reverser. In response, Boeing and the BOEING COMMERCIAL AIRPLANES GROUP SAFETY FAA issued service bulletins and airworthiness AERO directives, respectively, for mandatory inspec- 39 tions and installation of thrust reverser actuation system locks on affected Boeing-designed airplanes. Boeing and the FAA are issuing similar documents for all models of the DC-10. air seal, fairing, and the aft frame; MODIFICATION OF THE THRUST a proposed AD for the indication reverser. This allows operators to stock and checks of the feedback rod-to-yoke 2 system on all models of the DC-10. neutral spare reversers and quickly The safety enhancement program REVERSER INDICATION SYSTEM oeing has initiated a four- alignment, translating cowl auto- An AD mandating the incorporation of configure them for any engine position. phased safety enhancement for the DC-10 is designed to improve restow function, position indication The second phase of the DC-10 safety B enhancement program involves modify- Boeing Service Bulletin DC10-78-060 The basic design elements of the program for thrust reverser the reliability of the thrust reverser for the overpressure shutoff valve, is expected by the end of 2000. -
The Solid Rocket Booster Auxiliary Power Unit - Meeting the Challenge
THE SOLID ROCKET BOOSTER AUXILIARY POWER UNIT - MEETING THE CHALLENGE Robert W. Hughes Structures and Propulsion Laboratory Marshall Space Flight Center, Alabama ABSTRACT The thrust vector control systems of the solid rocket boosters are turbine-powered, electrically controlled hydraulic systems which function through hydraulic actuators to gimbal the nozzles of the solid rocket boosters and provide vehicle steering for the Space Shuttle. Turbine power for the thrust vector control systems is provided through hydrazine fueled auxiliary power units which drive the hydraulic pumps. The solid rocket booster auxiliary power unit resulted from trade studies which indicated sig nificant advantages would result if an existing engine could be found to meet the program goal of 20 missions reusability and adapted to meet the seawater environments associated with ocean landings. During its maturation, the auxiliary power unit underwent many design iterations and provided its flight worthiness through full qualification programs both as a component and as part of the thrust vector control system. More significant, the auxiliary power unit has successfully completed six Shuttle missions. THE SOLID ROCKET BOOSTER CHALLENGE The challenge associated with the development of the Solid Rocket Booster (SRB) Auxiliary Power Unit (APU) was to develop a low cost reusable APU, compatible with an "operational" SRB. This challenge, as conceived, was to be one of adaptation more than innovation. As it turned out, the SRB APU development had elements of both. During the technical t~ade studies to select a SRB thrust vector control (TVC) system, several alternatives for providing hydraulic power were evaluated. A key factor in the choice of the final TVC system was the Orbiter APU development program, then in progress at Sundstrand Aviation. -
Mass Flow Rate and Isolation Characteristics of Injectors for Use with Self-Pressurizing Oxidizers in Hybrid Rockets
49th AIAA/ASME/SAE/ASEE Joint PropulsionConference AIAA 2013-3636 July 14 - 17, 2013, San Jose, CA Mass Flow Rate and Isolation Characteristics of Injectors for Use with Self-Pressurizing Oxidizers in Hybrid Rockets Benjamin S. Waxman*, Jonah E. Zimmerman†, Brian J. Cantwell‡ Stanford University, Stanford, CA 94305 and Gregory G. Zilliac§ NASA Ames Research Center, Moffet Field, CA 94035 Self-pressurizing rocket propellants are currently gaining popularity in the propulsion community, partic- ularly in hybrid rocket applications. Due to their high vapor pressure, these propellants can be driven out of a storage tank without the need for complicated pressurization systems or turbopumps, greatly minimizing the overall system complexity and mass. Nitrous oxide (N2O) is the most commonly used self pressurizing oxidizer in hybrid rockets because it has a vapor pressure of approximately 730 psi (5.03 MPa) at room temperature and is highly storable. However, it can be difficult to model the feed system with these propellants due to the presence of two-phase flow, especially in the injector. An experimental test apparatus was developed in order to study the performance of nitrous oxide injectors over a wide range of operating conditions. Mass flow rate characterization has been performed to determine the effects of injector geometry and propellant sub-cooling (pressurization). It has been shown that rounded and chamfered inlets provide nearly identical mass flow rate improvement in comparison to square edged orifices. A particular emphasis has been placed on identifying the critical flow regime, where the flow rate is independent of backpressure (similar to choking). For a simple orifice style injector, it has been demonstrated that critical flow occurs when the downstream pressure falls sufficiently below the vapor pressure, ensuring bulk vapor formation within the injector element. -
