16 MPa COMPACT DESIGN HYDRAULIC CYLINDER 160S-1Series OPERATES UP TO 10 MILLION TIMES AT MAXIMUM 16 MPa ¥ CYLINDER BODY IS STEEL MATERIAL STANDARD TYPE : CARBON STEEL FOR MACHINE STRUCTURE SWITCH SET : STAINLESS STEEL ¥ MOUNTING DIMENSIONS COMPLETELY INTERCHANGEABLE WITH 140S-1 SERIES. ¥ FOR SWITCH SET, ADOPT A NEW TYPE, EASY TO MAINTAIN SWITCH THAT CAN ALSO BE USED FOR TIE ROD TYPE UNITS. NEW CAT.A!Ð501a1 160S-1 Series Compact Design Hydraulic Cylinder ¥ Compact Design hydraulic cylinder has a steel body. Standard type: Carbon steel for machine structure 1. Standard Type Switch set: Stainless steel External and mounting dimensions completely interchangeable Double acting Double acting ¥ single-rod double-rod with 140S-1 series. Abrasion resistant hydrogenated nitrile rubber seal is standardized. ¥ Basic type Standard type cylinders are fully operable at ambient temperatures of up to 120°C. φ20 Ð φ125 ¥ Introducing special copper alloy for vital hydraulic cylinder rod gland. ¥ Sliding type switches allow flexible switch placement. ¥ Adopt a new type, easy to maintain switch that can also be used for tie rod type Foot type units. φ32 Ð φ63 140S-1 Series - Newly Updated 2. Switch Set Double acting Double acting New 16 MPa Spec! single-rod double-rod (Operates up to 10 million times at a maximum of 16 MPa) Basic type φ32 Ð φ80

Cylinder body (Stainless steel)

Rod gland A special cutting fluid proof dust wiper can be used. (Special copper alloy) 3. Cutting Fluid Proof Type

φ32 Ð φ63

Cutting fluid proof specifications WR/WS type switches

4. Both Male and Female Thread Rod Ends Are Available

Female thread Male thread type type Piston rod Carbon steel for machine structure/ ( with hard chrome plating ) Magnetic proximity switch AX/AZ type 3 Use of CAD/DATA

TAIYO CAD/DATA reflects customers’ requests. TAIYO is currently supplying the third CAD/DATA that has been improved to reflect customers’ various requests. The improvement in the second CAD/DATA, comparing with the first CAD/DATA was centered on the operation performance, while the retrieving performance was stressed in the development of the third CAD/DATA, comparing with the second CAD/DATA.

Features of TAIYO CAD/DATA

1. Less number of the factors (data capacity) 2. Less number of diagrams (files) constructing the diagrams of products The diagrams of products are classified into the models to reduce the number of files for easier file The diagrams of products comprise the minimum management and less labor in data conversion. factors necessary for machine design. Therefore, the influences on the all diagrams (influences on the data capacity) have been reduced even if the products’ CAD/DATA are used on the diagram of the machine. The non-use of ellipses and spline curves limits the increase of the factors even when data conversion is performed. Application for CAD/DATA

The CAD/DATA is available with no charge. If you request for the CAD/DATA, fill the application form below, and contact your nearest TAIYO sales office.

Application Form of TAIYO Series CAD/DATA Date of entry: Our remarks Company name Charge sales office Department, section Sales office code Official position Person in charge Name

Address ZIP CODE TEL FAX E-mail Your CAD CAD system (software) Name Ver. Manufacturer system Computer model (hardware) Name Manufacturer MICRO CADAM AUTO CAD Required data DXF CAD/DATA supplying Others CD-ROM Supplying medium Others Supplier of our Company name products

•“MICRO CADAM” is the registered trademark of which exclusive right for use is owned by CADAMSYSTEMS CO. “AUTO CAD” is the registered trademark of Autodesk, Inc. in the U.S.A. •“DXF File” is the public data format of Autodesk, Inc. in the U.S.A. For Safe Use Safe For

For Safe Use

For Safe Use ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 5 5 For Safe Use

Inappropriate handling of the products may lead to the unreliable performance or serious accidents. In order to prevent any accident, be sure to read carefully this catalogue, and fully understand the contents for safe handling. Remember that your special attention must be paid to the messages with the words “DANGER,” “WARNING,” “CAUTION,” and “NOTES.” Non-observance of these messages

For Safe Use may pose dangers to operators or machines. These are important safety messages and require your strict observance, adding to ISO4413, JIS B 8361 and other safety rules.

Related Laws and Rules ¥ ISO 4413 : Hydraulic fluid power-General rules for the application of equipment to transmission and control systems ¥ JIS B 8361 : General rules for hydraulic system ¥ JIS B 8354 : Double acting hydraulic cylinder ¥ JIS B 8367 : Hydraulic cylinder, mounting dimensions ¥ High-pressure gas preservation law ¥ Labor safety and hygiene law ¥ Fire laws ¥ JIS B 8243 : Structure of pressure container ¥ NAS 1638 : Classification of contamination particles levels

Instructions in This Catalogue The instructions in this catalogue are classified into “DANGER,” “WARNING,” “CAUTION,” and “NOTES,” according to the degree of risk and hindrance.

Imminent hazardous situation. Unless the situation is DANGER avoided, loss of life or serious injury may occur. Potential hazardous situation. Unless the situation is WARNING avoided, loss of life or serious injury may occur. Potential hazardous situation. Unless the situation is avoided, slight or medium injury, or physical damages CAUTION may occur.

Instructions which are required to be followed for NOTES appropriate use of the products.

■ These products have been designed and manufactured as a general industrial machine component. For Safe Use 6

Warning For Safe Use Safe For

Operators with sufficient knowledge and experiences DO NOT excessively loosen the air vent plug when should operate the equipment. venting air. The assembly, operation, and maintenance of The excessive loosening of the air vent plug may machines and devices using hydraulic equipment lead to coming-off or jumping of the plug from the must be performed by only the persons with cylinder, causing spouted oil, injury of operator, or sufficient knowledge and experiences. misoperation of the cylinder. Keep away from fire. Consider the movements at an emergency stop. Since highly ignitable working oil is used for Consider the design without a risk of injuries of the hydraulic equipment, the possibility of fires is operator or damages on machines and devices due inevitable. to the cylinder movement, preparing for the case Do not handle the machines and devices or remove that the safety device is actuated to stop the the hydraulic cylinder until safety is confirmed. machines at the emergency stop or system Prior to removal of hydraulic cylinders, ensure that abnormalities due to power suspension. safety countermeasures are provided, the Check the specifications. hydraulic power supply is stopped, and the The products in this catalogue have been pressure in the hydraulic circuit is lost. designed and manufactured as general industrial Ensure the safety of prevention against the drop machine components or steel working machinery of matters to be driven before maintenance and components. DO NOT use them under the service of machines and devices. pressure, temperature, or operating environment The temperature of a cylinder is very high right out of the specified range. Otherwise, the after operation is stopped. Ensure that the breakage or malfunctions of the machines may temperature of the cylinder and oil is low before occur. removing the cylinder. For electric components, such as switches, When restarting the machines and devices, carefully check the specifications, including those ensure that there is no abnormality in the bolts of load current, temperature, and shocks. and other components, and slowly increase the Otherwise, malfunction, breakage, or inflammable pressure of the hydraulic source from low damages may occur. pressure to the set pressure. DO NOT make any modification on the products. Mount protect covers if any danger may occur to Otherwise, injury, electric shocks, fires due to operator’s body. malfunctions may occur. If there is any danger to operator’s body by matters Take safety countermeasures into consideration, to be driven or the movable part of the cylinder, try and contact us before using the products under the to consider the structure so that any part of conditions and environment shown below. operator’s body cannot touch them. The use of the products under the environment or Deceleration circuit or shock absorber may be conditions other than specified and the use of required. them outdoors. When the speed of matters to be driven is Applications related to public safety (Ex.: excessively high, or the weight of them is machines or devices used for atomic, railway, excessively heavy, shock absorption by only the aeronautics, car, medical, and entertainment cylinder cushion may be difficult. In such a case, industries, emergency shutdown circuit, brake the provision of the deceleration circuit in front of the circuit, and machines and devices which contact cushion or the external shock absorber is required drinks and foods) as countermeasures against shocks. Also, take the Use in safety equipment. hardness of machines and devices into Applications requiring reliable safety. consideration. Securely connect so that the fixed part and connecting part of the cylinder will not be loosened. Use the bolts with the specified size and strength class for fixing the cylinder attachments, and clamp them with the specified clamping torque. For rotary attachments, use the pin of the specified size. If the connection is inappropriate or the bolts or the pin with the size other than the specified may lead to the slackened or damaged bolts due to the driving force and reaction force of the cylinder. Use mounting components made of the material with sufficient hardness. 7 For Safe Use

Caution

(General Precautions) (Adjustment of Cushion and Air Vent) When the weight of the cylinder exceeds 15 kg, use The excessive loosening of the check plug when

For Safe Use a lifting tool or a carrier. venting air may lead to coming-off or jumping of the check plug from the cylinder, causing spouted oil. Keep good arrangement and cleanliness of the Feed the oil with a low pressure (the pressure working site. The slippage due to oil leak may lead with which the cylinder can move at the low to a turnover. Keep clean, and try to find oil leak speed of approx. 10 mm/s), and loosen the check soon. plug by one or two turns (counterclockwise) to vent air in the oil from the check valve. When mounting a cylinder, be sure to perform When using a cylinder without a check valve, centering. Otherwise, the rod and tube may be dis- attach a metering valve, etc. to a pipe and ordered, causing the wear and breakage of the tube perform air-bleeding. inside, surfaces of bush or rod, and packings. The unsmooth movement of the rod may also occur. The initial increase of the piston speed during the cushion adjustment may lead to abnormal surge When using the external guide, adjust it so that it is pressures, causing the damaged cylinder or not disordered in any position of the stroke, or machines. connect considering the connection of the rod end Slowly increase the piston speed from the low and loads. speed of approx. 50 mm/s or lower to adjust the cushion. Use the working oil applicable to the material of the When adjusting the cushion, adjust depending on packings for the cylinder, and DO NOT mix working matters to be driven (loads). oil of other types. If the cushioning is excessive, the cylinder may The recommended cleanliness of working oil is the not reach the stroke end due to the contained oil grade NAS 10 or higher. in the cushion. (Piping) (Notes on Trial Run and Operation) Perform flushing before piping to reduce chips, Ensure that the machines and devices are correctly cutting oil, dusts in the pipes. mounted. DO NOT start without the confirmation of Remove the cylinder before flushing to avoid the no oil leak. ingress of flushing fluid into the cylinder. Run with the minimum pressure to start the piston Application of sealing tape rod (the piston speed must be approx. 50 mm/s or When connecting pipings with sealing tape, apply lower), and ensure that it is worked smoothly. the tape with one or two threads on the thread tip left. When screwing pipings and fittings in, take care to avoid the ingress of chips or sealing material of the piping screw into the piping. When applying liquid packing to the fittings, similarly pay attention. Scraps of sealing tape or chips may cause oil leak or other malfunctions.

When piping, take care to avoid air accumulation.

When using steel pipe for piping, select proper size and avoid rusts and corrosion.

If welding is required for piping, ground in other safety location to avoid ground current in the cylinder. The ground current between the bush and rod, cylinder tube and piston may lead to a spark, causing the damages on surfaces and malfunctions. For Safe Use 8

Caution For Safe Use Safe For

(Maintenance and Service) (Wiring) Perform maintenance and service (daily and regular If the connection distance is long, fix the cord every 20 inspection) to use cylinders safely for a long period. cm to avoid a sag in the cord.

Prior to the maintenance and service, be sure to shut When laying the cord on the floor, protect it by covering down the pressure source. Completely relieve the with metallic tubes to avoid direct treading on it or a pressure in a cylinder. crush under machines. Otherwise, the coating of the cord may be damaged, leading to the broken wires or When relieving the pressure in a cylinder after shutting short-circuit. down the pressure source, the rod may be actuated with a load. Pay attention to the unexpected move- The distance between the switches and load devices ment, and try to provide reliable safety counter- or power supply must be 10 m or shorter. measures against it. Otherwise, inrush current may occur to the switches during operation, causing the damaged switches.

(Storage) DO NOT bind the cord with high-voltage cables for DO NOT pile up cylinders. If any vibration is applied to other electric appliances, the power supply, nor with the piled cylinders, they may become unfastened, the power supply cord. NEVER perform wiring near causing an extreme danger and the damaged parts. these cables. Otherwise, noises may enter the switch cord from the DO NOT apply a vibration nor a shock to the stored high-voltage cables and power source or power supply cylinders, causing the damaged parts. cable, causing the malfunctioned switches or load devices. It is recommended that the cord is protected Provide rust preventive measures to avoid rust with a shield tube. occurrence to the stored cylinders. (Connection) (Wiring and Connection) DO NOT directly connect the switches to the power Prior to wiring, be sure to shut down the power supply supply. Be sure to connect them with the specified to the electric circuit of the connection side. load devices, such as small relays and programmable Otherwise, the operator may get an electric shock controllers. Otherwise, short-circuit may occur, during working, or the switches or load devices may be causing the inflammable damage of the switches. damaged. Carefully check the switches used, voltage of power Pay attention to avoid bending, pulling, twist of the supply and load devices, and current specifications. switch cord, causing broken wires. Inappropriate voltage or current specifications may Especially, provide appropriate measures to avoid any lead to the malfunctioned or damaged switches. load applied to the end of the switch cord, including the fixing of the switch cord. When fixing the cord, do not Perform wiring correctly according to the colors of lead clamp the cord excessively. Otherwise, the cord may wires. Prior to wiring, be sure to shut down the power be damaged, causing broken wires (of the cord). supply to the electric circuit of the connection side. Any load applied to the end of the cord may lead to the Operation, wrong wiring, and short-circuit of load damaged electric circuit boards in the switches. devices with electric current supplied may lead to the damaged switches and electric circuit in the load The larger bending radius is better. If it is excessively devices. Even if the short-circuit is momentary, it small, the cord may be damaged. The recommended causes the inflammable damage of the main circuit or bending radius is twice of the cord dia. or larger. output circuit. SI Unit Conversion Table

Conventional ✽ Conversion Conversion Rate SI Units Units Values

Force, load N kgf 1 N = 0.102 kgf × 9.80

Pressure MPa kgf/cm2 1 MPa = 10.2 kgf/cm2 × 0.098

Torque, Nám kgfám 1 Nám = 0.102 kgfám × 9.80 moment

Work, energy J kgfám 1 J = 0.102 kgfám × 9.80

Moment kgám2 kgfácmásec2 1 kgám2 = 10.2 kgfácmásec2 × 0.098 of inertia

kgfám/sec 1 kW = 102 kgfám/sec × 0.0098 Power kW PS 1 kW =1.36 PS × 0.735

Stress N/mm2 kgf/mm2 1 N/mm2 = 0.102 kgf/mm2 × 9.80

Vacuum Ð kPa ÐmmHg Ð1 kPa = Ð7.52 mmHg × 0.133 pressure

Angle rad ° (Degree) 1 rad = 57.3° (Degree) × 0.0175

Angular speed rad/s rad/sec 1 rad/s = 1 rad/sec 1

Acceleration m/s2 cm/sec2 1 m/s2 = 100 cm/sec2 × 0.01

The conversion values with ✽ -marks are the coefficients to convert the conventional units into the SI units. Ex.) 5 kgf/cm2 × 0.098 = 0.49 MPa Selection Materials

Selection Materials

Check of Conditions When Using Hydraulic Cylinders ¥ ¥ ¥11

Selection of Cylinder Bore ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 12

Selection of Sealing Material ¥ ¥ ¥ ¥ ¥ 13 Selection 11 Materials Magnetic proximity type (with contact)

Check of Conditions When Using Hydraulic Cylinders

Items Contents

1. Set pressure (MPa) Set pressure in hydraulic circuit 2. Load weight (kg) Weight of objects to be moved, angle with gravity 3. Load driving conditions Load installation, moving condition, presence of offset load 4. Required cylinder stroke (mm) Cylinder stroke required for machines, cylinder excess stroke 5. Working speed (mm/s) The maximum and working speed of cylinder inrush into cushion 6. Working frequency (number of time/time) Working frequency 7. Working oil Type of working oil used

Selection Materials 8. Environmental conditions Note) Temperature, dusts, vibration, cutting fluid splashing conditions, etc. Note) Be sure to contact us before using or storing cylinders in places where are splashed with water and sea water, or are highly humid, since countermeasures against rusts and corrosion are required. Selection 12 Magnetic proximity type (with contact) Materials

Selection of Cylinder Bore

π The bore of a hydraulic cylinder depends on the required A1 : push side piston pressurized area (mm2) A1 = D2 cylinder force. 4 π A2 : pull side piston pressurized area (mm2) A2 = (D2 Ð d2) 4 F1 ● Push side cylinder D : cylinder bore (mm) d: piston rod dia. (mm) W d D force A1 P : set pressure (MPa) × × β F2 A2 F1 = A1 P (N)

● Pull side cylinder β : load rate Selection Materials force When deciding the actual cylinder output, the resistance in the Cylinder force supply F2 = A2 × P × β (N) cylinder slipping part and the pressure loss in piping and machines must be considered. The load rate is the ratio of the actual force loaded onto the cylinder to the theoretical force (theoretical cylinder force) calculated from the circuit set pressure. The general set points are shown below. For low speed working ..... 60 to 80% The hydraulic cylinder theoretical output table is For high speed working ..... 25 to 35% based on the calculation results of the formula above.

Pushed Hydraulic Cylinder Theoretical Output Table (Load rate 100%) Unit : kN (1 kN]102 kgf) Bore Pressurized Set Pressure MPa mm Area mm2 1.0 3.5 5.0 7.0 10.0 14.0 16.0 φ20 314 0.31 1.10 1.57 2.20 3.14 4.40 5.02 φ25 491 0.49 1.72 2.45 3.44 4.91 6.87 7.85 φ32 804 0.80 2.81 4.02 5.63 8.04 11.26 12.86 φ40 1257 1.26 4.40 6.28 8.80 12.57 17.59 20.11 φ50 1963 1.96 6.87 9.82 13.74 19.63 27.49 31.40 φ63 3117 3.12 10.91 15.59 21.82 31.17 43.64 49.87 φ80 5027 5.03 17.59 25.13 35.19 50.27 70.37 80.43 φ100 7854 7.85 27.49 39.27 54.98 78.54 109.96 125.66 φ125 12272 12.27 42.95 61.36 85.90 122.72 171.81 196.35

Notes) ● When deciding the actual cylinder output, consider the resistance in the cylinder slipping part and the pressure loss in piping and machines. ● Remember that the output at start may be decreased when the piston comes to a close contact status at the stroke end due to a load.

Pulled Hydraulic Cylinder Theoretical Output Table (Load rate 100%) Unit : kN (1 kN]102 kgf) Bore Rod Dia. Pressurized Set Pressure MPa mm mm Area mm2 1.0 3.5 5.0 7.0 10.0 14.0 16.0 φ20 φ12 201 0.20 0.70 1.01 1.41 2.01 2.81 3.21 φ25 φ14 337 0.34 1.18 1.68 2.36 3.37 4.72 5.39 φ32 φ18 550 0.55 1.92 2.75 3.85 5.50 7.70 8.80 φ40 φ22 877 0.88 3.07 4.38 6.14 8.77 12.27 14.02 φ50 φ28 1348 1.35 4.72 6.74 9.43 13.48 18.87 21.56 φ63 φ36 2099 2.10 7.35 10.50 14.70 20.99 29.39 33.59 φ80 φ45 3436 3.44 12.03 17.18 24.05 34.36 48.11 54.98 φ100 φ56 5391 5.39 18.87 26.95 37.74 53.91 75.47 86.26 φ125 φ70 8423 8.42 29.48 42.12 58.96 84.23 117.93 134.77 Notes) ● When deciding the actual cylinder output, consider the resistance in the cylinder slipping part and the pressure loss in piping and machines. ● Remember that the output at start may be decreased when the piston comes to a close contact status at the stroke end due to a load. Selection 13 Materials Magnetic proximity type (with contact)

Notes) Selection of Sealing Materials ● Select a sealing material matching the hydraulic fluid type to be used. If an inappropriate sealing material is selected, this material may be deteriorated, Checking the following conditions, select a correct causing the seal to be damaged. sealing material. ● It is recommended that hydraulic fluid with NAS class 10 or higher cleanliness 1. Cylinder internal oil and ambient temperatures be used. 2. Hydraulic fluid type ● DO NOT mix the different types of hydraulic fluid. Otherwise, the mixed 3. Cutting oil (coolant) type to be splashed, if any hydraulic fluid may be transformed, causing the seal to be deteriorated. 4. Frequency of use ● When using hydraulic fluid containing water (water-glycol based hydraulic fluid, W/O and O/W hydraulic fluid, etc.) and also using carbon steel for machine structural use as a cylinder tube material, it is recommended metal- plating be performed on the cylinder tube’s inner surface. If wishing to obtain the cylinder tube with its inner surface metal-plated, please contact us.

Sealing Material-hydraulic Fluid Suitability and Sealing Material Usage Temperature Range

Selection Materials Suitable Hydraulic Fluid Sealing General Water-glycol Phosphate ° W/O O/W Oil and Ambient Temperature ( C) No. mineral based based Material hydraulic hydraulic hydraulic hydraulic hydraulic fluid fluid fluid fluid fluid —50 —10 0 50 80 100 120 150 1 Nitrile rubber K K × K K 2 Urethane rubber × × Fluorine- K × K K K 3 containing rubber

Hydrogenated 6 K × nitrile rubber Notes)

Notes) ● & K: Can be used, ×: Cannot be used, : Please contact us ● Sealing materials with are recommended to be used when abrasion resistance is most required. ● When using fluorine-containing rubber with water-glycol based, W/O, or O/W hydraulic fluid, use it within the oil temperature range of -10 to +100ûC. ● These temperatures are within the seal’s usage temperature range. This range differs from the cylinder unit’s usage temperature range. When using the cylinder at high temperatures, please contact us. Urethane and Nitrile Rubber Selection Method Urethane and nitrile rubbers are standard cylinder sealing materials. When selecting the appropriate one, refer to the following reference table. ● Urethane rubber characteristics As shown in the table below, urethane rubber’s tensile strength is approximately 2.5 times more than that of nitrile rubber, which makes urethane rubber’s pressure and abrasion resistance superior. Urethane rubber, however, may be transformed due to heat and hydraulic fluid deterioration after the use for a long period of time (also from synergistic effects with oil temperature). Therefore, yearly overhaul is required. ● Nitrile rubber characteristics Compared to urethane rubber, nitrile rubber is not affected very much by heat and hydraulic fluid deterioration. Since nitrile rubber’s tensile strength is smaller than that of urethane rubber, nitrile rubber’s pressure and abrasion resistance is comparatively smaller. Therefore, when using a seal at low pressures for two to three years without overhauling, and also when the frequency of its use is not high, nitrile rubber is considered more suitable as a sealing material. ● Hydrogenated nitrile rubber characteristics Hydrogenated nitrile rubber is most appropriate when abrasion resistance is more required than that of fluorine-containing rubber at high temperatures, and also when abrasion resistance is more required than that of nitrile rubber at regular temperatures. Sealing Material Selection Reference Table Sealing Material Fluoric-containing Hydrogenated Nitrile Nitrile Rubber Urethane Rubber Items Rubber Rubber Abrasion resistance K K Life against inferiority of working oil K K K Life with high oil temperature K K Oil leak from rod K (JIS type B) (JIS type A) K (JIS type B) K (JIS type B) High use frequency under high pressure K Low use frequency under low pressure K K Pull strength (reference value) (MPa) 17 47 15 30 Note) , K, and indicate the suitability order of those sealing materials. indicates its suitability is most superior. Selection 14 Magnetic proximity type (with contact) Materials

Criteria for selection in case that cutting fluid is splashed Cutting fluid is in mist form or it According to the suitability between the cutting oil and sealing material, is splashed several times a day. select a correct sealing material and it can be used for a regular cylinder. Cutting fluid is splashed always or frequently. Cutting oil can be splashed If a regular cylinder is used, cutting oil may enter the inside of the cylinder always or frequently. from the gland section. Therefore, select cutting oil proof specification cylinder (70/140HW-8).

However, if water-immiscible cutting fluid type 2 can be splashed onto the Selection Materials cylinder, please contact us.

