DOCSLIB.ORG

Product Catalogue Balustrading | Shade Sails | Marine | Lifting | Rigging

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
Product Catalogue Balustrading | Shade Sails | Marine | Lifting | Rigging Superior Service • Quality productS Product Catalogue balustrading | shade sails | marine | lifting | rigging Brisbane | Sydney | MelBourne www.jgtrading.com.au table of contents catalogue preface Introduction Galvanised Hardware Our Products How to Order Catalogue Preface 03 Various Fittings 52 Over 1500 stock product lines across a range Contact your local distributor for further information What is Stainless Steel 04 Shackles 53 of categories. In-house swaging, fabrication and on how to order these products. Please note that Magnetic Effects of Stainless Steel 05 assembly facilities. Strategic overseas alliances to pricing, delivery charges, terms of payment and provide the latest in global product trends. returns policies are set by the distributor. Environmental Benefits 06 Marine Harware ‘Tea Staining’ Effects 07 Rail Fittings / Canopy Fittings 54/55 Our Facilities Stairway/ Balustrading Terminations 08/15 Catalogue Acknowledgements Various Fittings 56 Showrooms, sales offices and warehouses in Produced and collated by the staff at J & G Brisbane, Sydney & Melbourne. Extensive distributor Wire Rope Trading on August 2012. Handrail & Glass Systems Specialised Tools network throughout Australia & New Zealand. Catalogue available on request from J & G Trading. Grade 316 16 Interactive website with all current products displayed. Pop Rivet Tools 57 Grade 316 PVC Coated / Grade 304 17 Blind Rivet Nut Tools 57 Galvanised 18 How to Use This Catalogue Cutters 58/59 Pre-made Wires 19 Our Mission Machine Press 59 This catalogue has been created to aid in product Hand Swagers 61/62 selection, provide detailed product specifications, To provide excellence in customer Stainless Steel Harware and assist with your ordering process. The service through the delivery of superior 'C' Spanners / Replacements 63 information contained herein is subject to change quality products, J & G Trading aims Rigging Screws 20 without prior notice, and should not be used as an to lead through price competitiveness, Miniature Parts 21 Stainless Steel Protection infallible guide to specifications. innovation and integrity. Terminals / Replacements 22 Rapelle Cleaning Products 64/65 Should you require further assistance or information Swage Terminals 23/24 Poligrat Surface Finishing Products 66 on any of these products, please contact your local Balustrading Misc. 26/27 Inox Protective Products 67 distributor. Welded Rings / Swivels 28 Rigging Screws / Turnbuckles 29/30 All dimensions are in millimetres unless otherwise specified. The following is a list of abbreviated terms Thimbles / Saddles 31 as contained in this catalogue: Ferrules 32 Lag / Eye Screws 33 • B/S = Minimum Breaking Strain (Kg) Blind Rivet Nuts 34 • RWL = Recommended Working Load (Kg) Various Fittings 35 • TDL = Total Deformation Load (Kg) Eye Bolts 38 • Wgt = Weight of an item (g or Kg) Eye Nut / 'U' Bolts / B-Bolts / Latches 39 • AISI 304 = 304 Grade Stainless Steel • AISI 316 = 316 Grade Stainless Steel Pad Eyes 40/41 Hooks / Shackles 42 Snaps / Hooks 43 Spring Hooks / Snap Hooks 44 Shackles 45/46 Chain / Links / Hooks 48 Slip Hooks / 'S' Hooks 49 Pulleys / Sheaves 50 Pulleys / Pulley Blocks 51 2 Product Catalogue For more information on balustrading fittings visit our website www.jgtrading.com.au For more information on balustrading fittings visit our website www.jgtrading.com.au Product Catalogue 3 What is Stainless Steel? Magnetic effects of Steel INTRODUCTION Stainless Steel the What is Stainless Steel? Magnetic Effects of Stainless Steel All-Round Performer... Stainless steel is a generic term for a family of The magnetic When used properly, stainless corrosion resistant alloy steels containing 10.5% properties of steel enjoys a strong and enduring or more chromium. materials are reputation for visual appeal and affected by their structural integrity in a wide range INTRODUCTION All stainless steels have a high resistance to composition, metallic of applications and environments. corrosion. This resistance to attack is due to structure, processing the naturally occurring chromium-rich oxide film methods and formed on the surface of the steel. Although physical condition. extremely thin, this invisible, inert film is tightly Ferromagnetic adherent to the metal