015 2 SRC

SRC2 015

Switches Relays & Circuit Protection Mission Statement To become the preferred supplier of electrical, lighting and safety solutions for mobile plant and equipment in the mining and services industry. We will continue to improve and expand our range of products that meet and exceed OEM standards, maintaining the latest technology and innovation available backed by technical support and supply. Micro - Limit Switches

Micro - TM Series 114 Limit - TZ-7 Series 118 Battery Master Switches Limit - TZ-9 Series 12 0 Limit - Proximity 121 Fixed Handle 8 ‘L’ Handle 11 Relays & Solenoids

Removable Key 14 Micro 124 ‘T’ Handle 15 Solid State 126 General 16 Mini 127 Remote Switching 17 Timer 13 0 Big Red 18 Timer - Factory Preset 13 2 Battery Lockout Kits 20 High Current 13 4 Universal Lockout Kits 22 Specials 13 6 BMS - Accessories 24 Smart Battery Isolator 137 Emergency Stop Switches Solenoids 13 8 Shutdown Solenoids 13 9 Standard Duty 28 BA Series 30 Miscellanies

Heavy Duty 32 LED Pilot Lamps 142 Switching Systems Vandal Resistant 14 4 Push Button 145 ESM 36 General 146 Programmable Switch Panel 38 Ignition 147 Radio Remote Control 40 Pendant 15 0 Rollover 42 Trafficator 15 2 Tipper 43 Pressure 15 3 Voltage Sensor 44 Custom Engraved Panels 15 4 Headlights On Units 45 Hand Brake Alarm Module 46 Circuit Protection

IONNIC Idle Timer 47 Circuit Breakers - General 15 8 Idle Timers 48 Circuit Breakers - High Amp 16 0 Low Coolant Alarm 50 Circuit Breakers - Marine 162 Toggle Switches Circuit Breakers - Toggle 16 3 Circuit Breakers - Blade 16 4 Environmentally Sealed 54 Fuse Holders 166 Heavy Duty 56 Blade Fuse Tap 169 Combo Breaker/Switch 59 Mini Electrical Centres 17 0 Standard Duty 60 Diode Connectors 17 2 Specials 62 Diodes 17 3 Rocker Switches Bolt-in Fuses 174 Bolt-in Fuse Holders 17 6 Contura Series 66 Modular Fuse Holder 17 9 Round Rocker 71 G Series 72 Index 444 & 777 Series 74 18 0 What’s new in SRC2015

in Battery Master Switches

8 Fixed Handle

11 ‘L’ Handle

18 Big Red

in Switching Systems

36 ESM

48 Idle Timers

47 IONNIC Idle Timer

in Rocker Switches

71 Round Rocker What’s new in SRC2015

in Relays & Solenoids

Mini 127

High Current 13 4

Solenoids 13 8

Shutdown Solenoids 13 9

in Miscellanies

LED Pilot Lamps 142

Ignition 147

in Circuit Protection

Circuit Breakers - High Amp 16 0

Fuse Holders 166

Diodes 17 3

Modular Fuse Holder 17 9 Lockouts

Designed to enable Battery Master Switches to be securely locked. Different colours and styles of lockout brackets are available for a selection of Battery Master Switches.

Remote Switching Double Pole

Remote switching Battery Master Switches are switched electri- Double pole Battery Master Switches can control cally rather than manually, allowing them to be integrated any- two independent circuits or be used to isolate both where within a vehicles system. These switches can be triggered positive and or negative simultaneously. remotely from anywhere on the vehicle. Double pole units are available in both the Rated to IP65 and housed in robust polymer allows safe mounting manual and remote switching ranges. internally or externally. 12V & 24V models are available in single and double pole. Battery Master Switches Fixed Handle 8

‘L’ Handle 11

Removable Key 14

‘T’ Handle 15

General 16

Remote Switching 17

Big Red 18

Battery Lockout Kits 20

Universal Lockout Kits 22

BMS - Accessories 24 BMS - Manual Switching

• Silver alloy contacts on most models. 75912B • Weather resistant. • Most switches able to be locked with optional lockout bracket where available. 75910B • Integral lockout with 75920 series - requires no lockout bracket. • 75920 series environmentally sealed - IP67. 75907 • Auxiliary contacts on selected models. • 75912B double pole model.

BMS-20 Fixed Handle Voltage : 6-36V Contacts : Silver Alloy 75903 Copper 75920 Ingress Protection : BMS-20 IP53 75920 Series IP67

21mm Ø 29mm Ø 6mm

Ø 19mm

37mm 10mm 60mm 64mm Ø 19mm

35mm Ø 10mm 20mm 90mm 20mm 45mm

24mm Ø 10mm 86mm

69mm 42mm

75920 75920-01B BMS-20

Fixed Handle - Polymer

Main Contacts (A) Fits Panel Thickness Part No. Description Intermittent Continuous (mm) 75920 Single Pole - Red handle 3000 300 12 75920-01B Single Pole - Yellow handle 3000 300 12 BMS-20 Single Pole 1000 125 8.8

8 BMS - Manual Switching

21mm 21mm 21mm

Ø 19mm Ø 6mm Ø 19mm Ø 6mm Ø 19mm Ø 19mm Ø 6mm 51mm 122mm 112mm 51mm 112mm 106mm 35mm

Ø 10mm 35mm Ø 10mm 35mm Ø 10mm 35mm 25mm 40mm

Ø 12mm 35mm 25mm 48mm 27mm

Ø 5mm Ø 5mm Ø 5mm 35mm 35mm 35mm 25mm 68mm 68mm 68mm 68mm

75907 B M S 17, 7 5 9 10 B 75903 75912B

Fixed Handle - Metal

Main Contacts (A) Auxiliary Contacts (A) Fits Panel Thickness Part No. Description Intermittent Continuous Continuous (mm) 75907 Single pole with Auxiliary 2000 300 20 6.4 BMS17 Single pole with Auxiliary 1000 300 20 6.4 75910B Single pole with Auxiliary 1000 125 20 6.4 75903 Single pole with Auxiliary 1000 125 20 4.8 75912B Double pole 750 125 — 6.5

9 BMS - Manual Switching

BMS-18 BMS-18R BMS-18Y L S110 0 4 - 01 L S110 0 4 - 02

Padlock not supplied with lockout brackets

BMS-3R BMS-3Y

Padlock not supplied with lockout brackets

Fixed Handle Lockout Brackets Part No. Description Suits BMS-18 2 piece metal 75907, BMS17, 75910B, 75912B BMS-18R 2 piece metal - powder coated Red 75907, BMS17, 75910B, 75912B BMS-18Y 2 piece metal - powder coated Yellow 75907, BMS17, 75910B, 75912B LS11004-01 Hinged stainless steel - powder coated Red 75907, BMS17, 75910B, 75912B LS11004-02 Hinged stainless steel - powder coated Yellow 75907, BMS17, 75910B, 75912B

BMS-3R 2 piece nylon - Red BMS-20 BMS-3Y 2 piece nylon - Yellow BMS-20

All brackets for use with padlock.

10 BMS - Manual Switching

• BMS-05L & BMS-12L feature an integrated locking facility. • BMS-05/L & BMS-12/L environmentally sealed - IP66. • Single and double pole models. BMS-07

• Lockout brackets available for BMS-05 & BMS-12 BMS -12. • BMS -12/L features silver plated contacts. ‘L’ Handle • BMS-ES extension stud available. See BMS Accessories - page 24. • Weather resistant.

Voltage : 6-36V Contacts : Copper BMS -12/L Silver plated Copper Handle : Zinc plated Body : BMS-07 Zinc plated BMS-05/L, BMS -12/L Bakelite BMS-05L Ingress Protection : BMS-07 IP43 BMS-05/L, BMS -12/L IP66

Ø 8mm Ø 8mm

Ø 22mm 35mm

Ø 22mm 165mm 76mm 46mm 80mm 46mm

35mm 70mm Ø 10mm 35mm Ø 10mm 142mm 66mm

Padlock not supplied switches 40mm 80mm 105mm

120mm

100mm

Ø 6mm 120mm

110mm Ø 6mm 140mm

BMS-05L BMS-12L

‘L’ Handle - Lockable Contacts (A) Part No. Description Intermittent Continuous bms-05L Single Pole 2500 250 bms-12L Double Pole 2500 250

11 BMS - Manual Switching

Ø 16mm 36mm 23mm 244mm

45° Ø 10mm 18mm

83mm 38mm

Ø 6mm 64mm

BMS-07

Ø 22mm 19mm

Ø 22mm 150mm 244mm 76mm 43mm 76mm 46mm

35mm 70mm Ø 10mm 35mm Ø 10mm 142mm 66mm 40mm 80mm 105mm

120mm

100mm

Ø 6mm 120mm

113mm Ø 6mm 140mm

BMS-05 BMS-12

‘L’ Handle - Removable Contacts (A) Part No. Description Intermittent Continuous BMS-07 Single Pole 500 100 bms-05 Single Pole 2500 250 bms-12 Double Pole 2500 250

12 BMS - Manual Switching

Not supplied with mounting hardware

BMS-2R BMS-2Y

BMS-05K BMS-05BK

Padlock not supplied with lockout brackets

L S110 03- 01 L S110 03- 02 BMS-1R BMS-1Y

Padlock not supplied with lockout brackets

BMS-12BK BMS-12K Not supplied with mounting hardware

Accessories - ‘L’ Handle Part No. Description Suits BMS-2R Metal lockout bracket for use with a padlock. Powder coated Red BMS-05 BMS-2Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-05 BMS-05K Spare lever handle key with rubber boot and chain BMS-05 BMS-05BK Metal mounting bracket. Powder coated Black BMS-05/L

BMS-1R Metal lockout bracket for use with a padlock. Powder coated Red BMS-12 BMS-1Y Metal lockout bracket for use with a padlock. Powder coated Yellow BMS-12 LS11003-01 Metal lockout bracket for use with a padlock - Stainless steel. Powder coated Red BMS-12 LS11003-02 Metal lockout bracket for use with a padlock - Stainless steel. Powder coated Yellow BMS-12 BMS-12K Spare lever handle key with rubber boot BMS-12 BMS-12BK Metal mounting bracket. Powder coated Black BMS-12/L

13 BMS - Manual Switching

• Weather resistant. • Removable keys. • 75904-03 features auxiliary contacts. • Silver alloy contacts. 75904-03

BMS-10

Removable Key Removable Voltage : 6-36V Contacts : Silver Alloy Key : Zinc plated Body : Zinc plated

21mm 21mm Ø 19mm Ø 19mm

Ø 6mm Ø 6mm

Mounting Dimensions Mounting Dimensions 90mm 88mm 25mm 50mm 25mm 48mm Ø 10mm 35mm Ø 10mm 35mm #10-32 35mm

68mm 68mm

75904-03 BMS-10

Removable Key

Main Contacts (A) Auxiliary Contacts (A) Fits Panel Thickness Part No. Description Intermittent Continuous Continuous (mm) 75904-03 Single pole with Auxiliary 1000 125 20 4.8 bms-10 Single pole 1000 125 — 4.8

14 BMS - Manual Switching

• Fixed ‘T’ handles. • Marine model (BMS-15) with polyester coating. • BMS-09 environmentally sealed - IP65. • BMS-15 environmentally sealed - IP64. • Silver alloy contacts. BMS-09 Handle ‘T’

BMS-15

Voltage : 6-36V Contacts : BMS-09 Silver Alloy BMS-15 Copper Handle : BMS-09 Die-cast BMS-15 Polymer Body : Bakelite Ingress Protection : BMS-09 IP65 BMS-15 IP64

30mm Ø 30mm

Ø 4mm

Mounting Dimensions

Ø 23mm 58mm 83mm 144mm 89mm 52mm

70° Ø 10mm

Ø 10mm 37mm 80mm 68mm 45mm 68mm

82mm Ø 8mm

BMS-09 BMS-15

‘T’ Handle

Contacts (A) Fits Panel Thickness Part No. Description Intermittent Continuous (mm) bms-09 Single pole 2500 250 11 bms-15 Single pole marine 1000 150 —

15 BMS - Manual Switching

• Removable key. • Dust cover.

BMS-06 BMS-16 • Corrosion resistant construction. • BMS-16 features auxiliary contacts.