Suitability between Cutting Oil (Coolant) and Sealing Material Cutting Oil Type Water-immiscible Cutting Fluid Type Water-miscible Cutting Fluid Type

No. Chlorine Not contained (W1, Contained Not included (type 1) Included (type 2) Sealing Material Type 2, Nos1 and 3) (W1, Type 2, No.2) 1 Nitrile rubber × × × 2 Urethane rubber × × × × 3 Fluoric rubber K K × × 6 Hydrogenated nitrile rubber K × K K Note) K : Can be used, × : Cannot be used, : Can be used at 50°C or less

Sealing Material Suitable for Each Series

Packing 70/140H-8 70/140H-8R HQS2 HQSW2 No. 35H-3 70/140H-8 210C-1 100S-1 Material 35Z-1 100Z-1 100H-2 70/140P-8 70/140P-8R φ φ 70/140HW-8 160H-1 35S-1 100SW-1 70/140M-3 35P-3 φ φ φ φ ( 180~ 250) 210H-3 160S-1 ( 32~ 160) ( 32~ 140) 210S-1 160SW-1 1 Nitrile rubber K K K K K K K × K K(with BUR) × × × 2 Urethane rubber × × × K K K × × K K × × × K 3 Fluoric-containing rubber × K × × K K K × × K(with BUR) × K × 6 Hydrogenated nitrile rubber × K K K K K K K K K(with BUR) K K K × Slipper seal × K × × K × × × × × × × × × 8 Combined seal × × × K × × × × K × × × × × K : Standard : Semi-standard × : Cannot be manufactured “BUR” for 210H-3 series is an abbreviation of “backup ring.”

Precautions for Use

Precautions for Use

Pressure ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 17

Speed ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 17

Environmental Conditions ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 17

Mounting ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 17

Piping ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 18

Other Notes ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 18

Operation ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 18

Maintenance ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 18

Storage ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 19

Disposal ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ 19 Precautions Prior to the use of cylinders, be sure to read 17 for Use carefully the precautions below.

Use cylinders only under the operating conditions within If several items with different upper limits of oil tempera- the allowable range specified for each series. Other- ture are used, adopt the lowest temperature limit, and wise, the performance may become unreliable as use the items at the temperature lower than the adopted described below, or accidents may occur. upper limit.

1. Pressure Ex.) When using 100SW-1R ¥ HQSW2R with the WR The pressure supplied to cylinders, including surge pres- type switch, use it at 60°C or lower. sure, must be lower than the maximum allowable level. The use with the pressure exceeding the maximum 3-2) Rust-proof Measures allowable level may lead to galling in the slipping part or The use and storage of cylinders in the places where the damaged cylinder. are highly humid, or are splashed with water or sea water require the consideration of rust-proof and anti- 2. Speed corrosion measures. In such a case, contact us. Use cylinders within the allowable working speed range. Otherwise, troubles below may occur. 3-3) Installing Location When cylinders are used with the speed slower than (1) Use cylinders only indoors. the lower limit of the working speed range: (2) Avoid the use in the places where are subjected to ● Stick slip (cracks) dusts and vibrations. ● Unsmooth speed control DO NOT use them under the environmental conditions When cylinders are used with the speed faster than the shown below. The use under these conditions requires upper limit of the working speed range: the protection of the rod part, rust-proof measures, review of part material, magnetic shield, and vibration- Precautions for Use ● Damaged cylinder due to increased kinetic energy ● Damaged packings due to slipping heat proof measures. If any countermeasure required for ● Increased internal or external oil leak due to the cylinder side, contact us. thickened oil film ● Higher flow velocity in the piping part, causing the lowered energy efficiency due to increased pres- Working Environmental Conditions sure loss Sands, dusts, soil, chips, welder spatter, etc. 3. Environmental Conditions Rain, water, sea water, oil, chemicals, etc. 3-1) Temperature Direct sunlight (ozone), humidity, etc. Use cylinders only within the allowable working tempera- ture range. Otherwise, troubles below may occur. High temperature, low temperature, freezing, etc. When cylinders are used at the temperature lower than Highly magnetic field the lower limit of the working temperature range: Vibrations ● Brittle fracture due to lowered stretch of cylinder material 4. Mounting ● Oil leak due to lowered elasticity of packings When cylinders are used at the temperature higher than CAUTION the upper limit of the working temperature range: ● For the mounting of cylinders, use bolts of the ● Damage due to lowered strength of cylinder specified size, and fix with the bolts of the strength material class (refer to JIS B8367). ● Damaged packings In the case of the rotary type, use pins of the ● Galling due to thermal expansion in the slipping part specified size. Otherwise, screws may be For the use of the items below, use them at the loosened or damaged due to cylinder driving force temperature lower than the upper limits shown below. or its reaction force. Upper ● When a cylinder is mounted with fixed, the Items Limit Oil Temperature performance of the cylinder largely depends on WR ¥ WS types 60°C or lower the hardness of the mounting material. Therefore, Switch set cylinder Other switches 70°C or lower insufficient hardness of mounting material may lead to a warp in mounting material due to the driving 35P-3 50°C or lower force of the cylinder and the disordered piston rod Cylinder with position 70/140P-8 detector and bush, causing premature wear and the ° 70 ¥ 140MT-3 65 C or lower damaged thread of the piston rod. Use the Cylinder with primary components for which mounting material with sufficient hardness. aluminum alloy is used 70°C or lower

(35S-1 ¥ HQS(W)2 ¥ 100S(W)-1 ¥ 35SY-1) Prior to the use of cylinders, be sure to read Precautions 18 carefully the precautions below. for Use

4-1) Rod End Attachment ● Be sure to perform piping flushing. After flushing is ● When using the cylinder with the rod push output, complete, connect to the cylinder. Otherwise, the tighten the screw(s) to the rod end completely so that cylinder may be malfunctioned or oil leak may occur no load is applied to the piston rod screw section. due to dusts in the piping. ● Since lateral load (eccentric load) cannot be applied to the piston rod, carefully adjust it after rod end 6. Other Notes attachment. ● When welding near a cylinder, it may be subjected ● When tightening the double-acting double rod type’s with spatters. Protect the cylinder rod to avoid piston rod end thread(s), be sure to use the width spatters. across flats of the rod to be tightened. Since the double ● When welding during mounting, take sufficient care to rod type’s piston rod is tightened by screws, be careful avoid an electric current in the cylinder. Any electric not to apply rotational force to the piston rod’s both current in the cylinder may lead to arcs between the ends. rod and bush or between the piston and tube, causing the damaged cylinder parts. 4-2) Mounting of Cylinder ● After mounting is complete, be sure to perform air vent ● Use four hexagon socket bolts (JIS B1176, strength and cushion adjustment. For the adjustment Precautions for Use classification of 10.9 or more) to install the cylinder. methods, follow the descriptions in “7. Operation.” ● When using mounting bolts, screw the bolt’s threads 80% or more into the installation members. The 7. Operation material for the installation members must have ● Prior to first operating the cylinder, be sure to perform strength equal to SS400. air-bleeding via the piping section. After air-bleeding ● When using nuts to tighten the mounting bolts, use is completed, operate the cylinder with the pressure steel nuts with a strength classification of 6 or more. kept lower, and then increase the pressure gradually (However, DO NOT use type 3 nuts.) to the specified value. ● When using the mounting bolts to secure the cylinder Note) Since the 160S-1 series is not equipped with unit, be sure to use the following standard tightening the air bleeder, perform air-bleeding via the torque. piping section. Any air remained may cause malfunctions below. Cylinder Mounting Bolt Tightening Torque [Symptoms] Tightening Torque a) Stick slip Cylinder Bore Mounting Bolt N ¥ m b) Unsmooth speed control ¿20 M5 × 0.8 4.8 c) Damaged packings due to increased tempera- ture caused by adiabatic compression ¿25 × M5 0.8 4.8 d) Shock or vibration occurs to outside ¿32 M6 × 1 8.1 e) Impossibility of set output ¿40[¿32] M8 × 1.25 20.0 8. Maintenance (Maintenance and Inspection) ¿50[¿40] M10 × 1.5 40.0 To use cylinders without an accident for a long time, daily and regular inspections are required. ¿63[¿50] M12 × 1.75 67.0 1) Daily Inspection ¿80[¿63] M14 × 2 110.0 For the daily inspection, check the points described ¿100 M18 × 2.5 240.0 below. (1) Check that the cylinder set bolts and nuts are not ¿125 M22 × 2.5 460.0 loosened. (2) Check that the working conditions are normal. Values in the parenthesis are for the foot type. (3) Check that there is no external leakage. (4) Check that there is no abnormality in other parts of ● When installing the foot type, use the accompanying key. If this key cannot be used, attach a stopper in the cylinder (tie rod , flange, etc.) front and rear of the cylinder unit. Otherwise, the 2) Regular Inspection (Disassembly Inspection) mounting bolts may be damaged. Decide the interval of the regular inspection depending on the working conditions and requirement, and 5. Piping perform according to the decided schedule. It is recom- ● Take sufficient care to avoid dusts and chips of pipes mended to perform it once a year. in the piping. ● Replace packings and gaskets with fresh ones at ● When piping, avoid any air accumulation in pipes. regular inspections. ● When connecting with a rubber hose, do not bend it ● Do not use packings which have been stored for two with the bending radius smaller than the specified level. years or more. Precautions Prior to the use of cylinders, be sure to read 19 for Use carefully the precautions below.

3) OverhaulBuckling and chart Reassembly by cylinder Requirements mounting style 9. Storage ● 1) Notes on Storage After removing the set Set screw screw, use the rod (Hexagon wrench) When storing cylinders, take countermeasures against gland’s turning hole to Turning hole the followings: remove the rod gland (1) Rusts from the cylinder (2) Permanent warp and inferiority of packings body. Since, when 2) Storage Location removing the rod end (1) Store cylinders in cool and dark place (max. thread’s jig, burrs may temperature: 37°C), and protect them from direct occur on the rod’s Note) The body contains a copper sunlight and humidity. Place them higher than width across flats, use piece under the set screw. 30 cm from the floor. a file or other appropriate tools to remove the burrs (2) DO NOT apply vibrations or shocks to the stored and then remove the rod gland. cylinders. The cylinder parts may be damaged. ● The piston rod and piston cannot be disassembled. ● When reassembling the cylinder, be careful that foreign 3) Control and Inspection during Storage matters such as dust, filings, and debris do not enter (1) Pack working oil (including rust preventive oil) in the inside of the cylinder. cylinders, and plug the port part. ● Under the set screw, a rod gland thread protective ● If the port part is unplugged during storage, change copper piece is equipped. First, remove this ball and working oil with fresh one, and plug again. Fail- then tighten the rod gland. ure to perform this step may cause rusts on tube ● Precautions for Use After tightening the rod gland, return the seal set’s inside. copper piece in place and tighten the set screw. (2) It is recommended to turn the stored cylinder 90°C 4) Seal Replacement every three months to let packed oil flow and ● When overhauling the cylinder, replace all the sealing reduce permanent warp of packings. materials (seals and gaskets) with new ones. ● If there is any abnormality in the working condi- ● General purpose type (160S-1, 160S-1D, 160S-1R, tion of the cylinder that has been stored for a long 160S-1RD)’s piston seal, rod seal, dust wiper, and rod time, replace packings. gland O-ring can be replaced. ● If the storage period is a year or longer, it is ● Cutting fluid proof type (160SW-1, 160SW-1D, 160SW- recommended to perform the internal inspection 1R, 160SW-1RD)’s piston seal, rod seal, rod gland O- of the stored cylinder. ring can be replaced. (3) Repeat of rust preventive treatment Wiper-seal of Cutting Fluid Proof Type is pressed into After the purchase of cylinders, repeat rust preventive the rod grand, so rod grand including the Wiper-seal treatment every year. is available as a spare part. Please be careful for not ● Internal rust-proof measures (rust-proof measures for being included wiper-seal in the seal kit. cylinder inside) ● Since the piston and rod have been locked, the piston Change working oil (including rust preventive oil) in rod O-ring cannot be replaced. the cylinder. ● External rust-proof measures (for machined face, ● Dimension of turning hole exposed part) fd depth a 5 Apply rust preventive oil to mounting faces to ma- chines and machined faces, such as a rod end screw part. Also, apply grease to the rod slipping part and

PCD f the dust seal part, and protect with oil paper. 28 *General purpose type:bore f20~f125 *Cutting fluid proof type:bore f32 10. Disposal Cutting fluid proof type:bore f40~f100 1) Disassemble cylinders, sort the disassembled com- a d PCD Bore ponents by material (iron, copper, aluminum, resin, f20 4 4 23 rubber, waste oil, etc.) , and then, dispose them. f25 4 4 25 2) Piston rods are hard chrome plated. When dispos- f32 5 4 32 ing them, consult with a disposal company. f40 7 4 38 3) Dispose resin base and rubber base components f50 8 5 46 as nonflammable wastes. f63 8 5 58 4) When disposing waste oil, conform to related laws f80 10 8 70 and rules. f100 12 10 85 f125 10 8 106 Compact Design Hydraulic Cylinder

160S-1 Compact Design Hydraulic Cylinder Hydraulic Design Compact 21 160S-1 16MPa Compact Design Hydraulic Cylinder

16MPa Compact Design Hydraulic Cylinder with Steel Body

● Operates up to 10 million times at maximum 16 MPa. ● Abrasion resistant seal is standard. Standard type cylinders are fully operable at ambient tem- peratures of up to 120°C. ● Introducing special copper alloy for vital hydraulic cylin- der. ● Sliding type switches allow flexible switch placement.

Standard Specifications Terminologies (Referred to the revised JIS B8367)

Specifications of General Types Cutting Fluid Proof Types Nominal pressure Purpose Pressure to be used to express a cylinder model’s typical performance. This pressure value does not always match Nominal pressure 16 MPa the actual operating pressure (rated pressure) at which Maximum operating pressure 16 MPa the cylinder’s performance is ensured under the speci- fied conditions. Proof test pressure 24MPa Maximum operating pressure Minimum working pressure 0.3 MPa The cylinder’s maximum internal pressure available. Operationg speed range 8 - 100 mm/s This pressure differs from the relief valve’s set pres- sure. Pressures that are higher than the relief valve’s Standard type ...... -10 - +120°C set pressure, such as surge pressure during valve Temperature range changing, are applied to the inside of the cylinder. Switch set AX á AZ type ...... -10 - +70°C (Note) (Ambient temperature Proof test pressure WR á WS type ...... -10 - +60°C and oil temperature) Proof test pressure is defined what could keep per- Compact Design Hydraulic Cylinder (free of freeze) formance of cylinder through test pressure and nominal pressure. Structure of cushioning None Minimum working pressure Petroleum-based fluid The minimum pressure that the cylinder placed Adaptable working oil (For other working oil, refer to the table of working oil adaptability) horizontally without a load can work. Notes) ● This cylinder is not equipped with an air Tolerance of thread JIS 6 g/6H (JIS grade 2 or equivalence) bleeder. Tolerance of stroke 0 to 0.8mm ● Since lateral load (eccentric load) cannot be applied to the piston rod, carefully ad- Mounting type SD, ST, LA, LD, FA, FB SD, LD, FA, FB just it after rod end attachment. Rod end threads Female and male threads ● The working temperature range depends on the material of packings. For details, Suitable switches for AX á AZ types 160S-1R: 160SW-1R: WR á WS types refer to the selection materials in the be- switch set WR á WS types ginning of this catalogue. ● If the piston touches the cylinder end at Note) The switch ‘AX125’ and ‘AZ125’ are newly developed for high temperature cir- the stroke end, decelerate the cylinder to cumstance up to 100ûC. a speed lower than the minimum operat- ing speed. Cutting fluid proof models Allowable Seal Material (Hydrogenated Nitrile Rubber) and Cutting Oil ● These models can be used in environments where the Non-water Soluble Cutting Oil Water Soluble Cutting Oil machine tool cutting oil (coolant) can be splashed. Type 1 Type 2 ● Sealing materials suitable for each cutting oil are as shown K × K in the right side table: K: All wable ×: Unallowable 22 16MPa Compact Design Hydraulic Cylinder 160S-1

Lines Unit: mm Structure Type Mounting Type ¿20 ¿25 ¿32 ¿40 ¿50 ¿63 ¿80 ¿100 ¿125

SD (ST) Standard type LA 160S-1 Double LD, FA, FB Acting Single SD (ST) Rod Switch set LA 160S-1R LD, FA, FB

SD Standard type General purpose type LA Double 160S-1D Acting LD, FA Double Rod Switch set SD

160S-1RD LD, FA Compact Design Hydraulic Cylinder Hydraulic Design Compact Standard type SD Double 160SW-1 Acting LD, FA, FB Single SD Rod Switch set 160SW-1R LD, FA, FB

Standard type SD Double 160SW-1D LD, FA Acting

Cutting fluid proof type Double SD Rod Switch set 160SW-1RD LD, FA

Notes) Switches can’t be mounted on Standard type. You are requested to select “Switch set” type when you would like to use switches. The ST mounting type is a made-to-order product.

Standard type Switch set

Basic type (SD)

Basic type 160SW-1R 160SW-1RD

Foot type

160S-1R 160S-1RD Double acting single-rod Double acting double-rod Double acting single-rod Double acting double-rod (160S-1, 160SW-1) (160S-1D, 160SW-1D) (160S-1R, 160SW-1R) (160S-1RD, 160SW-1RD)

Cylinder dimensions are all the same for both general purpose and cutting fluid proof types. 23 160S-1 16MPa Compact Design Hydraulic Cylinder

Dotted lines for types and symbols are not written when unnecessary. ■ Semi-standard General purpose type components 0 1 2 1 2 3 4 5 6 7 8 9 ! ! !

Series Stroke Lock nut Air vent Thread type Switch quantity Mounting typeCylinder boreCushion type Switch symbol Packing material Port specification Standard type 160S-1 6 SD 40 N 50 TG Ð L Ð V

Switch set 160S-1R 6 SD 40 N 50 TGAF 2 Ð L Ð V

Standard type 160S-1 : Double acting single-rod None Without air vent (Standard) 160S-1D : Double acting double-rod V With air vent (Made-to- order:bore 32mm to 125mm) Switch set 160S-1R : Double acting single-rod with one lock nut 160S-1RD : Double acting double-rod Note) Available only for male thread type Additional order is required when 2 or 6 Hydrogenated nitrile rubber (standard) more lock nuts are necessary. 3 Fluoric rubber (semi-standard) Switch quantity (1 or 2) Note) The seal of bore size 20mm & 25mm is Switch symbol only Nitrile rubber for high temperature. Note) Select applicable switches out of the Switch List. SD SD type, basic type Notes on order for switch sets ST Thread holes mounting If a switch is unnecessary, enter the switch LA LA type, foot type symbol !0 and the switch quantity !1 of 0. LD Foot type When ordering a switch set, switches are not FA Head flange mounting mounted to cylinders at delivery. FB Cap flange mounting Note) LD,FA mounting style cylinders consist of SD cylinder None Rc thread and each bracket. In this case, SD cylinder’s G G thread Note) G screw is only for SD Mounting. Standard type

Compact Design Hydraulic Cylinder SD : ¿20 - ¿125 Ð Female thread (no symbol for the standard type) ST : ¿32 - ¿80 T Male thread LD, FA, FB : ¿20 - ¿80 LA : ¿32 - ¿63 Note) Double-rod and male thread means both sides are male thread as standard. Switch set SD, ST, LD, FA, FB : ¿32 - ¿80 Cylinder stroke (mm) LA : ¿32 - ¿63 Without cushion

Cutting fluid proof type

Standard type R160SW-1 6 SD 40 N 50 TG Ð L Ð V

Switch set 160SW-1R 6 SD 40 N 50 TG5 2 Ð L Ð V

Standard type 5 WR525 (cord extended from the rear, with 5 m cord) 160SW-1 : Double acting single-rod 8 WR535 (cord extended from the top, with 5 m cord) 160SW-1D : Double acting double-rod Cylinder bore (mm) 5F WR525F (cord extended from the rear, with 5 m cord/flex tube attached) Switch set ¿32 - ¿100 8F WR535F (cord extended from the top, with 5 m cord/flex tube attached) Note) 100mm bore is 160SW-1R : Double-acting single rod not available for 2 WS235 (cord extended from the rear, with 5 m cord) 160SW-1RD : Double-acting double rod LD, FA, FB. 1 WS245 (cord extended from the top, with 5 m cord) Note) For explanations for models other than 2F WS235F (cord extended from the rear, with 5 m cord/flex tube attached) the above, refer to the general purpose 1F WS245F (cord extended from the top, with 5 m cord/flex tube attached) type models. Hydrogenated nitrile rubber LA is not available. 24 16MPa Compact Design Hydraulic Cylinder 160S-1

Switch List Maximum Open/ Applicable Kind Switch Symbol Load Voltage Range Load Current Range Close Capacity Protective Circuit Indicating Lamp Wiring Method Cord Length Load Device AF AX101 1.5m None LED AG AX105 DC:5 - 30 V DC:5 - 40mA 5m DC:1.5W (Red light lights Core of 0.3 mm2, outer AH AX111 AC:5 - 120 V AC:5 - 20mA diameter of ¿4 mm, cord 1.5m AC:2VA Present up during ON) AJ AX115 extended from the rear 5m DC:30V or less DC:40V or less AE AX125 AC:120V or less AC:20V or less None None 5m AK AX11A AC:5 - 120 V 5 - 20mA 2VA LED 4-pin connector, type 0.5m Present (Red light lights AL AX11B DC:5 - 30 V 5 - 40mA 1.5W up during ON) Rear wiring 0.5m 2 5 WR525 DC:5 - 50 V DC:3 - 40mA DC:1.5W LED Core of 0.3 mm , outer 5m None (Red light lights diameter of ¿4 mm, cord Small relay, 5F WR525F AC:5 - 120 V AC:3 - 20mA AC:2VA up during ON) 5m extended from the rear programmable AP AZ101 1.5m controller Contact None LED AR AZ105 DC:5 - 30 V DC:5 - 40mA 5m (Red light lights Core of 0.3 mm2, outer AC:5 - 120 V AC:5 - 20mA DC : 1.5W AS AZ111 up during ON) diameter of ¿4 mm, cord 1.5m AC : 2VA Present AT AZ115 extended from the top 5m DC:30V or less DC:40V or less AN AZ125 AC:120V or less AC:20V or less None None 5m LED AU AZ11A AC:5 - 120 V 5 - 20mA 2VA 4-pin connector,cord 0.5m Present (Red light lights AW AZ11B DC:5 - 30 V 5 - 40mA 1.5W up during ON) extended from the top 0.5m LED Core of 0.3 mm2, outer 8 WR535 DC:5 - 50 V DC:3 - 40mA DC : 1.5W 5m None (Red light lights diameter of ¿4 mm, cord 8F WR535F AC:5 - 120 V AC:3 - 20mA AC : 2VA up during ON) extended from the top 5m BE AX201 LED 1.5m (Red light lights

BF AX205 up during ON) 5m Cylinder Hydraulic Design Compact DC:5 - 30 V 5 - 40mA Ð Present 2 CE AX211 LED Core of 0.3 mm , outer 1.5m (2-lamp type in diameter of ¿4 mm, cord CF AX215 red/green ) extended from the rear 5m 2 WS235 LED 5m DC:10 - 30 V 6 - 70mA Ð Present (2-lamp type in 2F WS235F red/green ) 5m BM AZ201 LED 1.5m (Red light lights No Contact BN AZ205 up during ON) 5m DC:5 - 30 V 5 - 40mA Ð Present 2 Small relay, CM AZ211 LED Core of 0.3 mm , outer 1.5m (2-lamp type in diameter of ¿4 mm, cord programmable CN AZ215 red/green ) extended from the top 5m controller 1 WS245 LED 5m DC:10 - 30 V 6 - 70mA Ð Present (2-lamp type in 1F WS245F red/green ) 5m CT AX211CE Core of 0.3 mm2, outer 1.5m diameter of ¿4 mm, cord CU AX215CE extended from the rear 5m LED 4-pin connector, type CV AX21BCE Rear wiring 0.5m DC:5 - 30 V 5 - 40mA Ð Present (2-lamp type in CW AZ211CE Core of 0.3 mm2, outer 1.5m red/green ) diameter of ¿4 mm, cord No Contact CX AZ215CE extended from the top 5m (CE coformed ) 4-pin connector, cord CY AZ21BCE extended from the top 0.5m Notes) ● For the switches without a protective circuit, be sure to provide the protective circuit (SK-100) with load devices when using induction load devices (relay, etc.). ● For the handling of switches, be sure to refer to the switch specifications in the end of this catalogue. ● The WR and WS type switches are cutting fluid proof type. ● For the 200 V AC type, contact us. ● We recommend AND UNIT (AU series) for multiple switches connected in series.