and extremely protective materials are in a wide range of corrosive media. The film is strongly attracted to Applications rapidly self repairing in the presence of oxygen, a permanent magnet and damage by abrasion, cutting or machining is and may also be + Architectural quickly repaired. + High and low temperature resistance magnetised to act as Building Products a permanent magnet. Some grades will resist scaling and maintain Why Choose Stainless Steel? high strength at very high temperatures, while Permeability is the property used to measure how well others show exceptional toughness at cryogenic a material concentrates the magnetic field. It gives an + Corrosion resistance temperatures. indication of the strength of the attraction to a magnet. + Residential & All stainless steels have a high resistance to It is more usual to refer to the relative permeability. Commercial corrosion. Low alloyed grades resist corrosion in + Ease of fabrication This is measured relative to the value for air or vacuum taken as 1. atmospheric conditions; highly alloyed grades can The majority of stainless steels can be cut, welded, resist corrosion in most acids, alkaline solutions, formed, machined and fabricated readily. and chloride bearing environments, even at elevated + Cold work + Marine temperatures and pressures (refer illustrations below). + Strength Wrought, austenitic stainless steels, such as ‘304’ and ‘316’, are generally regarded as non-magnetic The cold work hardening properties of many in the annealed condition, ie they are not attracted stainless steels can be used in design to reduce significantly by a magnet. However, if they are cold material thicknesses and reduce weight and costs. Corrosion Resistant Properties worked they will be attracted to a permanent magnet. Other stainless steels may be heat treated to make + Transport The change occurs because the cold work deformation very high strength components. Fig. 1 In any normal oxidising induces a transformation of the microstructure from environment a protective austenite to martensite. The effect is less marked in + Aesthetic appeal coating of passive chromium alloys with high concentrations of austenite stabilisers rich oxide film is automatically formed on stainless steel. Stainless steel is available in many surface finishes. such as nickel, nitrogen and carbon. Once the It is easily and simply maintained resulting in a high martensite is formed, it may also become magnetised + Art and Design quality, pleasing appearance. sufficiently to pick-up light objects such as paper clips. Fig. 2 When scratched, damaged or machined this protective film + Hygienic properties Magnetic attraction effects are most often noticed is denuded exposing the steel in heavily cold worked fabrications such as wire or to the atmosphere. The cleanability of stainless steel makes it the the dished end of a pressure vessel. It is possible to first choice in hospitals, kitchens, food and remove the magnetic effects by solution annealing and + Food, Beverage & pharmaceutical processing facilities. water quenching but this will also reduce the tensile Pharmaceutical properties and may give rise to distortion. Fig. 3 The protective coating is + Life cycle characteristics quickly restored through the Castings automatically require a higher percentage of rapid self-repairing quality of Stainless steel is a durable, low maintenance ferrite so that tearing does not occur during the casting the chromium rich film. material and is often the least expensive choice in + Process & Heavy process increasing the magnetic properties. a life cycle cost comparison. Engineering © Copyright ASSDA 2010 J & G Trading is a member of ASSDA 04 Product Catalogue For more information on stainless steel visit the ASSDA website www.assda.asn.au For more information on stainless steel visit the ASSDA website www.assda.asn.au Product Catalogue 5 environmental Benefits ‘tea Staining’ effects INTRODUCTION New Stainless Steel Has Stainless Steel and the Environment At Least 50% Scrap Metal Stainless Steel ‘Tea Staining’ Stainless steel is a valuable scrap chlorides and other contaminates can collect and material. It is 100% recyclable concentrate. A process called pickling may be and a preferred raw material input used to remove surface contaminants, but may dull by steel makers. Stainless steel the surface. Alternately electro polishing may be INTRODUCTION production incorporates high used, and has the added benefit of