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Cranfield University Xue Longxian Actuation
CRANFIELD UNIVERSITY XUE LONGXIAN ACTUATION TECHNOLOGY FOR FLIGHT CONTROL SYSTEM ON CIVIL AIRCRAFT SCHOOL OF ENGINEERING MSc by Research THESIS CRANFIELD UNIVERSITY SCHOOL OF ENGINEERING MSc by Research THESIS Academic Year 2008-2009 XUE LONGXIAN Actuation Technology for Flight Control System on Civil Aircraft Supervisor: Dr. C. P. Lawson Prof. J. P. Fielding January 2009 This thesis is submitted in fulfilment of the requirements for the degree of Master of Science © Cranfield University 2009. All rights reserved. No part of this publication may be reproduced without the written permission of the copyright owner. ABSTRACT This report addresses the author’s Group Design Project (GDP) and Individual Research Project (IRP). The IRP is discussed primarily herein, presenting the actuation technology for the Flight Control System (FCS) on civil aircraft. Actuation technology is one of the key technologies for next generation More Electric Aircraft (MEA) and All Electric Aircraft (AEA); it is also an important input for the preliminary design of the Flying Crane, the aircraft designed in the author’s GDP. Information regarding actuation technologies is investigated firstly. After initial comparison and engineering consideration, Electrohydrostatic Actuation (EHA) and variable area actuation are selected for further research. The tail unit of the Flying Crane is selected as the case study flight control surfaces and is analysed for the requirements. Based on these requirements, an EHA system and a variable area actuation system powered by localised hydraulic systems are designed and sized in terms of power, mass and Thermal Management System (TMS), and thereafter the reliability of each system is estimated and the safety is analysed. -
Download the Pbs Auxiliary Power Units Brochure
AUXILIARY POWER UNITS The PBS brand is built on 200 years of history and a global reputation for high quality engineering and production www.pbsaerospace.com AUXILIARY POWER UNITS by PBS PBS AEROSPACE Inc. with headquarters in Atlanta, GA, is the world’s leading manufacturer of small gas turbine propulsion and power products for UAV’s, target drones, small missiles and guided munitions. The demonstrated high quality and reliability of PBS gas turbine engines and power systems are refl ected in the fact that they have been installed and are being operated in several thousand air vehicle systems worldwide. The key sector for PBS Velka Bites is aerospace engineering: in-house development, production, testing, and certifi cation of small turbojet, turboprop and turboshaft engines, Auxiliary Power Units (APU), and Environmental Control Systems (ECS) proven in thousands of airplanes, helicopters, and UAVs all over the world. The PBS manufacturing program also includes precision casting, precision machining, surface treatment and cryogenics. Saphir 5 Safir 5K/G MI Saphir 5F Safir 5K/G MIS Safir 5L Safir 5K/G Z8 PBS APU Basic Parameters Basic parameters APU MODEL Electrical power Max. operating Bleed air fl ow Weight output altitude Units kVA, kW lb/min lb ft 70.4 26,200 S a fi r 5 L 0 kVA 73 → Up to 60 kVA of electric power Safír 5K/G Z8 40 kVa N/A 113.5 19,700 output Safi r 5K/G MI 20 kVa 62.4 141 19,700 Up to 70.4 lb/min of bleed air flow Safi r 5K/G MIS 6 kW 62.4 128 19,700 → Main features of PBS Safi r 5 product line → Simultaneous supply of electric -
Propeller Operation and Malfunctions Basic Familiarization for Flight Crews