● For the switch symbol o, pay attention to the points below when ordering the cutting fluid proof type switches, WR and WS types. 5 WR525 The switch and straight box connector (F-SB) ● General purpose type ● Cutting fluid proof type 8 WR535 are combined [the flex tube (F-05: 4.8 m) is AX type (cord rear wiring) WR á WS type switch 2 WS235 required]. ● Cord rear wiring 1 WS245 5F WR525F WR525 WR535F The flex tube (F-05: 4.8 m) is attached to the WS235 8F 2F WS235F switch and straight box connector (F-SB). AZ type (cord upper wiring) 1F WS245F

● Cord upper wiring

WR535 Switch body Straight box connector: F-SB WS245 Flex tube: F-05 25 160S-1 16MPa Compact Design Hydraulic Cylinder

Standard stroke fabrication range (Single-rod) Mounting Cylinder Stroke (mm) Male Structure Type Bore Thread Type 5 10152025303540455060708090100Type f20 f25 f32 f40 Basic type f50 (SD) f63 f80 f100 f125 Standard f20 type Flange f25 160S-1 type (FA, FB) f32 f40 General f50 Foot type purpose f63 (LD) type f80 f32 Foot type f40 (LA) f50 f63 Basic type f32 (SD) f40 Flange type (FA, FB) f50 f63 Switch set Foot type (LD) f80 160S-1R f32 Foot type f40 (LA) f50 f63 f32 f40 Basic type f50

Compact Design Hydraulic Cylinder (SD) f63 Standard f80 type f100 160SW-1 Flange f32 Cutting type f40 fluid (FA, FB) proof type f50 Foot type f63 (LD) f80 Basic type f32 (SD) f40 Switch set Flange type f50 160SW-1R (FA, FB) Foot type f63 (LD) f80 : Standard manufacturing range, : Range available for manufacturing for order Available bore range at ST mounting. (Single-rod only/Made-to-order) Mounting Cylinder Stroke (mm) Male Structure Type Bore Thread Type 110 120 130 140 150 160 170 180 190 200 Type f32 Thread Standard f40 holes type f50 mounting 160S-1 f63 General (ST) f80 purpose f32 type Thread f40 Switch set holes 50 160S-1R mounting f (ST) f63 f80 : Range available for manufacturing for order 26 16MPa Compact Design Hydraulic Cylinder 160S-1

Standard stroke fabrication range (Double-rod) Mounting Cylinder Stroke (mm) Male Structure Type Bore Thread Type 5 10152025303540455060708090100Type f20 f25 f32 f40 Basic type f50 (SD) f63 f80 f100 f125 Standard f20 type Flange f25 160S-1D type General (FA) f32 purpose f40 type f50 Foot type f63 (LD) f80 f32 Foot type f40

(LA) f50 Compact Design Hydraulic Cylinder Hydraulic Design Compact f63 Basic type f32 (SD) f40 Switch set Flange type f50 160S-1RD (FA) Foot type f63 (LD) f80 f32 f40 Basic type f50 (SD) f63 Standard f80 type f100 160SW-1D f32 Cutting Flange type f40 fluid (FA) f50 proof type Foot type f63 (LD) f80 Basic type f32 (SD) f40 Switch set Flange type f50 160SW-1RD (FA) Foot type f63 (LD) f80 : Standard manufacturing range, : Range available for manufacturing for order 27 160S-1 16MPa Compact Design Hydraulic Cylinder

Adaptability of Working Oil to Packing Material Cutting Fluid Proof Type/Adaptability of Cutting Fluid to Packing Material

Packing Adaptable Working Oil Packing Non-water Soluble Cutting Oil Water Soluble Cutting Oil Material Petroleum- Water-glycol Phosphoric W/O Water in O/W Oil in Material Type 1 Type 2 based fulid fulid ester fluid oil fluid water fluid cFluoric rubber K × K KK nHydrogenated nitrile rubber K × K

nHydrogenated nitrile rubber × K : applicable ✕: inapplicable Notes) 1. The and K - marked items are applicable, while the ✕ - marked items are inapplicable. 2. The - marked items are the recommended packing materials in case of giving Specification of Air Vent (Option) the first priority to abrasion resistance. ¥ The air vents are laid on the port surface and located symmetrical position to the port. How to order G screw piping port Set screw (Exclusive use 2-Air vent (only for SD type) for air vent) ¥ Please specify the model as following. ex. 160S-1 6SD63N30 Ð G Steel ball 2-Port G screw piping port (Figure) (Structure): Location of air vent on the same Note) In some bores, the apparent dimensions are changed Single-rod, Double-rod surface as piping port (Option) from their standard when you specify G screw. SD/LD/FA/FB type Please refer to the detailed dimension table in follow- ing pages. Dimension Table How to order only lock nut Bore Part Model d B C h ¿20 LNA-10F-H M10✕1.25 17 19.6 6 d ¿25 LNH-12F-H M12✕1.25 19 21.9 7 ¿32 LNH-16F-H M16✕1.5 22 25.4 10 ¿40 LNH-20F-H M20✕1.5 27 31.2 12

C ¿50 LNH-24F-H M24✕1.5 32 37.0 14 ¿63 LNH-30F-H M30✕1.5 41 47.3 17 ¿80 LNH-39F-H M39✕1.5 55 68.5 20 ¿100 LNH-48F-H M48✕1.5 70 80.8 26 hB ¿125 LNH-64F-H M64✕2 90 104 35

Compact Design Hydraulic Cylinder Switch Mounting Minimum Possible Stroke

With A Switch With Two Switches Bore AX and AZ types WR type WS typeAX and AZ types WR type WS type ¿32 ¿40 ¿50 51010205 10✽ ¿63 ¿80 Note) ¥ When attaching two switches of the WR or WS type, they cannot be attached to the same surface. (WR and WS type switches are not available for LA mounting.) ✽If you would like to mount two switches to 10mm stroke cylinder, please. Operating Ranges and Differences

Contact No Contact

Bore AX and AZ types WR type AX and AZ types WS type

Operating range Difference Operating range Difference Operating range Difference Operating range Difference ¿32 ¿40

¿50 10 - 17 2 or less 10 - 17 2 or less 4 - 8 1 or less 15 - 24 1 or less ¿63 ¿80 28 16MPa Compact Design Hydraulic Cylinder 160S-1

Weight Table/General Purpose and Cutting Fluid Proof Types Unit: kg Mounting accessories Rod end attachment Basic type (SD) Foot type (LA) additional weight additional weight Added Bore Double Acting Single-rod Double Acting Double-rod Double Acting Single-rod Double Acting Double-rod Separate flange male (mm) Flange type Foot type thread Basic Added weight Basic Added weight Basic Added weight Basic Added weight joint for each for each for each for each (FA, FB) (LD) (M type weight weight stroke of 1 mm weight stroke of 1 mm weight stroke of 1 mm weight stroke of 1 mm joint) ¿20 0.6 0.013 0.7 0.014 Ð Ð Ð Ð 0.25 0.46 0.2 0.015 ¿25 0.8 0.016 1.0 0.017 Ð Ð Ð Ð 0.30 0.58 0.3 0.026 ¿32 1.4 0.025 1.6 0.024 1.4 0.027 1.9 0.028 0.62 1.09 0.3 0.057 ¿40 1.8 0.030 2.1 0.032 1.8 0.034 2.4 0.036 1.16 1.42 0.4 0.114 ¿50 2.5 0.037 2.7 0.036 2.6 0.044 3.3 0.048 1.60 2.43 0.6 0.201 ¿63 3.8 0.047 4.1 0.041 4.1 0.062 5.0 0.068 2.02 3.30 0.8 0.435 ¿80 6.6 0.067 7.6 0.083 Ð Ð Ð Ð 3.77 5.86 1.4 0.798 ¿100 12.5 0.102 14.9 0.121 Ð Ð Ð Ð Ð Ð 3.0 Ð ¿125 21.5 0.152 29 0.222 Ð Ð Ð Ð Ð Ð 5.3 Ð

Weight Table/Switch set Unit: kg Mounting accessories Rod end attachment Basic type (SD) Foot type (LA) additional weight additional weight Added Cylinder Hydraulic Design Compact Bore Double Acting Single-rod Double Acting Double-rod Double Acting Single-rod Separate male Flange type Foot type flange joint (mm) Added weight for Added weight for Added weight for thread Basic Basic Basic (M type each each each (FA, FB) (LD) weight weight stroke of 1 mm weight stroke of 1 mm weight stroke of 1 mm joint) ¿32 1.2 0.022 1.3 0.024 1.2 0.022 0.62 1.09 0.3 0.057 ¿40 1.6 0.028 1.7 0.031 1.6 0.028 1.16 1.42 0.4 0.114 ¿50 2.2 0.036 2.4 0.041 2.3 0.036 1.60 2.43 0.6 0.201 ¿63 3.3 0.049 3.7 0.057 3.6 0.049 2.02 3.30 0.8 0.435 ¿80 6.2 0.071 7.2 0.084 Ð Ð 3.77 5.86 1.4 0.798

Switch Added Weight Table Unit: kg AX á AZ Type WR á WS Type Cord length 1.5 m Cord length 5 m Connector type 0.050.13 0.04 0.50

Formula Cylinder weight (kg) = Basic weight + (Cylinder stroke (mm) ✕ Added weight for each stroke of 1 mm) + (Added switch weight ✕ Number of switches) Calculation example 160S-1R: Bore of ¿40, cylinder stroke of 50 mm, AZ101 (cord length of 1.5 m), with two switches 1.6 + (50 ✕ 0.028) + (0.05 ✕ 2) = 3.10 kg

Piston Pressurized Area Table Unit: mm2 Rod Formula F = AáPáβ(N) Bore Double Acting Single-rod Double Acting Double-rod Diameter F: Cylinder force (N) (mm) (mm) Push side Pull side Push side Pull side A: Piston pressurized area (mm2) ¿20 ¿12 314 201 201 P: Applied pressure (MPa) β ¿25 ¿14 491 337 337 : Load rate

¿32 ¿18 804 550 550 Calculation example ¿40 ¿22 1257 876 876 Double acting single-rod, bore of ¿40, applied pressure of 16 MPa, load rate of 0.8 ¿50 ¿28 1963 1348 1348 Push side cylinder force (N) ¿63 ¿36 3117 2100 2100 = 1257 ✕ 16 ✕ 0.8 = 16090 (N) ¿80 ¿45 5027 3436 3436 Pull side cylinder force (N) = 876 ✕ 16 ✕ 0.8 = 11213 (N) ¿100 ¿56 7854 5391 5391 ¿125 ¿70 12272 8424 8424 29 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Standard Type Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type (¿20 - ¿125) SD 160S-1 6 SD Bore N Stroke T Cutting fluid proof type 160SW-1 6 SD Bore N Stroke T (¿32 - ¿100)

None : Female thread T : Male thread

¥ Bore ¿20, ¿25

Less than 15 strokes Over 15 strokes ¥ Male thread EE EE A WF KK C

MM

Width across flats D PJ+ PJ+ 4-FB holes Y Stroke PL Y Stroke PL 2✕4-Counter hole EE diameter FG, Depth BT KK depth KL

MM MM

Width across flats D Width across C flats D C TV WF LL+Stroke WF LL+Stroke E LF+Stroke LF+Stroke

Compact Design Hydraulic Cylinder ¥ Bore ¿32 - ¿125

¥ Male thread EE A WF G screw port C KK DE FF

N MM AE N

Width across flats D

4-FB holes 2✕4-Counter hole Y PJ+Stroke PL diameter FG, Depth BT KK depth KL

MM

Width across flats D

C TV WF LL+Stroke E LF+Stroke 16MPa Compact Design Hydraulic Cylinder 30 Unit: mm Double Acting Single-rod/Standard Type 160S-1

Dimension Table

Symbol KK A AE BT C D DE E EE FB FF FG KL Bore Female thread Male thread ¿20 15(25) Ð 5.4 6 10 Ð 44 Rc1/8 ¿5.5 Ð ¿9.5 M8✕1.25 M10✕1.25 10 ¿25 18(30) Ð 5.4 6 12 Ð 50 Rc1/8 ¿5.5 Ð ¿9.5 M10✕1.5 M12✕1.25 12 ¿32 25(40) 8 6.5 7 14 ¿17.5 62 Rc1/4 ¿6.6 G1/8 ¿11 M12✕1.75 M16✕1.5 15 ¿40 30(45) 8 8.6 7 19 ¿17.5 70 Rc1/4 ¿9 G1/8 ¿14 M16✕2 M20✕1.5 20 ¿50 35(50) 12 10.8 8 24 ¿21.5 80 Rc1/4 ¿11 G1/4 ¿17.5 M20✕2.5 M24✕1.5 24 ¿63 45(60) 12 13 9 30 ¿21.5 94 Rc1/4 ¿14 G1/4 ¿20 M27✕3 M30✕1.5 33 ¿80 60(80) 12 15.2 14 41 ¿21.5 114 Rc3/8 ¿16 G1/4 ¿23 M30✕3.5 M39✕1.5 36 ¿100 75(95) 12 19.5 22 50 ¿25.5 140 Rc3/8 ¿20 G3/8 ¿29 M39✕4 M48✕1.5 45 ¿125 95(125) 14 23.5 25 65 ¿30 172 Rc1/2 ¿24 G1/2 ¿35 M48✕5 M64✕2 58

Symbol N PJ PL Y LF LL MM TV WF Bore Rc thread G thread Rc thread G thread Rc thread G thread Rc thread G thread ¿20 51 43 ¿12 Ð Ð 10.5 Ð 12 Ð 30 8 20.5 Ð ¿25 53 45 ¿14 Ð Ð 12.5 Ð 12 Ð 36 8 20.5 Ð

¿32 64 54 ¿18 10 10 14 14 12 12 47 10 28 28 Cylinder Hydraulic Design Compact ¿40 65 55 ¿22 10 10 16 16 12 12 52 10 27 27 ¿50 71 60 ¿28 10 14 19 13.5 13 18.5 58 11 28 28 ¿63 80 67 ¿36 10 16 24 20 13 17 69 13 30 30 ¿80 95 78 ¿45 15 19 25 24 18 18 86 17 35 36 ¿100 122 96 ¿56 15 18 26 26 28 28 106 26 42 42 ¿125 135 105 ¿70 25 25 29 29 30 30 132 30 46 46

Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ 20mm and 25mm bore size of Cutting Fluid Proof Type are not available. ¥ Allowance of MM is f8. 31 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Standard Type Unit: mm

ST General purpose type 160S-1 6 ST Bore N Stroke T (¿32 - ¿80/Made-to-order) None : Female thread T : Male thread

over 101 strokes (110, 120, 130, 140, 150, 160, 170, 180, 190, 200)

¥ Bore ¿32 - ¿80

¥ Male thread EE A WF

C KK

N MM N

Width across flats D

Y PJ Y

2✕4-TT, Deapth BT KK depth KL

Compact Design Hydraulic Cylinder

MM

Width across flats D

TV C

WF LL E 16MPa Compact Design Hydraulic Cylinder 32 Unit: mm Double Acting Single-rod/Standard Type 160S-1

Dimension Table Symbol KK A BT C D E EE MM N TT TV WF Y Bore Female thread Male thread ¿32 25(40) 15 7 14 62 Rc1/4 M12✕1.75 M16✕1.5 ¿18 10 M6✕1 47 10 28 ¿40 30(45) 20 7 19 70 Rc1/4 M16✕2 M20✕1.5 ¿22 10 M8✕1.25 52 10 27 ¿50 35(50) 25 8 24 80 Rc1/4 M20✕2.5 M24✕1.5 ¿28 10 M10✕1.5 58 11 28 ¿63 45(60) 30 9 30 94 Rc1/4 M27✕3 M30✕1.5 ¿36 10 M12✕1.75 69 13 30 ¿80 60(80) 35 14 41 114 Rc3/8 M30✕3.5 M39✕1.5 ¿45 15 M16✕2 86 17 35

Symbol LL PJ Stroke Bore 110 120 130 140 150 160 170 180 190 200 110 120 130 140 150 160 170 180 190 200 ¿32 192 202 212 222 232 242 252 262 272 282 136 146 156 166 176 186 196 206 216 226 ¿40 192 202 212 222 232 242 252 262 272 282 138 148 158 168 178 188 198 208 218 228 ¿50 195 205 215 225 235 245 255 265 275 285 139 149 159 169 179 189 199 209 219 229 ¿63 202 212 222 232 242 252 262 272 282 292 142 152 162 172 182 192 202 212 222 232 ¿80 215 225 235 245 255 265 275 285 295 305 145 155 165 175 185 195 205 215 225 235

Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one.

¥ The lock nut needs to be ordered separately. Cylinder Hydraulic Design Compact ¥ Allowance of MM is f8. 33 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Standard Type Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. LA General purpose type 160S-1 6 LA Bore N Stroke T (¿32 - ¿63) None : Female thread T : Male thread

¥ Bore ¿32 - ¿63

4-GB holes SG+Stroke SW 4-Counter hole SY ¥ Male thread diameter FG, Depth BT 2-EE A WF

C KK

N MM N

Width across flats D

PJ+ EA Y Stroke PL TS KK depth KL

EB MM

Compact Design Hydraulic Cylinder LH

C TZ+ Width across flats D TX TW Stroke T WF LL+Stroke LF+Stroke 16MPa Compact Design Hydraulic Cylinder 34 Unit: mm Double Acting Single-rod/Standard Type 160S-1

Dimension Table

Symbol KK A BT C D EA EB EE FG GB KL LF LH Bore Female thread Male thread ¿32 25(40) 8.6 7 14 70 56 Rc1/4 ¿14 ¿9 M12✕1.75 M16✕1.5 15 64 25±0.06 ¿40 30(45) 10.8 7 19 80 64 Rc1/4 ¿17.5 ¿11 M16✕2 M20✕1.5 20 65 29±0.06 ¿50 35(50) 13 8 24 94 74 Rc1/4 ¿20 ¿14 M20✕2.5 M24✕1.5 24 71 34±0.06 ¿63 45(60) 15.2 9 30 114 89 Rc1/4 ¿23 ¿16 M27×✕3 M30✕1.5 33 80 42±0.06

Symbol LL MM N PJ PL SG SW SY T TS TW TX TZ WF Y Bore ¿32 54 ¿18 10 14 12 24 10 20 63 56 12 28 14 10 28 ¿40 55 ¿22 10 16 12 23 12 20 70 62 12 28 15 10 27 ¿50 60 ¿28 10 19 13 27 13 20 80 74 14 29 17 11 28 ¿63 67 ¿36 10 24 13 32 15 20 100 90 16 31 20 13 30

Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately.

¥ Allowance of MM is f8. Compact Design Hydraulic Cylinder Hydraulic Design Compact Recommended Key Way Dimensions When using a parallel key:

b1

Parallel key attached to the cylinder

r1 r1 t1 When not using a parallel key:

Pulling Pushing stopper stopper

Use the same dimensions for the stopper as the attached parallel key. Dimension Table

Key’s Nominal Key Way Dimensions Bore Dimensions ¥ When using the foot type, use the attached parallel key to b1 t1 r1 b ✕ h ✕ 1 install the cylinder, referring to the “Recommended Key ✕ ✕ 0 +0.2 ¿32 12 8 63 (Both rounded) 12 Ð0.043 5 0 Way Dimensions.” 0 +0.2 ¿40 12✕8✕70 (Both rounded) 12 Ð0.043 5 0 ¥ When not using the parallel key, attach the stoppers to the 0.25 - 0.40 0 +0.2 cylinder’s front and rear sides toward its stroke direction. ¿50 14✕9✕80 (Both rounded) 14 Ð0.043 5.5 0 If the cylinder is used without using the key or stoppers, a ✕ ✕ 16 0 6 +0.2 ¿63 16 10 100 (Both rounded) Ð0.043 0 large force is applied to the cylinder’s mounting bolts, pos- sibly resulting in the fracturing of the bolts. 35 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Standard Type Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type (¿20 - ¿80) LD 160S-1 6 LD Bore N Stroke T Cutting fluid proof type 160SW-1 6 LD Bore N Stroke T (¿32 - ¿80)

None : Female thread T : Male thread

¥ Bore ¿20, ¿25 ¥ Male thread ¥ Less than 15 strokes ¥ Over 15 strokes EE EE A W KK C

MM

Width across flats D

PJ+ PJ+ FPStroke PK FP Stroke PK

E KK depth KL LF+Stroke LF+Stroke EE

EH MM MM

LH Width Width ST across across flats D flats D C C

4-SB TS W SU LL+Stroke SU W SU LL+Stroke SU US XS SS+Stroke SY XS SS+Stroke SY

ZB+Stroke ZB+Stroke

¥ Bore ¿32 - ¿80 ¥ Male thread EE

Compact Design Hydraulic Cylinder A W

KK C

N

MM

N Width across flats D

FP PJ+Stroke PK

E KK depth KL LF+Stroke

EH MM

LH ST Width across flats D C SU LL+Stroke SU 4-SB TS W XS SS+Stroke SY US ZB+Stroke

*Please be sure to use the Socket Head Screw when install the cylinder to the contact patch. 16MPa Compact Design Hydraulic Cylinder 36 Unit: mm Double Acting Single-rod/Standard Type 160S-1

Dimension Table

Symbol KK A C D E EE EH FP KL LF LH Bore Female thread Male thread ¿20 15(25) 6 10 44 Rc1/8 46 35.5 M8✕1.25 M10✕1.25 10 73 24±0.15 ¿25 18(30) 6 12 50 Rc1/8 52 35.5 M10✕1.5 M12✕1.25 12 75 27±0.15 ¿32 25(40) 7 14 62 Rc1/4 66 48 M12✕1.75 M16✕1.5 15 94 35±0.15 ¿40 30(45) 7 19 70 Rc1/4 72.5 47 M16✕2 M20✕1.5 20 95 37.5±0.15 ¿50 35(50) 8 24 80 Rc1/4 85 53 M20✕2.5 M24✕1.5 24 110 45±0.15 ¿63 45(60) 9 30 94 Rc1/4 97 55 M27✕3 M30✕1.5 33 117 50±0.15 ¿80 60(80) 14 41 114 Rc3/8 117 65 M30✕3.5 M39✕1.5 36 138 60±0.25

Symbol LL MM N PJ PK SB SS ST SU SY TS US W XS ZB Bore ¿20 43 ¿12 Ð 10.5 27 6.6 58 12 15 7.5 58 70 8 15.5 81 ¿25 45 ¿14 Ð 12.5 27 6.6 60 12 15 7.5 64 76 8 15.5 83 ¿32 54 ¿18 10 14 32 9 74 16 20 10 79 94 10 20 104 ¿40 55 ¿22 10 16 32 11 75 20 20 10 90 108 10 20 105

¿50 60 ¿28 10 19 38 14 85 24 25 12.5 104 126 11 23.5 121 Cylinder Hydraulic Design Compact ¿63 67 ¿36 10 24 38 16 92 30 25 12.5 121 146 13 25.5 130 ¿80 78 ¿45 15 25 48 18 108 35 30 15 144 172 17 32 155 Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ 20mm and 25mm bore size of Cutting Fluid Proof Type are not available. ¥ Allowance of MM is f8. 37 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Standard Type Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type (¿20 - ¿80) FA 160S-1 6 FA Bore N Stroke T Cutting fluid proof type 160SW-1 6 FA Bore N Stroke T (¿32 - ¿80)

None : Female thread T : Male thread

¥ Bore ¿20, ¿25

Less than 15 strokes Over 15 strokes ¥ Male thread EE EE A W KK C

MM

Width across flats D

PJ+ PJ+ Y Stroke PL Y Stroke PL E TV KK depth KL

EE

FE R MM 4-M MM 4-M

Width across Width across flats D flats D 4-FB C C TF W F LL+Stroke W F LL+Stroke UF LF+Stroke LF+Stroke

Compact Design Hydraulic Cylinder ¥ Bore ¿32 - ¿80

EE ¥ Male thread

A W C KK N N MM

Width across flats D

Y PJ+Stroke PL E TV KK depth KL

FE R MM 4-M Width across flats D C 4-FB TF W F LL+Stroke UF LF+Stroke 16MPa Compact Design Hydraulic Cylinder 38 Unit: mm Double Acting Single-rod/Standard Type 160S-1

Dimension Table

Symbol KK A C D E EE F FB FE KL LF Bore Female thread Male thread ¿20 15(25) 6 10 44 Rc1/8 10 ¿5.5 46 M8✕1.25 M10✕1.25 10 61 ¿25 18(30) 6 12 50 Rc1/8 10 ¿5.5 52 M10✕1.5 M12✕1.25 12 63 ¿32 25(40) 7 14 62 Rc1/4 15 ¿6.6 62 M12✕1.75 M16✕1.5 15 79 ¿40 30(45) 7 19 70 Rc1/4 20 ¿11 70 M16✕2 M20✕1.5 20 85 ¿50 35(50) 8 24 80 Rc1/4 20 ¿14 85 M20✕2.5 M24✕1.5 24 91 ¿63 45(60) 9 30 94 Rc1/4 20 ¿14 98 M27✕3 M30✕1.5 33 100 ¿80 60(80) 14 41 114 Rc3/8 25 ¿18 118 M30✕3.5 M39✕1.5 36 120