General BMS-08

Voltage : 12-24V Contacts : Copper Handle: Polymer PA6 Body : Polymer PA6 Ingress Protection : BMS-08 IP53 BMS-06, BMS-16 IP43

Ø 22mm Ø 22mm

Ø 22mm 35mm 116mm

126mm Ø 10mm 39mm 105mm

54mm 39mm 45° 34mm Ø 10mm 33mm 6.3mm Ø 8mm 33mm 38mm 38mm 38mm

Ø 6mm 58mm Ø 6mm 66mm Ø 6mm 66mm

BMS-06 BMS-08 BMS-16

General Main Contacts (A) Auxiliary Contacts (A) Part No. Description Intermittent Continuous Continuous BMS-06 Single Pole 500 100 — bms-08 Single Pole 500 100 — bms-16 Single Pole with Auxiliary 500 100 5

BMS-06K Replacement key

BMS-16 Auxiliary Contacts : NO & NC.

16 BMS - Remote Switching

• Remotely activated battery master switch.

• Silver alloy contacts. Switching Remote BMS-14 • Environmentally sealed - IP65. • Double pole models supplied with terminal insulators. • Single pole models supplied with DIN connector. • Auxiliary output with single pole models.

Contacts : Silver Alloy Body : Polymer BMS-32 Ingress Protection : IP65

Ø 8.5mm Ø 10mm 94mm 5mm 23mm 90mm 40mm 95mm 111mm 99mm

60mm 144mm

Double Pole Contacts (A) Coil (A) Part No. Voltage Description Intermittent Continuous Inrush Continuous bms-14 24 Double pole 2500 250 3.4 0.3

Supplied with terminal insulators.

Ø 10mm 24mm 116mm 45mm 75mm 97mm

177mm 55mm 330mm

Single Pole Main Contacts (A) Auxiliary Contacts (A) Coil (A) Part No. Voltage Description Intermittent Continuous Continuous Inrush Continuous bms -32 12 Single Pole with Auxiliary 2500 250 2 13.5 0.025 bms-34 24 Single Pole with Auxiliary 2500 250 2 8.5 0.025

Supplied with DIN connector.

17 BMS - Remote / Manual Switching Catalogues

• Fully sealed, heavy duty, double pole. • Designed for commercial, marine and industrial applications, specifically those carrying flammable loads. SSB100 • Anti-crack outer case material. • Highly resistant to impact, fuel oils, petroleum etc. • Self extinguishing during fire. • Manual and remote switching capabilities. • LED display indicates switched position. • Environmentally sealed - IP66. • 2 year warranty. Big Red Red Big Contacts : Silver Alloy Current Rating : 200A @ 5 Min Current Rating - Intermittant : 500A Handle : Zinc Alloy Body : Thermoset Polyester Weight : 3.8kg Approvals : AS3947.3.2001, C-Tick Ingress Protection : IP66

Delayed Switching - Manual vs Electrical For full details on the iROS A unique feature of the Big Red battery isolator is delayed switching Rollover Switch of the auxiliary contacts. The delay is different when being electrically see page 42. switched vs manually switched. Electrically Switched: Approximately 2-3 milliseconds prior to the main contacts opening. Manually Switched: 100-150 millisecond prior to the main contacts opening.

128mm Ø 9mm 154mm 44mm 104mm

119mm

Ø 10mm 174mm Illuminated LED indicates power on

187mm

Big Red Part No. Voltage Description SSB100 24 Battery Isolator for use with AS2809.2 compliant rollover switch SSB102 12 Battery Isolator for use with AS2809.2 compliant rollover switch

For full details of the iROS Rollover Switch see page 42.

18 CataloguesCatalogues

Safety

• White Sound Reversing Alarms • Tonal Reversing Alarms • CCTV Systems • Obstacle Detection • Horns & Buzzers • Sirens & Intercoms

To get your copy visit ionnic.com

Electrical

Connectors

• DT Series • DTM Series • DTP Series • DTHD Series • HD10 Series • HD30/HDP20 Series • DRC Series • PCB Headers • Controller Area Network • Contacts & Plugs • Deutsch Connector Tools

To get your copy visit ionnic.com Lighting | Safety | Electrical BMS - Kits

• Manufactured in Australia. • Kits to suit popular mine site vehicles. • Install with minimal engine bay modification. • Models incorporate a battery isolator, starter isolator or both. • Available with either a 175A or 350A ‘Jump Start Receptacle’. • Pre-assembled. • Switches clearly labelled. • Powder-coated brackets.

Frame : Powder Coated Aluminium Wire Size : 35mm2 MS-LC03 Main Contacts : Intermittent 1000A

Battery Lockout Kits Continuous 125A Auxiliary Contacts : Continuous 20A

MS-HL07

Easy Installation Manufactured in Australia the IONNIC range of battery lockout kits are pre-assembled and designed to be installed with minimal need for drilling or other engine bay modifications. Kits to suit the popular vehicles used on mine sites are available in multiple configurations all with jump start receptacles. High quality components are used in their construction and the attention to detail extends to the use of terminal insulators and conduit clips to ensure the harness protection will always remain in place.

20 BMS - Kits

MS-HL07

Toyota Hi-Lux - 2005 on (diesel) Part No. Battery Isolator Starter Isolator Jump Start Receptacle (A) MS-HL03 • • 175 MS-HL04 • — 175 MS-HL05 — • 175 MS-HL07 • • 350 MS-HL08 • — 350 MS-HL09 — • 350

MS-LC03

Toyota Landcruiser - 70 Series V8 (diesel) Part No. Battery Isolator Starter Isolator Jump Start Receptacle (A) MS-LC03 • • 175 MS-LC04 • —­ 175 MS-LC05 — • 175 MS-LC07 • • 350 MS-LC08 • — 350 MS-LC09 — • 350

MS-FR07

Ford Ranger PX / Mazda BT50 - 2012 on Part No. Battery Isolator Starter Isolator Jump Start Receptacle (A) MS-FR03 • • 175 MS-FR07 • • 350

21 BMS - Kits

• Manufactured in Australia. MSU-08 • Compact size. • Fit on any vehicle. • Kits to suit battery or starter isolation. • Available with either a 175A or 350A ‘Jump Start Receptacle’. • Engraved switch label included. • Powder-coated brackets.

Bracket : Powder Coated Aluminium MSU-05 Main Contacts : Intermittent 1000A Continuous 125A

Universal Lockout Kits Auxiliary Contacts : Continuous 20A

Versatile & Compact Manufactured in Australia the IONNIC Universal Lockout Kits provide an easy way to install battery or starter isolation switches. Along with engraved labels, the lockouts are colour coded to industry standards clearly showing the difference between starter and battery circuits. Kits include either 175A or 350A 'Jump Start Receptacle' conveniently attaching to the outside of the bracket. The heavy duty mounting bracket is manufactured from 4mm powder coated aluminium and is designed to allow for multiple mounting options.

22 BMS - Kits

120mm 93mm 54mm 80mm

OR

Ø 9mm 112mm 80mm

25mm 13mm OR

Ø 10mm 35mm 15mm 30mm

Universal Lockout Kit - 175A Jump Start Part No. Engraved Label Lockout Bracket Kits Contain: 1 x Universal mounting bracket MSU-04 "BATTERY ISOLATOR" Red 1 x 175A High current connector 1 x Single pole fixed handle BMS17 MSU-05 "STARTER ISOLATOR" Yellow 1 x Two piece metal lockout bracket Red or Yellow 1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR” Supplied in component form. 2 x 30mm button-head M6 bolt

127mm 93mm 70mm 80mm OR

Ø 9mm 126mm 108mm

OR 25mm 13mm

Ø 10mm 35mm 15mm 30mm

Universal Lockout Kit - 350A Jump Start Part No. Engraved Label Lockout Bracket Kits Contain: 1 x Universal mounting bracket MSU-08 "BATTERY ISOLATOR" Red 1 x 350A High current connector 1 x Single pole fixed handle BMS17 MSU-09 "STARTER ISOLATOR" Yellow 1 x Two piece metal lockout bracket Red or Yellow 1 x Engraved label “BATTERY ISOLATOR” or “STARTER ISOLATOR” Supplied in component form. 2 x 40mm button-head M6 bolt

23 BMS - Accessories Internet 19mm 45mm 13mm

35mm Cable Diameter Cable Diameter 27mm 25mm 17mm 16mm SY2980-RED SY2980-BLK SY2900-RED SY2900-BLK 14mm 21mm

Terminal Insulators - Alternator Cap Red Black Wire Size (mm2) Cable Diameter (mm) Type SY2900-RED SY2900-BLK 1 - 6 4 - 6 Standard Duty SY2980-RED SY2980-BLK 4 - 10 8 Standard Duty

SY2971-BLK SY2968-RED Cable Diameter B D F C

E Finger Tab for easy removing

Terminal Insulators - 200 Series Red Black Wire Size (mm2) Cable Diameter (mm) Type B (mm) C (mm) D (mm) E (mm) F (mm) SY2960-RED SY2960-BLK 2 - 10 3 - 6 Standard Duty 13 19 54 18 22 SY2965-RED SY2965-BLK 10 - 25 8 - 14 Medium Duty 18 22 63 21 24 SY2968-RED SY2968-BLK 35 - 50 14 - 18 Heavy Duty 21 26 78 26 28 SY2971-RED SY2971-BLK 70 14 - 18 Heavy Duty 26 31 80 30 33 SY2975-RED SY2975-BLK 95 - 120 20 - 24 Heavy Duty 34 38 86 38 41

Extension Stud Part No. Description BMS-ES M10 brass extension stud - 60mm

24 InternetInternet ionnic.com

• Keep up to date with the latest product releases. • Compare products. ionnic.com • Download catalogues or technical information.

Lighting | Safety | Electrical Contact Blocks Sealed Enclosures

Both N/O & N/C contact blocks and All enclosures utilise a sealing gasket combinations of each are available for between the lid and the base providing the Standard and Heavy Duty ranges an ingress protection rating of IP65. of Emergency Stop Switches.

Standard Series Heavy Duty Series

Multiple Actuators

A variety of button types and sizes are available in both ranges of Emergency Stop Switches; momentary, latching, and lock- able actuators. The Standard range has the additional option of a booted momentary version avail- able in 4 colours. Emergency Stop Switches Standard Duty 28

BA Series 30

Heavy Duty 32 Emergency Stop

• Available in kit and components form. • Metal & polymer housings. • Multiple actuator types available including locking version. TMS08 • Multiple contact blocks available. • Custom legends available. • Environmentally sealed - IP65.

Voltage : 6-36V TMS05 Contacts : Silver Alloy Button : Polymer Body : TMS-14 Die-cast

Standard Duty TMS-15 Polycarbonate Ingress Protection : IP65 excludes TMS39 Operating Temperature : -25­­°C to 70°C

Z Series contact block T Series contact block

Ideal for panel mounting

5mm 40mm 40mm PG13.5mm M20 40mm 5mm 31mm 43mm 31 mm 5mm 80 mm 68mm 54mm 31mm 51 mm

68mm 80mm

TMS01, TMS02, TMS03, TMS08 TMS04, TMS05, TMS06, TMS31, TMS32 TMS39

Fig 1 Fig 2 Fig 3

Kits Part No. Enclosure Type Button Type Legend Contact Block Fig TMS01 Polymer - TMS15 Momentary - TMS11 Rectangle - TMS17 N/O & N/C - TMS10 1 TMS02 Polymer - TMS15 Latching Round - TMS18 N/O - ZEN-L1111, N/C - ZEN-L1121 1 TMS03 Polymer - TMS15 Push/Pull - TMS13 Rectangle - TMS17 N/O & N/C - TMS10 1 TMS08 Polymer - TMS15 Lockable - TMS21 Rectangle - TMS17 N/O & N/C - TMS10 1

TMS04 Metal - TMS14 Momentary - TMS11 Round - TMS18 N/O & N/C - TMS10 2 TMS05 Metal - TMS14 Latching - TMS12 Round - TMS18 N/O & N/C - TMS10 2 TMS06 Metal - TMS14 Push/Pull TMS13 Round - TMS18 N/O & N/C - TMS10 2 TMS31 Metal - TMS14 Latching - TMS12 Round - TMS18 N/C & N/C - TMS26 2 TMS32 Metal - TMS14 Push/Pull TMS13 Round - TMS18 N/C & N/C - TMS26 2

TMS39 NA (panel mount) Latching - TMS12 Rectangle - TMS17 N/O & N/C - TMS10 3

Assembly required.