Thrust and Power Available, Maximum and Minimum Cruise Velocity, Effects of Altitude on Power Thrust Available
Module-2 Lecture-7 Cruise Flight - Thrust and Power available, Maximum and minimum cruise velocity, Effects of altitude on power Thrust available • As we have seen earlier, thrust and power requirements are dictated by the aero- dynamic characteristics and weight of the airplane. In contrast, thrust and power available are strictly associated with the engine of the aircraft. • The thrust delivered by typical reciprocating piston engines used in aircraft with propellers varies with velocity as shown in Figure 1(a). • It should be noted that the thrust at zero velocity (static thrust) is maximum and it decreases with increase in forward velocity. The reason for this behavior is that the blade tip of the propellers encounter compressibility problems leading to abrupt decrease in the available thrust near speed of sound. • However, as seen from Figure 1(b), the thrust delivered by a turbojet engine stays relatively constant with increase in velocity. Figure 1: Variation in available thrust with velocity of the (a) reciprocating engine- propeller powered aircraft and (b) turbojet engine powered aircraft 1 Power Power required for any aircraft is a characteristic of the aerodynamic design and weight of that aircraft. However, the power available, PA is a characteristic of the power plant (engine) of the aircraft. Typically, a piston engine generates power by burning fuel in the cylinders and then using this energy to move pistons in a reciprocating fashion (Figure 2). The power delivered to the piston driven propeller engine by the crankshaft is termed Figure 2: Schematic of a reciprocating engine as the shaft brake power P . -
Advisory Circular
Advisory U.S. Department of Transportation Circular Federal Aviation Administration Subject: RATINGS AND OPERATING Date: 6/28/10 AC No: 33.7-1 LIMITATIONS FOR TURBINE ENGINES Initiated by: ANE-111 (SECTIONS 33.7 AND 33.8) 1. Purpose. This advisory circular (AC) provides information and guidance on turbine engine compliance under part 33 of Title 14 of the Code of Federal Regulations (14 CFR), specifically §§ 33.7, Engine ratings and operating limitations, and 33.8, Selection of engine power and thrust ratings. This AC also provides information on preparing the data needed for the type certification data sheet (TCDS) specified in § 33.7(a). 2. Applicability. a. The guidance provided in this document is directed to applicants requesting certification of turbine engines, except that no specific guidance is provided for the augmented power or thrust (refer to § 33.7, paragraphs (c)(1)(i) and (iii)) and supersonic engines. For the purpose of this AC, any reference to power or thrust is for unaugmented power or thrust (refer to § 33.7, paragraphs (c)(1)(ii) and (iv)). b. This material is neither mandatory nor regulatory in nature and does not constitute a regulation. It describes acceptable means, but not the only means, for demonstrating compliance with the applicable regulations. The FAA will consider other methods of demonstrating compliance that an applicant may elect to present. Terms such as “should,” “shall,” “may,” and “must” are used only in the sense of ensuring applicability of this particular method of compliance when the acceptable method of compliance in this document is used. While these guidelines are not mandatory, they are derived from extensive FAA and industry experience in determining compliance with the relevant regulations. -
Physics 101: Lecture 18 Fluids II
PhysicsPhysics 101:101: LectureLecture 1818 FluidsFluids IIII Today’s lecture will cover Textbook Chapter 9 Physics 101: Lecture 18, Pg 1 ReviewReview StaticStatic FluidsFluids Pressure is force exerted by molecules “bouncing” off container P = F/A Gravity affects pressure P = P 0 + ρgd Archimedes’ principle: Buoyant force is “weight” of displaced fluid. F = ρ g V Today include moving fluids! A1v1 = A 2 v2 – continuity equation 2 2 P1+ρgy 1 + ½ ρv1 = P 2+ρgy 2 + ½ρv2 – Bernoulli’s equation Physics 101: Lecture 18, Pg 2 08 ArchimedesArchimedes ’’ PrinciplePrinciple Buoyant Force (F B) weight of fluid displaced FB = ρfluid Vdisplaced g Fg = mg = ρobject Vobject g object sinks if ρobject > ρfluid object floats if ρobject < ρfluid If object floats… FB = F g Therefore: ρfluid g Vdispl. = ρobject g Vobject Therefore: Vdispl./ Vobject = ρobject / ρfluid Physics 101: Lecture 18, Pg 3 10 PreflightPreflight 11 Suppose you float a large ice-cube in a glass of water, and that after you place the ice in the glass the level of the water is at the very brim. When the ice melts, the level of the water in the glass will: 1. Go up, causing the water to spill out of the glass. 2. Go down. 3. Stay the same. Physics 101: Lecture 18, Pg 4 12 PreflightPreflight 22 Which weighs more: 1. A large bathtub filled to the brim with water. 2. A large bathtub filled to the brim with water with a battle-ship floating in it. 3. They will weigh the same. Tub of water + ship Tub of water Overflowed water Physics 101: Lecture 18, Pg 5 15 ContinuityContinuity A four-lane highway merges down to a two-lane highway.