PROPELLER OPERATION AND MALFUNCTIONS BASIC FAMILIARIZATION FOR FLIGHT CREWS INTRODUCTION The following is basic material to help pilots understand how the propellers on turbine engines work, and how they sometimes fail. Some of these failures and malfunctions cannot be duplicated well in the simulator, which can cause recognition difficulties when they happen in actual operation. This text is not meant to replace other instructional texts. However, completion of the material can provide pilots with additional understanding of turbopropeller operation and the handling of malfunctions. GENERAL PROPELLER PRINCIPLES Propeller and engine system designs vary widely. They range from wood propellers on reciprocating engines to fully reversing and feathering constant- speed propellers on turbine engines. Each of these propulsion systems has the similar basic function of producing thrust to propel the airplane, but with different control and operational requirements. Since the full range of combinations is too broad to cover fully in this summary, it will focus on a typical system for transport category airplanes - the constant speed, feathering and reversing propellers on turbine engines. Major propeller components The propeller consists of several blades held in place by a central hub. The propeller hub holds the blades in place and is connected to the engine through a propeller drive shaft and a gearbox. There is also a control system for the propeller, which will be discussed later. Modern propellers on large turboprop airplanes typically have 4 to 6 blades. Other components typically include: The spinner, which creates aerodynamic streamlining over the propeller hub. The bulkhead, which allows the spinner to be attached to the rest of the propeller. -
Aerospace Engine Data
AEROSPACE ENGINE DATA Data for some concrete aerospace engines and their craft ................................................................................. 1 Data on rocket-engine types and comparison with large turbofans ................................................................... 1 Data on some large airliner engines ................................................................................................................... 2 Data on other aircraft engines and manufacturers .......................................................................................... 3 In this Appendix common to Aircraft propulsion and Space propulsion, data for thrust, weight, and specific fuel consumption, are presented for some different types of engines (Table 1), with some values of specific impulse and exit speed (Table 2), a plot of Mach number and specific impulse characteristic of different engine types (Fig. 1), and detailed characteristics of some modern turbofan engines, used in large airplanes (Table 3). DATA FOR SOME CONCRETE AEROSPACE ENGINES AND THEIR CRAFT Table 1. Thrust to weight ratio (F/W), for engines and their crafts, at take-off*, specific fuel consumption (TSFC), and initial and final mass of craft (intermediate values appear in [kN] when forces, and in tonnes [t] when masses). Engine Engine TSFC Whole craft Whole craft Whole craft mass, type thrust/weight (g/s)/kN type thrust/weight mini/mfin Trent 900 350/63=5.5 15.5 A380 4×350/5600=0.25 560/330=1.8 cruise 90/63=1.4 cruise 4×90/5000=0.1 CFM56-5A 110/23=4.8 16 -
Comparison of Helicopter Turboshaft Engines
Comparison of Helicopter Turboshaft Engines John Schenderlein1, and Tyler Clayton2 University of Colorado, Boulder, CO, 80304 Although they garnish less attention than their flashy jet cousins, turboshaft engines hold a specialized niche in the aviation industry. Built to be compact, efficient, and powerful, turboshafts have made modern helicopters and the feats they accomplish possible. First implemented in the 1950s, turboshaft geometry has gone largely unchanged, but advances in materials and axial flow technology have continued to drive higher power and efficiency from today's turboshafts. Similarly to the turbojet and fan industry, there are only a handful of big players in the market. The usual suspects - Pratt & Whitney, General Electric, and Rolls-Royce - have taken over most of the industry, but lesser known companies like Lycoming and Turbomeca still hold a footing in the Turboshaft world. Nomenclature shp = Shaft Horsepower SFC = Specific Fuel Consumption FPT = Free Power Turbine HPT = High Power Turbine Introduction & Background Turboshaft engines are very similar to a turboprop engine; in fact many turboshaft engines were created by modifying existing turboprop engines to fit the needs of the rotorcraft they propel. The most common use of turboshaft engines is in scenarios where high power and reliability are required within a small envelope of requirements for size and weight. Most helicopter, marine, and auxiliary power units applications take advantage of turboshaft configurations. In fact, the turboshaft plays a workhorse role in the aviation industry as much as it is does for industrial power generation. While conventional turbine jet propulsion is achieved through thrust generated by a hot and fast exhaust stream, turboshaft engines creates shaft power that drives one or more rotors on the vehicle. -