28 Emergency Stop

TMS -11 TMS-12 TMS-13 TMS-21

TMS-14

TMS-15

TMS-27 TMS-28 TMS-29 TMS-30

*Not compatible with TMS-15 when used with T Series contact blocks

T Series T Series Z Series Z Series TMS-16 TMS-17 TMS-18 Contact Block - Single Contact Block - Dual Z EN -L1111 Z EN - L1121 220S20

Components Part No. Description TMS14 Enclosure - Metal. (T Series contact blocks only) TMS15 Enclosure - Polymer

TMS11 Mushroom button - 40mm Momentary. Used in TMS01, TMS04 kits TMS12 Mushroom button - 40mm Latching, turn to release. Used in TMS02, TMS05 kits TMS13 Mushroom button - 40mm Push/Pull. Used in TMS03, TMS06 kits TMS21 Mushroom button - 40mm Lockable, unlock to release. Used in TMS08 kit TMS27* Booted button - 30mm Momentary Black TMS28* Booted button - 30mm Momentary Green TMS29* Booted button - 30mm Momentary Red TMS30* Booted button - 30mm Momentary Yellow

TMS16 Legend Rectangle - “STOP” TMS17 Legend Rectangle - “EMERGENCY STOP” TMS18 Legend Round - “EMERGENCY STOP” - Yellow

TMS23 Contact block - Single - N/O. Mounts to switch TMS24 Contact block - Single - N/C. Mounts to switch TMS10 Contact block - Dual - N/O & N/C. Mounts to switch. Used in all TMS kits TMS25 Contact block - Dual - 2 x N/O. Mounts to switch TMS26 Contact block - Dual - 2 x N/C. Mounts to switch ZEN-L1111 Contact block - Single - N/O. Mounts to enclosure base. (Not compatible with TMS14) ZEN-L1121 Contact block - Single - N/C. Mounts to enclosure base. (Not compatible with TMS14)

220s20 Plug for TMS14 Metal enclosure

*Not compatible with TMS-15 when used with T Series contact blocks.

29 Emergency Stop Updates

• Multiple actuator types available including locking version. • Supplied with 1 x N/O and 1 x N/C contact block. BA-J174 • Environmentally sealed - IP65.

BA Series BA Voltage : 6-36V Current Rating : 10A Contact Type : 1 x N/O & 1 x N/C BA-J184 Contacts : Silver Alloy Button : Polymer Body : Polycarbonate Ingress Protection : IP65 Operating Temperature : -25­­°C to 70°C

67mm 67mm

40mm 27mm

PG13.5mm 50mm

BA Series Part No. Button Type ba4 -j16 Push/Pull ba-j174 Latching (Turn to Release) ba-j184 Lockable ba-j194 Momentary

BA-Z11 BA-Z21

Components Part No. Description Colour BA-Z11 Contact block - Single - N/O. Mounts to enclosure base Green BA-Z21 Contact block - Single - N/C. Mounts to enclosure base Red

30 UpdatesUpdates

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Lighting | Safety | Electrical Emergency Stop

• Available in kit and components form. • Solid metal housings. • Multiple actuator types available including locking version. • Multiple contact blocks available. CHS5 • Environmentally sealed - IP65.

Voltage : 6-36V

Heavy Duty Contacts : Silver Alloy CHS2 Button : Die-cast Housing : Die-cast Ingress Protection : IP65 Operating Temperature : -17­­°C to 65°C

68mm 45mm 68mm 45mm 8mm 40mm 40mm 8mm 40mm 8mm 40mm 8mm 75mm 75mm 55mm 55mm

Accepts 25mm gland Accepts 25mm gland Accepts 25mm gland Accepts 25mm gland 102mm 102mm 102mm 102mm

97mm 97mm 97mm 97mm

CHS2, CHS3, CHS4 CHS6 CHS1 CHS5

Kits Part No. Enclosure Type Button Type Legend Contact Block CHS2 75mm - TN11 68mm Lockable - T176P “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P CHS3 75mm - TN11 68mm Momentary - T172 “STOP” - TJ34 N/O & N/C - T1P N/O & N/C - T1P, CHS4 75mm - TN11 68mm Push/Pull - T176M “STOP PULL TO RESET” - D2179-53CP N/O & N/O - T2P CHS6 75mm - TN11 45mm Push/Pull - T129M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P CHS1 55mm - TN01 68mm Push/Pull - T176M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P CHS5 55mm - TN01 45mm Push/Pull - T129M “STOP PULL TO RESET” - D2179-53CP N/O & N/C - T1P

Assembly required.

32 Emergency Stop

T129M T172 T176P T176M

TN01

T N11

T1P T2P T3P

D2179-53CP TJ34 TA88

Components Part No. Description TN01 Enclosure - Die-cast 55mm TN11 Enclosure - Die-cast 75mm

T129M Button - 45mm Push/Pull. Used in CHS6, CHS5 kits T172 Button - 68mm Momentary. Used in CHS3 kit T176P Button - 68mm Lockable Push/Pull. Used in CHS2 kit T176M Button - 68mm Push/Pull. Used in CHS1, CHS4 kits

T1P Contact block - N/O & N/C T2P Contact block - N/O & N/O T3P Contact block - N/C & N/C

D2179-53CP Legend - “STOP PULL TO RESET” TJ34 Legend - “STOP”

TA88 Protective button insulator. Suits all heavy duty buttons

33 R.F. Remote Control User Programmable

Radio Frequency (RF) remote The Programmable Switch Panel is able to control up to control utilises radio frequency 8 separate functions. Highly configurable, and featuring transmission to instantly pass momentary or latching switch function, the user can select data from one point to another from multiple switch symbols stored in the memory of the without the restriction of unit to display on the integrated backlit LCD. The switch panel physical wiring or cables. and receiver mod- RF does not require line of ules communicate sight and does not have to be using a dedicated aimed at a specific point in CAN communica- order to be detected. RF is tion protocol and emitted in all directions from can be expanded by the transmitter and can pass connecting multiple through physical structures receivers to the making it an extremely useful CAN line. communication method.

Tipping Point

All fuel tankers are required to shutdown their electrical systems in the event of a roll over. Accuracy and reliability is paramount in this circumstance as a faulty or poorly designed sensor can lead to all truck electricals being turned off mid corner with disastrous results. iROS uses a 2-axis accelerometer along with sophisticated software to monitor both angle and g-forces to determine if a rollover has really occurred before sending out the signal to turn off the power. This same detection technology is also used in the iROS-T to help alert drivers to dangerous lean angles while raising their tipper bodies. A three staged warning gives the operator ample time to stop the body raising, potentially saving lives and equipment damage. Switching Systems ESM 36

Programmable Switch Panel 38

Radio Remote Control 40

Rollover 42

Tipper 43

Voltage Sensor 44

Headlights On Units 45

Hand Brake Alarm Module 46

IONNIC Idle Timer 47

Idle Timers 48

Low Coolant Alarm 50 Switching Systems

• Electronically monitored switch centre with inbuilt circuit monitoring and protection. • Each output surge-protected to 10A. • 10 inputs, 13 outputs. • 1 grouped input – 4 separate outputs • On board LEDs indicate circuit output. • Saves space and installation time. • Multi-voltage • Environmentally sealed - IP67. • Available in positive, or positive/negative switched models. ESM

Voltage : 12-24V Current Draw : 10mA @ 13.8V Inputs : 10 Outputs : 13 Max. Output Current Rating (per output) : 7.5 A Max. Output Current Rating (total) : 50A Construction : Polycarbonate Ingress Protection : IP67 Approvals : C-Tick Operating Temperature : -40°C to 85°C

The ESM is an electronically monitored switch centre with inbuilt circuit monitoring and protection. The unit can be used in any application in which conventional Switch circuit protection may have been used in the past. Panel The ESM can be used for any application from connecting auxiliary lighting off original vehicle tails lights, eg Minebar Switch Circuit hook up, to using it to monitor and protect a range of Input Breaker Toggle auxiliary equipment switched off the original vehicle inputs or Switch after market toggle, rocker switches etc. If a short or over current condition presents on any of the outputs then the output will shut down. This will then cycle 3 times (on/off). Input 10 Inputs 1 & 2 If the over current situation is still present the output will then shut down permanently until the input is turned off.

ESM

Outputs Outputs Inputs 1 to 9 controls 10, 11, 12, 13 1 & 2 ouputs 1 to 9 respectively. Input 10 controls outputs 10, 11, 12, 13.

Inductive loads must not be used on the input or output circuits without additional external protection. Failure to do so will result in damage to the unit and will void warranty.

36 Switching Systems

102mm 16mm

75mm M6 134mm

119mm 37mm

ESM Part No. Switching Notes ESM0013 Positive —

ESM2013 Positive & Negative ESM2013 will switch on both positive or negative inputs, diodes may be required to prevent false triggering.

ESM9001

DET20 HDT-48-00 DET-RT

CB187-XX CB255-XX AMIXX AMIFH

Accessories & Related Products Part No. Description ESM9001 Connection Kit

DET-20 Crimp tool. Size 20 HDT-48-00 Crimp tool. Size 12, 16, 20 & 22 DET-RT Multi-use hook tool

CB187-XX Circuit breaker. Surface mount series See page 160 for complete range

CB255-XX Circuit breaker. Panel mount series See page 160 for complete range

AMIXX AMI Fuse Series See page 172 for complete range AMIFH AMI Fuse holder. Surface mount

ESM Mini The ESM0006 is a compact version of our original ESM with the following specifications: • 6 Input. • 6 Output. • Max. Current Draw 25A @ 13.8V.

Due for release 2nd quarter of 2015.

37 Switching Systems

• User programmable LCD switch panel. • Switch panel can control up to 8 separate functions. • User selectable switch function symbols.

PCS-01 • Clean contacts. • Efficient system wiring via CAN communication. • Fixed or momentary outputs. PCS-02 • Dimmable backlit switch panel. • Epoxy sealed receivers. • On-board diagnostics. • Audible user feedback. • Multi-voltage. • Ability to add multiple receivers. • Lightweight panel design - ideal for various mounting options.

Voltage : 10-24V Current Rating : 10A max. per circuit Panel Material : ABS Programmable Switch Panel

Programmable Switch Panel System Integration

The Programmable Switch Panel can be installed into any vehicle system and can control up to 8 separate functions per switch panel. Each switch panel connects to multiple receivers via a single 3 core CAN data cable, the “backbone”. A Deutsch “Y” piece connector is used to branch out from the “backbone” to the receivers which in turn can control up to 4 outputs each.

Deutsch “Y” Piece Connection DT04-3P-P007 DT06-3S W3S

103349 0462-201-1631

0462-201-1631 103349

DT06-3S W3S-1939 W3S-1939 DT06-3S

38 Switching Systems

Ø 2.5mm Ø 5.5mm

86mm 85mm 27mm 48mm

27mm 127mm 95mm

PCS-01 PCS-02

Programmable Switch Panel Part No. Description PCS-01 Switch Panel PCS-02 Receiver

DT04-3P-P007 DT04-3P W3P W3P-1939 DT06-3S W3S W3S-1939 0460-202-1631 0462-201-1631

103349

DET16 HDT-48-00 DET-RT BMM-013 BMM-014

Accessories & Related Products Part No. Description 103349 CAN data cable - metre

DT04-3P-P007 Deutsch DT Series - Receptacle “Y” Piece. Includes wedgelocks & contacts DT04-3P Deutsch DT Series - Receptacle - 3 circuit W3P Deutsch DT Series - Wedgelock - Receptacle - Green. Suits DT04-3P W3P-1939 Deutsch DT Series - Wedgelock - Receptacle - Blue. Suits DT04-3P DT06-3S Deutsch DT Series - Plug - 3 circuit W3S Deutsch DT Series - Wedgelock - Plug - Orange. Suits DT06-3S W3S-1939 Deutsch DT Series - Wedgelock - Plug - Blue. Suits DT06-3S

0460-202-1631 Contact - Pin - Solid - Gold Plated - Size 16 0462-201-1631 Contact - Socket - Solid - Gold Plated - Size 16

DET16 Crimp tool - Size 16 HDT-48-00 Crimp tool - Size 12, 16, 20 & 22 DET-RT Multi-use hook tool

BMM-013 Mount for PCS-01. Adhesive/bolt-down BMM-014 Mount for PCS-01. Bolt-down

39 Switching Systems

• 4 output, user programmable remote R1000-TF4 switching system. R1000-TR4 • 2 transmitter styles available: - Palm-sized fob - Heavy duty pendant • Up to 90 metre range. • Rolling codes, secure encryption. • Multiple transmitters able to be paired with single receiver. • All 4 outputs can be momentary or latching. • Hard-wired interlock feature on 2 outputs.