Symbol LL M MM N PJ PL R TF TV UF W Y Bore ¿20 43 M5 ✕0.8 ¿12 — 10.5 12 30 60 30 75 8 20.5 ¿25 45 M5 ✕0.8 ¿14 — 12.5 12 36 66 36 80 8 20.5 ¿32 54 M6 ✕1 ¿18 10 14 12 40 80 47 95 10 28 ¿40 55 M8 ✕1.25 ¿22 10 16 12 46 96 52 118 10 27

¿50 60 M10 ✕1.5 ¿28 10 19 13 58 108 58 135 11 28 Cylinder Hydraulic Design Compact ¿63 67 M12 ✕1.75 ¿36 10 24 13 65 124 69 150 13 30 ¿80 78 M14 ✕2 ¿45 15 25 18 87 154 86 185 17 35 Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ 20mm and 25mm bore size of Cutting Fluid Proof Type are not available. ¥ Allowance of MM is f8. 39 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Standard Type Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type (¿20 - ¿80) FB 160S-1 6 FB Bore N Stroke T Cutting fluid proof type 160SW-1 6 FB Bore N Stroke T (¿32 - ¿80)

None : Female thread T : Male thread

¥ Bore ¿20, ¿25

¥ Male thread Less than 15 strokes Over 15 strokes EE EE A WF KK C

MM

Width across flats D

PJ+ PJ+ Y Stroke PL Y Stroke PL E TV KK depth KL

EE 4-M 4-M

FE R MM MM

Width across Width across flats D C flats D C 4-FB TF WF LL+Stroke F WF LL+Stroke F UF LF+Stroke LF+Stroke

Compact Design Hydraulic Cylinder ¥ Bore ¿32 - ¿80

¥ Male thread EE A WF C KK N N

Width across flats D

E Y PJ+Stroke PL TV KK depth KL

4-M

FE R MM

Width across flats D

C 4-FB TF WF LL+Stroke F UF LF+Stroke 16MPa Compact Design Hydraulic Cylinder 40 Unit: mm Double Acting Single-rod/Standard Type 160S-1

Dimension Table

Symbol KK A C D E EE F FB FE KL LF Bore Female thread Male thread ¿20 15(25) 6 10 44 Rc1/8 10 f5.5 46 M8✕1.25 M10✕1.25 10 61 ¿25 18(30) 6 12 50 Rc1/8 10 f5.5 52 M10✕1.5 M12✕1.25 12 63 ¿32 25(40) 7 14 62 Rc1/4 15 f6.6 62 M12✕1.75 M16✕1.5 15 79 ¿40 30(45) 7 19 70 Rc1/4 20 f11 70 M16✕2 M20✕1.5 20 85 ¿50 35(50) 8 24 80 Rc1/4 20 f14 85 M20✕2.5 M24✕1.5 24 91 ¿63 45(60) 9 30 94 Rc1/4 20 f14 98 M27✕3 M30✕1.5 33 100 ¿80 60(80) 14 41 114 Rc3/8 25 f18 118 M30✕3.5 M39✕1.5 36 120

Symbol LL M MM N PJ PL R TF TV UF WF Y Bore ¿20 43 M5 ✕0.8 f12 — 10.5 12 30 60 30 75 8 20.5 ¿25 45 M5 ✕0.8 f14 — 12.5 12 36 66 36 80 8 20.5 ¿32 54 M6 ✕1 f18 10 14 12 40 80 47 95 10 28 ¿40 55 M8 ✕1.25 f22 10 16 12 46 96 52 118 10 27

¿50 60 M10 ✕1.5 f28 10 19 13 58 108 58 135 11 28 Cylinder Hydraulic Design Compact ¿63 67 M12 ✕1.75 f36 10 24 13 65 124 69 150 13 30 ¿80 78 M14 ✕2 f45 15 25 18 87 154 86 185 17 35 Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ 20mm and 25mm bore size of Cutting Fluid Proof Type are not available. ¥ Allowance of MM is f8. 41 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Double-rod/Standard Type Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type (¿20 - ¿125) SD 160S-1D 6 SD Bore N Stroke T Cutting fluid proof type 160SW-1D 6 SD Bore N Stroke T (¿32 - ¿100)

None : Female thread T : Male thread

¥ Bore ¿20, ¿25

¥ Male thread Less than 15 strokes Over 15 strokes EE EE A WF KK C KK depth KL KK depth KL

MM

Width across flats D PJ+ PJ+ Y Stroke Y Y Stroke Y 4-FB holes 2✕4-Counter hole EE diameter FG, Depth BT KK depth KL V cut machined circle V cut machined circle

MM MM MM MM Width Width across across flats D flats D C WF+ C WF+ TV WF LL+Stroke Stroke WF LL+Stroke Stroke E

Compact Design Hydraulic Cylinder ¥ Bore ¿32 - ¿125

EE ¥ Male thread A WF ¥ G screw port C DE KK FF KK depth KL N AE N Width across flats D

4-FB holes Y 2✕4-Counter hole Y PJ+Stroke diameter FG, Depth BT KK depth KL V cut machined circle

MM MM

Width across flats D

C TV WF LL+Stroke WF+Stroke E

¥ Face with no V cut machined circle is for mounting. 16MPa Compact Design Hydraulic Cylinder 42 Unit: mm Double Acting Double-rod/Standard Type 160S-1

Dimension Table

Symbol KK A AE BT C D DE E EE FB FF FG KL Bore Female thread Male thread ¿20 15(25) Ð 5.4 6 10 Ð 44 Rc1/8 ¿5.5 Ð ¿9.5 M8✕1.25 M10✕1.25 10 ¿25 18(30) Ð 5.4 6 12 Ð 50 Rc1/8 ¿5.5 Ð ¿9.5 M10✕1.5 M12✕1.25 12 ¿32 25(40) 8 6.5 7 14 ¿17.2 62 Rc1/4 ¿6.6 G1/8 ¿11 M12✕1.75 M16✕1.5 15 ¿40 30(45) 8 8.6 7 19 ¿17.2 70 Rc1/4 ¿9 G1/8 ¿14 M16✕2 M20✕1.5 20 ¿50 35(50) 12 10.8 8 24 ¿21.5 80 Rc1/4 ¿11 G1/4 ¿17.5 M20✕2.5 M24✕1.5 24 ¿63 45(60) 12 13 9 30 ¿21.5 94 Rc1/4 ¿14 G1/4 ¿20 M27✕3 M30✕1.5 33 ¿80 60(80) 12 15.2 14 41 ¿21.5 114 Rc3/8 ¿16 G1/4 ¿23 M30✕3.5 M39✕1.5 36 ¿100 75(95) 12 19.5 22 50 ¿25.5 140 Rc3/8 ¿20 G3/8 ¿29 M39✕4 M48✕1.5 45 ¿125 95(125) 14 23.5 25 65 ¿30 172 Rc1/2 ¿24 G1/2 ¿35 M48✕5 M64✕2 58

Symbol N PJ Y LL MM TV WF Bore Rc thread G thread Rc thread G thread Rc thread G thread ¿20 54 ¿12 Ð Ð 13 Ð 30 8 20.5 Ð ¿25 56 ¿14 Ð Ð 15 Ð 36 8 20.5 Ð

¿32 72 ¿18 10 10 16 14 47 10 28 28 Cylinder Hydraulic Design Compact ¿40 72 ¿22 10 10 18 16 52 10 27 27 ¿50 75 ¿28 10 14 19 13.5 58 11 28 28 ¿63 82 ¿36 10 16 22 20 69 13 30 30 ¿80 95 ¿45 15 19 25 24 86 17 35 36 ¿100 108 ¿56 15 18 24 24 106 26 42 42 ¿125 120 ¿70 25 25 28 28 132 30 46 46

Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ 20mm and 25mm bore size of Cutting Fluid Proof Type are not available. ¥ Allowance of MM is f8. 43 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Double-rod/Standard Type Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. LA General purpose type 160S-1D 6 LA Bore N Stroke T (¿32 - ¿63) None : Female thread T : Male thread

¥ Bore ¿32 - ¿63

4-GB holes SY SV+Stroke SY 4-Counter hole diameter 2-EE ¥ Male thread FG, Depth BT A WF C KK KK depth KL

N MM N

Width across flats D

EA Y PJ+Stroke Y TS

KK depth KL V cut machined circle

EB MM MM

LH

Width across C flats D TX TW TZ+Stroke T WF LJ+Stroke WF+Stroke

Compact Design Hydraulic Cylinder 16MPa Compact Design Hydraulic Cylinder 44 Unit: mm Double Acting Double-rod/Standard Type 160S-1

Dimension Table

Symbol KK A BT C D EA EB EE FG GB KL Bore Female thread Male thread ¿32 25(40) 8.6 7 14 70 56 Rc1/4 ¿14 ¿9 M12✕1.75 M16✕1.5 15 ¿40 30(45) 10.8 7 19 80 64 Rc1/4 ¿17.5 ¿11 M16✕2 M20✕1.5 20 ¿50 35(50) 13 8 24 94 74 Rc1/4 ¿20 ¿14 M20✕2.5 M24✕1.5 24 ¿63 45(60) 15.2 9 30 114 89 Rc1/4 ¿23 ¿16 M27✕3 M30✕1.5 33

Symbol LH LJ MM N PJ SV SY T TS TW TX TZ WF Y Bore ¿32 25±0.06 72 ¿18 10 16 32 20 63 56 12 28 32 10 28 ¿40 29±0.06 72 ¿22 10 18 32 20 70 62 12 28 32 10 27 ¿50 34±0.06 75 ¿28 10 19 35 20 80 74 14 29 32 11 28 ¿63 42±0.06 82 ¿36 10 22 42 20 100 90 16 31 35 13 30

Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately.

¥ Allowance of MM is f8. Compact Design Hydraulic Cylinder Hydraulic Design Compact Recommended Key Way Dimensions When using a parallel key:

b1

Parallel key attached to the cylinder

r1 r1 t1 When not using a parallel key:

Pulling Pushing stopper stopper

Use the same dimensions for the stopper as the attached parallel key. Dimension Table

Key’s Nominal Key Way Dimensions Bore Dimensions ¥ When using the foot type, use the attached parallel key to b1 t1 r1 b ✕ h ✕ 1 install the cylinder, referring to the “Recommended Key ✕ ✕ 0 +0.2 ¿32 12 8 63 (Both rounded) 12 Ð0.043 5 0 Way Dimensions.” 0 +0.2 ¿40 12✕8✕70 (Both rounded) 12 Ð0.043 5 0 ¥ When not using the parallel key, attach the stoppers to the 0.25 - 0.40 0 +0.2 cylinder’s front and rear sides toward its stroke direction. ¿50 14✕9✕80 (Both rounded) 14 Ð0.043 5.5 0 If the cylinder is used without using the key or stoppers, a ✕ ✕ 16 0 6 +0.2 ¿63 16 10 100 (Both rounded) Ð0.043 0 large force is applied to the cylinder’s mounting bolts, pos- sibly resulting in the fracturing of the bolts. 45 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Double-rod/Standard Type Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type (¿20 - ¿80) LD 160S-1D 6 LD Bore N Stroke T Cutting fluid proof type 160SW-1D 6 LD Bore N Stroke T (¿32 - ¿80)

None : Female thread T : Male thread

¥ Bore ¿20, ¿25

¥ Male thread Less than 15 strokes Over 15 strokes EE A W EE KK C KK depth KK depth KL KL

MM Width across flats D

PJ+ PJ+ FP Stroke FP FP Stroke FP

E KK depth KP EE

EH MM MM MM MM LH Width Width across ST across flats D flats D C C C C W+ W+ 4-SB TS W SU LZ+Stroke SU Stroke W SU LZ+Stroke SU Stroke US XS SV+Stroke XS+Stroke XS SV+Stroke XS+Stroke ZZ+Stroke✕2 ZZ+Stroke✕2

¥ Bore ¿32 - ¿80

¥ Male thread EE

Compact Design Hydraulic Cylinder A W KK C KK depth KL N

MM

N Width across flats D

FP PJ+Stroke FP

E KK depth KL LG+Stroke

EH MM MM

LH ST Width across flats D C C

SU LZ+Stroke SU W+Stroke 4-SB TS W US XS SV+Stroke XS+Stroke

ZZ+Stroke✕2

*Please be sure to use the Socket Head Screw when install the cylinder to the contact patch. 16MPa Compact Design Hydraulic Cylinder 46 Unit: mm Double Acting Double-rod/Standard Type 160S-1

Dimension Table Symbol KK A C D E EE EH FP KL LG LH Bore Female thread Male thread ¿20 15(25) 6 10 44 Rc1/8 46 33.5 M8✕1.25 M10✕1.25 10 84 24±0.15 ¿25 18(30) 6 12 50 Rc1/8 52 35.5 M10✕1.5 M12✕1.25 12 86 27±0.15 ¿32 25(40) 7 14 62 Rc1/4 66 48 M12✕1.75 M16✕1.5 15 112 35±0.15 ¿40 30(45) 7 19 70 Rc1/4 72.5 47 M16✕2 M20✕1.5 20 112 37.5±0.15 ¿50 35(50) 8 24 80 Rc1/4 85 53 M20✕2.5 M24✕1.5 24 125 45±0.15 ¿63 45(60) 9 30 94 Rc1/4 97 55 M27✕3 M30✕1.5 33 132 50±0.15 ¿80 60(80) 14 41 114 Rc3/8 117 65 M30✕3.5 M39✕1.5 36 155 60±0.25

Symbol LZ MM N PJ SB ST SU SV TS US W XS ZZ Bore ¿20 54 ¿12 Ð 13 6.6 12 15 69 58 70 8 15.5 100 ¿25 56 ¿14 Ð 15 6.6 12 15 71 64 76 8 15.5 102 ¿32 72 ¿18 10 16 9 16 20 92 79 94 10 20 132 ¿40 72 ¿22 10 18 11 20 20 92 90 108 10 20 132

¿50 75 ¿28 10 19 14 24 25 100 104 126 11 23.5 147 Cylinder Hydraulic Design Compact ¿63 82 ¿36 10 22 16 30 25 107 121 146 13 25.5 158 ¿80 95 ¿45 15 25 18 35 30 125 144 172 17 32 189 Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ 20mm and 25mm bore size of Cutting Fluid Proof Type are not available. ¥ Allowance of MM is f8. 47 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Double-rod/Standard Type Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type (¿20 - ¿80) FA 160S-1D 6 FA Bore N Stroke T Cutting fluid proof type 160SW-1D 6 FA Bore N Stroke T (¿32 - ¿80)

None : Female thread T : Male thread

¥ Bore ¿20, ¿25

Less than 15 strokes Over 15 strokes ¥ Male thread EE EE A W(WF) KK C KK depth KL KK depth KL

MM

Width across flats D PJ+ PJ+ Stroke Stroke E Y Y Y Y TV KK depth KL 4-M 4-M

FE R MM MM MM MM Width across Width across flats D flats D C C 4-FB TF W F LL+Stroke WF+Stroke W F LL+Stroke WF+Stroke UF

¥ Bore ¿32 - ¿80

¥ Male thread EE

Compact Design Hydraulic Cylinder A W(WF) C KK KK depth KL

N MM N Width across flats D

E Y PJ+Stroke Y TV KK depth KL

4-M

FE R MM MM

Width across flats D

C 4-FB TF W F LL+Stroke WF+Stroke UF 16MPa Compact Design Hydraulic Cylinder 48 Unit: mm Double Acting Double-rod/Standard Type 160S-1

Dimension Table

Symbol KK A C D E EE F FB FE KL Bore Female thread Male thread ¿20 15(25) 6 10 44 Rc1/8 10 ¿5.5 46 M8✕1.25 M10✕1.25 10 ¿25 18(30) 6 12 50 Rc1/8 10 ¿5.5 52 M10✕1.5 M12✕1.25 12 ¿32 25(40) 7 14 62 Rc1/4 15 ¿6.6 62 M12✕1.75 M16✕1.5 15 ¿40 30(45) 7 19 70 Rc1/4 20 ¿11 70 M16✕2 M20✕1.5 20 ¿50 35(50) 8 24 80 Rc1/4 20 ¿14 85 M20✕2.5 M24✕1.5 24 ¿63 45(60) 9 30 94 Rc1/4 20 ¿14 98 M27✕3 M30✕1.5 33 ¿80 60(80) 14 41 114 Rc3/8 25 ¿18 118 M30✕3.5 M39✕1.5 36

Symbol LL M MM N PJ R TF TV UF W WF Y Bore ¿20 54 M5✕0.8 ¿12 Ð 13 30 60 30 75 8 8 20.5 ¿25 56 M5✕0.8 ¿14 Ð 15 36 66 36 80 8 8 20.5 ¿32 72 M6✕1 ¿18 10 16 40 80 47 95 10 10 28 ¿40 72 M8✕1.25 ¿22 10 18 46 96 52 118 10 10 27

¿50 75 M10✕1.25 ¿28 10 19 58 108 58 135 11 11 28 Cylinder Hydraulic Design Compact ¿63 82 M12✕1.75 ¿36 10 22 65 124 69 150 13 13 30 ¿80 95 M14✕2 ¿45 15 25 87 154 86 185 17 17 35

Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ 20mm and 25mm bore size of Cutting Fluid Proof Type are not available. ¥ Allowance of MM is f8. 49 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Switch set Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type SD 160S-1R 6 SD Bore N Stroke T Switch symbol Quantity of Switch Cutting fluid proof type 160SW-1R 6 SD Bore N Stroke T Switch symbol Quantity of Switch

Ð : Female thread T : Male thread

¥ Bore ¿32 - ¿80

¥ Male thread

A WF EE ¥ G screw port C KK DE FF

MM N AE N Width across flats D

Y PJ+Stroke PL Cord extended to rear Cord extended to top AX type 4-FB holes AZ type 2✕4-Counter hole RV RV UX2 diameter FG, Depth BT KK depth KL UX1

MM

Width across flats D

C TV WF LL+Stroke E

Compact Design Hydraulic Cylinder 16MPa Compact Design Hydraulic Cylinder 50 Unit: mm Double Acting Single-rod/Switch set 160S-1

General purpose type Dimension Table Symbol KK A AE BT C D DE E EE FB FF FG KL Bore Female thread Male thread ¿32 25(40) 8 6.5 7 14 ¿17.2 62 Rc1/4 ¿6.6 G1/8 ¿11 M12 ✕1.75 M16 ✕1.5 15 ¿40 30(45) 8 8.6 7 19 ¿17.2 70 Rc1/4 ¿9 G1/8 ¿14 M16 ✕2 M20 ✕1.5 20 ¿50 35(50) 12 10.8 8 24 ¿21.5 80 Rc1/4 ¿11 G1/4 ¿17.5 M20 ✕2.5 M24 ✕1.5 24 ¿63 45(60) 12 13 9 30 ¿21.5 94 Rc1/4 ¿14 G1/4 ¿20 M27 ✕3 M30 ✕1.5 33 ¿80 60(80) 12 15.2 14 41 ¿21.5 114 Rc3/8 ¿16 G1/4 ¿23 M30 ✕3.5 M39 ✕1.5 36

Symbol N PJ PL RV Y LL MM TV UX1 UX2 WF Bore Rc thread G thread Rc thread G thread Rc thread G thread AX type AZ type Rc thread G thread ¿32 54 ¿18 10 10 14 14 12 12 37 44 47 19 17 10 28 28 ¿40 55 ¿22 10 10 16 16 12 12 41 48 52 20 17 10 27 27 ¿50 60 ¿28 10 14 19 13.5 13 18.5 46 53 58 22 20 11 28 28 ¿63 67 ¿36 10 16 24 20 13 17 53 60 69 24 25 13 30 30

¿80 78 ¿45 15 19 25 24 18 18 63 70 86 30 30 17 35 36 Compact Design Hydraulic Cylinder Hydraulic Design Compact Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ 20mm and 25mm bore size of Cutting Fluid Proof Type are not available. ¥ Allowance of MM is f8. Dimension Table RV RY UX1 UX2 Cutting fluid proof type Bore Cord rear Cord upper Cord rear Cord upper wiring wiring wiring wiring WR WS WR WS WR ¥ WS type switch attachment ¿32 53 53 106 106 11 15 12 16 dimensions ¿40 57 57 114 114 17 20 14 16 ¥ Cord rear wiring ¿50 62 62 124 124 19 21 16 20 WR525 (contact) ¿63 69 69 138 138 20 24 21 23 WS235 (no contact) ¿80 79 79 158 158 25 29 25 29 RY RV RV Note) Set the flex tube so that its bend radius becomes R25 or more. If the bend radius becomes smaller than this value, the cord may be disconnected.

Recessed for the bend radius dimension. ¥ Cord upper wiring R25 or more WR535 (contact) WS245 (no contact) RY RV RV

When the switch cannot be attached as shown above, use the other type (cord upper wiring). 51 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Switch set Unit: mm

ST General purpose type 160S-1R 6 ST Bore N Stroke T Switch symbol Quantity of Switch (¿32-¿80/Made-to-order) Ð : Female thread T : Male thread

over 101 strokes (110, 120, 130, 140, 150, 160, 170, 180, 190, 200)

¥ Bore ¿32 - ¿80

¥ Male thread EE A WF

C KK

N MM N

Width across flats D

Cord extended to rear Cord extended to top AX type AZ type Y PJ Y

RV 2✕4-TT, RV Deapth BT KK depth KL UX1 UX2

MM

Width across flats D

Compact Design Hydraulic Cylinder

C TV WF LL E 16MPa Compact Design Hydraulic Cylinder 52 Unit: mm Double Acting Single-rod/Switch set 160S-1

Dimension Table Symbol KK RV A BT C D E EE MM N TT TV UX1 UX2 WF Y Bore Female thread Male thread AX type AZ type ¿32 25(40) 15 7 14 62 Rc1/4 M12 ✕1.75 M16 ✕1.5 ¿18 10 37 44 M6✕1 47 29 35 10 28 ¿40 30(45) 20 7 19 70 Rc1/4 M16 ✕2 M20 ✕1.5 ¿22 10 41 48 M8✕1.25 52 30 34 10 27 ¿50 35(50) 25 8 24 80 Rc1/4 M20 ✕2.5 M24 ✕1.5 ¿28 10 46 53 M10✕1.5 58 32 35 11 28 ¿63 45(60) 30 9 30 94 Rc1/4 M27 ✕3 M30 ✕1.5 ¿36 10 53 60 M12✕1.75 69 34 40 13 30 ¿80 60(80) 35 14 41 114 Rc3/8 M30 ✕3.5 M39 ✕1.5 ¿45 15 63 70 M16✕2 86 40 47 17 35

Symbol LL PJ Stroke Bore 110 120 130 140 150 160 170 180 190 200 110 120 130 140 150 160 170 180 190 200 ¿32 192 202 212 222 232 242 252 262 272 282 136 146 156 166 176 186 196 206 216 226 ¿40 192 202 212 222 232 242 252 262 272 282 138 148 158 168 178 188 198 208 218 228 ¿50 195 205 215 225 235 245 255 265 275 285 139 149 159 169 179 189 199 209 219 229 ¿63 202 212 222 232 242 252 262 272 282 292 142 152 162 172 182 192 202 212 222 232 ¿80 215 225 235 245 255 265 275 285 295 305 145 155 165 175 185 195 205 215 225 235

Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one.

¥ The lock nut needs to be ordered separately. Cylinder Hydraulic Design Compact ¥ Allowance of MM is f8. 53 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Switch set Unit: mm

LA General purpose type 160S-1R 6 LA Bore N Stroke T Switch symbol Quantity of Switch Ð : Female thread T : Male thread

¥ Bore ¿32 - ¿63

¥ Male thread UX1 UX2 A WF C KK

4-GB holes MM 4-Counter hole diameter FG, Depth BT

Width across flats D

SE SG+Stroke SF

EA TS Y PJ+Stroke PL KK depth KL

RV N EB MM N LH

C

T Width across flats D WF TX TW TZ+Stroke 2-EE

Compact Design Hydraulic Cylinder LJ+Stroke 16MPa Compact Design Hydraulic Cylinder 54 Unit: mm Double Acting Single-rod/Switch set 160S-1

Dimension Table Symbol KK A BT C D EA EB EE FG GB KL LH LJ MM Bore Female thread Male thread ¿32 25(40) 8.6 7 14 70 56 Rc1/4 ¿14 ¿9 M12✕1.75 M16✕1.5 15 25±0.06 72 ¿18 ¿40 30(45) 10.8 7 19 80 64 Rc1/4 ¿17.5 ¿11 M16✕2 M20✕1.5 20 29±0.06 72 ¿22 ¿50 35(50) 13 8 24 94 74 Rc1/4 ¿20 ¿14 M20✕2.5 M24✕1.5 24 34±0.06 75 ¿28 ¿63 45(60) 15.2 9 30 114 89 Rc1/4 ¿23 ¿16 M27✕3 M30✕1.5 33 42±0.06 82 ¿36

Symbol N PJ PL RV SE SF SG T TS TW TX TZ UX1 UX2 WF Y Bore ¿32 8 16 28 62 13 13 46 63 56 12 28 32 19 35 10 28 ¿40 10 18 27 70 13 13 46 70 62 12 28 32 20 34 10 27 ¿50 10 15 30 80 13 13 49 80 74 14 29 32 22 35 11 30 ¿63 10 18 32 95 15 15 52 100 90 16 31 35 24 40 13 32

Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately.