6. Chemical-Nuclear Propulsion MAE 342 2016
2/12/20 Chemical/Nuclear Propulsion Space System Design, MAE 342, Princeton University Robert Stengel • Thermal rockets • Performance parameters • Propellants and propellant storage Copyright 2016 by Robert Stengel. All rights reserved. For educational use only. http://www.princeton.edu/~stengel/MAE342.html 1 1 Chemical (Thermal) Rockets • Liquid/Gas Propellant –Monopropellant • Cold gas • Catalytic decomposition –Bipropellant • Separate oxidizer and fuel • Hypergolic (spontaneous) • Solid Propellant ignition –Mixed oxidizer and fuel • External ignition –External ignition • Storage –Burn to completion – Ambient temperature and pressure • Hybrid Propellant – Cryogenic –Liquid oxidizer, solid fuel – Pressurized tank –Throttlable –Throttlable –Start/stop cycling –Start/stop cycling 2 2 1 2/12/20 Cold Gas Thruster (used with inert gas) Moog Divert/Attitude Thruster and Valve 3 3 Monopropellant Hydrazine Thruster Aerojet Rocketdyne • Catalytic decomposition produces thrust • Reliable • Low performance • Toxic 4 4 2 2/12/20 Bi-Propellant Rocket Motor Thrust / Motor Weight ~ 70:1 5 5 Hypergolic, Storable Liquid- Propellant Thruster Titan 2 • Spontaneous combustion • Reliable • Corrosive, toxic 6 6 3 2/12/20 Pressure-Fed and Turbopump Engine Cycles Pressure-Fed Gas-Generator Rocket Rocket Cycle Cycle, with Nozzle Cooling 7 7 Staged Combustion Engine Cycles Staged Combustion Full-Flow Staged Rocket Cycle Combustion Rocket Cycle 8 8 4 2/12/20 German V-2 Rocket Motor, Fuel Injectors, and Turbopump 9 9 Combustion Chamber Injectors 10 10 5 2/12/20 -
Auxiliary Power Unit / Environmental Control Unit (APU/ECU) for the Multiple Launch Rocket System
Auxiliary Power Unit / Environmental Control Unit (APU/ECU) for the Multiple Launch Rocket System Multiple Launch Rocket System (MLRS) APU KEY FEATURES: − 8.5 kW 28 VDC Power Output − 18,500 BTU Net Cooling Capacity ECU Condenser GENERAL PRODUCT DESCRIPTION: The MLS Auxiliary Power Unit brushless, permanent magnet conditions. /Environmental Control Unit generator. The generator system (APU/ECU) has been designed to output and Engine power is The APU gross weight is under provide electrical power and controlled by a variable speed 330 pounds with the ECU cooling to the MLRS tracked governor which, depending on weighing 150 lbs. The System vehicle. Both systems can operate system load, optimizes the engine provides 18,500 Btu/hr cooling independently of one another. The operating speed. The vapor cycle capacity and 8.5 kW at 28-vDC ECU is completely electrically air conditioning system is power output (with voltage ripple driven and can be operated from designed to be in compliance with independent of the engine speed the main engine alternators or the the current environmental or load at less than 100 mV APU. regulations using R-134a RMS). refrigerant and is capable of The power plant is a Hatz 2G-40 operating in severe desert air-cooled diesel engine with a conditions. Its power draw is 150 shaft mounted three-phase amps at 28-vDC at full load APU/ECU FOR MILITARY APPLICATIONS Auxiliary Power Unit / Environmental Control Unit (APU/ECU) for the Multiple Launch Rocket System Condenser Assembly APU Evaporator Assembly Overall APU/ECU Specifications: Exterior Dimensions (L x W x H)........................................…........... -
Lockheed Martin F-35 Lightning II Incorporates Many Significant Technological Enhancements Derived from Predecessor Development Programs