Typical Range : 90m Frequency : 433 MHz Current Rating : 5A max. per output Battery : Pendant 2 x AA Fob 1 x CR2032 R1500-R12 Transmitter Battery Life : 100,000 activations

Radio RemoteRadio Control Receiver Cable Length : 300mm Encryption : Rolling Codes

DIP Switches DIP switches found inside receiver enclosure can be set to achieve either latching or momentary for each output 1 2 3 4 respectively.

+ - Input 1 Interlock Override Kits: R15-R12-F, R15-R24-F Input 2 Interlock Override

The Interlock Input 1 Override inputs can be used to manually override outputs Input 2 1 and 2 only. R.F. Processor R.F. Input 3

Input 4 Kits: R15-R12-P, R15-R24-P

Kits Part No. Voltage Transmitter Style Contents R15-R12-F 12 Fob 1 x R1500-R12, 1 x R1000-TF4 R15-R24-F 24 Fob 1 x R1500-R24, 1 x R1000-TF4 R15-R12-P 12 Pendant 1 x R1500-R12, 1 x R1000-TR4 R15-R24-P 24 Pendant 1 x R1500-R24, 1 x R1000-TR4

40 Switching Systems

120mm Ø 5mm

174mm Ø 10mm 51mm 78mm 62mm

109mm 84mm 37mm 54mm 17mm

132mm 190mm

R1500-R12, R1500-R24 R1000-TF4 R1000-TR4

Components Part No. Voltage Description R1500-R12 12 Receiver R1500-R24 24 Receiver R1000-TF4 12-24 Transmitter - Fob style R1000-TR4 12-24 Transmitter - Pendant style

41 Switching Systems

• AS2809 compliant rollover switch. • Solid state electronics. • Microprocessor controlled. • Multi-voltage. • Senses vertical & horizontal axis through an accelerometer (angle and G-force sensing device). • Conducts system self-tests without shutdown. • EMF spike suppression. Rollover

Voltage : 10-30V Housing : Die-cast Compliance : AS2809

Intelligent Rollover Switch The iROS uses a 2 axis accelerometer to determine angle and G-force. The output will only be switched if all of the criteria for angle and motion are met and held for a set period. The iROS has an input for a ‘System Test’ button that when pushed and held will activate the sensor to the rollover point, making testing a simple task. Compliant to AS2809, the iROS will activate any of the remotely switched battery isolation switches commonly used on the Australian market. 89mm

FLAMMABLE FLAMMABLE GAS

55mm 2 3

114mm

Rollover Part No. Description isRo AS2809 compliant rollover switch

42 Switching Systems

• Determines when there’s an unsafe lean on a raised tipper body. • Solid state electronics. • Microprocessor controlled. • Multi-voltage. • Data logs the last 15 activations.

• Conducts system self-tests. Tipper

Voltage : 10-30V Housing : Die-cast Connector Ingress Protection : IP65

Tipper Safety The iROS-T (intelligent roll over switch - tipper) warns the driver of a potentially unsafe lean on a tipper body as it is being raised. The supplied dash mounted display indicates system status and angle warnings with the 3rd (and highest) level activating an output for an external alarm or control. IROS-T IROS-T-USB Each iROS-T requires the three warning angles to be programmed into the unit once installed. This requires the iROS-T cable and PC compatible software (supplied).

40mm 89mm 80mm

This software also allows access to the data logs of the 55mm last 15 activations. Display

114mm

Tipper Part No. Description isRo -t Kit includes sensor unit & connector, display and 1.8m harness iRos-t-USB Proprietary cable required to program iROS-T. Includes software disc

43 Switching Systems

• Internal change-over relay activates when the voltage falls below or rises above the preset level. • Adjustable sensing range. • Example uses: - Helps prevent the over-discharging of a battery. - Triggering an alert when a battery discharges to a preset level. - Automatic activation of a battery charger. • Made in Australia. • 2 years warranty. Voltage Sensor

Body : ABS Wire Length : 300mm Operating Temperature : 0­­°C to 50°C

+ NC NO

IC

- COM

5 Terminal - Change Over (C/O) Voltage adjusting screw

Used to switch a circuit relative On a Rising to system voltage. System Voltage* The user only sets the minimum

Energises voltage level (User Set Point). 12 12.7 The VS12 maximum voltage Voltage 30mm level is approximately +0.7 volts 11 11.5 12.5 13 User Set higher than the User Set Point. Point The VS24 maximum voltage level 50mm is approximately +1.5 volts higher than the User Set Point. On a Falling When the system voltage System Voltage* reaches the maximum voltage 24mm De-Energises level the internal change-over 12 12.7 relay energises switching the Voltage COM from NC to NO. When 70mm 11 11.5 12.5 13 User Set the system voltage falls below Point the minimum voltage level the internal relay de-energises *VS12 operation illustrated with default User Set Point. switching the COM back to NC.

Voltage Sensor

Current Rating Adjustable Sensing Range Factory Trigger Setting Part No. Voltage (A) (V) Minimum Voltage Maximum Voltage VS12 12 10 9.0 - 16.0 12.0 ± 0.2 12.7 VS24 24 10 18.0 - 35.0 24.0 ± 0.2 25.2

44 Switching Systems

• Designed to operate park & low beam lights any time vehicle ignition is on.

• Can be wired to disable control unit Units On Headlights eg. hand brake switch, door switch. • 10 seconds start up delay. • Compact easy installation. • Diagnostic LEDs. • Available in positively and negatively switching models. • Epoxy filled for enhanced moisture and vibration protection. • 2 year warranty.

Body : ABS Wire Length : 200mm Operating Temperature : -40­­°C to 70°C

MS-LOR-12V-KIT - Easy Installation MS-LOR-12V-KIT Headlights On Units are exceptionally easy to install. The kit is supplied with plug-in harness to suit Toyota Hi-Lux.

Plugs directly into headlight harness

86mm 48mm 24mm

95mm

Headlights On Units Part No. Description MS-LOR-12V Suits any negatively switched headlight MS-LOP-12V Suits any positively switched headlight MS-LOR-12V-Kit Suits Toyota Hi-Lux up to 2011 model. Supplied complete with plug-in harness

Installation on late model multiplexed vehicles must be performed by a qualified technician.

45 Switching Systems

• Can be adapted to any vehicle. • Can be used as a general 2 stage alarm module. • Designed to signal when hand brake is not engaged and vehicle door opens. • Satisfies mine site requirements. • 2 stage outputs. • Compact easy installation. • Suitable for positive and negatively switched vehicles/applications. • Epoxy filled for enhanced moisture and vibration protection. • Clean contacts. • 2 year warranty.

Voltage : 12-24V Current Rating : 2 x 10A @ 12V Body : ABS Wire Length : 150mm Operating Temperature : -40­­°C to 70°C Hand BrakeHand Alarm Module

Epoxy filled for enhanced Hand Brake Alarm Operation moisture and vibration The MS-HB01 Hand Brake Alarm Module is designed to protection satisfy the mine site requirement where all stationary vehicles must have the hand brake engaged. The MS-HB01 does this by triggering alarms when a vehicle operator attempts to leave the vehicle by opening one or more of the doors without applying the hand brake.

The MS-HB01 unit is a 2 stage device.

Stationary Hand brake Door vehicle not engaged opens

Stage 1 output triggers.

5 seconds 86mm pass in stage 1

Stage 2 output 48mm triggers.

Device deactivation will only occur when the hand brake is 24mm applied. Closing the door alone will not deactivate the unit.

95mm

Hand Brake Alarm Module Part No. Description MS-HB01 Suits any positive or negatively switched vehicle

46 Switching Systems

• Selectable idle time cycle.

• LED indicators for visual warning. IONNIC Timer Idle • Multi-voltage. • Environmentally sealed - IP65. • Push & toggle switch kits available. • Suitable for Energised To Run (ETR) systems. Energised To Stop (ETS) model available on request.

Voltage : 12-24V Weight : Controller Unit 255g Enclosure : ABS Ignition Output : 10A Auxiliary Output : 0.7A Ingress Protection : IP65 Approvals : CE, C-Tick Operating Temperature : -40°C to 85°C

IT10450

Illuminated push IT10451 button switch (Red)

B657

Engraved label

109mm Ø 6.5mm 52mm 79mm

IT11451 Illuminated pilot light 119mm 64mm (Amber)

IONNIC Idle Timer Part No. Description IT10452 Idle Timer kit - push button switch Kit contains: 1 x IT11450, 1 x IT10451

IT11452 Idle Timer kit - toggle switch Kit contains: 1 x IT11450, 1 x IT11451

IT11450 Idle Timer controller unit

IT10451 Harness with stainless steel push button switch & engraved label - 1.8m IT11451 Harness with toggle switch, boot & pilot light - 1.8m

B657 Optional warning buzzer

47 Switching Systems

• Multiple mounting options. • Energise to run or stop models. CST-515 • Models with remote face. • 5 Minute Fixed models feature 30A switching capacity via serviceable external relay. • Multi-voltage. • Vehicle specific pre-terminated models BES-124/ST-4 available on request, lead times apply. Idle Timers

Voltage : 12-24V BES-925/ST-1 Current Rating : 10A max.

91mm 24mm 29mm

50mm 130mm 25mm

Adjustable - Remote Face Part No. Outputs Energise to Time Intervals (min) Park Brake Override Description BES-925/ST-1 1 Run 0.5, 1, 2, 3, 4, 5 Yes Non-electronic engine management BES-925/ST-3 2* Run 0.5, 1, 2, 3, 4, 5 Yes Non-electronic engine management BES-925/ST-4 1 Run 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management BES-925/ST-5 2 Run 0.5, 1, 2, 3, 4, 5 Yes Electronic engine management CTR-M 1 Stop 0.5, 1, 2, 3, 4, 5 No Electronic engine management

* Second output used to isolate power to EDIC (shutdown) motor during idle period.

48 Switching Systems 29mm

Illuminated push button switch for manual Stop override, mounts in 50mm 130mm supplied bracket

Adjustable - X-Series Part No. Outputs Energise to Time Intervals Park Brake Override Description BES-X104 1 Run 30 sec to 30 min Yes Suitable for both electronic & non-electronic BES-X105 2 Run 30 sec to 30 min Yes engine management 25mm 33mm

54mm 75mm

Adjustable Part No. Outputs Energise to Time Intervals (min) Park Brake Override Description BES-124/ST-1 1 Run 1, 3, 5 No Non-electronic engine management BES-124/ST-2 2 Run 1, 3, 5 No Non-electronic engine management BES-124/ST-4 1 Run 1, 3, 5 No Electronic engine management

112mm 52mm 58mm

Fixed - Gauge Mount Part No. Outputs Energise to Time Intervals (min) Park Brake Override Description CST500 1 Run Fixed @ 5 No Relay driven output CST515 1 Stop Fixed @ 5 No Relay driven output

49 Switching Systems Catalogues

B657 • Visual & audible warning device for water/ coolant level monitoring. • LED indicator on modules. • 7 second “slosh” delay preventing false triggering. 8015002 • Epoxy encapsulated modules. • Brass sleeve or rubber multi-fit style probes available. BA16DS-RED

WL601PS1 Voltage : 12-24V Sensing Depth : WL601PS1 25mm WL601P 35mm Current Rating : WL601LP 3A @ 12V 8015002 10A Low Coolant AlarmLow Coolant

Ø 9.5mm Ø 43mm Ø 19mm 28mm 35mm 34mm 64mm 55mm 16mm Ø 1/4” NPT 10mm

16mm 19mm Ø 25mm Ø 43mm Ø 6.3mm

6.3mm 4.8mm

WL601PS1 WL601P B657 BA16DS-RED 21mm 27mm

87mm Ø 5.5mm Ø 4.5mm 6.3mm 42mm 37mm

72mm 66mm

WL601LP 8015002

Kits Kit Contents Part No. Description Probe (x 1) Module (x 1) Pilot Lamp (x 1) Buzzer (x 1) WL-1 10A Module with Threaded Probe WL601PS1 WL601LP BA16DS -RED B657 WL-2 10A Module with Multi-fit Probe WL601P WL601LP BA16DS -RED B657 WL-3 3A Module with Threaded Probe WL601PS1 8015002 BA16DS -RED B657 WL-4 3A Module with Multi-fit Probe WL601P 8015002 BA16DS -RED B657

All components available separately.

50 CataloguesCatalogues

Lighting

• Heavy Duty LED • LED Driving Lights • Flood, combination and spot light patterns

Contact us at ionnic.com to get your copy.