brightening the levels of scrap use. surface. + Specify Grade ‘316’ Stainless Steel As outlined in the previous section, Grade 316 is ideal for marine and highly corrosive environments. Regular maintenance and use of lanolin protective products will ensure the best resistance against tea staining and corrosive effects. In response to the growing awareness that our Incorrect specification, fabrication or quality of life depends upon protection of our subsequent handling in coastal environments environment, consumers and regulators are may cause stainless steel to stain or discolour, directing their resources towards products less impairing the overall look. This brown harmful to the environment. The challenge to discolouration, or tea staining has been specifiers is clear: understand the “cradle to identified
Load more

Recommended publications
  • Hand-Forging and Wrought-Iron Ornamental Work
    This is a digital copy of a book that was preserved for generations on library shelves before it was carefully scanned by Google as part of a project to make the world’s books discoverable online. It has survived long enough for the copyright to expire and the book to enter the public domain. A public domain book is one that was never subject to copyright or whose legal copyright term has expired. Whether a book is in the public domain may vary country to country. Public domain books are our gateways to the past, representing a wealth of history, culture and knowledge that’s often difficult to discover. Marks, notations and other marginalia present in the original volume will appear in this file - a reminder of this book’s long journey from the publisher to a library and finally to you. Usage guidelines Google is proud to partner with libraries to digitize public domain materials and make them widely accessible. Public domain books belong to the public and we are merely their custodians. Nevertheless, this work is expensive, so in order to keep providing this resource, we have taken steps to prevent abuse by commercial parties, including placing technical restrictions on automated querying. We also ask that you: + Make non-commercial use of the files We designed Google Book Search for use by individuals, and we request that you use these files for personal, non-commercial purposes. + Refrain from automated querying Do not send automated queries of any sort to Google’s system: If you are conducting research on machine translation, optical character recognition or other areas where access to a large amount of text is helpful, please contact us.
    [Show full text]
  • Bending & Metalworking Machinery
    Call TODAY for a quote! MACHINERY BENDING & METALWORKING AND PROFILE TUBE,PIPE ERCOLINA Leasing Options Available 563-391-7700 PROFESSIONAL SERIES ® CML USA Inc. Ercolina TUBE, PIPE AND PROFILE “ Excellence in Quality, Support and Service ” BENDING & 3100 Research Parkway • Davenport, IA 52806 Ph. 563-391-7700 • [email protected] METALWORKING © 02/20 ercolina-usa.com MACHINERY Taking Care of Bending Manufacturer of Tube, Pipe and Profile Bending and Metalworking Machinery elcome to CML USA, Inc., North American supplier of Ercolina® tube, pipe and profile bending W machinery. vadimone/Bigstock.com We are pleased to offer our customers the highest quality Application Review tube and pipe benders and related metal fabrication equip- Demonstration / Training Facility ment available today. Ercolina’s affordable tubing benders and fabricating machinery are designed to reliably and accurately produce your applications – increasing profit, improving product quality and finish. Our product line is always expanding to include more manual, automatic and CNC pipe and tube bending machines, mandrel benders, NC swaging equipment and metalforming machinery. Ercolina’s experienced sales, service and support staff is always ready to offer positive application solutions for today’s fabricator. Company Profile: CML USA, Inc. consistently leads the industry providing Service After the Sale quality metal fabricating equipment to commercial and professional metal fabricators in the United States, Canada, Mexico and South America. Our product line includes rotary draw tube and pipe bending machine equipment, NC and CNC mandrel benders, angle rolls, section benders We invite you to tour our website or call our trained and and tube and pipe notchers, ornamental metalworking knowledgeable product support representatives today at machinery and much more.