AIAA AVIATION Forum 10.2514/6.2018-3368 June 25-29, 2018, Atlanta, Georgia 2018 Aviation Technology, Integration, and Operations Conference F-35 Air Vehicle Technology Overview Chris Wiegand,1 Bruce A. Bullick,2 Jeffrey A. Catt,3 Jeffrey W. Hamstra,4 Greg P. Walker,5 and Steve Wurth6 Lockheed Martin Aeronautics Company, Fort Worth, TX, 76109, United States of America The Lockheed Martin F-35 Lightning II incorporates many significant technological enhancements derived from predecessor development programs. The X-35 concept demonstrator program incorporated some that were deemed critical to establish the technical credibility and readiness to enter the System Development and Demonstration (SDD) program. Key among them were the elements of the F-35B short takeoff and vertical landing propulsion system using the revolutionary shaft-driven LiftFan® system. However, due to X- 35 schedule constraints and technical risks, the incorporation of some technologies was deferred to the SDD program. This paper provides insight into several of the key air vehicle and propulsion systems technologies selected for incorporation into the F-35. It describes the transition from several highly successful technology development projects to their incorporation into the production aircraft. I. Introduction HE F-35 Lightning II is a true 5th Generation trivariant, multiservice air system. It provides outstanding fighter T class aerodynamic performance, supersonic speed, all-aspect stealth with weapons, and highly integrated and networked avionics. The F-35 aircraft -
Helicopter Turboshafts
Helicopter Turboshafts Luke Stuyvenberg University of Colorado at Boulder Department of Aerospace Engineering The application of gas turbine engines in helicopters is discussed. The work- ings of turboshafts and the history of their use in helicopters is briefly described. Ideal cycle analyses of the Boeing 502-14 and of the General Electric T64 turboshaft engine are performed. I. Introduction to Turboshafts Turboshafts are an adaptation of gas turbine technology in which the principle output is shaft power from the expansion of hot gas through the turbine, rather than thrust from the exhaust of these gases. They have found a wide variety of applications ranging from air compression to auxiliary power generation to racing boat propulsion and more. This paper, however, will focus primarily on the application of turboshaft technology to providing main power for helicopters, to achieve extended vertical flight. II. Relationship to Turbojets As a variation of the gas turbine, turboshafts are very similar to turbojets. The operating principle is identical: atmospheric gases are ingested at the inlet, compressed, mixed with fuel and combusted, then expanded through a turbine which powers the compressor. There are two key diferences which separate turboshafts from turbojets, however. Figure 1. Basic Turboshaft Operation Note the absence of a mechanical connection between the HPT and LPT. An ideal turboshaft extracts with the HPT only the power necessary to turn the compressor, and with the LPT all remaining power from the expansion process. 1 of 10 American Institute of Aeronautics and Astronautics A. Emphasis on Shaft Power Unlike turbojets, the primary purpose of which is to produce thrust from the expanded gases, turboshafts are intended to extract shaft horsepower (shp). -
Session 6:Analytical Approximations for Low Thrust Maneuvers
Session 6: Analytical Approximations for Low Thrust Maneuvers As mentioned in the previous lecture, solving non-Keplerian problems in general requires the use of perturbation methods and many are only solvable through numerical integration. However, there are a few examples of low-thrust space propulsion maneuvers for which we can find approximate analytical expressions. In this lecture, we explore a couple of these maneuvers, both of which are useful because of their precision and practical value: i) climb or descent from a circular orbit with continuous thrust, and ii) in-orbit repositioning, or walking. Spiral Climb/Descent We start by writing the equations of motion in polar coordinates, 2 d2r �dθ � µ − r + = a (1) 2 2 r dt dt r 2 d θ 2 dr dθ aθ + = (2) 2 dt r dt dt r We assume continuous thrust in the angular direction, therefore ar = 0. If the acceleration force along θ is small, then we can safely assume the