LED Worklamps General Purpose

• General Purpose LED • Flood and spot light patterns • Ever increasing range

To get your copy visit ionnic.com Lighting | Safety | Electrical ‘O’ Ring Seal Combo Breaker/Switch

The Heavy & Standard Duty range of Toggle The Combo Breaker/Switch Switches feature an ‘O’ ring seal at the base of the have an integrated circuit actuator shaft providing increased environmental breaker eliminating the need protection. for extra circuit protection. Available in 5, 10, 15, 20 Amperages the Combo Breaker/Switch functions as a normal switch but will ‘trip’ in an overload or short circuit situation.

Environmentally Sealed Accessories

The Environmentally Sealed A range of accessories range of Toggle Switches including connectors, are built to withstand the switch guards, half and harshest of environments full silicone protective and are sealed to NEMA 3, boots, and a name plate 3R, 4, 13 and ingress rated are available to suit the to IP68. Standard Duty, Heavy Duty Environmentally Sealed tog- and Environmentally Sealed gles are ideal for controlling toggle switches. critical switching functions Both the switch guards and ensuring reliable operation toggle boots are available in even the most challenging in a various colour options of applications. with some models conform- ing to Military-specification for those applications requiring the highest quality. Toggle Switches Environmentally Sealed 54

Heavy Duty 56

Combo Breaker/Switch 59

Standard Duty 60

Specials 62 To g g l e

MTS-404 • Sealed to NEMA 3, 3R, 4, 13 and IP68. • Single & double pole circuitry. MTS-403 • 2 & 3 position maintained, & momentary toggle action. • UL recognised. CSA certified. • Up to 250V AC operation. • High impact strength thermoplastic case. • Flexible elastomer interface between frame and lever. • For accessories including switch guards and boots see page 63. MTS-402

Voltage : 12-24V Current Rating @ 28V (Resistive Load) : 20A Momentary 15A Contacts : Silver Alloy Ingress Protection : IP68 M T S -111 Operating Temperature : -40­­°C to 71°C Approvals : CE, UL, CSA Seal NEMA 3, 3R, 4, 13 Environmentally Sealed

Sealed to NEMA 3, 3R, 4, 13 Ø 12mm Ø 12mm

With 8497K1 switch guard 60mm

fitted 58mm 31mm MTS-402 30mm

MTS-402

With TS001-BLU boot fitted 22mm 15mm

29mm 33mm

Single Pole Double Pole

M T S -111

Normally Open Contact Action Wiring Diagram Notes Voltage Terminal Part No.

0 OFF Single Pole 12-24 Screw MTS403 ON

0 OFF Double Pole 12-24 Screw MTS404 ON

0 OFF Single Pole 12-24 Screw MTS508 Mom.ON

54 To g g l e

Change-over Contact Action Wiring Diagram Notes Voltage Terminal Part No.

0 ON Single Pole 12-24 Screw MTS401 ON

0 ON Double Pole 12-24 Screw MTS402 ON

0 ON Single Pole 12-24 Screw MTS501 Mom.ON

Change-over Contact II - O - I Action Wiring Diagram Notes Voltage Terminal Part No.

ON 0 OFF Single Pole 12-24 Screw MTS101 ON

ON 0 OFF Double Pole 12-24 Screw MTS102 ON

ON 0 OFF Single Pole 12-24 Screw MTS111 Mom.ON

Mom.ON 0 OFF Single Pole 12-24 Screw MTS301 Mom.ON

Mom.ON 0 OFF Double Pole 12-24 Screw MTS302 Mom.ON

55 To g g l e

• Single, double & triple pole models available. ST325EF • Multi-voltage. • Blade & screw terminals. • Shaft sealed by ‘O’ ring. • Wide variety of switching configurations. TS101E • Slow-make, slow-break contact mechanism. TS403A Heavy Duty Voltage : 12-24V Current Rating : 20A @ 4-14V, 15A @ 15-28V Body : Phenolic Actuator & Bushing : Nickel Plated Brass Contacts : Silver Alloy TS402A Approvals : UL, CSA

Ø 12mm Ø 12mm Ø 12mm 48mm 48mm 44mm 20mm 20mm 16mm 28mm 20mm 16mm

29mm 34mm 34mm TS101A

Single Pole Double Pole Triple Pole

With ST0579 switch guard With TS002 half boot

TS402A ST325EF

Normally Closed Contact Action Wiring Diagram Notes Voltage Terminal Part No.

0 ON Double Pole 12-24 Blade TS509E Mom.OFF

56 To g g l e

Normally Open Contact Action Wiring Diagram Notes Voltage Terminal Part No.

Screw TS403A 0 OFF Single Pole 12-24 ON Blade TS403E

Screw TS404A 0 OFF Double Pole 12-24 ON Blade TS404E

0 OFF Single Pole 12-24 Screw TS508A Mom.ON

0 OFF Double Pole 12-24 Solder TS510S Mom.ON

Change-over Contact Action Wiring Diagram Notes Voltage Terminal Part No.

Screw TS401A 0 ON Single Pole 12-24 ON Blade TS401E

Screw TS402A 0 ON Double Pole 12-24 ON Blade TS402E

0 ON Single Pole 12-24 Blade TS501E Mom.ON

0 ON Double Pole 12-24 Blade TS502E Mom.ON

57 To g g l e

Change-over Contact II - O - I Action Wiring Diagram Notes Voltage Terminal Part No.

Screw TS101A ON 0 OFF Single Pole 12-24 ON Blade TS101E

Screw TS102A ON 0 OFF Double Pole 12-24 ON Blade TS102E

ON 0 OFF Triple Pole 12-24 Blade ST325EF ON

Screw TS301A Mom.ON 0 OFF Single Pole 12-24 Mom.ON Blade TS301E

Screw TS302A Mom.ON 0 OFF Double Pole 12-24 Mom.ON Blade TS302E

58 To g g l e Combo Breaker/SwitchCombo

• Integrated circuit breaker. Will ‘trip’ in an overload or short circuit situation. • Compact size. • Broad operating temperature. • Ideal for passenger cars, trucks, buses, RV's, portable generators.

CBW31-15

Operating Temperature : -20°C to 65°C Material : Thermoplastic Approvals : U L10 7 7, C S A

Switch & Circuit Breaker Combined The Combo Breaker/Switch has an integrated circuit breaker eliminating the need for extra circuit protection. The Combo Breaker/Switch functions as a normal toggle switch but will ‘trip’ in an overload or short circuit situation. To reset the switch simply flick the toggle back to it’s closed (on) position.

‘Trips’ when overload/short circuit detected. Ø 12mm 65mm 40mm

Manually reset switch.

18mm 35mm

Normally Open Contact Action Wiring Diagram Notes Voltage Terminal Circuit Breaker Rating (A) Part No. 5 CBW31-5 0 OFF 10 CBW31-10 Single Pole 12-24 Screw ON 15 CBW31-15 20 CBW31-20

59 To g g l e

• Single & double pole models available. TB404E • Multi-voltage. • Shaft sealed by ‘O’ ring.

TB102E • Wide variety of switching options.

TB101E Voltage : 12-24V

Standard Duty Current Rating : 20A @ 4-14V, 15A @ 15-28V Body : PBT +15% Glass Fibre Actuator & Bushing : Nickel Plated Brass TB403E Contacts : Silver Alloy

Ø 12mm Ø 12mm 49mm 15mm 48mm

TB102E TB101E 19mm 20mm

16mm 29mm 34mm

Single Pole Double Pole

With P23 name plate With TB001-BLK toggle boot

Normally Open Contact Action Wiring Diagram Notes Voltage Terminal Part No.

0 OFF Single Pole 12-24 Blade TB403E ON

0 OFF Double Pole 12-24 Blade TB404E ON

0 OFF Single Pole 12-24 Blade TB508E Mom.ON

60 To g g l e

Change-over Contact Action Wiring Diagram Notes Voltage Terminal Part No.

0 ON Single Pole 12-24 Blade TB401E ON

0 ON Double Pole 12-24 Blade TB402E ON

Change-over Contact II - O - I Action Wiring Diagram Notes Voltage Terminal Part No.

ON 0 OFF Double Pole 12-24 Blade TB102E ON

Mom.ON 0 OFF Single Pole 12-24 Blade TB301E Mom.ON

Mom.ON 0 OFF Double Pole 12-24 Blade TB302E Mom.ON

61 To g g l e

• Single & double pole models. • Multi-voltage. 55065-02 • Shaft sealed by ‘O’ ring. • PVC coating for enhanced sealing and protection from the elements.

55021-07 Specials

Voltage : 12-24V Current Rating : 25A @ 12V, 15A @ 24V Body : Phenolic Actuator & Bushing : Nickel Plated Brass Contacts : Silver Alloy

Ø 12mm Ø 12mm 48mm 52mm 55802-10 55021-07 203mm 203mm

20mm 32mm 21mm 32mm

PVC Coated Action Wiring Diagram Notes Voltage Terminal Part No.

0 OFF 200mm Single Pole 12-24 5582-10 ON Lead

Mom.ON 0 200mm OFF Single Pole 12-24 55021-07 Lead Mom.ON

Ø 12mm 34mm

81mm 19mm

Extended Lever Action Wiring Diagram Notes Voltage Terminal Part No.

Mom.ON 0 Double Pole OFF 12-24 Blade 55065-02 38mm Lever Mom.ON

62 Toggle - Accessories

Accessories - Toggle Description Part No.

Switch Guard - Red - Cutler Hammer 8497K1 For use with two position switches only

Switch Guard - Carbon Fibre St0574

Switch Guard - Blue St0575

Switch Guard - Green For use with St0576 two position switches Switch Guard - Black only St0577

Switch Guard - Red ST0578

Switch Guard - Yellow ST0579

Name Plate - OFF/ON P23

Silicone lip for Full Toggle Boot - Grey Silicone TS001 enhanced sealing Full Toggle Boot - Blue Silicone TS001-BLU

Full Toggle Boot - Red Silicone TS001-RED

Full Toggle Boot - Yellow Silicone TS001-YEL

Half Toggle Boot - Grey Silicone TS002

Full Toggle Boot - Black Silicone TB001-BLK

6 Contact Terminal Block Suits Blade Terminal, Double Pole Heavy Duty & TSH Standard Duty Toggle Switches

AMP™ Terminal to suit 160927-4

63 SWF ™ Compatible Illumination

The 444 & 777 Function (when the circuit Series can be is activated) and Location used as direct (when dash board lights replacements for are on) illumination options the SWF™ range are available in both 444 of switches and and 777 series with the accessories. latter using integrated LEDs. The Contura series has integrated LED illumination that is wired independently allowing the installer to determine which option is best suited to their application.

Rocker Switch Sizes

Rocker switches are available in two body sizes:

Mounting Dimemsions Mounting Dimemsions 44mm 37mm

23mm 22mm

444 & 777 Series Contura & G Series Rocker Switches Contura Series 66

Round Rocker 71

G Series 72

444 & 777 Series 74 Rocker

• 2 actuator series available. V102-12RR • LED illumination, rated to 100,000 hours. • Illumination wired independent of switching circuit. R403-12R-L R402-12RR • Ideal for marine applications. • Custom symbols for R Series. • Environmentally sealed - IP66 (face only).

Current Rating : 20A @ 4-14V, 15A @ 15-28V Actuator : Nylon 66

Contura Series Body : Polyester V403 Contacts : Silver Alloy Ingress Protection : IP66 (face only) Approvals : UL, CSA, VDE

24mm 50mm 37mm Mounting Dimensions 30mm 11mm

22mm

6.3mm 21mm 35mm

Specifying Actuator Symbol Printed actuator symbols are only available with R Series the R Series rocker switches. The ‘XX’ at the end of the part R404-24A-xx number specifies the symbol, No Single Double if required, on the actuator. Locking Illumination Illumination Illumination All illuminated Contura Series rocker switches are supplied with a plain window actuator if unspecified. Actuator symbols are found on pages 69 & 70. V Series

Default at Rest LED Illumination R403-12A-08 R402-12RR-15 R403-12A Position (off) Illumination (blank if provided by LEDs. no suffix) LEDs determine colour of illumination.