    [Show full text]
  • High Integrity Die Casting Processes
    HIGH INTEGRITY DIE CASTING PROCESSES EDWARD J. VINARCIK JOHN WILEY & SONS, INC. This book is printed on acid-free paper. ࠗϱ Copyright ᭧ 2003 by John Wiley & Sons, New York. All rights reserved Published by John Wiley & Sons, Inc., Hoboken, New Jersey Published simultaneously in Canada No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, scanning or otherwise, except as permitted under Section 107 or 108 of the 1976 United States Copyright Act, without either the prior written permission of the Publisher, or authorization through payment of the appropriate per-copy fee to the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923, (978) 750-8400, fax (978) 750-4470, or on the web at www.copyright.com. Requests to the Publisher for permission should be addressed to the Permissions Department, John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, (201) 748-6011, fax (201) 748-6008, e-mail: [email protected]. Limit of Liability/Disclaimer of Warranty: While the publisher and author have used their best efforts in preparing this book, they make no representations or warranties with respect to the accuracy or completeness of the contents of this book and specifically disclaim any implied warranties of merchantability or fitness for a particular purpose. No warranty may be created or extended by sales representatives or written sales materials. The advice and strategies contained herein may not be suitable for your situation. You should consult with a professional where appropriate. Neither the publisher nor author shall be liable for any loss of profit or any other commercial damages, including but not limited to special, in- cidental, consequential, or other damages.
    [Show full text]
  • Importers and Wholesalers of Stainless Steel Hardware and Wire Rope Fittings, Swage Presses and Associated Machinery. Grade 50 Load Rated Lifting Chain and Components
    Importers and Wholesalers of Stainless Steel Hardware and Wire Rope Fittings, Swage Presses and associated machinery. Grade 50 load rated lifting chain and components. BRIDGE & COMPANY PTY LTD 37 Taree Street Burleigh QLD 4220 Telephone: (07) 55 935 688 Fax: (07 55 935 872 Email: [email protected] www.bridco.com.au This catalogue contains a comprehensive range STAINLESS STEEL LIFTING COMPONENTS: INTRODUCTION of quality stainless steel components for virtually High quality 316L grade Stainless Steel products, all rigging and architectural requirements. rated specifically for the lifting industry. High grade chain, hooks, rings and shackles. Using this catalogue Some products in this catalogue have been TALURIT SWAGE CLAMPS: tested for strength. These are measured in 2 EN standard aluminium clamps for wire rope different ways. swaging. Hydraulic clamps in copper and TDL (Tested Deformation Load) is the load at stainless steel. which the product starts to deform. WIRETEKNIK: BS (Breaking strength) is the load at which the Roll swage machines for terminal swaging. product breaks. Due to the low yield strength of Variety of sizes available, top quality. Lloyd’s stainless steel, deformation will often occur at approved. much lower loads than the breaking strength, depending on the product, e.g. a forged 10mm CLAMP PRODUCTS: stainless steel shackle will have a breaking load Wide range of quality hand swage ferrules and of approximately 5500kg, with deformation tools. of the shackle beginning at 1600kg, whereas a grade “S” steel shackle in the same physical CROMOX RANGE: size might have the same breaking load, but the Grade 50 & 60 rated lifting gear.
    [Show full text]
  • Cold Forging Offers Superior Strength
    Cold Forging Technology Offers Superior Strength, Part Integrity and Material Utilization Improved Grain Structures This Tech Bulletin provides information on how Cold Forging processes can deliver superior product strength and material integrity as compared with conventional machining processes. Cold forging technology is applicable for a wide variety of parts that require high-volume production and critical strength parameters in the automotive, medical aerospace, consumer products and other industry sectors. Overview of Cold Forging Cold forging is basically an “impact forming” process that deforms a piece of raw material plastically, under high compressive force, between a punch and a die using suitable equipment such as a machine press. Some basic cold forging techniques include Extrusion (forward, backward, forward & backward), Coining, Upsetting, and Swaging. These techniques may take place in the same punch stroke or in separate operations, depending on the specific application requirements. In essence, cold forging is a displacement process that forms the existing material into the desired shape as compared with conventional machining, which uses a removal process to take away material to create the desired shape. Some of the key advantages of Cold Forging, as detailed in other Tech Bulletins, include: • Higher Productivity for High-volumes • Material Savings and Cost Reduction • Improved Strength, Part Integrity and Material Utilization • Enhanced Appearance and Surface Finishing This Tech Bulletin focuses specifically on the Improved Strength, Part Integrity and Material Utilization aspects, including empirical results of product testing. ________________________________________________________________________ Copyright 2017 – Interplex Holdings Pte. Ltd. – www.interplex.com Material Utilization A primary advantage of cold forging is the elimination of wasted material.