orbit will remain nearly circular and the semi-major axis will be just slightly different after one orbital period. Of course, small and slightly are vague words. To make the analysis rigorous, we need to be more precise. Let us say that for this approximation to be valid, the angular acceleration has to be much smaller than the corresponding centrifugal or gravitational forces (the last two terms in the LHS of Eq. (1)) and that the radial acceleration (the first term in the LHS in the same equation) is negligible. Given these assumptions, from Eq. (1), dθ r µ d2θ 3 r µ dr ≈ ! ≈ − (3) 3 2 5 dt r dt 2 r dt Substituting into Eq. -
Low and High Speed Propellers for General Aviation - Performance Potential and Recent Wind Tunnel Test Results
NASA Technical Memorandum 8 1745 Low and High Speed Propellers for General Aviation - Performance Potential and Recent Wind Tunnel Test Results Robert J. Jeracki and Glenn A. Mitchell Lewis Research Center Cleveland, Ohio i I Prepared for the ! National Business Aircraft Meeting sponsored by the Society of Automotive Engineers Wichita, Kansas, April 7-10, 1981 LOW AND HIGH SPEED PROPELLERS FOR GENERAL AVIATION - PERFORMANCE POTENTIAL AND RECENT WIND TUNNEL TEST RESULTS by Robert J. Jeracki and Glenn A. Mitchell National Aeronautics and Space Administration Lewis Research Center Cleveland, Ohio 441 35 THE VAST MAJORlTY OF GENERAL-AVIATION AIRCRAFT manufactured in the United States are propel- ler powered. Most of these aircraft use pro- peller designs based on technology that has not changed significantlv since the 1940's and early 1950's. This older technology has been adequate; however, with the current world en- ergy shortage and the possibility of more stringent noise regulations, improved technol- ogy is needed. Studies conducted by NASA and industry indicate that there are a number of improvements in the technology of general- aviation (G.A.) propellers that could lead to significant energy savings. New concepts like blade sweep, proplets, and composite materi- als, along with advanced analysis techniques have the potential for improving the perform- ance and lowering the noise of future propel- ler-powererd aircraft that cruise at lower speeds. Current propeller-powered general- aviation aircraft are limited by propeller compressibility losses and limited power out- put of current engines to maximum cruise speeds below Mach 0.6. The technology being developed as part of NASA's Advanced Turboprop Project offers the potential of extending this limit to at least Mach 0.8. -
Flight Tests of Turboprop Engine with Reverse Air Intake System
TRANSACTIONS OF THE INSTITUTE OF AVIATION 3 (252) 2018, pp. 26–36 DOI: 10.2478/tar-2018-0020 © Copyright by Wydawnictwa Naukowe Instytutu Lotnictwa FLIGHT TESTS OF TURBOPROP ENGINE WITH REVERSE AIR INTAKE SYSTEM Marek Idzikowski, Wojciech Miksa Instytut Lotnictwa, Centrum Nowych Technologii Al. Krakowska 110/114, 02-256 Warsaw, Poland [email protected] Abstract This work presents selected results of I-31T propulsion flight tests, obtained in the framework of ESPOSA (Efficient Systems and Propulsion for Small Aircraft) project. I-31T test platform was equipped with TP100, a 180 kW turboprop engine. Engine installation design include reverse flow inlet and separator, controlled from the cockpit, that limited ingestion of solid particulates during ground operations. The flight tests verified proper air feed to the engine with the separator turned on and off. The carried out investigation of the intake system excluded possibility of hazardous engine -op eration, such as compressor stall, surge or flameout and potential airflow disturbance causing damaging vibration of the engine body. Finally, we present evaluation of total power losses associated with engine integration with the airframe. Keywords: light aircraft, flight tests, turboprop engine installation, turboprop engine integration, reverse air flow to engine. Abbreviations: oC – Celsius degree, temperature unit km/h – kilometers per hour, speed unit ∆P – power loss m – meter, altitude and length unit ∆TORQ – engine torque loss at shaft mm/s – millimeter per second, imbalance