¥ Allowance of MM is f8. Compact Design Hydraulic Cylinder Hydraulic Design Compact Recommended Key Way Dimensions When using a parallel key:

b1

Parallel key attached to the cylinder

r1 r1 t1 When not using a parallel key:

Pulling Pushing stopper stopper

Dimension Table Use the same dimensions for the stopper as the attached parallel key.

Key’s Nominal Key Way Dimensions Bore Dimensions ¥ When using the foot type, use the attached parallel key to b1 t1 r1 b ✕ h ✕ 1 install the cylinder, referring to the “Recommended Key ✕ ✕ 0 +0.2 ¿32 12 8 63 (Both rounded) 12 Ð0.043 5 0 Way Dimensions.” 0 +0.2 ¿40 12✕8✕70 (Both rounded) 12 Ð0.043 5 0 ¥ When not using the parallel key, attach the stoppers to the 0.25 - 0.40 0 +0.2 cylinder’s front and rear sides toward its stroke direction. ¿50 14✕9✕80 (Both rounded) 14 Ð0.043 5.5 0 If the cylinder is used without using the key or stoppers, a ✕ ✕ 16 0 6 +0.2 ¿63 16 10 100 (Both rounded) Ð0.043 0 large force is applied to the cylinder’s mounting bolts, pos- sibly resulting in the fracturing of the bolts. 55 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Switch set Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type LD 160S-1R 6 LD Bore N Stroke T Switch symbol Quantity of Switch Cutting fluid proof type 160SW-1R 6 LD Bore N Stroke T Switch symbol Quantity of Switch

Ð : Female thread T : Male thread

¥ Bore ¿32 - ¿80

¥ Male thread EE A W

KK C

N

MM

N Width across flats D

FP PJ+Stroke PK

RV LF+Stroke

E KK depth KL UX1 UX2

EH MM

LH ST Compact Design Hydraulic Cylinder Width across flats D C

W SU LL+Stroke SU 4-SB TS XS SS+Stroke SY US ZB+Stroke

*Please be sure to use the Socket Head Screw when install the cylinder to the contact patch. 16MPa Compact Design Hydraulic Cylinder 56 Unit: mm Double Acting Single-rod/Switch set 160S-1

General purpose type Dimension Table

Symbol KK A C D E EE EH FP KL LF LH LL Bore Female thread Male thread ¿32 25(40) 7 14 62 Rc1/4 66 48 M12✕1.75 M16✕1.5 15 94 35±0.15 54 ¿40 30(45) 7 19 70 Rc1/4 72.5 47 M16✕2 M20✕1.5 20 95 37.5±0.15 55 ¿50 35(50) 8 24 80 Rc1/4 85 53 M20✕2.5 M24✕1.5 24 110 45±0.15 60 ¿63 45(60) 9 30 94 Rc1/4 97 55 M27✕3 M30✕1.5 33 117 50±0.15 67 ¿80 60(80) 14 41 114 Rc3/8 117 65 M30✕3.5 M39✕1.5 36 138 60±0.25 78

Symbol RV MM N PJ PK SB SS ST SU SY TS US UX1 UX2 W XS ZB Bore AX type AZ type f32 f18 10 14 32 37 44 9 74 16 20 10 79 94 19 17 10 20 104 f40 f22 10 16 32 41 48 11 75 20 20 10 90 108 20 17 10 20 105 f50 f28 10 19 38 46 53 14 85 24 25 12.5 104 126 22 20 11 23.5 121 f63 f36 10 24 38 53 60 16 92 30 25 12.5 121 146 24 25 13 25.5 130

f80 f45 15 25 48 63 70 18 108 35 30 15 144 172 30 30 17 32 155 Compact Design Hydraulic Cylinder Hydraulic Design Compact Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ Allowance of MM is f8.

Dimension Table RV RY UX1 UX2 Cutting fluid proof type Bore Cord rear Cord upper Cord rear Cord upper wiring wiring wiring wiring WR WS WR WS WR ¥ WS type switch attachment ¿32 53 53 106 106 11 15 12 16 dimensions ¿40 57 57 114 114 17 20 14 16 ¥ Cord rear wiring ¿50 62 62 124 124 19 21 16 20 WR525 (contact) ¿63 69 69 138 138 20 24 21 23 WS235 (no contact) ¿80 79 79 158 158 25 29 25 29 RY RV RV Note) Set the flex tube so that its bend radius becomes R25 or more. If the bend radius becomes smaller than this value, the cord may be disconnected.

Recessed for the bend radius dimension. ¥ Cord upper wiring R25 or more WR535 (contact) WS245 (no contact) RY RV RV

When the switch cannot be attached as shown above, use the other type (cord upper wiring). 57 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Switch set Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type FA 160S-1R 6 FA Bore N Stroke T Switch symbol Quantity of Switch Cutting fluid proof type 160SW-1R 6 FA Bore N Stroke T Switch symbol Quantity of Switch

Ð : Female thread T : Male thread

¥ Bore ¿32 - ¿80

¥ Male thread EE A W C KK

N MM N

Width across flats D

Y PJ+Stroke PL

E TV KK depth KL UX1 UX2 RV

FE R MM 4-M Width across flats D

C 4-FB TF W F LL+Stroke

Compact Design Hydraulic Cylinder UF LF+Stroke

*Please be sure to use the Socket Head Screw when install the cylinder to the contact patch. 16MPa Compact Design Hydraulic Cylinder 58 Unit: mm Double Acting Single-rod/Switch set 160S-1

General purpose type Dimension Table

Symbol KK A C D E EE F FB FE KL LF LL M Bore Female thread Male thread ¿32 25(40) 7 14 62 Rc1/4 15 ¿6.6 62 M12 ✕1.75 M16 ✕1.5 15 79 54 M6 ✕1 ¿40 30(45) 7 19 70 Rc1/4 20 ¿11 70 M16 ✕2 M20 ✕1.5 20 85 55 M8 ✕1.25 ¿50 35(50) 8 24 80 Rc1/4 20 ¿14 85 M20 ✕2.5 M24 ✕1.5 24 91 60 M10 ✕1.5 ¿63 45(60) 9 30 94 Rc1/4 20 ¿14 98 M27 ✕3 M30 ✕1.5 33 100 67 M12 ✕1.75 ¿80 60(80) 14 41 114 Rc3/8 25 ¿18 118 M30 ✕3.5 M39 ✕1.5 36 120 78 M14 ✕2

Symbol RV MM N PJ PL R TF TV UF UX1 UX2 W Y Bore AX type AZ type ¿32 ¿18 10 14 12 40 37 44 80 47 95 19 17 10 28 ¿40 ¿22 10 16 12 46 41 48 96 52 118 20 17 10 27 ¿50 ¿28 10 19 13 58 46 53 108 58 135 22 20 11 28 ¿63 ¿36 10 24 13 65 53 60 124 69 150 24 25 13 30

¿80 ¿45 15 25 18 87 63 70 154 86 185 30 30 17 35 Compact Design Hydraulic Cylinder Hydraulic Design Compact Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ 20mm and 25mm bore size of Cutting Fluid Proof Type are not available. ¥ Allowance of MM is f8. Dimension Table RV RY UX1 UX2 Cutting fluid proof type Bore Cord rear Cord upper Cord rear Cord upper wiring wiring wiring wiring WR WS WR WS WR ¥ WS type switch attachment ¿32 53 53 106 106 11 15 12 16 dimensions ¿40 57 57 114 114 17 20 14 16 ¥ Cord rear wiring ¿50 62 62 124 124 19 21 16 20 WR525 (contact) ¿63 69 69 138 138 20 24 21 23 WS235 (no contact) ¿80 79 79 158 158 25 29 25 29 RY RV RV Note) Set the flex tube so that its bend radius becomes R25 or more. If the bend radius becomes smaller than this value, the cord may be disconnected.

Recessed for the bend radius dimension. ¥ Cord upper wiring R25 or more WR535 (contact) WS245 (no contact) RY RV RV

When the switch cannot be attached as shown above, use the other type (cord upper wiring). 59 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Switch set Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type FB 160S-1R 6 FB Bore N Stroke T Switch symbol Quantity of Switch Cutting fluid proof type 160SW-1R 6 FB Bore N Stroke T Switch symbol Quantity of Switch

Ð : Female thread T : Male thread

¥ Bore ¿32 - ¿80

¥ Male thread

A WF EE C KK

N MM N

Width across flats D

Y PJ+Stroke PL

E TV KK depth KL UX1 UX2 RV

4-M

FE R MM

Width across flats D

C 4-FB TF WF LL+Stroke F

Compact Design Hydraulic Cylinder UF LF+Stroke 16MPa Compact Design Hydraulic Cylinder 60 Unit: mm Double Acting Single-rod/Switch set 160S-1

General purpose type Dimension Table

Symbol KK A C D E EE F FB FE KL LF LL M Bore Female thread Male thread ¿32 25(40) 7 14 62 Rc1/4 15 ¿6.6 62 M12✕1.75 M16✕1.5 15 79 54 M6 ✕1 ¿40 30(45) 7 19 70 Rc1/4 20 ¿11 70 M16✕2 M20✕1.5 20 85 55 M8 ✕1.25 ¿50 35(50) 8 24 80 Rc1/4 20 ¿14 85 M20✕2.5 M24✕1.5 24 91 60 M10 ✕1.5 ¿63 45(60) 9 30 94 Rc1/4 20 ¿14 98 M27✕3 M30✕1.5 33 100 67 M12 ✕1.75 ¿80 60(80) 14 41 114 Rc3/8 25 ¿18 118 M30✕3.5 M39✕1.5 36 120 78 M14 ✕2

Symbol RV MM N PJ PL R TF TV UF UX1 UX2 WF Y Bore AX type AZ type ¿32 ¿18 10 14 12 40 37 44 80 47 95 19 17 10 28 ¿40 ¿22 10 16 12 46 41 48 96 52 118 20 17 10 27 ¿50 ¿28 10 19 13 58 46 53 108 58 135 22 20 11 28 ¿63 ¿36 10 24 13 65 53 60 124 69 150 24 25 13 30

¿80 ¿45 15 25 18 87 63 70 154 86 185 30 30 17 35 Compact Design Hydraulic Cylinder Hydraulic Design Compact Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ 20mm and 25mm bore size of Cutting Fluid Proof Type are not available. ¥ Allowance of MM is f8. Dimension Table RV RY UX1 UX2 Cutting fluid proof type Bore Cord rear Cord upper Cord rear Cord upper wiring wiring wiring wiring WR WS WR WS WR ¥ WS type switch attachment ¿32 53 53 106 106 11 15 12 16 dimensions ¿40 57 57 114 114 17 20 14 16 ¥ Cord rear wiring ¿50 62 62 124 124 19 21 16 20 WR525 (contact) ¿63 69 69 138 138 20 24 21 23 WS235 (no contact) ¿80 79 79 158 158 25 29 25 29 RY RV RV Note) Set the flex tube so that its bend radius becomes R25 or more. If the bend radius becomes smaller than this value, the cord may be disconnected.

Recessed for the bend radius dimension. ¥ Cord upper wiring R25 or more WR535 (contact) WS245 (no contact) RY RV RV

When the switch cannot be attached as shown above, use the other type (cord upper wiring). 61 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Double-rod/Switch set Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type SD 160S-1RD 6 SD Bore N Stroke T Switch symbol Quantity of Switch Cutting fluid proof type 160SW-1RD 6 SD Bore N Stroke T Switch symbol Quantity of Switch

Ð : Female thread T : Male thread

¥ Bore ¿32 - ¿80

¥ Male thread EE A WF ¥ G screw port C KK DE FF KK depth KL N MM AE N

Width across flats D

Y PJ+Stroke Y

Cord extended to rear Cord extended to top AX type AZ type

RV RV KK depth KL UX1 UX2

V cut machined circle

MM MM

Width across flats D

C 4-FB holes TV 2✕4-Counter hole WF LL+Stroke WF+Stroke diameter FG, Depth BT E

Compact Design Hydraulic Cylinder 16MPa Compact Design Hydraulic Cylinder 62 Unit: mm Double Acting Double-rod/Switch set 160S-1

General purpose type Dimension Table Symbol KK A AE BT C D DE E EE FB FF FG KL Bore Female thread Male thread ¿32 25(40) 8 6.5 7 14 ¿17.2 62 Rc1/4 ¿6.6 G1/8 ¿11 M12✕1.75 M16✕1.5 15 ¿40 30(45) 8 8.6 7 19 ¿17.2 70 Rc1/4 ¿9 G1/8 ¿14 M16✕2 M20✕1.5 20 ¿50 35(50) 12 10.8 8 24 ¿21.5 80 Rc1/4 ¿11 G1/4 ¿17.5 M20✕2.5 M24✕1.5 24 ¿63 45(60) 12 13 9 30 ¿21.5 94 Rc1/4 ¿14 G1/4 ¿20 M27✕3 M30✕1.5 33 ¿80 60(80) 12 15.2 14 41 ¿21.5 114 Rc3/8 ¿16 G1/4 ¿23 M30✕3.5 M39✕1.5 36

Symbol N PJ RV Y LL MM TV UX1 UX2 WF Bore Rc thread G thread Rc thread G thread AX type AZ type Rc thread G thread ¿32 72 ¿18 10 10 16 14 37 44 47 19 35 10 28 28 ¿40 72 ¿22 10 10 18 16 41 48 52 20 34 10 27 27 ¿50 75 ¿28 10 14 19 13.5 46 53 58 22 35 11 28 28 ¿63 82 ¿36 10 16 22 20 53 60 69 24 40 13 30 30

¿80 95 ¿45 15 19 25 24 63 70 86 30 47 17 35 36 Compact Design Hydraulic Cylinder Hydraulic Design Compact Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ Allowance of MM is f8.

Dimension Table RV RY UX1 UX2 Cutting fluid proof type Bore Cord rear Cord upper Cord rear Cord upper wiring wiring wiring wiring WR WS WR WS WR ¥ WS type switch attachment ¿32 53 53 106 106 11 15 28 32 dimensions ¿40 57 57 114 114 17 20 33 36 ¥ Cord rear wiring ¿50 62 62 124 124 19 21 35 37 WR525 (contact) ¿63 69 69 138 138 20 24 36 40 WS235 (no contact) ¿80 79 79 158 158 25 29 43 47 RY RV RV Note) Set the flex tube so that its bend radius becomes R25 or more. If the bend radius becomes smaller than this value, the cord may be disconnected.

Recessed for the bend radius dimension. ¥ Cord upper wiring R25 or more WR535 (contact) WS245 (no contact) RY RV RV

When the switch cannot be attached as shown above, use the other type (cord upper wiring). 63 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Double-rod/Switch set Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type LD 160S-1RD 6 LD Bore N Stroke T Switch symbol Quantity of Switch Cutting fluid proof type 160SW-1RD 6 LD Bore N Stroke T Switch symbol Quantity of Switch

Ð : Female thread T : Male thread

¥ Bore ¿32 - ¿80

¥ Male thread EE A W KK C KK depth KL N

MM

N Width across flats D

FP PJ+Stroke FP

RV LG+Stroke E KK depth KL UX1 UX2

EH MM MM

LH ST Width across flats D C C

WSUSU LZ+Stroke W+Stroke 4-SB TS Compact Design Hydraulic Cylinder XS SV+Stroke XS+Stroke US ZZ+Stroke✕2

*Please be sure to use the Socket Head Screw when install the cylinder to the contact patch. 16MPa Compact Design Hydraulic Cylinder 64 Unit: mm Double Acting Double-rod/Switch set 160S-1

General purpose type Dimension Table

Symbol KK A C D E EE EH FP KL LG LH LZ Bore Female thread Male thread ¿32 25(40) 7 14 62 Rc1/4 66 48 M12✕1.75 M16✕1.5 15 112 35±0.15 72 ¿40 30(45) 7 19 70 Rc1/4 72.5 47 M16✕2 M20✕1.5 20 112 37.5±0.15 72 ¿50 35(50) 8 24 80 Rc1/4 85 53 M20✕2.5 M24✕1.5 24 125 45±0.15 75 ¿63 45(60) 9 30 94 Rc1/4 97 55 M27✕3 M30✕1.5 33 132 50±0.15 82 ¿80 60(80) 14 41 114 Rc3/8 117 65 M30✕3.5 M39✕1.5 36 155 60±0.25 95

Symbol RV MM N PJ SB ST SU SV TS US UX1 UX2 W XS ZZ Bore AX type AZ type ¿32 ¿18 10 16 37 44 9 16 20 92 79 94 19 35 10 20 132 ¿40 ¿22 10 18 41 48 11 20 20 92 90 108 20 34 10 20 132 ¿50 ¿28 10 19 46 53 14 24 25 100 104 126 22 35 11 23.5 147 ¿63 ¿36 10 22 53 60 16 30 25 107 121 146 24 40 13 25.5 158

¿80 ¿45 15 25 63 70 18 35 30 125 144 172 30 47 17 32 189 Compact Design Hydraulic Cylinder Hydraulic Design Compact Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ Allowance of MM is f8.

Dimension Table RV RY UX1 UX2 Cutting fluid proof type Bore Cord rear Cord upper Cord rear Cord upper wiring wiring wiring wiring WR WS WR WS WR ¥ WS type switch attachment ¿32 53 53 106 106 11 15 28 32 dimensions ¿40 57 57 114 114 17 20 33 36 ¥ Cord rear wiring ¿50 62 62 124 124 19 21 35 37 WR525 (contact) ¿63 69 69 138 138 20 24 36 40 WS235 (no contact) ¿80 79 79 158 158 25 29 43 47 RY RV RV Note) Set the flex tube so that its bend radius becomes R25 or more. If the bend radius becomes smaller than this value, the cord may be disconnected.

Recessed for the bend radius dimension. ¥ Cord upper wiring R25 or more WR535 (contact) WS245 (no contact) RY RV RV

When the switch cannot be attached as shown above, use the other type (cord upper wiring). 65 16MPa Compact Design Hydraulic Cylinder 160S-1 Double Acting Single-rod/Switch set Unit: mm

CAD/DATA 160S-1/THS16 Bore is available. General purpose type FA 160S-1RD 6 FA Bore N Stroke T Switch symbol Quantity of Switch Cutting fluid proof type 160SW-1RD 6 FA Bore N Stroke T Switch symbol Quantity of Switch

Ð : Female thread T : Male thread

¥ Bore ¿32 - ¿80

¥ Male thread EE A W(WF) C KK KK depth KL

N MM N

Width across flats D

Y PJ+Stroke Y

E TV KK depth KL UX1 RV UX2 4-M

FE R MM MM

Width across flats D

C 4-FB TF W F LL+Stroke WF+Stroke Compact Design Hydraulic Cylinder UF

*Please be sure to use the Socket Head Screw when install the cylinder to the contact patch. 16MPa Compact Design Hydraulic Cylinder 66 Unit: mm Double Acting Single-rod/Switch set 160S-1

General purpose type Dimension Table Symbol KK A C D E EE F FB FE KL LL Bore Female thread Male thread ¿32 25(40) 7 14 62 Rc1/4 15 ¿6.6 62 M12✕1.75 M16✕1.5 15 72 ¿40 30(45) 7 19 70 Rc1/4 20 ¿11 70 M16✕2 M20✕1.5 20 72 ¿50 35(50) 8 24 80 Rc1/4 20 ¿14 85 M20✕2.5 M24✕1.5 24 75 ¿63 45(60) 9 30 94 Rc1/4 20 ¿14 98 M27✕3 M30✕1.5 33 82 ¿80 60(80) 14 41 114 Rc3/8 25 ¿18 118 M30✕3.5 M39✕1.5 36 95

Symbol RV M MM N PJ R TF TV UF UX1 UX2 W WF Y Bore AX type AZ type f32 M6 ✕1 ¿18 10 16 40 37 44 80 47 95 19 35 10 10 28 f40 M8 ✕1.25 ¿22 10 18 46 41 48 96 52 118 20 34 10 10 27 f50 M10 ✕1.5 ¿28 10 19 58 46 53 108 58 135 22 35 11 11 28 f63 M12 ✕1.75 ¿36 10 22 65 53 60 124 69 150 24 40 13 13 30

f80 M14 ✕2 ¿45 15 25 87 63 70 154 86 185 30 47 17 17 35 Compact Design Hydraulic Cylinder Hydraulic Design Compact Notes) ¥ When you use the cylinder with lock nut, we recommend you change A dimension for parenthetic one. ¥ The lock nut needs to be ordered separately. ¥ Allowance of MM is f8.

Dimension Table RV RY UX1 UX2 Cutting fluid proof type Bore Cord rear Cord upper Cord rear Cord upper wiring wiring wiring wiring WR WS WR WS WR ¥ WS type switch attachment ¿32 53 53 106 106 11 15 28 32 dimensions ¿40 57 57 114 114 17 20 33 36 ¥ Cord rear wiring ¿50 62 62 124 124 19 21 35 37 WR525 (contact) ¿63 69 69 138 138 20 24 36 40 WS235 (no contact) ¿80 79 79 158 158 25 29 43 47 RY RV RV Note) Set the flex tube so that its bend radius becomes R25 or more. If the bend radius becomes smaller than this value, the cord may be disconnected.

Recessed for the bend radius dimension. ¥ Cord upper wiring R25 or more WR535 (contact) WS245 (no contact) RY RV RV

When the switch cannot be attached as shown above, use the other type (cord upper wiring). 67 160S-1 16MPa Compact Design Hydraulic Cylinder Unit: mm

Special specification at the rod end ¥ You can easily order following categolized items using the Semi-standard symbols and dimensional parameters. (No need to specify dimensional parameters if you would apply the basic dimensions.) How to order Series Model number Ð X Semi-standard symbols Dimensional parameters

Parameter KM and KP need to be specified as a pair.

ex. A83 ¥ A83, bore:40mm, WF:60mm 3 160S-1 6SD40N50T-X A83 ✽DR 15° WF-60

✽DM ✽DP

✽MM

C0.2 C1 FA=W ✽A2 ✽A1 SDáFB=WF ✽A φ40~φ80 Note) Only WF dimension can be changed at A82 and A83 special rod end shape. If you would like to change other.