    [Show full text]
  • Coating Methods for Use with the Platinum Metals a REVIEW of the AVAILABLE TECHNIQUES
    Coating Methods for Use with the Platinum Metals A REVIEW OF THE AVAILABLE TECHNIQUES By Christopher Hood Group Research Centre, Johnson Matthey & Co Limited Th.e economic use of platinum group metal coatings requires that the most appropriate coating method should be used jor any particular applica- tion. This article reviews the techniques available for various substrate materials and outlines some of the more important properties obtained with different types of deposit. There is now a wide variety of methods which can be carried out by two techniques : that can be employed to form coatings of the vacuum evaporation and sputtering. These platinum group metals. The choice of methods are used for the large-scale produc- materials and methods to be used can best tion of micro-electronic components where be made after the manufacturer and the user platinum provides the required properties of of the product have considered the required good electrical conductivity and complete properties and related factors such as the freedom from atmospheric corrosion (I, 2). thickness and physical properties of the coat- Vacuum evaporation is carried out at a ing, the properties of suitable substrates, and pressure of IO-~Torr or below. The metal the cost of alternative processes. This review from which the coating is to be formed is describes processes which can be used to heated to a sufficiently high temperature to deposit a coating of a platinum group metal cause it to volatilise at the extremely low on to a substrate. The properties of the pressure of the chamber, the substrate being coating and the type of substrate to which arranged to condense this vaporised metal.
    [Show full text]
  • Module 3 Forging
    MODULE 3 FORGING UPSET FORGING Open Die forging Impression/Closed Die forging Flashless / Precision forging STANDARD TERMINOLOGY FORGING – OPERATIONS AND CLASSIFICATIONS Forging is a metal working process in which useful shape is obtained in solid state by hammering or pressing metal. 1. Upsetting 2. Edging Ends of the bar are shaped to requirement using edging dies. 3. Fullering Cross sectional area of the work reduces as metal flows outward, away from centre 4. Drawing Cross sectional area of the work is reduced with corresponding increase in length using convex dies. 5. Swaging Cross sectional area of the bar is reduced using concave dies. 6. Piercing Metal flows around the die cavity as a moving die pierces the metal. 7. Punching It is a cutting operation in which a required hole is produced using a punching die. 8. Bending: The metal is bent around a die/anvil. Roll forging In this process, the bar stock is reduced in cross-section or undergoes change in cross-section when it is passed through a pair of grooved rolls made of die steel. This process serves as the initial processing step for forging of parts such as connecting rod, crank shaft etc. A particular type of roll forging called skew rolling is used for making spherical balls for ball bearings SKEW ROLLING Cogging Successively reducing the thickness of a bar with open die forging • Also called drawing out • Reducing the thickness of a long section of a bar without excessive forces or machining Forging between two shaped dies • Fullering and Edging distribute material into
    [Show full text]
  • CAI Catalog Web.Pdf
    Cable Art Incorporated Architectural Products Advantages of Swageless Fittings Swaging is the term used for attaching fittings to the is no waiting for exact measurements that would be cable. Swageless fittings are installed on the cables by required if the cables were supplied with fittings on hand at the job site. With swageless fittings, at least both ends of the cable. one cable end does not contain a fitting when delivered Swageless fittings are generally more costly than to the job site. Fittings are larger than the diameter fittings that are swaged. However, on smaller projects, of the cable, so, since only bare cable is fed through using swageless fittings often results in savings intermediate elements between terminating end posts, when the cost of renting or purchasing the equipment holes in the intermediate elements can be drilled close necessary to swage the fittings on site is considered. to the diameter of the cable. Hence, there is a tighter fit between cable and frame than there would be if the Swageless fittings are offered for use with 1/8” and cables were supplied with fittings on both ends. 3/16” cable, so they are not a choice for projects using larger diameter cables. With swageless fittings, the cables can be installed at the same time the railing frames are installed. There Advantages of Swaged Fittings If fittings are swaged on site when the cables are that exact measurements must be supplied for the are installed, the intermediate elements between factory to swage the fittings onto the cable and, with terminating end posts can be drilled close to the fittings already attached to the cables, intermediate diameter of the cable, because there are no fittings to element holes need to be drilled oversize for the fittings pass through the holes in the posts.