Printed actuator symbols are not available for the V Series rocker switches. V402-12RR V403-12A Single Double

66 Rocker

Normally Open Contact Action Wiring Diagram Notes Illumination Voltage R Series V Series Nil 12-24 r403 V403 3 +8 12 R403-12A-xx V403-12A 0 Amber OFF 24 R403-24A-xx V403-24A Single Pole ON 12 R403-12G-xx V403-12G Green 2 -7 24 R403-24G-xx V403-24G 12 R403-12r-xx V403-12r Red For dual illumination, use R402-12RR / V402-12RR. 24 R403-24r-xx V403-24r

3 +8 0 OFF Single Pole Red 12 R403-12r-L — ON Lock Out (I)

2 -7

3 6 +8 Nil 12-24 r404 V404 0 OFF 12 R404-12A-xx V404-12A Amber ON Double Pole 24 R404-24A-xx V404-24A

2 5 -7 12 R404-12R-xx V404-12R Red For dual illumination, use R402-12RR / V402-12RR. 24 R404-24R-xx V404-24R 3 +8 Nil 12-24 r508 V508 0 OFF 12 R508-12r-xx V508-12r Single Pole Mom.ON Red 24 R508-24r-xx V508-24r 2 -7

3 6 +8 Nil 12-24 r511 V511 OFF 0 ON Double Pole Collective ON Red 12 R511-12R-xx V511-12R 2 5 -7

Normally Closed Contact Action Wiring Diagram Notes Illumination Voltage R Series V Series 3

0 ON Single Pole Nil 12-24 r509 V509 Mom.OFF

2

Change-over Contact Action Wiring Diagram Notes Illumination Voltage R Series V Series 1 3 4 6

0 ON Double Pole Nil 12-24 r402 V402 ON

2 5

+8 1 3 4 6 +10 0 12 R402-12RR-xx V402-12RR ON Double Pole Red ON 24 R402-24RR-xx V402-24RR -7 2 5 -9

67 Rocker

Change-over Contact II - O - I Action Wiring Diagram Notes Illumination Voltage R Series V Series

1 3 +8 Nil 12-24 r101 V101 ON 0 OFF Single Pole ON Red 24 R101-24RR-xx V101-24RR 2 -7

Nil 12-24 r102 V102 +10 1 3 4 6 +8 ON 0 12 R102-12GG-xx V102-12GG Green OFF Double Pole 24 R102-24GG-xx V102-24GG ON 12 R102-12Rr-xx V102-12Rr -9 2 5 -7 Red 24 R102-24Rr-xx V102-24Rr

+10 1 3 4 6 +8 Nil 12-24 r302 V302 Mom.ON 0 OFF Double Pole 12 R302-12RR-xx V302-12RR Mom.ON Red -9 2 5 -7 24 R302-24RR-xx V302-24RR

Accessories - Contura Series Description Illumination Voltage Part No.

12 R001 Warning Lamp Panel Red 2 Window 24 R002

Socket Housing VCH 8 Contact

AMP™ Terminal to suit 12015870l

Socket Housing VCH-2 10 Contact

AMP™ Terminal to suit 12015870l

Middle Section VMM

End Section VME

Mounting Panels 1 Switch VMS

3 Switch VMS-3

Panel cutouts Panel cutouts 28mm x 48mm 24mm x 48mm 77mm x 48mm Blanking Plate VHP

Once both Releases switch body removal tools are from mounting panel & firmly in place, Removal Tool VRT the switch can removing actuator from be expelled from panel as shown. switch body

68 Rocker

Removing Actuator From Switch Specifying Actuator with Symbol Printed actuator symbols Firmly insert forked are only available with the end of the removal tool R Series rocker switches. (VRT), flat side down, in between the bottom R404-24A-xx of the actuator and the top of the switch body The ‘XX’ at the end of the as shown. part number specifies the symbol, if required, on the The forks of the actuator. removal tool should Only a select number of symbols are available for double disengage the 2 window actuators. See product description. prongs allowing the All illuminated Contura Series rockers switches are actuator to separate supplied with a plain window actuator if unspecified. from switch body.

To attach new actuator R2-0G simply insert centre post into switch body as shown and push on firmly.

R2-0R R2-0W

Actuators Actuators with Symbol cont.

Colour Description Part No. Symbol Description

R Series Actuator - Black R2-0 Spot Light R xxx-xx-09 No Window

R Series Actuator - Grey R2-0g High Beam R xxx-xx-10 No Window

Headlamps R Series Actuator - Red r2-0r R xxx-xx-15 No Window Available for single or double window actuators

R Series Actuator - White R2-0w Side Marker Lamps R xxx-xx-14 No Window

R Series Actuator - Black R2-1 Fog Lights R xxx-xx-13 Single Window

R Series Actuator - Black R2-2 Fog Warning Lamp R xxx-xx-05 Double Window

Front Lamps R xxx-xx-31

Actuators with Symbol Rear Lamps R xxx-xx-32

Symbol Description

Windscreen Wipers R xxx-xx-21 Service Lamps R xxx-xx-03

Windscreen Washer R xxx-xx-08 Search Lamp R xxx-xx-01

69 Rocker

Actuators with Symbol cont. Actuators with Symbol cont.

Symbol Description Symbol Description

Worklamps Available for single or R xxx-xx-22 Air Filter R xxx-xx-04 double window actuators

Transmission Oil R xxx-xx-12 Worklamp Left R xxx-xx-25 Temperature

Water Temperature R xxx-xx-20 Worklamp Right R xxx-xx-26

Engine Oil R xxx-xx-27 Interior Light R xxx-xx-18 Pressure

Auxiliary Fuel R xxx-xx-29 R Reverse Light R xxx-xx-34

Traction Control R xxx-xx-42 Rotating Beacon System Available for single or R xxx-xx-19 double window actuators

Horn R xxx-xx-02 Strobe Lights R xxx-xx-24

Window Lifter R xxx-xx-41 Hazard Lights Available for single or R xxx-xx-17 double window actuators

GATE Tail Gate R xxx-xx-37

Fan R xxx-xx-07 Stairs R xxx-xx-46 Down/Up Air Conditioning Available for single or R xxx-xx-11 double window actuators Bilge Pump R xxx-xx-43

Demister R xxx-xx-28

Bilge Blower R xxx-xx-44

Differential Lock R xxx-xx-06 Auxiliary Available for single or R xxx-xx-30 double window actuators

Dolly Lock R xxx-xx-45 Yard R xxx-xx-35

Left Arrow R xxx-xx-23 Power Take Off R xxx-xx-36

Raise R xxx-xx-33 System R xxx-xx-39

Raise/Lower Available for single or R xxx-xx-38 double window actuators Anti-Lock Brakes R xxx-xx-40

Increase Speed R xxx-xx-16 Siren R xxx-xx-47

70 Rocker

• Compact design. • Coloured actuator for illumination models. • LED illumination except RR12.

• Blade terminals. Rocker Round • Multi-voltage.

Voltage : 12-24V Housing : PA6 Current Rating : 10A @ 12V

6mm 23mm 6.3mm Ø 23mm 20mm

Full actuator illumination

Non-illuminated Illuminated Non-illuminated

Normally Open Contact Action Wiring Diagram Notes Illumination Voltage Part No.

OFF Single Pole Nil 12-24 RR12 ON

Amber 12-24 RR12A

OFF Blue 12-24 RR12B Single Pole ON Green 12-24 RR12G Red 12-24 RR12R

71 Rocker

• Textured non-slip actuators. • Push on blade terminals. • Compatible with Contura mounting panels. G Series

Voltage : 12-24V Current Rating : 20A @ 4-14V, 15A @ 15-28V Actuator : Nylon 66 Body : Phenolic Contacts : Silver Alloy Approvals : UL, CSA, VDE

G Series rocker switches are compatible With TSH Terminal block with mounting panels, see page 68

25mm 44mm 9mm 37mm Mounting Dimensions 30mm

22mm

6.3mm 35mm

Normally Open Contact Action Wiring Diagram Notes Illumination Voltage Part No.

3

0 OFF Single Pole Nil 12-24 G403 ON

2

3 6

0 OFF Double Pole Nil 12-24 G404 ON

2 5

72 Rocker

Change-over Contact Action Wiring Diagram Notes Illumination Voltage Part No.

1 3 4 6

0 ON Double Pole Nil 12-24 G402 ON

2 5

Change-over Contact II - O - I Action Wiring Diagram Notes Illumination Voltage Part No.

1 3 ON 0 OFF Single Pole Nil 12-24 G101 ON 2

1 3 4 6 ON 0 OFF Double Pole Nil 12-24 G102 ON 2 5

Accessories - G Series Description Part No.

6 Contact Terminal Block. Suits all G Series switches TSH

AMP™ Terminal to suit 605001BL2

73 Rocker

• SWF™ compatible. • Integrated LED illumination in 777 Series. 777 Series 444 Series • Replaceable LED or incandescent lamps for 444 Series. • Hundreds of switch configurations. • Hundreds of symbol options.

Current Rating : 16A @ 12V, 8A @ 24V Actuator : PA6 Body : Polyacetal 444 Series 777 Series Contacts : Silver alloy

444 & 777 Series 444 & 777 Ingress Protection : 444 Series IP53 Switches not supplied with inserts. 777 Series IP55 44mm Mounting Dimensions

23mm

26mm 50mm 26mm 50mm Default at Rest Position (off) 45mm 5mm 39mm 11mm

22mm 40mm 6.3mm 22mm 42mm 6.3mm

444 Series 777 Series

Illumination Availability Due to the extensive range of combinations Nil No lighting option. manufactured not all of the listed switches are available from local stock holdings. Function Illuminates when switch is activated. Part No. Part No. Illuminates constantly while the park/head lights Location 444109 777109 are active.

Function Illuminates constantly while the park/head lights + are active. When switch is activated the illumination in-stock non-stock Location becomes brighter indicating the circuit is active. item item

part numbers are available by special Lamp circuit is wired independent of switch circuit. Italic order only and a lead time will apply.

All the 444 Series featuring illumination come standard We are constantly adding to the locally held with incandescent lamps. Replacement LEDs are available stock. To confirm which part numbers are for the 444 Series and can be found on page 83. currently held as local stock lines please visit All the 777 Series featuring illumination use integrated green LEDs. ionnic.com to download the current list.

74 Rocker

Normally Open Contact Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil 12-24 444000 777000 12 444001 — Function 24 444002 — OFF Single Pole 12 444003 777003 ON Location 24 444004 777004 Function 12 444005 777005 + Location 24 444006 777006 Nil 12-24 444174 777174 12 444175 — Function 24 444176 — OFF Single Pole 12 444177 777177 ON Lock Out (0) & (I) Location 24 444178 777178 Function 12 444179 — + Location 24 444180 — Nil 12-24 444012 777012 12 444013 — Function 24 444014 — OFF Single Pole 12 444015 777015 ON Dual Terminal Location 24 444016 777016 Function 12 444017 777017 + Location 24 444018 777018 Nil 12-24 444167 777167 12 444168 — Function 24 444169 — OFF Single Pole 12 444170 777170 ON Lock Out (I) Location 24 444171 777171 Function 12 444172 — + Location 24 444173 — Nil 12-24 444007 777007 12 444008 — Function 24 444009 — OFF Single Pole 12 444010 777010 Mom.ON Location 24 444011 777011 Function 12 — 777800 + Location 24 — 777801 Nil 12-24 444160 777160 12 444161 — Function 24 444162 — OFF Single Pole 12 444163 777163 Mom.ON Lock Out (I) Location 24 444164 777164 Function 12 444165 — + Location 24 444166 — Nil 12-24 444127 777127 12 444128 — Function 24 444129 — OFF Double Pole 12 444130 777130 Mom.ON Location 24 444131 777131 Function 12 — 777802 + Location 24 — 777803

75 Rocker

Change-over Contact Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil 12-24 444019 777019 12 444020 — Function 24 444021 — ON Single Pole 12 444022 777022 ON Location 24 444023 777023 Function 12 444024 777024 + Location 24 444025 777025 Nil 12-24 444105 777105 12 444106 — Function 24 444107 — ON Double Pole 12 444108 777108 ON Location 24 444109 777109 Function 12 444110 777110 + Location 24 444111 777111 Nil 12-24 444233 777233 12 444234 — Function 24 444235 — ON Double Pole 12 444236 777236 ON Lock Out (I) Location 24 444237 777237 Function 12 444238 — + Location 24 444239 — Nil 12-24 444181 777181 12 444182 — Function 24 444183 — ON Double Pole 12 444184 777184 ON Lock Out (O & I) Location 24 444185 777185 Function 12 444186 — + Location 24 444187 — Nil 12-24 444197 777197 12 444198 — Function 24 444199 — ON Double Pole 12 444200 777200 Mom.ON Location 24 444201 777201 Function 12 — 777804 + Location 24 — 777805