Special rod end shape

A00(T) A51

Compact Design Hydraulic Cylinder 3 KM✕KP 3 15° 15°

✽ MM ✽MM

Width across flats ✽S A WF WF

Basic Dimension Table (Standard Dimensions) Basic Dimension Table

Bore AWFKM KP ✽MM ✽S Bore ✽MM WF

¿20 15 10 1.25 ¿12 10 8 ¿20 ¿12 8 ¿25 18 12 1.25 ¿14 12 8 ¿25 ¿14 8 ¿32 25 16 1.5 ¿18 14 10 ¿32 ¿18 10 ¿40 30 20 1.5 ¿22 19 10 ¿40 ¿22 10 ¿50 35 24 1.5 ¿28 24 11 ¿50 ¿28 11 ¿63 45 30 1.5 ¿36 30 13 ¿63 ¿36 13 ¿80 60 39 1.5 ¿45 41 17 ¿80 ¿45 17

¥ Dimensions indicated by ✽Mark are fixed as our semi-standard. ¥ You are requested to consult us if you would like to change fixed dimensions. 68 Unit: mm 16MPa Compact Design Hydraulic Cylinder 160S-1

A54 A81

Width across Number of Number of KM✕KP flats ✽S beveled beveled locations DN KM✕KP A locations DN

✽ MM ✽MM

✽A1 Width across L ✽ ° flats S 15 L 3 A WF WF

Basic Dimension Table Basic Dimension Table

Bore A ✽A1 DN KM KP L ✽MM ✽S WF Bore ADNKM KPL ✽MM ✽S WF

¿20 15 4 2 10 1.25 0 ¿12 10 8 ¿20 10 2 8 1.25 0 ¿12 10 8 ¿25 18 4 2 12 1.25 0 ¿14 12 8 ¿25 12 2 10 1.5 0 ¿14 12 8 ¿32 25 4 2 16 1.5 0 ¿18 14 10 ¿32 15 2 12 1.75 0 ¿18 14 10 ¿40 30 4 2 20 1.5 0 ¿22 19 10 ¿40 20 2 16 2 0 ¿22 19 10

¿50 35 4 2 24 1.5 0 ¿28 24 11 ¿50 24 2 20 2.5 0 ¿28 24 11 Cylinder Hydraulic Design Compact ¿63 45 4 2 30 1.5 0 ¿36 30 13 ¿63 33 2 27 3 0 ¿36 30 13 ¿80 60 4 2 39 1.5 0 ¿45 41 17 ¿80 36 2 30 3.5 0 ¿45 41 17

A82 ✽Exclusive M joint on A83 the following pages. 3 3 3 ✽DR ✽DR 15° 15° 15°

✽DM ✽DP ✽DM ✽DP ✽MM ✽MM

C0.2 C0.2 C1 FA=W FA=W ✽A2 ✽A1 SDáFB=WF ✽A2 ✽A1 SDáFB=WF ✽ A ✽A φ40~φ80

Basic Dimension Table (Standard dimension) Basic Dimension Table (Standard dimension) W WF W WF ✽ ✽ +0.5 ✽ Ð0.2 ✽ ✽ Ð0.2 ✽ ✽ ✽ ✽ +0.5 ✽ Ð0.2 ✽ Ð0.1 ✽ Ð0.2 ✽ ✽ Bore A A1+0.3 A2Ð0.3 DM DPÐ0.3 DR MM Bore A A1+0.3 A2 Ð0.3 DM Ð0.4 DP Ð0.3 DR MM ŶA ŶA ŶA FA type SDáFB type ŶA ŶA ŶD FA type SDáFB type ¿20 25 12.5 12.5 ¿12 ¿8 0.5 ¿12 20 20 ¿40 25 12.5 12.5 ¿18 ¿13 1.0 ¿22 35 35 ¿25 25 12.5 12.5 ¿14 ¿10 0.5 ¿14 20 20 ¿50 25 12.5 12.5 ¿22 ¿16 1.5 ¿28 35 35 ¿32 25 12.5 12.5 ¿18 ¿13 1.0 ¿18 30 30 ¿63 25 12.5 12.5 ¿28 ¿21 1.5 ¿36 40 40 ¿40 25 12.5 12.5 ¿22 ¿16 1.5 ¿22 35 35 ¿80 30 15 15 ¿36 ¿26 2.0 ¿45 45 45 ¿50 25 12.5 12.5 ¿28 ¿21 1.5 ¿28 35 35 ¿63 30 15 15 ¿36 ¿26 2.0 ¿36 40 40 ¿80 30 15 15 ¿45 ¿31 2.0 ¿45 45 45

¥ Dimensions indicated by ✽Mark are fixed as our semi-standard. ¥ You are requested to consult us if you would like to change fixed dimensions. 69 160S-1 16MPa Compact Design Hydraulic Cylinder Unit: mm

Separate flange joint : Only for A82 rod end style

F

G

4-D3 45û Reverse face/counter hole diameter D4 depth H

D2 A D1

C C J

B B E

3

¥ Need additional order for this item. Part No.: RMH-(bore(mm))

Compact Design Hydraulic Cylinder 70 Unit: mm 16MPa Compact Design Hydraulic Cylinder 160S-1

Dimension Table Symbol Parts code A B C D1D2D3D4E F G H J Bore ¿20 RMH-12 ¿44 20.5 0.5 ¿13 ¿8.5 ¿5.5 ¿9.5 19.6 25 12.5 5.4 ¿29 ¿25 RMH-14 ¿46 21.5 0.5 ¿15 ¿10.5 ¿5.5 ¿9.5 19.6 25 12.5 5.4 ¿31 ¿32 RMH-18 ¿49 23 1 ¿19 ¿13.5 ¿6.6 ¿11 18.5 25 12.5 6.5 ¿34 ¿40 RMH-22 ¿57 27 1.5 ¿23 ¿16.5 ¿9 ¿14 16.4 25 12.5 8.6 ¿40 ¿50 RMH-28 ¿71 34 1.5 ¿29 ¿21.5 ¿11 ¿17.5 14.2 25 12.5 10.8 ¿50 ¿63 RMH-36 ¿77 37 2 ¿38 ¿27 ¿11 ¿17.5 19.2 30 15 10.8 ¿55

¿80 RMH-45 ¿100 48.5 2 ¿48 ¿33 ¿14 ¿20 17 30 15 13 ¿76 Compact Design Hydraulic Cylinder Hydraulic Design Compact 71 160S-1 16MPa Compact Design Hydraulic Cylinder Unit: mm

Switch Detection Position Adjustment Method

AX á AZ type bracket set screw’s tightening torque: WR á WS type bracket set screw’s tightening torque: Approximately 0.4 Nám Approximately 0.6 Nám

Bracket set screw (M4)

Bracket (T07)

Recess

Bracket set screw (M3) itch to

Bracket (T10) Slide the sw the desired position.

Slide the switch to

Compact Design Hydraulic Cylinder the desired position.

1. Loosen the bracket set screw and attach the bracket to the switch center part. 2. Attach the switch and bracket assembly to the cylinder body’s switch attachment section. 3. Slide the switch to the desired position. When the switch is attached to the center of the operating range, switch detection is performed most stably. 4. To detect the cylinder stroke end, attach the switch to the UX dimension (optimal setting position). 5. After sliding the switch to the detection position, tighten the bracket set screw. Note) If the tightening torque to tighten the bracket set screw is inappropriate, switch dislocation or damage to the switch body may be caused.

Individual switch ordering method ¥ AX á AZ types ¥ WR á WS types ¥ WR á WS types (with flex tube)

T10 AZ105 T07 WR525 ÐH T07 WR525 FÐH

Switch type Switch type Switch type Magnetic proximity type (with contact : cord rear wiring)

Switch specifications Magnetic Proximity Type/ With Contact

AX Type Switch AZ Type Switch

Switch specifications Switch Switch specifications Switch Magnetic proximity type 73 AX Type Switch (with contact)

With cord With connector

Specifications With cord (1.5m) AX101 AX111 — — — With cord (5m) AX105 AX115 — — AX125 — — — Code With connector (AC type) — AX11A With connector (DC type) — — — AX11B — Load voltage range AC : 5 - 120V DC : 5 - 30V AC : 5 - 120V DC : 5 - 30V AC: 120 V or less DC: 30 V or less Load current rangeAC : 5 - 20mA DC : 5 - 40mA 5 - 20mA 5 - 40mA AC: 20 mA or less DC: 40 mA or less

Maximum open/ AC : 2VA DC : 1.5W close capacity Inner drop voltage 2V (at 10mA) 3V or less 0V Current leak 0µA 10µA or less 0µA Working time 1ms or less Return time 1ms or less Insulation resistance 100 M Ω or more at 500 MV DC (between case and cord) Voltage-proof AC1500V 1 min (between case and cord) Shock resistance 294m/s2 (Non-repetition) Vibration-proof Total amplitude 1.5mm, 10 - 55Hz (1 sweep, 1 min) 2 hours in X, Y, and Z directions Ambient temperature -10 - +70°C (at non-freezing condition) -10 - +100°C (at non-freezing condition) Wiring method 0.3mm2 2-core Outer diameter 4mm Oil-proof cabtyre cord Protective structure IP67 (IEC standards), JIS C0920 (dusts-proof, immersion-proof type) Contact protective circuit Note) None Equipped Note) None Indicating lamp LED (red lamp lights up during ON) None

Switch specifications No polarity , (Brown) (Brown) (Brown) Electric circuit Protective circuit Reed switch Reed switch (Blue) Reed switch (Blue) (Blue)

IC circuit, small relay, Applied load Small relay ¥ Programmable Controller programmable controller Notes) ● When using induction load devices (small relay, etc.), be sure to provide the protective circuit (SK-100). ● For the cord length and connector pin position of the connector type, refer to the dimensional drawings. ● When using the AC voltage input programmable controller as a load, select the switch with contact protective circuit. Applicable hydraulic cylinder

Series Bore Series Bore Series Bore 35S-1R f20, f25, f32, f40, f50, f63 100Z-1R f20, f25, f32 210C-1R f40, f50, f63, f80 HQS2R f32, f40, f50, f63, f80, f100 100H-2R f32, f40, f50, f63, f80, 70/140Y-2R f32, f40, f50, f63, f80, 100S-1R f32, f40, f50, f63, f80, f100 f100, f125 f100, f125 160S-1R f32, f40, f50, f63, f80 70/140H-8R f32, f40, f50, f63, f80, 35P-3R f32, f40, f50, f63, f80, 210S-1R f32, f40, f50, f63, f80 f100, f125, f140 f100 35Z-1R f20, f25, f32 160H-1R f32, f40, f50, f63, f80, 70/140P-8R f32, f40, f50, f63, f80, 35H-3R f32, f40, f50, f63, f80, f100 f100, f125, f140, f160 f100 Magnetic proximity type 74 Unit: mm (with contact) AX Type Switch

Dimensional Drawing

Cord type AX101 ¥ AX105 AX111 ¥ AX115 AX101 • AX111: 1500 AX125 30 7 AX105 • AX115 • AX125: 5000 10 7

10 10 Indicating lamp

13.5 13 φ4

9 9 Max. sensitive position

Connector type AX11A ¥ AX11B

30 7 500 44.5 Switch specifications Switch

φ4

Indicating 10 10 M12 lamp

φ14.5 13.5 13

9 9 Max. sensitive position

AX11A (AC type) AX11B (DC type) Applicable counter connectors Manufacturers Connector pin position Connector pin position Connector series name Correns Co., Ltd. VA connector VA-4DS, VA-4DL 2 2 Omron Corporation XS2 sensor I/O connector XS2 Hirose Electric Co., Ltd. Connector for FA sensor HR24 3 1 3 1 (Brown : +) For details, refer to the catalogues of the manufacturers’ products. (Brown : +) 4 4 (Blue : Ð) (Blue : Ð)

No. of connector standards Models M12X1 screw locking ¥ IEC 947-5-2 ¥ DIN/VDE 0660 part 208 A2 ¥ NECA (The Japan Electric Control Equipment Industry Association) 4202 Connector for FA sensor Magnetic proximity type 75 AZ Type Switch (with contact)

With cord With connector

Specifications With cord (1.5m) AZ101 AZ111 — — — With cord (5m) AZ105 AZ115 — — AZ125 — — — Code With connector (AC type) — AZ11A With connector (DC type) — — — AZ11B — Load voltage range AC : 5 - 120V DC : 5 - 30V AC : 5 - 120V DC : 5 - 50V AC: 120 V or less DC: 30 V or less Load current rangeAC : 5 - 20mA DC : 5 - 40mA 5 - 20mA 5 - 40mA AC: 20 mA or less DC: 40 mA or less

Maximum open/ AC : 2VA DC : 1.5W close capacity Inner drop voltage 2V (at 10mA) 3V or less 0V Current leak 0µA 10µA or less 0µA Working time 1ms or less Return time 1ms or less Insulation resistance 100 M Ω or more at 500 MV DC (between case and cord) Voltage-proof AC1500V 1 min (between case and cord) Shock resistance 294m/s2 (30G) (Non-repetition) Vibration-proof Total amplitude 1.5mm, 10 - 55Hz (1 sweep, 1 min) 2 hours in X, Y, and Z directions Ambient temperature -10 - +70°C (at non-freezing condition) -10 - +100°C (at non-freezing condition) Wiring method 0.3mm2 2-core Outer diameter 4mm Oil-proof cabtyre cord Protective structure IP67 (IEC standards), JIS C0920 (dusts-proof, immersion-proof type) Contact protective circuit Note) None Equipped Note) None Indicating lamp LED (red lamp lights up during ON) None

Switch specifications No polarity , (Brown) (Brown) (Brown) Protective Electric circuit circuit Reed switch Reed switch (Blue) Reed switch (Blue) (Blue)

IC circuit, small relay, Applied load Small relay ¥ Programmable Controller programmable controller Notes) ● When using induction load (including a small relay) for the switch without contact protective circuit, be sure to provide the protective circuit (SK-100) for the load. ● For the cord length and connector pin position of the connector type, refer to the dimensional drawings. ● When using the AC voltage input programmable controller as a load, select the switch with contact protective circuit. Applicable hydraulic cylinder

Series Bore Series Bore Series Bore 35S-1R f20, f25, f32, f40, f50, f63 100Z-1R f20, f25, f32 210C-1R f40, f50, f63, f80 HQS2R f32, f40, f50, f63, f80, f100 100H-2R f32, f40, f50, f63, f80, 70/140Y-2R f32, f40, f50, f63, f80, 100S-1R f32, f40, f50, f63, f80, f100 f100, f125 f100, f125 160S-1R f32, f40, f50, f63, f80 70/140H-8R f32, f40, f50, f63, f80, 35P-3R f32, f40, f50, f63, f80, 210S-1R f32, f40, f50, f63, f80 f100, f125, f140 f100 35Z-1R f20, f25, f32 160H-1R f32, f40, f50, f63, f80, 70/140P-8R f32, f40, f50, f63, f80, 35H-3R f32, f40, f50, f63, f80, f100 f100, f125, f140, f160 f100 Magnetic proximity type 76 Unit: mm (with contact) AZ Type Switch

Dimensional Drawing

Cord type AZ101 ¥ AZ105 AZ111 ¥ AZ115 13.5 AZ125

Max. sensitive Indicating lamp position

13 9

9 10

10 30 10 7 φ4

AZ101 • AZ111: 1500 20 AZ105 • AZ115 • AZ125: 5000

Connector type AZ11A ¥ AZ11B 13.5

9 specifications Switch

Max. sensitive Indicating lamp position

13

9 10 M12 φ14.5 10 30 φ4

20500 44.5

AZ11A (AC type) AZ11B (DC type) Applicable counter connectors Connector pin position Connector pin position Manufacturers Connector series name Correns Co., Ltd. VA connector VA-4DS, VA-4DL 2 2 Omron Corporation XS2 sensor I/O connector XS2 3 1 3 1 Hirose Electric Co., Ltd. Connector for FA sensor HR24 (Brown : +) For details, refer to the catalogues of the manufacturers’ (Brown : +) 4 4 products. (Blue : Ð) (Blue : Ð)

No. of connector standards Models M12X1 screw locking ¥ IEC 947-5-2 ¥ DIN/VDE 0660 part 208 A2 ¥ NECA (The Japan Electric Control Equipment Industry Association) 4202 Connector for FA sensor Handling Magnetic proximity type 77 instructions (with contact)

Handling instructions

Precautions for wiring 3. DO NOT connect the switches direct to the power supply. Be sure to connect them through load devices, such as small 1. Prior to wiring, be sure to shut down the power supply to the relays and programmable controllers. electric circuit of the connection side. Otherwise, short-circuit may occur to the circuit, causing Otherwise, the operator may get an electric shock during the malfunctions of the switches. working, or the switches or load devices may be damaged. Use only one relay among the choices shown below or an equivalence. 2. Pay attention to avoid bending, pulling, twist of the switch cord. Especially, provide appropriate measures to avoid any load Omron Corporation : MY type applied to the end of the switch cord, including the fixing of Idec Izumi Corporation : RY type the switch cord to the tie rod (see Fuji Electric Co., Ltd. : HH-5 type the figure below). Matsushita Electric Works, Ltd. : HC type Otherwise, the cord may be damaged, causing broken wires. Especially, any load applied to 4. Perform wiring correctly according to the colors of lead wires. the end of the cord may lead to the damaged electric circuit If an electric current is supplied without the correction of the boards in the switches. wrong wiring, the switches will be damaged, and the load When fixing the cord to the tie rod, do not clamp the cord devices may also be damaged. If wiring is performed incor- excessively. Otherwise, the cord may be damaged, rectly, it will lead to the inflammable damage of the electric causing broken wires. circuit inside the switches, even if the wrong wiring is momentary. 3. The larger bending radius is better for the cord. If the bending radius is excessively small, the cord may be damaged. The recommended bending radius is twice of the cord dia. or larger. 1. Basic connection 4. If the connection distance is long, fix the cord every 20 cm to 1) Connection to PLC (programmable controller) avoid a sag in the cord. a) In the case that the power supply is contained in the PLC 5. When laying the cord on the floor, protect it by covering with metallic tubes to avoid direct treading on it or a crush under PLC machines. ( + ) Brown Internal power Otherwise, the coating of the cord may be damaged, Contact Input terminal supply DC switch leading to the broken wires or short-circuit. COM 6. The distance between the switches and load devices or power ( Ð ) Blue supply must be 10 m or shorter. Otherwise, inrush current may occur to the switches during

Switch specifications operation, causing the damaged switches. For the The circuit diagram above shows the connection example in countermeasures against inrush current, refer to the the case of the DC input type PLC. “Precautions for contact protection”. (For details, refer to the handling instructions of the PLC.) 7. DO NOT bind the cord with high-voltage cables for other The connection of the AC input type PLC is similar to the electric appliances, the power supply, nor with the power above example. Refer to “Precautions for contact protec- supply cord. NEVER perform wiring near these cables. tion”. Otherwise, noises may enter the switch cord from the high- b) In the case that the power supply is not contained in the PLC voltage cables and power source or power supply cable, causing the malfunctioned switches or load devices. It is recommended that the cord is protected with a shield tube. PLC

( + ) Brown Precautions for connection Contact DC power Input terminal switch supply COM 1. Be sure to shut down the power supply to the switches. ( Ð ) Blue Otherwise, the operator may get an electric shock during working, or the switches and load devices may be dam-

aged. The circuit diagram above shows the connection example in the case of the DC input type PLC. 2. Avoid the voltage and current out of the specifications of the (For details, refer to the handling instructions of the PLC.) switches, and the load exceeding the contact open/close The connection of the AC input type PLC is similar to the capacity. above example. Refer to “Precautions for contact protec- Application of wrong voltage or current may lead to malfunctions and damages to the switches. tion”. Magnetic proximity type Handling 78 (with contact) instructions

2) Connection to small relay Remember that the connection of the switches in series will lead to the increased inner drop voltage of the switch output according to the number of the switches. If the inner Protective circuit drop voltage is increased, load devices may not work. ( + ) Brown When connecting the switches in series, set the connection R Contact DC power AC power so that the following condition is satisfied: sum of inner drop Relay coil supply supply switch voltage < working voltage of load devices. ( Ð ) Blue Set the connection in the case of AC power supply similarly to the above. For the protective circuits, refer to “Precautions for contact Be sure to connect the protective circuits to the both ends protection”. of the relay coil.

2. Multiple connection Precautions for contact protection Avoid multiple connection of the switches (connection in series and connection in parallel), since it may be inappli- 1. Connection to induct load devices (small relay, solenoid cable depending on the combination of load devices. valves, etc.) 1) Connection in parallel Remember that surge voltages will occur when the switch is The circuit diagram is shown below. set to the OFF position. Be sure to provide the protective Indicator lamps may not light up, depending on the combi- circuit on the side of the load devices to protect the contacts. nation of load devices. Unless the protective circuit shown below is provided, the Remember that if any leakage current is present in the internal electric circuit of the switch may be damaged due switches, it will be increased according to the number of the to the surge voltage. switches. The leakage current may lead to the unexpected working or Switch µ impossibility of return of load devices. DC ¥ AC R Condenser (0.1 F) Resistor (1kΩ) Protective circuit (SK-100) Load device DC power SK-100

supply specifications Switch Brown Brown Blue BlueBrown Blue Switch1 Switch2 Switch n R: relay coil Switch DC R Diode Diode (200 V, 1A or upper) Take sufficient care not to mistake the polarity of the power supply, + Set the connection so that the following condition is and Ð. < Surge absorber satisfied: sum of leakage currents return current value of Switch DC AC R Surge   load devices. absorber  Use at 24 V DC Varistor voltage: approx. 30 V  Use at 48 V DC Varistor voltage: approx. 60 V Set the connection in the case of AC power supply similarly    Use at 100 V AC Varistor voltage: approx. 180 V  to the above. 2) Connection in series The circuit shown below is recommended. Provide a small relay for a switch, and connect the contacts of the small relays in series.

Protective Protective Protective circuit R1 circuit R2 circuit Rn DC power supply

Brown Brown Blue BlueBrown Blue R: relay coil Switch 1 Switch 2 Switch n

R1 contact R2 contact Rn contact

Load device Power supply for load device Handling Magnetic proximity type 79 instructions (with contact)

Handling instructions

2. In the case of the extension of the switch cord by 10 m or 3. Keep away strong magnetic substances (such as iron) from more, or the connection to the AC input type PLC (program- cylinders outside and switches. Separate them by approx. mable controller) and capacity loads (condenser, etc.), inrush 20 mm or more (as a guide). For compact cylinders, sepa- current will occur when the switch is set to the ON position. rate them by approx. 10 mm or more (KR and ZR type Be sure to provide the protective circuit as shown in the switches). circuit diagram below. Otherwise, the switches may work incorrectly due to the influence of the strong magnetic substances. 2 m or less PLC Brown Resistor R : inrush current limit resistor R Reed R = apply the possible great Switch resistance within the allow- able range of the circuit on the Blue AC COM External power supply load device. 2 m or less Extension of 10 m or more or capacity loads Approx. 20 mm Resistor or more Brown Load device Notes) R Reed ¥ If the applied resistance is Strong magnetic substance ACáDC (such as iron) Switch Blue excessively great, the load device may not work. 2 m or less PLC ¥ Provide the wiring for the Brown switches as near as possible L (within 2 m). Reed Detectable cylinder piston speed Switch L : choke coil Blue AC COM L = equivalence to approx. 2mH When mounting the switch on the intermediate position, be sure External power supply to adjust the maximum cylinder speed to 300 mm/s or slower 2 m or less Extension of 10 m or more or capacity loads on account of the response speed of the load relays, etc. Brown Load Note) device L Provide the wiring for the If the piston speed is excessively high, the switch working time Reed ¥ ACáDC switches as near as possible becomes shorter, although the switch works, and load devices Switch Blue (within 2 m). including relays may not work. Determine the detectable cylinder piston speed, referring to the formula below. Unless the protective circuit shown below is provided, the working range of switch (mm) internal electric circuit of the switch may be damaged due Detectable piston speed (mm/s) = × 1000 working time of load device (ms) to inrush currents. (Notes) Refer to the materials related the working time of load devices, Precautions for installation including relays, of each manufacturer. Apply the minimum value to the working range of a switch, and Switch specifications 1. DO NOT use cylinders and switches in the places where are apply the maximum value to the working time of a load device. directly subjected to chips and cutting oil. Otherwise, the cord may be damaged by chips, or cutting oil may enter the switch inside, and short-circuit may occur, causing the malfunctions of the switches.

2. Prior to the use of the switches near a strong magnetic field, install the magnetic shield with steel plates (install it 20 mm or more distant from the cylinder and switch). Otherwise, the switches may work incorrectly due to the influence of the magnetic field.