    [Show full text]
  • Metal Forming Process
    METAL FORMING PROCESS Unit 1:Introduction and concepts Manufacturing Processes can be classified as i) Casting ii) Welding iii) Machining iv)Mechanical working v) Powder Metallurgy vi)Plastic Technology etc., In Mechanical working Process the raw material is converted to a given shape by the application of external force. The metal is subjected to stress.It is a process of changing the shape and size of the material under the influence of external force or stress.Plastic Deformation occurs. Classification of Metal Working Processes 1. General classification i. Rolling ii. Forging iii. Extrusion iv. Wire Drawing v. Sheet Metal Forming 2. Based on Temperature of Working i. Hot Working ii. Cold Working iii. Warm Working 3. Based on the applied stress i. Direct Compressive Stress ii. Indirect Compressive Stress iii. Tensile Stress iv. Bending Stress v. Shear Stress Classification of Metal Working based on temperature. Hot working: It is defined as the mechanical working of metal at an elevated (higher) temperature above a particular temperature. This temperature is referred to RCT(Re Crystallization Temperature). Cold Working: It is defined as the mechanical working of metal below RCT. Warm Working: It is defined as the mechanical working of metal at a temperature between that of Hot working and Cold Working. Ingot is the starting raw metal for all metal working process. Molten metal from the furnace is taken and poured into metallic moulds and allowed to cool or solidify. The cooled solid metal mass is then taken out of the mould. This solid metal is referred to as Ingot.This Ingot is later on converted to other forms by mechanical working.
    [Show full text]
  • HYDRA-LOK™ Connections STRUCTURAL INTEGRITY & ABANDONMENT SERVICES HYDRA-LOK™ Connections
    STRUCTURAL INTEGRITY SERVICES HYDRA-LOK™ Connections STRUCTURAL INTEGRITY & ABANDONMENT SERVICES HYDRA-LOK™ Connections Structural Connections History The structural connection described in this brochure uses the Oil States Industries patented HYDRA-LOK™ swaging system, which has been used for forming pile connections on offshore structures, repairs to platform seawater / firewater caissons, conductor and casing. The technology has also been adapted to perform localised pressure tests on casing joints; pipeline flanged / welded joints and emergency shutdown valves. First developed in the 1980’s, the Pile swaging system has been used on hundreds of structures ranging from subsea Drilling Templates to Large Deepwater Jackets. HYDRA-LOK LITE™ is a variant of the system that has been developed specifically for smaller subsea protection structures where lower connection load capacities are required. For casing applications the system provides a connection that is both pressure-tight and as structurally strong as the parent casing. • Oil States Industries is registered to ISO 9001: 2015, ISO 14001: 2015 and OHSAS 18001:2007 • HYDRA-LOK™ tooling is available to form connections on standard pile sizes ranging from 24” diameter to 84” diameter having a diameter to wall thickness ratio (d/t) between 20:1 and 40:1 • The connection method has “Type Approval” by Lloyds Register and “Approval in Principal” by DNV • Bureau Veritas, The American Bureau of Shipping (ABS) and the Russian Maritime Register of Shipping (RMRS) have all certified structures
    [Show full text]
  • Metal Casting Processes