76 Rocker

No Contact / Change-over Contact Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil 12-24 444026 777026 12 444027 — Function OFF 24 444028 — ON Single Pole 12 444029 777029 Location ON 24 444030 777030 Function 12 444031 777031 + Location 24 444032 777032 Single Pole Nil 12-24 444202 777202 Used for one speed wiper 12 444203 — motor and washer. Function 24 444204 — Refer to Includes park circuit. 12 444205 777205 Comments Lock Out (I) Location 24 31b = Park Circuit 444206 777206 53 = Motor Function 12 444207 — 53a = Positive + P = Pump Location 24 444208 — Nil 12-24 444095 777095 12 444096 — Function ON 24 444097 — ON Double Pole 12 444098 777098 Location ON 24 444099 777099 Function 12 — 777814 + Location 24 — 777815 Nil 12-24 444085 777085 12 444086 — Function OFF Double Pole 24 444087 — ON Special 12 444088 777088 Location ON Headlamp 24 444089 777089 Function 12 444138 777138 + Location 24 444137 777137 Nil 12-24 444264 777264 12 444265 — Double Pole Function OFF 24 444266 — Special ON 12 444267 777267 Wiper/Washer Location Mom.ON 24 444268 777268 Lock Out (I) Function 12 444269 — + Location 24 444270 — Nil 12-24 444139 777139 12 444140 — Function OFF Double Pole 24 444141 — ON Special 12 444142 777142 Location ON 24 444143 777143 Function 12 444144 777144 + Location 24 444145 777145 Nil 12-24 444240 777240 12 444241 — Function ON 24 444242 — Double Pole ON 12 444243 777243 Special Location Mom.ON 24 444244 777244 Function 12 444245 777245 + Location 24 444246 777246

77 Rocker

Change-over Contact I - O - II cont. Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil 12-24 444065 777065 12 444066 — Function Mom.ON 24 444067 — OFF Single Pole 12 444068 777068 Location Mom.ON 24 444069 777069 Function 12 — 777818 + Location 24 — 777819 Nil 12-24 444286 777286 12 444287 — Function Mom.ON 24 444288 — Single Pole OFF 12 444289 777289 Lock Out (II - 0) Location Mom.ON 24 444290 777290 Function 12 — — + Location 24 — — Nil 12-24 444050 777050 12 444051 — Function ON 24 444052 — OFF Double Pole 12 444053 777053 Location ON 24 444054 777054 Function 12 — 777822 + Location 24 — 777823 Nil 12-24 444060 777060 12 444061 — Function Mom.ON 24 444062 — OFF Double Pole 12 444063 777063 Location ON 24 444064 777064 Function 12 — 777824 + Location 24 — 777825 Nil 12-24 444055 777055 12 444056 — Function Mom.ON 24 444057 — OFF Double Pole 12 444058 777058 Location Mom.ON 24 444059 777059 Function 12 — 777826 + Location 24 — 777827 Nil 12-24 444070 777070 12 444071 — Function ON Double Pole 24 444072 — OFF Special 12 444073 777073 Location ON 24 444074 777074 Function 12 — 777828 + Location 24 — 777829 Nil 12-24 444211 777211 12 444212 — Function Mom.ON 24 444213 — Double Pole ON 12 444214 777214 Special Location Mom.ON 24 444215 777215 Function 12 444216 777216 + Location 24 444217 777217

78 Rocker

Change-over Contact II - O - I Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil 12-24 444146 777146 12 444147 — Function ON 24 444148 — OFF Single Pole 12 444149 777149 Location ON 24 444150 777150 Function 12 — 777816 + Location 24 — 777817 Nil 12-24 444151 777151 12 444152 — Function Mom.ON 24 444153 — Double Pole ON 12 444154 777154 Special Location ON 24 444155 777155 Function 12 — 777820 + Location 24 — 777821

Double Change-over II - I - 0 Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil 12-24 444045 777045 Single Pole 12 444046 — Used for two speed wiper Function motor. 24 444047 — Refer to Includes park circuit. 12 444048 777048 Comments Location 31b = Park Circuit 24 444049 777049 53 = High Speed 53a = Positive Function 12 — 777830 53b = Low Speed + Location 24 — 777831 Nil 12-24 444090 777090 12 444091 — Function 24 444092 — Refer to Double Pole 12 444093 777093 Comments Special Location 24 444094 777094 Function 12 — 777834 + Location 24 — 777835

79 Rocker

Double Change-over I - O - II Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil 12-24 444100 777100 12 444101 — Function 24 444102 — Refer to Double Pole 12 444103 777103 Comments Special Location 24 444104 777104 Function 12 — 777840 + Location 24 — 777841

Change-over / Contact Momentary Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil 12-24 444112 777112 Double Pole 12 444113 — Special Function ON 24 444114 — ON 12 444115 777115 31b = Park Circuit Location Mom.ON 53 = Motor 24 444116 777116 53a = Positive P = Pump Function 12 — 777832 + Location 24 — 777833 Nil 12-24 — 777117 12 — 777120 Function OFF 24 — 777121 Double Pole ON 12 — — Special Location Mom.ON 24 — — Function 12 — 777836 + Location 24 — 777837

2 Contacts in Series Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil 12-24 444080 777080 12 444081 — Function OFF 24 444082 — Double Pole ON 12 444083 777083 For use with Headlights Location ON 24 444084 777084 Function 12 444209 777209 + Location 24 444210 777210 Nil 12-24 444075 777075 12 444076 — Function OFF 24 444077 — ON Double Pole 12 444078 777078 Location ON 24 444079 777079 Function 12 — 777838 + Location 24 — 777839

80 Rocker

Selector Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series Nil 12-24 444033 777033 12 444034 — Function Double Pole 24 444035 — Refer to One Pole N/O 12 444036 777036 Comments Location One Pole N/C 24 444037 777037 Function 12 444038 777038 + Location 24 444039 777039 Nil 12-24 444040 777040 12 444041 — Function Double Pole 24 444042 — Refer to Momentary 12 444043 777043 Comments One Pole N/O Location One Pole N/C 24 444044 777044 Function 12 — 777810 + Location 24 — 777811 Nil 12-24 444271 777271 12 444272 — Function 24 444273 — ON Double Pole 12 444274 777274 ON Location 24 444275 777275 Function 12 444276 777276 + Location 24 444277 777277 Nil 12-24 — 777279 12 — — Function 24 — — ON Double Pole 12 — — Mom.ON Momentary Location 24 — — Function 12 — — + Location 24 — —

81 Rocker

Hazard Warning Only Action Wiring Diagram Notes Illumination Voltage 444 Series 777 Series

Single Pole OFF Special Function 24 444218 — ON 10A

Single Pole OFF Special Function 24 444220 — Mom.ON 10A

Single Pole 12 444219-12v — OFF Special Function ON 10A Lock Position (I) 24 444219 —

Single Pole ON Special Function 12 444247 — ON 10A

12 444262 — Double Pole ON Special Function ON 10A 24 444263 —

Double Pole 12 444190 — Refer to Special Function Diagram Contact 6-2 & 6-8 = 10A Remainder = 5A 24 444191 —

Double Pole 12 444192 — Refer to Special Function Diagram Contact 6-2 & 6-8 = 10A Remainder = 5A 24 444193 —

Double Pole 12 444194 — Refer to Special Function Diagram Contact 4-2 & 6-8 = 10A Remainder = 5A 24 444195 —

Double Pole Refer to Special Function 24 444278 — Diagram Lock Position (I) Contact 4-2 & 6-8 = 10A Remainder = 5A

82 Rocker

Accessories - 444 & 777 Series Description Illumination Voltage 444 Series 777 Series

12 611502 — 444 Series Warning Lamp Panel Incandescent

2 Lamps 24 611503 —

12 — 633500 777 Series Warning Lamp Panel LED

1 Green Lamp 24 — 633501

12 — 633502 777 Series Warning Lamp Panel LED

2 Green Lamps 24 — 633503

12 696956 — Incandescent 444 Series 24 696710 — Replacement Lamp Incorporating Holder 12 627081 — LED 24 627082 —

444 Series Socket Housing 696289 — 8 Contact

AMP™ Terminal to suit 160927-4 —

444 Series Lamp Holder 613328 — Connector Housing

AMP™ Terminal to suit 160927-4 —

777 Series Socket Housing — 689790

12 Contact

AMP™ Terminal to suit — 925575-2

Panel cutout 28mm x 48mm Middle Section 694801

End Section 694802 444 & 777 Series Blanking Plate 696273 Mounting Panel 3 Switch 695502

6 Switch 695902

Panel cutout Panel cutout 77mm x 48mm 156mm x 48mm

83 Rocker

Insert Availability 444 Series Inserts Green Due to the extensive 896627 894720 Switches not supplied with range of combinations inserts. Yellow 896609 895180 manufactured not all of Symbol inserts available the listed inserts are in categories such available from local stock as lighting, heating & holdings. in-stock non-stock ventilation and drives. Italic part numbers item item Many inserts are available are available by special in 4 orientations for situations when switch mounting order only and a lead needs to be horizontal or even upside down. Multiple time will apply. colours available. Minimum order quantities may apply. Insert Rotations We are constantly Yellow 892348 adding to the Black locally held stock. To confirm which o o o o part numbers are Black 894746 0 90 180 270 currently held as local stock lines please visit ionnic. COMMS BATTERY Orange 896320-CBL com to download LOW the PDF list.

No Symbol Wiper Washer cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Blank Black 896620 Black 894706 894703

Windscreen Blank Blue Green 895620 Washer 896627 894720 895118

Blank Green 896650 Yellow 895109

Dk Blank 894645 Green Rear Window Green Wiper 896307 894400 896136 893306 Blank Orange 896320

Blank Red 896615 Rear Window Green 896305 Dk Washer Blank Red 894646

Blank White 896100 Black 892776

Blank Yellow 896610 Rear Window Green 894769 897007 Wiper Wiper Washer Washer Orange 893063

White Black 896611 896401 892704 Windscreen Wiper Green 896625 894719 896416 895116 Rear Window Interval Green 896109 Wiper Intermittent Green Wiper 896394 896718 896409 Headlamp Wiper Green 896647 896408 Washer Black 896801 892787 894763 Windscreen Wiper Green 896603 897010 895117 Headlamp Washer Green Washer 895112 Yellow 895107

84 Rocker

Lighting Lighting cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Black 896619 Black 896600 Light Rear Green 896648 893304 896400 894782 General Green 896472 Service Lamp Blue 896169 895195 Red 895106

Dk High Beam Black Blue 894788 894770 894787 896312 896192

Green 896189 Green 896313 894738 897008

Worklamp Orange 896151 894433 893070 Dipped Green Beam 896303 892480 893303 Yellow 895402 891978

Yellow 894474 Masked Black Green Headlamp 896655 Black 895426

Green 894767 894768 894428 Side Marker Green Lamps 896654 891879 896336 Worklamp Orange 896137 894705

Green 895105 Yellow 895401 894714 Side Marker Lamps Yellow Yellow 894493 895373 Black 894475

Position Service Lamp Green Yellow Lamp 896424 Up-Down 892896

General Green 894708 Position Blue Service Lamp Lamp 896484 Adjustable Orange 892889

Green 896649 895181 896414 894799 Cargo Orange 892870 Fog Lamp Area Yellow 896148 Lighting Yellow 894485

Black 895847 894746 Loading Floor Fog Lamp Green 895433 Lamp Green 896629 894721 894779 894749

Fog Green 896626 896417 Green 895365 Lamp Warning Indicator Lamp Yellow 896609 895180 896404 894798 Orange 895143 893315 893629

Fog Black 896621 895418 Warning Yellow 896146 Main Light Lamp Green 896651 895182 895102 894800

Black 896175 Interior Service Lamp Yellow 893631 Light Green 896641 893305 893678

Black 896601 General Interior Green Service Lamp Light Medium 896640 896799 Green 896473 894401 896134

Interior Light Green 896639 Dim

85 Rocker

Lighting cont. Lighting cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Instrument Hazard Green Red Lighting 896636 892860 896418 894751 Warning 896614 895191

Instrument Dk Green Attention Lighting 895439 Red 894665

Instrument Heating & Ventilation Green Lighting 895100

Thermometer Green 895133

Driving Seat Green Lighting 896637 893311 Red 895101 Temperature Red Reading Black 897062 Green Light 896638

Outside Green Temperature 894464 Night Green Lighting 895701

Yellow 895344

Trunk Green Light 895965

Heating Green 896622 Green 896628 895188 896406

Orange 892373 892916 893067 Black 892119 Rotary Auxiliary Beacon Heating Yellow 896426 895367 894715 895374 Green 896395 896410

Yellow 894480 Black Black 896180 Warm Air Blower Green 892876 Green 896632 896407