Magnetic shield

Strong magnetic field source Magnetic proximity type Handling (with contact) instructions

Switch specifications Magnetic Proximity Type/ With No Contact

AX Type Switch AZ Type Switch

Switch specifications Switch specifications Switch 81 Magnetic proximity type AX Type Switch (No contact/Three-wire one-lamp type)

With cord

Specifications With cord (1.5m) AX221 AX225

Code With cord (5m) Wiring direction Rear wiring Power supply voltage range DC : 5 - 30V Load voltage range DC : 30 V or less Load current Max. 200mA (NPN open collector output) Consumption current Max. 15mA Inner drop voltage At 200 mA, 0.6 V or less Leak current At 30 V DC, 10µA or less Working time 1 ms or less Return time 1 ms or less Insulation resistance 100 MΩ or more at 500 MV DC (between case and cord) Voltage-proof AC 1500 V, 1 min. (between case and cord) Shock resistance 490m/s2 (Non-repetition) Vibration-proof Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions Ambient temperature -10 - +70°C (at non-freezing condition) Wiring method 0.3 mm2 3-core Outer diameter 4 mm Oil-proof cabtyre cord Protective structure IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type) Protective circuit Equipped Indicating lamp LED (red lamp lights up during ON)

Power supply

Switch specifications (+, brown) LED

Electric circuit Output (OUT, black) Switch main circuit GND (-, blue) Transistor

Applied load IC circuit, small relay, programmable controller

Applicable hydraulic cylinder Series Bore Series Bore Series Bore 35S-1R f20, f25, f32, f40, f50, f63 100Z-1R f20, f25, f32 210C-1R f40, f50, f63, f80 HQS2R f32, f40, f50, f63, f80, f100 100H-2R f32, f40, f50, f63, f80, 70/140Y-2R f32, f40, f50, f63, f80, 100S-1R f32, f40, f50, f63, f80, f100 f100, f125 f100, f125 160S-1R f32, f40, f50, f63, f80 70/140H-8R f32, f40, f50, f63, f80, 35P-3R f32, f40, f50, f63, f80, 210S-1R f32, f40, f50, f63, f80 f100, f125, f140 f100 35Z-1R f20, f25, f32 160H-1R f32, f40, f50, f63, f80, 70/140P-8R f32, f40, f50, f63, f80, 35H-3R f32, f40, f50, f63, f80, f100 f100, f125, f140, f160 f100, f125 Magnetic proximity type 82 (No contact/Three-wire one-lamp type) AX Type Switch Unit: mm

Dimensional Drawing

● Cord type AX221 ¥ AX225

AX201: 1500 30 7 AX205: 5000 10 7

10 10 Indicating lamp

13.5 13 φ4

Max. sensitive

9 9 position Switch specifications Switch 83 Magnetic proximity type AX Type Switch (No contact/Two-wire one-lamp type)

With cord With connector

Specifications With cord (1.5m) AX201 With cord (5m) AX205 Code With connector AX20B Wiring direction Rear wiring Load voltage range DC : 5 - 30V Load current range DC : 5 - 40 mA Inner drop voltage 3 V or less Leak current 0.7 mA or less Working time 1 ms or less Return time 1 ms or less Insulation resistance 100 MΩ or more at 500 MV DC (between case and cord) Voltage-proof AC 1500 V, 1 min. (between case and cord) Shock resistance 490m/s2 (Non-repetition) Vibration-proof Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions Ambient temperature -10 - +70°C (at non-freezing condition) Wiring method 0.3 mm2 2-core Outer diameter 4 mm Oil-proof cabtyre cord Protective structure IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type) Contact protective circuit Equipped Indicating lamp LED (red lamp lights up during ON)

Output

Switch specifications (Brown) Electric circuit Switch main circuit GND LED Transistor (Blue)

Applied load Small relay, programmable controller

Applicable hydraulic cylinder Series Bore Series Bore Series Bore 35S-1R f20, f25, f32, f40, f50, f63 100Z-1R f20, f25, f32 210C-1R f40, f50, f63, f80 HQS2R f32, f40, f50, f63, f80, f100 100H-2R f32, f40, f50, f63, f80, 70/140Y-2R f32, f40, f50, f63, f80, 100S-1R f32, f40, f50, f63, f80, f100 f100, f125 f100, f125 160S-1R f32, f40, f50, f63, f80 70/140H-8R f32, f40, f50, f63, f80, 35P-3R f32, f40, f50, f63, f80, 210S-1R f32, f40, f50, f63, f80 f100, f125, f140 f100 35Z-1R f20, f25, f32 160H-1R f32, f40, f50, f63, f80, 70/140P-8R f32, f40, f50, f63, f80, 35H-3R f32, f40, f50, f63, f80, f100 f100, f125, f140, f160 f100 Magnetic proximity type 84 (No contact/Two-wire one-lamp type) AX Type Switch Unit: mm

Dimensional Drawing

● Cord type AX201 ¥ AX205

AX201: 1500 30 7 AX205: 5000 10 7

10 10 Indicating lamp

13.5 13 φ4

Max. sensitive 9 9 position

● Connector type AX20B

30 7 500 44.5 Switch specifications Switch

φ4

Indicating 10 10 M12 lamp

φ14.5 13.5 13

9 9 Max. sensitive position

AX20B (DC type) Applicable counter connectors Connector pin position Manufacturers Connector series name Correns Co., Ltd. VA connector VA-4DS, VA-4DL 2 Omron Corporation XS2 sensor I/O connector XS2 3 1 Hirose Electric Co., Ltd. Connector for FA sensor HR24 (Brown : +) ● For details, refer to the catalogues of the manufacturers’ 4 (Blue : Ð) products.

● No. of connector standards Models M12X1 screw locking ¥ IEC 947-5-2 ¥ DIN/VDE 0660 part 208 A2 ¥ NECA (The Japan Electric Control Equipment Industry Association) 4202 Connector for FA sensor 85 Magnetic proximity type AZ Type Switch (No contact/Two-wire one-lamp type)

With cord With connector

Specifications With cord (1.5m) AZ201 With cord (5m) AZ205 Code With connector AZ20B Wiring direction Upper wiring Load voltage range DC : 5 - 30V Load current range DC : 5 - 40 mA Inner drop voltage 3 V or less Leak current 0.7 mA or less Working time 1 ms or less Return time 1 ms or less Insulation resistance 100 MΩ or more at 500 MV DC (between case and cord) Voltage-proof AC 1500 V, 1 min. (between case and cord) Shock resistance 490m/s2 (Non-repetition) Vibration-proof Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions Ambient temperature -10 - +70°C (at non-freezing condition) Wiring method 0.3 mm2 2-core Outer diameter 4 mm Oil-proof cabtyre cord Protective structure IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type) Contact protective circuit Equipped Indicating lamp LED (red lamp lights up during ON)

Switch specifications Output (Brown) Electric circuit Switch main circuit GND LED Transistor (Blue)

Applied load Small relay, programmable controller

Applicable hydraulic cylinder

Series Bore Series Bore Series Bore 35S-1R f20, f25, f32, f40, f50, f63 100Z-1R f20, f25, f32 210C-1R f40, f50, f63, f80 HQS2R f32, f40, f50, f63, f80, f100 100H-2R f32, f40, f50, f63, f80, 70/140Y-2R f32, f40, f50, f63, f80, 100S-1R f32, f40, f50, f63, f80, f100 f100, f125 f100, f125 160S-1R f32, f40, f50, f63, f80 70/140H-8R f32, f40, f50, f63, f80, 35P-3R f32, f40, f50, f63, f80, 210S-1R f32, f40, f50, f63, f80 f100, f125, f140 f100 35Z-1R f20, f25, f32 160H-1R f32, f40, f50, f63, f80, 70/140P-8R f32, f40, f50, f63, f80, 35H-3R f32, f40, f50, f63, f80, f100 f100, f125, f140, f160 f100 Magnetic proximity type 86 (No contact/Two-wire one-lamp type) AZ Type Switch Unit: mm

Dimensional Drawing

● Cord type AZ201 ¥ AZ205 13.5

Max. sensitive Indicating position lamp

13 9

9 10

10 30 10 7 φ4

AZ201: 1500 20 AZ205: 5000

● Connector type AZ20B 13.5

9 specifications Switch

Max. sensitive Indicating lamp position

13

9 10 M12 φ14.5 10 30 φ4

20500 44.5

AZ20B (DC type) Applicable counter connectors Connector pin position Manufacturers Connector series name Correns Co., Ltd. VA connector VA-4DS, VA-4DL 2 Omron Corporation XS2 sensor I/O connector XS2 3 1 Hirose Electric Co., Ltd. Connector for FA sensor HR24 (Brown : +) ● For details, refer to the catalogues of the manufacturers’ 4 products. (Blue : Ð)

● No. of connector standards Models M12X1 screw locking ¥ IEC 947-5-2 ¥ DIN/VDE 0660 part 208 A2 ¥ NECA (The Japan Electric Control Equipment Industry Association) 4202 Connector for FA sensor 87 Magnetic proximity type AX Type Switch (No contact/Two-wire two-lamp type)

With cord With connector

Specifications With cord (1.5m) AX211 With cord (5m) AX215 AX21C Code With connector AX21D Wiring direction Rear wiring Load voltage range DC : 5 - 30V Load current range DC : 5 - 40 mA Inner drop voltage 3 V or less Leak current 0.7 mA or less Working time 1 ms or less Return time 1 ms or less Insulation resistance 100 MΩ or more at 500 MV DC (between case and cord) Voltage-proof AC 1500 V, 1 min. (between case and cord) Shock resistance 490m/s2 (Non-repetition) Vibration-proof Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions Ambient temperature -10 - +70°C (at non-freezing condition) Wiring method 0.3 mm2 2-core Outer diameter 4 mm Oil-proof cabtyre cord Protective structure IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type) Contact protective circuit Equipped Indicating lamp Working position: Red/green LED lights up Most suitable position: Green LED lights up

Switch specifications Output (Brown) Electric circuit Switch main circuit GND LED (Blue) Transistor

Applied load Small relay, programmable controller Note) AX211CE, AX215CE, and AX21BCE confirming to CE standards are also available. LED indicating style (Two-wire, two-lamp type) ON Red Green Red

OFF Best adjustment range

Working range Max. sensitive position Applicable hydraulic cylinder Series Bore Series Bore Series Bore 35S-1R f20, f25, f32, f40, f50, f63 100Z-1R f20, f25, f32 210C-1R f40, f50, f63, f80 HQS2R f32, f40, f50, f63, f80, f100 100H-2R f32, f40, f50, f63, f80, 70/140Y-2R f32, f40, f50, f63, f80, 100S-1R f32, f40, f50, f63, f80, f100 f100, f125 f100, f125 160S-1R f32, f40, f50, f63, f80 70/140H-8R f32, f40, f50, f63, f80, 35P-3R f32, f40, f50, f63, f80, 210S-1R f32, f40, f50, f63, f80 f100, f125, f140 f100 35Z-1R f20, f25, f32 160H-1R f32, f40, f50, f63, f80, 70/140P-8R f32, f40, f50, f63, f80, 35H-3R f32, f40, f50, f63, f80, f100 f100, f125, f140, f160 f100 Magnetic proximity type 88 (No contact/Two-wire two-lamp type) AX Type Switch Unit: mm

Dimensional Drawing

● Cord type AX211 ¥ AX215

AX211: 1500 30 7 AX215: 5000 10 7

10 10 Indicating lamp

13.5 13 φ4

Max. sensitive 9 9 position

● Connector type AX21C ¥ AX21D AX21C: 500

30 7AX21D: 1000 44.5 Switch specifications Switch

φ4

Indicating 10 10 M12 lamp

φ14.5 13.5 13

Max. sensitive 9 9 position

AX21C . AX21D (DC type)

Connector pin position Applicable counter connectors 2 Manufacturers Connector series name 3 1 Correns Co., Ltd. VA connector VA-4DS, VA-4DL Omron Corporation XS2 sensor I/O connector XS2 4 (Blue : Ð) (Brown : +) Hirose Electric Co., Ltd. Connector for FA sensor HR24 ● For details, refer to the catalogues of the manufacturers’ products.

● TMS standards conforming type

● As for the connector pin layout conforming to the IEC standards (1:+4:-), contact us. ● AX21B conforming to TMS standards is also available. 89 Magnetic proximity type AZ Type Switch (No contact/Two-wire two-lamp type)

With cord With connector

Specifications With cord (1.5m) AZ211 With cord (5m) AZ215

Code AZ21C With connector AZ21D Wiring direction Upper wiring Load voltage range DC : 5 - 30V Load current range DC : 5 - 40 mA Inner drop voltage 3 V or less Leak current 0.7 mA or less Working time 1 ms or less Return time 1 ms or less Insulation resistance 100 MΩ or more at 500 MV DC (between case and cord) Voltage-proof AC 1500 V, 1 min. (between case and cord) Shock resistance 490m/s2 (Non-repetition) Vibration-proof Total amplitude 0.6 mm, 10 Hz to 200 Hz (log sweep 1 hour) in X, Y, and Z directions Ambient temperature -10 - +70°C (at non-freezing condition) Wiring method 0.3 mm2 2-core Outer diameter 4 mm Outer diameter Oil-proof cabtyre cord Protective structure IP67 (IEC standards), JIS C0920 (dust-proof, immersion-proof type) Contact protective circuit Equipped Indicating lamp Working position: Red/green LED lights up Most suitable position: Green LED lights up

Switch specifications Output (Brown) Electric circuit Switch main circuit GND LED (Blue) Transistor

Applied load Small relay, programmable controller Note) AX211CE, AX215CE, and AX21BCE confirming to CE standards are also available. LED indicating style ON (Two-wire, two-lamp type) Red Green Red OFF Best adjustment range

Applicable hydraulic cylinder Working range Max. sensitive position Series Bore Series Bore Series Bore 35S-1R f20, f25, f32, f40, f50, f63 100Z-1R f20, f25, f32 210C-1R f40, f50, f63, f80 HQS2R f32, f40, f50, f63, f80, f100 100H-2R f32, f40, f50, f63, f80, 70/140Y-2R f32, f40, f50, f63, f80, 100S-1R f32, f40, f50, f63, f80, f100 f100, f125 f100, f125 160S-1R f32, f40, f50, f63, f80 70/140H-8R f32, f40, f50, f63, f80, 35P-3R f32, f40, f50, f63, f80, 210S-1R f32, f40, f50, f63, f80 f100, f125, f140 f100 35Z-1R f20, f25, f32 160H-1R f32, f40, f50, f63, f80, 70/140P-8R f32, f40, f50, f63, f80, 35H-3R f32, f40, f50, f63, f80, f100 f100, f125, f140, f160 f100 Magnetic proximity type 90 (No contact/Two-wire two-lamp type) AZ Type Switch Unit: mm

Dimensional Drawing

● Cord type AZ211 ¥ AZ215 13.5

Max. sensitive Indicating position lamp

13 9

9 10

10 30 10 7 φ4

AZ211: 1500 20 AZ215: 5000

● Connector type AZ21C ¥ AZ21D 13.5

9 Switch specifications Switch

Indicating Max. sensitive lamp position

13

9 10 M12 φ14.5 10 30 φ4

AZ21C: 500 20AZ21D: 1000 44.5

AZ21C . AX21D (DC type) Applicable counter connectors Connector pin position Manufacturers Connector series name Correns Co., Ltd. VA connector VA-4DS, VA-4DL 2 Omron Corporation XS2 sensor I/O connector XS2 3 1 Hirose Electric Co., Ltd. Connector for FA sensor HR24 ● For details, refer to the catalogues of the manufacturers’ 4 (Blue : Ð) (Brown : +) products.

● TMS standards conforming type Handling Magnetic proximity type 91 instructions (with no contact : 2-wire, 1, 2-LED type)

Handling instructions

Precautions for wiring Wrong wiring and short-circuit of load devices may lead to the damaged switches and electric circuit in the load de- vices. Even if the short-circuit is momentary, it causes the 1. Prior to wiring, be sure to shut down the power supply to the inflammable damage of the main circuit or output circuit. electric circuit of the connection side. Operation with electric current supplied may lead to the Otherwise, the operator may get an electric shock during damages in switches and electric circuit of the load devices. working, or the switches or load devices may be damaged. 2. Pay attention to avoid bending, pulling, twist of the switch cord. Output (Brown) Especially, provide appropriate measures to avoid any load Switch main applied to the end of the switch cord, including the fixing of circuit the switch cord to the tie rod (see the figure below). (Green) (Red) GND (Blue) Otherwise, the cord may be damaged, causing broken wires. Especially, any load applied to < Connecting method> the end of the cord may lead to 1. Basic circuit the damaged electric circuit boards in the switches. Zener diode ( + ) Brown Load Switch device When fixing the cord to the tie rod, do not clamp the cord DC power supply main DC5~30V excessively. Otherwise, the cord may be damaged, circuit causing broken wires. (Green) (Red) ( Ð ) Blue 3. The larger bending radius is better for the cord. If the bending radius is excessively small, the cord may be damaged. The recommended bending radius is twice of 2. Contact to PLC (Programmable controller) the cord dia. or larger. In the case that the power supply is contained in the PLC 4. If the connection distance is long, fix the cord every 20 cm to PLC

avoid a sag in the cord. Brown ( + ) Switch Internal power supply 5. When laying the cord on the floor, protect it by covering with Input terminal main DC5~30V metallic tubes to avoid direct treading on it or a crush under circuit Blue ( Ð ) COM machines. (Green) (Red) Otherwise, the coating of the cord may be damaged, leading to the broken wires or short-circuit. Note) For details, refer to the handling instructions of the PLC 6. The distance between the switches and load devices or power used. supply must be 10 m or shorter. Otherwise, inrush current may occur to the switches during In the case that the power supply is not contained in the PLC operation, causing the damaged switches. For the PLC countermeasures against inrush current, refer to the Brown ( + ) Switch “Precautions for output circuit protection”. DC power Input terminal main supply Switch specifications 7. DO NOT bind the cord with high-voltage cables for other circuit Blue ( Ð ) COM (Green) (Red) electric appliances, the power supply, nor with the power DC5~30V supply cord. NEVER perform wiring near these cables. Otherwise, noises may enter the switch cord from the high- Note) For details, refer to the handling instructions of the PLC voltage cables and power source or power supply cable, used. causing the malfunctioned switches or load devices. It is recommended that the cord is protected with a shield tube. 3. Multiple connection Avoid multiple connection of the switches (connection in series and connection in parallel), since it may be inapplicable Precautions for connection depending on the combination of load devices. 1) Connection in parallel 1. DO NOT connect the switches direct to the power supply. The working status of the switches can be checked with the Be sure to connect them through load devices, such as small indicator lamps of the switches. relays and programmable controllers. Remember that leakage currents will be increased Otherwise, short-circuit may occur to the circuit, causing according to the number of the switches. The leakage inflammable damage of the switches. currents may lead to the unexpected working or impossibility 2. Carefully check the switches used, voltage of power supply of return of load devices. and load devices, and current specifications. Load divece DC power supply Application of wrong voltage or current may lead to the DC5~30V malfunctioned or damaged switches. Brown Brown Blue BlueBrown Blue 3. Perform wiring correctly according to the colors of lead wires. Switch 1 Switch 2 Switch n Prior to wiring, be sure to shut down the power supply to the electric circuit of the connection side. Set the connection so that the following condition is satisfied: sum of leakage currents < return current value of load devices. Magnetic proximity type Handling 92 (with no contact : 2-wire, 1, 2-LED type) instructions

2) Connection in series 2. In the case of the connection to the capacity loads (condenser, The connection in series of the switches is impossible. etc.) or the extension of the switch cord by 10 m or more Provide a small relay as shown in the circuit diagram Inrush currents will occur when the switch is set to the ON below, and connect the contacts of the small relays in position. Be sure to provide the protective circuit near the series, or program the connection so that the PLC internal switch (within 2 m from the switch) as shown in the circuit contacts can be connected in series with the switches. diagram below. Unless the protective circuit shown below is provided, the internal electric circuit of the switch may be damaged due Protective Protective Protective circuit R1 circuit R2 circuit Rn DC power supply to the inrush currents.

Brown Extension of 10 m or Brown Blue BlueBrown Blue more or capacity loads R: relay coil Switch 1 Switch 2 Switch n Resistor Zener diode Load device R Brown R1 contact R2 contact Rn contact DC power supply circuit

Switch main Blue

Load (Green) (Red) device Power supply for load device R: inrush current limit resistor Note) Be sure to connect the protective circuits to the both R = apply the possible great resistance within the allowable ends of the relay coil. For the protective circuit and range of the circuit on the load device. connecting method, refer to the items related to the Notes)

output circuit protection. If the applied resistance is excessively great, the load device may not work. Precautions for output circuit protection Provide the wiring for the switches as near as possible (within 2 m). 1. In the case of the connection to induct load devices (small relay, solenoid valves, etc.) Extension of 10 m or more or capacity loads Remember that the surge voltage will occur when the switch Choke coil is set to the OFF position. Be sure to provide the protective Zener diode Load specifications Switch device circuit on the side of load devices to protect the contacts. L Unless the protective circuit shown below is provided, the Brown DC power supply

internal electric circuit of the switch may be damaged due circuit

to the surge voltage. Switch main Blue

(Green) (Red)

Brown Load device L : choke coil Condenser (0.1µF) L = equivalence to approx. 2mH Resistor DC power supply Note) switch (1kΩ) No contact Provide the wiring for the switches as near as possible (within 2 m). Blue Protective circuit (SK-100) SK-100 Brown Load device

DC power supply Diode

switch Diode No contact (200 V, 1A or upper)

Blue

Brown Load device

DC power supply Surge absorber

switch Surge absorber

No contact [Varistor voltage: 30 V DC or lower] Blue Handling Magnetic proximity type 93 instructions (with no contact : 2-wire, 1, 2-LED type)

Handling instructions

Precautions for installation Detectable cylinder piston speed

1. DO NOT use cylinders and switches in the places where are When mounting the switch on the intermediate position, be sure directly subjected to chips and cutting oil. to adjust the maximum cylinder speed to 300 mm/s or slower Otherwise, the cord may be damaged by chips, or cutting on account of the response speed of the load relays, etc. oil may enter the switch inside, and short-circuit may If the piston speed is excessively high, the switch working time occur, causing the malfunctions of the switches. becomes shorter, although the switch works, and load devices including relays may not work. 2. Prior to the use of the switches near a strong magnetic field, Determine the detectable cylinder piston speed, referring to install the magnetic shield with steel plates (install it 20 mm or the formula below. more distant from the cylinder and switch). working range of switch (mm) Otherwise, the switches may work incorrectly due to the Detectable piston speed (mm/s) = × 1000 working time of load device (ms) influence of the magnetic field. (Notes) Refer to the materials related the working time of load devices, including relays, of each manufacturer. Apply the minimum value to the working range of a switch, and apply the maximum value to the working time of a load device. Magnetic shield

Strong magnetic field source

3. Keep away strong magnetic substances (such as iron) from cylinders outside and switches. Separate them by approx. 20 mm or more (as a guide). For compact cylinders, sepa- rate them by approx. 10 mm or more ). Otherwise, the switches may work incorrectly due to the influence of the strong magnetic substances.

Switch specifications

Approx. 20 mm or more Strong magnetic substance (such as iron) Magnetic proximity type Handling (with no contact : 2-wire, 1, 2-LED type) instructions

Switch specifications Magnetic proximity type (cutting fluid proof type)

WR/WS type switch ¥¥¥¥¥¥¥ 95

Switch specifications Switch specifications Switch Magnetic proximity type 95 WRáWS Type Switch (cutting fluid proof type)

Specifications Contact typesContact No contact

With cord WR505, WR515, WS215, WS225, Code WR535, WR555 WS245, WS265 (5m) WR525, WR545 WS235, WS255

Wiring direction Rear Upper Rear Upper

Load voltage, current DC5-50V¥AC5-120V DC3-40mA¥AC3-20mA DC10-30V 6-70mA

Inner drop voltage 2V or less 4V or less Max. open/ close capacity DC1.5W¥AC2VA ÐÐ

Current leak 0µA 1mA or less

Response time 1ms or less

Insulation resistance 100 MΩ or more at 500 MV DC (between case and cord) Reliable sealing performance Voltage-proof AC 1500V, 1 min (between case and cord) regardless of an environment Shock resistance 294m/s2 (Non-repetition) 490m/s2 (Non-repetition) where is splashed direct with Lateral oscillation 1.5 mm Lateral oscillation 0.6 mm cutting oil Vibration-proof 10 to 55 Hz (1 sweep for 1 min) 10 to 200 Hz log sweep for 2 hours in X, Y, and Z directions 1 hour in X, Y, and Z directions Protective structure IP67G Ambient -10 - +60°C (at non-freezing condition) Flexible tubes have been standardized temperature for the protection of cabtyre cords. Wiring method 0.3 mm2 2-core Outer diameter 4 mm Oil-proof cabtyre cord Long service life even if cutting fluid is Protective structure IP67G (JEN standards)(oil-proof type) splashed (approx. 10 times longer com- LED Working position: red/green LED pared to our conventional products) Indicating lamp Oil-proof soft PVC has been adopted to (red lamp lights up during ON) Most suitable position: green LED the coatings of flexible tubes. LED The cord of upper take-out type and cord Brown Zener diode Output (Brown) type (without flexible tube) have been Electric circuit Switch Diode main circuit added to allow the selection in wide GND (Blue) Blue (Green) (Red) varieties depending on applications. Reed switch No contact type with only 2-wires for less wiring Applied load Small relay ¥ Programmable Controller The adoption of the 2-LED system permits easier setting of the most suit- Note) When using the induction load (small relay, etc.), the protective circuit SK-100 shall be surely provided for load.

Switch specifications able setting position.

Switch structure diagram Unit : mm

Switch types Cord type

Flexible tube type Connector: F-FC Contact WR515 Contact No contact WS225 WR505, WR525, WR545 (rearward) WR535, WR555 (upward) Connector: F-KC Straight box connector: F-SB No contact Switch Flexible tube: F-05 WS215, WS235, WS255 (rearward) 4.8m WS245, WS265 (upward) (Optional: F-05) Bore : φ6mm Outer dia. : φ9mm Flexible tube Code: F-05 (available unit 4.8 m) ❇ The shape of a switch differs depending on the type.