    ME 222 Manufacturing Technology - I (3-0-0-6) Introduction to manufacturing processes Casting processes: Moulding materials and their requirements; Patterns: Types and various pattern materials. Various casting methods, viz., sand casting investment casting, pressure die casting, centrifugal casting, continuous casting, thin roll casting; Mould design; Casting defects and their remedies. (14 classes) Metal forming processes: Various metal forming techniques and their analysis, viz., forging, rolling, extrusion, wire drawing, sheet metal working, spinning, swaging, thread rolling; Super plastic deformation; Metal forming defects. (14 classes) Metal joining processes: brazing, soldering, welding; Solid state welding methods; resistance welding; arc welding; submerged arc welding; inert gas welding; Welding defects, inspection. (9 classes) Powder metallurgy & its applications (3 classes) R.Ganesh Narayanan, IITG Texts: 1. A Ghosh and A K Mallik, Manufacturing Science, Wiley Eastern, 1986. 2. P Rao, Manufacturing Technology: Foundry, Forming And Welding, Tata McGraw Hill, 2008. 3. M.P. Groover, Introduction to manufacturing processes, John Wiley & Sons, 2012 4. Prashant P Date, Introduction to manufacturing technologies Principles and technologies, Jaico publications, 2010 (new book) References: 1. J S Campbell, Principles Of Manufacturing Materials And Processes, Tata McGraw Hill, 1995. 2. P C Pandey and C K Singh, Production Engineering Sciences, Standard Publishers Ltd., 2003. 3. S Kalpakjian and S R Schmid, Manufacturing Processes for Engineering Materials, Pearson education, 2009. 4. E. Paul Degarmo, J T Black, Ronald A Kohser, Materials and processes in manufacturing, John wiley and sons, 8th edition, 1999 Tentative grading pattern: QUIZ 1: 10; QUIZ 2: 15; MID SEM:R.Ganesh 30; Narayanan, END IITG SEM: 45; ASSIGNMENT: 10 Metal casting processes • Casting is one of the oldest manufacturing process.
    [Show full text]
  • Deformation of Two Phase Al-Fe and Al-Ni Alloys Deformation of Two Phase Al-Fe and Al-Ni Alloys
    DEFORMATION OF TWO PHASE AL-FE AND AL-NI ALLOYS DEFORMATION OF TWO PHASE AL-FE AND AL-NI ALLOYS By BRIAN EDWARD SNEEK, B. Eng A Thesis Submitted to the School of Graduate Studies in Partial Fulfillment of the Requirements for the Degree Master of Engineering McMaster University © Copyright by Brian E. Sneek, September, 1996 MASTER OF ENGINEERING (1996) McMaster University (Materials Science and Engineering) Hamilton, Ontario TITLE: Deformation of Two Phase Al-Fe and Al-Ni Alloys AUTHOR: Brian Edward Sneek, B. Eng (McMaster University) SUPERVISOR: Professor G.C. Weatherly NUMBER OF PAGES: xii, 76 ii Abstract Aluminum alloys are presently used extensively as a conductor material for overhead transmission wires. Their lack of strength must be compensated by using a reinforcing agent, namely steel. The aim of this thesis was to investigate the possibility of deforming Al-Fe and Al-Ni alloys in order to produce high strength, high conductivity wire product. The main goal was to produce a two phase Al alloy wire with adequate strength so that the wire would be self supporting as an overhead electrical power transmission line. The Al-Fe and Al-Ni two phase alloy rods were Ohno cast to provide directional solidification. In both alloys, wire drawing was unsuccessful due to fiber fracture and damage accumulation during drawing. The Al-Fe alloy was subjected to hydrostatic extrusion in an attempt to induce co-deformation of the matrix material and the brittle intermetallic second phase, Al6Fe. Hydrostatic extrusion proved to be successful in inducing some deformation of the Al6Fe and provided valuable initial insight into the investigation of the deformation of Al6Fe.
    [Show full text]