For the flexible tube type switch, be sure to use it together with a flexible tube. Standard flexible tube type switches are equipped with the straight box connectors (F-SB). Remember that the flexible tube type (F-05) is optional. Magnetic proximity type 96 (cutting fluid proof type) WRáWS Type Switch

Applicable actuator and mounting bracket list

Hydraulic actuator

70/140H-8R HQS2R 100H-2R Actuator 70/140HW-8R 35S-1R HQSW2R 160S-1R 35H-3R 100H-2RD series 100S-1R 100HW-2R 70/140Y-2R 35SY-1R 160SW-1R 70/140YW-2R 100SW-1R

WR525 WR505 WS215 (Flexible tube type) (Rear wiring) WS235 Switch type WR535 WR515 WS225 (Cord type) (Upper wiring) WS245

Bore φ 20 - - - - - φ 25 - - - - - φ 32 R21WR (WS) -H φ 40 R21WR (WS) -H R22WR (WS) -H φ 50 T07WR (WS) -H R22WR (WS) -H φ 63 R23WR (WS) -H R22WR (WS) -H φ 80 R23WR (WS) -H R24WR (WS) -H - φ 100 R23WR (WS) -H - R25WR (WS) -H - - φ 125 - - R26WR (WS) -H - - - φ 140 - - - - - φ

160 - - - - specifications Switch Notes) • The ✽-marked actuators are of the cutting oil proof type. The WR and WS type switches can be provided for them as the standard outfits. • As for the actuators other than the ✽-marked ones, the WR and WS type switches can be provided as the semi-standard outfits. • Before using the WR or WS type switch for the actuators other than the ✽-marked ones, check the operating environment, and select appropriate switch.

R21 WR505 -H

Bracket (band) code Switch type Magnetic proximity type 97 (cutting fluid proof type) WRáWS Type Switch Unit: mm

Dimensional drawings

WR505 (contact) WR515 (contact) (Cord rear wiring) (Cord type) WS215 (no contact) WS225 (no contact)

43.5 45.5 7 13 7 13 Dimension A Dimension A 8 8 WR type (contact) 12 WR type (contact) 12 4.5 4.5 WS type (no contact) 10 WS type (no contact) 10 25 25 15 15

Indicator lamp Indicator lamp

15 (Width across flats)

φ6 18 φ9 φ16.5 18 12.3 12.3 A Max. sensitive position A Max. sensitive position

WR525 (contact) WR535 (contact) (Cord rear wiring) (Cord upper wiring) WS235 (no contact) WS245 (no contact)

45.5 Dimension A Dimension A 46 WR type (contact) 12 WR type (contact) 12 30 15 (Width across flats) 15 WS type (no contact) 10 WS type (no contact) 10

Indicator lamp 15

Indicator 16.5 lamp φ9 15 (Width across flats)

Switch specifications φ9 φ16.5 18 29 18 A Max. sensitive position A Max. sensitive position

WR545 (contact) WR555 (contact) (Cord rear wiring) (Cord upper wiring) WS255 (no contact) WS265 (no contact)

Dimension A Dimension A 45.5 7 13 WR type (contact) 12 46 WR type (contact) 12 8 7 13 4.5 WS type (no contact) 10 8 WS type (no contact) 10 4.5 15 (Width across flats) 24 15 24 15 φ9 Indicator lamp 16.5 15 (Width across flats) Indicator φ lamp

φ9 φ16.5 18 9 29 A Max. sensitive position 18 9

A Max. sensitive position Magnetic proximity type 98 (cutting fluid proof type) WRáWS Type Switch

Handling instructions

Switch and flexible tube Mounting to Straight box connector (F-SB)

Connector parts configuration

8 Flexible tube F-05

Switch Switch bush Terminal cap Seal packing Ring washer Jam nut 1 2 F-TC F-SP F-RW F-JN 3 4 5 6

Mounting to switch Fully contact Cord 8 1. Insert the jam nut 7 , ring washer 6 , seal packing 5 , and terminal cap 4 into the flexible tube 8 in this order (screw the terminal cap 4 into the bore of the flexible tube 8 ). 2. Insert the end of the flexible tube 8 with the parts from 4 to

Width across flats Flexible tube 7 inserted into the threads of the nipple body 3 , and tighten F-05 the jam nut 7 onto the threads of the nipple body 3 . 7 3. Tighten the jam nut 7 until its end face comes in contact with

1. Cut the flexible tube 7 at the required length (avoid any burr the width across flats of the nipple body 3 (in the arrow and deformation on the cut surface. Otherwise, the terminal direction). Then, the mounting is complete. cap may not be able to be fit). 2. Insert the jam nut 6 , ring washer 5 , seal packing 4 , and Sectional drawing of completed mounting to straight terminal cap 3 into the flexible tube 7 in this order (insert the box connector (F-SB) terminal cap 3 into the bore of the flexible tube 7 ). 10 3. From the terminal cap 3 side, pass the cord 8 through the 1 Lock nut F-RN 2 Body packing flexible tube with the parts from 3 to 6 inserted. F-BP 4. Insert the unit above into the switch bush 2 , and tighten the ❇ In the case of the mounting to panels, etc., jam nut 6 onto the threads of the switch bush 2 . the mounting hole dia. must be φ15.

5. Tighten the jam nut 6 until its end face comes in contact with ×

M14 1 specifications Switch the width across flats of the switch bush 2 (in the arrow Width Width across flats 17 across direction). Then, the mounting is complete. flats 19 Interruption box or ❇ When tightening the jam nut 6 , wrench the width across flats panel (plate thickness: 1 to 5 mm) 2.5 21 of the switch bush 2 with a spanner. Cord type

Horizontal type Vertical type Connector parts configuration Connector F- KC Fully contact

Turn Turn

Switch Switch bush Rubber bush Ring washer Bush cap 6 Jam nut 1 2 F-GB F-RW F-BC 3 4 5 Spanner Mounting to switch Cord 6

Width across flats Straight box connector and flexible tube 1. Pass the cord 6 through the rubber bush 3 , ring washer 4 , and Parts of straight box connector (F-SB) bush cap 5 in this order. 2. Insert the parts passed through the cord into the switch bush 2 , and tighten the bush cap 5 onto the threads of the switch bush 2 . 3. Tighten the bush cap 5 until its end face comes in contact with the Fully contact width across flats of the switch Turn bush 2 (in the arrow direction). Lock nut Body packing Nipple body Terminal cap Seal packing Ring washer Jam nut F-RN F-BP F-NB F-TC F-SP F-RW F-JN Then, the mounting is complete. 1 2 3 4 5 6 7 ❇ When tightening the bush cap 5 , hold the width across flats of the switch bush 2 with a spanner, and Spanner tighten with hands. Magnetic proximity type 99 WRáWS Type Switch (cutting fluid proof type)

Handling instructions

Precautions for working environmental conditions

1. It is possible to use in the places where are splashed with cutting fluid (coolant) for machine tools. 2. The splash of the applicable cutting fluids shown below will not affect switches.

Adaptability of cutting fluid to WR and WS switches Nonaqueous cutting fluid Aqueous cutting fluid Type 1 Type 2 K ✕ K

K : applicable ✕ : inapplicable

To keep oil resistance for a long period and reduce the influences on cylinders, protect with protective covers to avoid direct splashes of cutting fluid.

3. In case that switches are used in the places where are splashed with cutting fluid, use the cutting fluid proof type cylinders.

When using the cylinders of types other than the cutting fluid proof type, carefully check the adaptability of the packing material to the cutting fluid used (refer to “Selection of packing material”).

4. It is possible to use in the places where are splashed with water. Rust-proof measurers are required for cylinders (refer to the cylinder selection materials). Rusts may occur to the connector part (brass) of switches, since no surface treatment is provided.

Switch specifications Other precautions

For details of wiring, connection, etc. of the WR type, refer to “Handling instructions of contact type”. For those of the WS type, refer to “Handling instructions of no contact (2-wire, 2-LED) type”. 72

Sectional drawings/Packing list Sectional drawings Sectional Sectional 101 drawings Sectional drawings/packing list

Code for arrangement of packing list

When placing orders, specify the codes as shown below.

QS1 / PKS 1Ð063

Series

Packing set symbol

Cylinder bore (mm)

Packing material 3 Fluoric rubber 6 Hydrogenated nitrile rubber

Note) For details, refer to the sectional drawings.

Sectional drawings Sectional Sectional drawings/packing list drawings 102

Working temperature range of packing material depending on working oil type

Working oil Packing material Ð10 0Temperature (°C) 80 100 120

Nitrile rubber Urethane rubber Petroleum-based fluid Fluoric rubber Hydrogenated nitrile rubber Nitrile rubber Water-glycol fluid Hydrogenated nitrile rubber

Phosphate ester fluid Fluoric rubber

Nitrile rubber Water in oil fluid Hydrogenated nitrile rubber Nitrile rubber Oil in water fluid Hydrogenated nitrile rubber

Notes) Use the packings applicable to working oil used within the working temperature range. Otherwise, substantial abrasion and inferiority may occur to the packings. The temperature range shown in the table above is applicable to each packing material. For the switch sets, use them within the working temperature range applicable to the switches.

Adaptability of working oil to packing material Adaptable working oil

Packing material Petroleum- Phosphate based fluid Water-glycol fluid ester fluid Water in oil fluid Oil in water fluid

1 Nitrile rubber K K ✕ K K 2 Urethane rubber ✕ ✕ 3 Fluoric rubber K ✕ K K K

6 Hydrogenated nitrile rubber K ✕ Sectional drawings Sectional Notes) * The and K-marked items are applicable, while the ✕-marked items are inapplicable. For the use of the -marked items, contact us. * The -marked items are the recommended packing materials in case of giving the first priority to abrasion resistance. Cutting fluid proof type/adaptability of cutting fluid to packing material Nonaqueous cutting fluid Packing material Aqueous cutting fluid Type 1 Type 2 6 Hydrogenated nitrile rubber K ✕ K Note) The K-marked items are applicable, while the ✕-marked items are inapplicable. Sectional 103 drawings Sectional drawings/packing list

Double Acting Single-rod/Standard type/160S-1 Standard type / φ 20 á φ 25 á φ 32 á φ 40 á φ 50 á φ 63 á φ 80 á φ 100 á φ 125

r !8!2!0 ue!7 !9 q i!!3 6 !1

✽Piston designs in detail are different by each bore size.

φ φ φ φ Foot type / 32 á 40 á 50 á 63 r !8!2!0 ue!7 !9!4 q i!!3 6 !1

✽Piston designs in detail are different by each bore size.

Double Acting Single-rod/Switch set/160S-1R Standard type / φ 32 á φ 40 á φ 50 á φ 63 á φ 80 r !8!2!0 ue!7!9 !5 w i!!3o 6 !1

Sectional drawings

✽Piston designs in detail are different by each bore size.

Double Acting Single-rod/Cutting Fluid Proof type/160SW-1¥160SW-1R Standard type / φ 32 á φ 40 á φ 50 á φ 63 á φ 80 á φ 100

@5 u!7 !9

✽Piston designs in detail are different by each bore size. Sectional Sectional drawings/packing list drawings 104

Parts list

No. Name Material Q'ty

q Body Carbon steel for machine structural use 1 w Body Stainless steel 1 Spheroidal graphite iron castings (φ 20, φ 25, φ 125) e Piston 1 Special copper alloy (φ 32 - φ 100) r Piston rod Carbon steel for machine structural use 1 Special copper alloy (φ 20 - φ 100) u Rod gland 1 Spheroidal graphite cast iron (φ 125) i Magnet holder Stainless steel (φ 32 - φ 80) 1 o Magnet ——— — !0 Set screw Chrome molybdenum steel 1 !1 Steel ball Stainless steel 1 !2 Copper piece Copper 1 !3 Piston rod O-ring ——— 1 !4 Parallel double key ——— 1 !5 Switch ——— —

The piston rod O-ring !3 cannot be replaced because the piston and rod are tighting. Sectional drawings Sectional Sectional 105 drawings Sectional drawings/packing list

Packing list n Hydrogenated nitrile rubber/160S-1, 160S-1R Parts code No. Parts name Material Q'ty φ 20 f25 f32 f40 f50 !6 Piston packing Hydrogenated nitrile rubber 1 NCHY-20 NCHY-25 NCHY-32 NCHY-40 NCHY-50 !7 Rod packing Hydrogenated nitrile rubber 1 UHY-12 UHY-14 UHR-18 UHR-22 UHR-28A !8 Dust wiper Hydrogenated nitrile rubber 1 LPH-12 LPH-14 DHS-18 DHS-22 DHS-28 !9 Rod gland O-ring Hydrogenated nitrile rubber 1 S-18 S-22.4 G-25 G-35 G-45

Double acting RS1/PKS6 RS1/PKS6 QS1/PKS6 QS1/PKS6 QS1/PKS6 ———— 1 set set single rod cylinder -020 -025 -032 -040 -050

Packing

Parts code No. Parts name Material Q'ty f63 f80 f100 f125 !6 Piston packing Hydrogenated nitrile rubber 1 NCHY-63 NCHY-80 NCHY-100 P-115 !7 Rod packing Hydrogenated nitrile rubber 1 UHR-36 UHR-45 UHR-56 UHR-70 !8 Dust wiper Hydrogenated nitrile rubber 1 DHS-36 DHS-45 DHS-56 DHS-70 !9 Rod gland O-ring Hydrogenated nitrile rubber 1 ✽G-58 G-75 G-95 G-120

Double acting QS1/PKS6 QS1/PKS6 QS1/PKS6 QS1/PKS6 ———— 1 set set single rod cylinder -063 -080 -100 -125

Packing

The hardness of the O-ring is Hs90. The models with ✽-marks conform to TAIYO standards. A copper piece !2 for protecting the threads of the rod gland is included in the packing set. Be careful not to lose it. Note The nominal code packings may be changed. 20mm, 25mm and 100mm bore are not available at Switch set type.

c Fluoric rubber (semi-standard)/160S-1, 160S-1R Parts code No. Parts name Material Q'ty f32 f40 f50 f63 f80 f100 f125 !6 Piston packing Fluoric rubber 1 P-26 P-34 P-44 P-53 P-70 P-90 P-125 !7 Rod packing Fluoric rubber 1 UHR-18 UHR-22 UHR-28A UHR-36 UHR-45 UHR-56 UHR-70

Sectional drawings !8 Dust wiper Fluoric rubber 1 DHS-18 DHS-22 DHS-28 DHS-36 DHS-45 DHS-56 DHS-70 !9 Rod gland O-ring Fluoric rubber 1 G-25 G-35 G-45 ✽G-58 G-75 G-95 G-120

Double acting QS1/PKS3 QS1/PKS3 QS1/PKS3 QS1/PKS3 QS1/PKS3 QS1/PKS3 QS1/PKS3 ———— 1 set set single rod cylinder -032 -040 -050 -063 -080 -100 -125

Packing

The hardness of the O-ring (PáG) is Hs90. The models with ✽-marks conform to TAIYO standards. A copper piece !2 for protecting the threads of the rod gland is included in the packing set. Be careful not to lose it. Note The nominal code packings may be changed. 20mm, 25mm and 100mm bore are not available at Switch set type. Sectional Sectional drawings/packing list drawings 106

n Cutting fluid proof type/160SW-1, 160SW-1R Parts code No. Parts name Material Q'ty f32 f40 f50 f63 f80 f100 !6 Piston packing Hydrogenated nitrile rubber 1 NCHY-32 NCHY-40 NCHY-50 NCHY-63 NCHY-80 NCHY-100 !7 Rod packing Hydrogenated nitrile rubber 1 UHR-18 UHR-22 UHR-28A UHR-36 UHR-45 UHR-56 @5 Dust wiper 1 Canned hydrogenated nitrile rubber 1 (DYL-18SK) (DYL-22SK) (DYL-28SK) (DYL-36SK) (DYL-45SK) (DYL-56) !9 Rod gland O-ring Hydrogenated nitrile rubber 1 G-25 G-35 G-45 ✽G-58 G-75 G-95

Double acting QSW1/PKS6 QSW1/PKS6 QSW1/PKS6 QSW1/PKS6 QSW1/PKS6 QSW1/PKS6 ———— 1 set set single rod cylinder -032 -040 -050 -063 -080 -100

Packing

The hardness of the O-ring is Hs90. The models with ✽-marks conform to TAIYO standards. You could replace it, but we recommend that you change the Rod grand ass’y including Dust-Wiper. Because the damage to the grand may lead to the leakage of oil. In this reason, Dust-Wiper isn't included in the seal kit. But you could buy only Dust-Wiper according to your separate order. The dust wipe @5 is pressed in the rod gland to be incorporated with it, and cannot be replaced singly. When replace together with the rod gland. A copper piece !2 for protecting the threads of the rod gland is included in the packing set. Be careful not to lose it. Note The nominal code packings may be changed.

20mm, 25mm and 100mm bore are not available at Switch set type. Sectional drawings Sectional Sectional 107 drawings Sectional drawings/packing list

Double Acting Double-rod/160S-1D Standard type / φ 20 á φ 25 á φ 32 á φ 40 á φ 50 á φ 63 á φ 80 á φ 100 á φ 125

tu!8 !2 !0 !7 !9 qyi !3 !6 e

Note) Rod structure for φ 40 - φ 80 is with one piece. Foot type / φ 32 á φ 40 á φ 50 á φ 63

tu!8 !2 !0 !7 !9 !4 qyi !3 !6 e

Note) Rod structure for φ 40 - φ 63 is with one piece. Double Acting Double-rod/Switch set/160S-1RD Standard type / φ 32 á φ 40 á φ 50 á φ 63 á φ 80

tu!8 !2 !0 !7 !9 !5 wyi !3 o!6 e

Sectional drawings

Note) Rod structure for φ 40 - φ 80 is with one piece. Double Acting Double-rod/Cutting Fluid Proof type/160SW-1D, 160SW-1RD Standard type / φ 32 á φ 40 á φ 50 á φ 63 á φ 80 á φ 100 @5 u!7 !9 Sectional Sectional drawings/packing list drawings 108

Parts list

No. Name Material Q'ty

q Body Carbon steel for machine structural use 1 w Body Stainless steel 1 Spheroidal graphite iron castings (φ 20, φ 25, φ 125) e Piston 1 Special copper alloy (φ 32 - φ 100) t Piston rod A Carbon steel for machine structural use 1 y Piston rod B Carbon steel for machine structural use (φ 20 - φ 32) 1 Special copper alloy (φ 20 - φ 100) u Rod gland 2 Spheroidal graphite cast iron (φ 125) i Magnet holder Stainless steel (φ 32 - φ 80) 1 o Magnet ——— — !0 Set screw Chrome molybdenum steel 2 !2 Copper piece Copper 2 !3 Piston rod O-ring ——— 1 !4 Parallel double key ——— 1 !56 Switch ——— —

The piston rod O-ring !3 cannot be replaced because the piston and rod are tighting. Sectional drawings Sectional Sectional 109 drawings Sectional drawings/packing list

Packing list n Hydrogenated nitrile rubber/160S-1D, 160S-1RD Parts code No. Parts name Material Q'ty f20 f25 f32 f40 f50 !6 Piston packing Hydrogenated nitrile rubber 1 NCHY-20 NCHY-25 NCHY-32 NCHY-40 NCHY-50 !7 Rod packing Hydrogenated nitrile rubber 2 UHY-12 UHY-14 UHR-18 UHR-22 UHR-28A !8 Dust wiper Hydrogenated nitrile rubber 2 LPH-12 LPH-14 DHS-18 DHS-22 DHS-28 !9 Rod gland O-ring Hydrogenated nitrile rubber 2 S-18 S-22.4 G-25 G-35 G-45

Double acting RS1D/PKS6 RS1D/PKS6 QS1D/PKS6 QS1D/PKS6 QS1D/PKS6 ———— 1 set set double rod cylinder -020 -025 -032 -040 -050

Packing

Parts code No. Parts name Material Q'ty f63 f80 f100 f125 !6 Piston packing Hydrogenated nitrile rubber 1 NCHY-63 NCHY-80 NCHY-100 P-115 !7 Rod packing Hydrogenated nitrile rubber 2 UHR-36 UHR-45 UHR-56 UHR-70 !8 Dust wiper Hydrogenated nitrile rubber 2 DHS-36 DHS-45 DHS-56 DHS-70 !9 Rod gland O-ring Hydrogenated nitrile rubber 2 *G-58 G-75 G-95 G-120

Double acting QS1D/PKS6 QS1D/PKS6 QS1D/PKS6 QS1D/PKS6 ———— 1 set set double rod cylinder -063 -080 -100 -125

Packing

● The hardness of the O-ring is Hs90. The models with *-marks conform to TAIYO standards. ● A copper piece !2 for protecting the threads of the rod gland is included in the packing set. Be careful not to lose it. Note ● The nominal code packings may be changed. ● 20mm, 25mm and 100mm bore are not available at Switch set type.

c Fluoric rubber (semi-standard)/160S-1D, 160S-1RD Parts code No. Parts name Material Q'ty f32 f40 f50 f63 f80 f100 f125 !6 Piston packing Fluoric rubber 1 P-26 P-34 P-44 P-53 P-70 P-90 P-115 !7 Rod packing Fluoric rubber 2 UHR-18 UHR-22 UHR-28A UHR-36 UHR-45 UHR-56 UHR-70

Sectional drawings !8 Dust wiper Fluoric rubber 2 DHS-18 DHS-22 DHS-28 DHS-36 DHS-45 DHS-56 DHS-70 !9 Rod gland O-ring Fluoric rubber 2 G-25 G-35 G-45 *G-58 G-75 G-95 G-120

Double acting QS1D/PKS3 QS1D/PKS3 QS1D/PKS3 QS1D/PKS3 QS1D/PKS3 QS1D/PKS3 QS1D/PKS3 ———— 1 set set double rod cylinder -032 -040 -050 -063 -080 -100 -125

Packing

● The hardness of the O-ring (PáG) is Hs90. The models with *-marks conform to TAIYO standards. ● A copper piece !2 for protecting the threads of the rod gland is included in the packing set. Be careful not to lose it. Note ● The nominal code packings may be changed. ● 20mm, 25mm and 100mm bore are not available at Switch set type. Sectional Sectional drawings/packing list drawings 110

n Cutting fluid proof type/160SW-1D, 160SW-1RD

Parts code No. Parts name Material Q'ty f32 f40 f50 f63 f80 f100 !6 Piston packing Hydrogenated nitrile rubber 1 NCHY-32 NCHY-40 NCHY-50 NCHY-63 NCHY-80 NCHY-100 !7 Rod packing Hydrogenated nitrile rubber 2 UHR-18 UHR-22 UHR-28A UHR-36 UHR-45 UHR-56 @5 Dust wiper 1 Canned hydrogenated nitrile rubber 2 (DYL-18SK) (DYL-22SK) (DYL-28SK) (DYL-36SK) (DYL-45SK) (DYL-56) !9 Rod gland O-ring Hydrogenated nitrile rubber 2 G-25 G-35 G-45 ✽G-58 G-75 G-95

Double acting QSW1D/PKS6 QSW1D/PKS6 QSW1D/PKS6 QSW1D/PKS6 QSW1D/PKS6 QSW1D/PKS6 ———— 1 set set double rod cylinder -032 -040 -050 -063 -080 -100

Packing

The hardness of the O-ring is Hs90. The models with ✽-marks conform to TAIYO standards. You could replace it, but we recommend that you change the Rod grand ass’y including Dust-Wiper. Because the damage to the grand may lead to the leakage of oil. In this reason, Dust-Wiper isn't included in the seal kit. But you could buy only Dust-Wiper according to your separate order. The dust wipe @5 is pressed in the rod gland to be incorporated with it, and cannot be replaced singly. When replace together with the rod gland. A copper piece !2 for protecting the threads of the rod gland is included in the packing set. Be careful not to lose it. Note The nominal code packings may be changed.

20mm, 25mm and 100mm bore are not available at Switch set type. Sectional drawings Sectional For further information please contact:

OSAKA OFFICE TOKYO OFFICE 1-1-1, Kitaeguchi, Higashiyodogawa-ku, Osaka 533-0002, Japan Imaasa Bldg., Phone : (06) 6340-3090 1-1-21, Higashi-Shimbashi, Minato-ku, Tokyo 105-0021, Japan Fax : (06) 6340-9508 Phone : (03) 5568-6231 Fax : (03) 5568-6237

AMERICA, INC. URL:http://www.alrpro-taiyo.com

CHICAGO HEAD OFFICE SAN DIEGO OFFICE COLUMBUS OFFICE NASHVILLE OFFICE 800 North York Road 6162 Mission Gorge Road 2669 Sawbury Blvd. 2840 S, Church St. #G-705 Bensenville, IL 60106 #E San Diego, CA 92120 Columbus, OH 43235 Murfreesboro, TN37127 Phone : 847/750-8811 Phone : 619/521-9973 Phone : 614/793-8995 Phone : 615/907-3355 Fax : 847/750-8817 Fax : 619/521-9962 Fax : 614/793-8980 Fax : 615/907-3390

Sep 2003

Specifications are subject to change without notice. Cat. No.A00338.160S-1.1.1(R)