Rotary Orange Beacon 895113 Pre-warm Green Yellow Fuel 893289 Black 892348

Green Light 896631 White Reduction 894416 Pre-heating Orange Glow Plug 893068

Yellow 896120 896402 894796 Lamp Test Green 896123 894781 Yellow 896117 894742 Pre-heating Yellow Black 894479 Lamp Test Green 896110

Engine Green Heating 895146

Tester Green 896184 893308

Additional Green Heating 896121 Orange 896170 Hazard Warning Red 896191 894739 895417 894408

86 Rocker

Heating & Ventilation cont. Heating & Ventilation cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Black 893606 Heating Green 894466 Passenger Green 895132 893316 Room Orange 895364 Ventilation Green Motor 895138

Heating Front Green 895142 893318

Duct Green 895139 Heating Driver’s Green 895141 893317 Seat Ceiling Fan Green 895140

Defroster Green 896422

Roof Green Ventilator 896633

Fresh Air Green 896630 892594

Green 894438 Red 894423

Air Cleaner Yellow 896140 895192 Black 895159 Cooling Yellow Green Black 894470 896101

Green 895437 Seat Blower Green 896195 Heating Yellow 896139

Black 894702 Seat Fan Green Heating 895135 Green 894700

Black 896388 Green 892022 Heating & Blower Ventilation Green Yellow Slow 896604 894465

Yellow Green Black 894486 896390

Black 896612 Rear Orange 895363 Window Blower Green Defroster Red Fast 896642 896172

Yellow 895108 Yellow 893307 896190

Speed Green 894462 Adjustment Green 895127 Rear Fan Window Orange 897009 Heating

Speed Yellow 894496 Adjustment Green 894458 Fan Exterior Mirror Green 896645 896646 894795 896411 Defroster Fan Speed Green 893279 892898 Exterior Green 895137 Mirror Defroster Orange 895362

87 Rocker

Heating & Ventilation cont. Drives cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Green 895440 Rear Exterior Differential Green 896199 Mirror Yellow 895149 894451 Lock Defroster Yellow Black 894455 Front Differential Green 896200 Drives Lock

Black 896606 Rear Differential Green 897034 Lock Differential Green 896471 Lock Longitudinal Red 891691 Front Differential Green 897033 Yellow 891733 Lock

Differential Green 896219 Black 892716 893633 Lock Longitudinal Yellow 896420 Green 894426 896181 Differential Lock Differential Green 896791 Orange 893625 893065 895413 892766 Lock Transversal Yellow 896166 Yellow 892856 892411

Green 894483 896803 Differential Lock Green 896218 Differential Red 4th Axle Lock Front 894410

Yellow 893310 896165 Transversal Lock Green 896131 Black 896378 2nd-3rd Axle

Green 896220 896405 Transversal Differential Lock Green Lock Rear 896130 Red 894409 1st Axle

Yellow 892593 896164 Longitudinal Lock Green 896132 1st-2nd Axle Red 892521

Engage Green 2nd Axle 896133 Green 896623

Differential Red 894777 Lock Disengage Red 1st Axle 896129 Yellow 894794

Green 897038 Green 896802 All Wheel Differential Drive Yellow Red Lock 896116 892519

Yellow 894473 Green 896183 895427 Black All Wheel Drive Orange 891508 893057 Differential Red Lock 895342

Front Wheel Yellow Drive Black 896163 Differential Yellow 896111 Lock Longitudinal Yellow Black 894472

88 Rocker

Drives cont. Drives cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Black 896605 Power Orange 894403 All Wheel Take Of f Drive Green 896470 Slow Yellow 892317 892882

All Wheel Green Orange Drive 897049 894740

All Wheel Drive Green 896201 Green 894735 6WD

Break Power Green Orange 894736 894783 Take Of f 893071 Shaft

Green 896624 Green 894424 893634 Auxiliary Red Drive 892026 896413

Yellow 895155 895185 896168 Green 896236

Green 894786

Green 895175 Green 894785

Yellow 892857 Green 895177

One Axle Red Locked 893045 Green 896396 896412 892859 Trailing Axle Orange 894776 894748 Green 894784

Yellow 894443

6x4 Green 897031 Green 893043

Yellow 892671 894747 894712 892858 6x6 Green 897032

Yellow 894435 Black 896616

Green 896392 Power Axle Removal Green Take Of f 897041 Orange 893066

Dk Red 894402 Front Axle - Front & Rear Green 894406 Axle Power Red Take Of f 895349

Axle Yellow Remove 895348 Power Orange 894404 Take Of f Fast Yellow 892318 892881

89 Rocker

Drives cont. Drives cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Green 891994 Disengage Anti-slewing Red Rear Axle Break 892850 Red 892487

Axle Red 893409 Suspension Yellow 893418 1-3

Axle Yellow Orange Raise-Lower 893415 896159

3rd Axle Pneumatic Yellow Yellow Raise-Lower 893400 Suspension 893444

Axle 3&4 Yellow Red Raise 892575 892601

Rear Axle Red 893406 Level Control Red 895430

Axle Load Red Level Control Green Distribution 892914 893412

A x le 1,2,3 Centre of Load Green Yellow 892880 Gravity 893421 Distribution

Yellow 895435 Green 892904 Cross-shaft Level Control Axle Lock Yellow Red Black 894477 892899

Axle Lock Red 895347 Normal Level Green 894407

Axle Lock Blue 897042 Level Control Yellow 893624

Red 894778 Cross-shaft Red Axle Off 895147 Yellow 895161

Orange 896158 Cross-shaft Raise Green Axle 895423 Red 892917 894753

Cross-shaft Orange Lower Green Axle Lock 894491 895422

Slewing Red Green Damper 893618 894431

90 Rocker

Drives cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Hydraulic Yellow Green 894432 Fan Off Black 893290

Yellow 892518 Motor Start Green 893445

Red 897057 Green 895103 Motor Stop Yellow 897056 Red 895429

Green 894405 Raise Increase Green Lower Speed 895432 Orange 892901

Slope Green Green Compensation 893280 894436 894716

Hydraulic Steep Slope Green Red 892902 Motor 896142

Maximum Engine Slope Green Red 892903 Overheat 895436 Compensation

Miscellaneous Fire Alarm Red 894468 Yellow 896403 894797 Throttle Valve Yellow Black 894469 Control Red Pump 896150

Working Green Speed 896198 Auxiliary Control Red 896149 Pump

Black 894764

Green 897037 897011 Black 894425 893632

Ether Red Green 893666 Injection 895443

Yellow 894463 894760 893313 Out of Gear Red 895410

Yellow 896118 Ether Black Injection 893641 892180

Green 896182 Green 895434 Engine Stop Red 895152 Green 894756

Yellow 897050

Red 892481

91 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Red 894482 White 894733

Dk 893774 894773 Hold Gear Green White Position 894734 White 894729

Reverse Gear Test Gear Green Green 892878 Release 895853

Release Green Red 892522 Brakes 894499

Black 896602 Transmission Red Retarder Oil Pressure 896114 894422 Green 896391

Transmission Deceleration Oil Pressure & Red Green 896141 895197 Brake 896338 Temperature

Transmission Red 893355 Oil Pressure & Orange 893642 Temperature Yellow 893425

Red 897014 Retarder Green 894417

Electric Brake Red Green 897035 System 895419

Green 894429 895352 Red 894420 Retarder Yellow 891844

Green 897063 Retarder Out Yellow 893496

Green 896309 Temperature Red of Oil Pressure 894476 Parking Brake Red 896173 895193 894752

Dk 894648 Yellow Red Black 894447

Stop Brake Red 895111 895183 Yellow 895120 Increase Oil Pressure Yellow Black 894450 Retarder Fault Red 894754 Yellow 895119 Reduce Oil Pressure Yellow 894449 Black Front Brake Red Pads 895332

92 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Rear Brake Compressed Red Red Lining 895333 Air Tank 1 893401

Green 895164 Compressed Red 893402 Auxiliary Air Tank 2 Red Brake 892031

Yellow 892592 Compressed Red Air Tank 3 893403

Engine Brake Green 894440 Automatic Steering Green 895121 897051 Device Engine Brake Yellow 893676 Automatic Steering Green 893281 Black 894414 Device Exhaust Brake Green 894761 Black 896311 Steering Lock Green 895148 Green 896381 Brake System Trouble Red 896144 895194 Steering Lock Yellow 894492 Black 895494 894594 Brake Lining Check Red 897048 894707 Emergency Red Steering 895404 Green 895158 Brake Fluid Pressure Red 896113 Yellow 895403 Emergency Steering Yellow Red 893301 893293 Black 894456

Test Orange 897040 ABS Unit Converter Green Clutch Unit 893405 Yellow 897047

Green 897039 Converter Yellow Clutch Open 893404 ASR Red 897005

Yellow 895341 Automatic Green Lubricant 896103

Fault Trailer Red ABS 893295 893296 Green 896652

Red 896171 895199 ASR Green 891154 Lubricant Oil Red Black 897061

Yellow 893194 893297 Yellow 895110 Trailer Without ABS Yellow Black 893594 White 894437

Compressed Orange Air Supply 895154

93 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Air Horn Green 896463 Speed Green 894731 893283

Black 896176 Yellow 894495 Horn Speed Limit Green 896196 Orange 893665

Black 891628 Green 892912 Horn Yellow Backwards 895400

Yellow Black 894478 Green 892911 Green 895134 893314 Bell Red 895129 Green 897003 Speed Controller Yellow 894709 Stop Request Green 894430

Cruise Yellow Control 895350 Green 894460 892371 Direction Indicator Yellow 894497 CR/PTO Cruise Control Yellow 895351 Green 894461 892368 PTO/Set Direction Indicator Yellow 894498 EI. Speed Yellow Limiter 891731 895190

Direction Dk Indicator Green 894789 Green 895104

Orange 895425 Green 893345 Fuel Red 895157

Dk Green 895441 894737 Red 894647 1st Trailer Dk 894650 894791 Green Tank Selector Green Switch 896298 896296 Green 895442 2nd Trailer Dk Green 894649 894790 Tank 2 Black 896112 Black 896064

Green 896393 Window Lifter Red 894775 Dk Green 893772 893773

Yellow 896238 892765 Green 896222 Tank Filling Level Black 897016 Red 896174 895196

Window Lifter Green 896301 895200 Blue 895160 Refrigerator Dk Green Green 894792 896613

94 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Green 895851 Door Opener Hostess Call Green 896635 Door 1 Red 894445

Green 895852 Tea/Cof fee Door Opener Red Maker 895358 Door 2 Red 894444

Green 896194 Perambulator Blue 895115 Door Opener Red 895366

STOP Green 897043 Yellow 897059

Cancel Door Orange Yellow 895431 Buzzer 897044

Black 894415 Door Warning Red 897027 Orange 894762

Weighted Red Window Lifter Green to Side 895340 896122

Orange 895355 Motorised Green Screen 897015 Red 895354

Orange 895357 Exterior Green Mirror 895136 Red 895356

Double Green Lifting Roof Green Command 896108 896634

Green 895153 School Bus Yellow 895144 Radio Yellow 894448

Blue 895360 Wheel Chair Radio Music Green 896186 Red 895338

Seat Belt Red 895339 Camera Green 895421

Yellow 897060 Monitor Green 894442

Black 896178 TV Green 894441 Door Opener Green 895967

Red 896152

95 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Left Front Control Lever Green Yellow 896653 Support 893441

Gear Right Front Green Yellow Selector 1 893413 Support 893439

Gear Left Rear Yellow Yellow Selector 893414 Support 893442

Stabilisation Right Rear Green Yellow Centre 896197 Support 893438

Tipped Support Left Yellow Yellow to Right 893420 Extend-Retract 893440

Tipped Support Right Yellow Yellow to Left 893419 Extend-Retract 893443

Support Suppor t 1+2 Green Yellow Right Hand 896156 894710 893050 Extend-Retract 893410

Support Support 3+4 Green Yellow Left Hand 896157 894755 893051 Extend-Retract 893411

Lock Support Green Red Right 892852 895162

Lock Support Green Yellow Left 892851 892989

Green 896469 Unlock Yellow Tipper Support 893437 892582 Red 895184

Green 892906 Support 1 Tipper to Yellow Up-Down 893416 Horizontal Red 892095

Support 2 Yellow Lower Trailer Yellow Up-Down 893407 895345

Support 3 Yellow Lower Trailer Yellow Up-Down 893417 895346

Support 3 Yellow Damper Green Up-Down 893408 897000 897054

96 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Tail Gate Green 897001 897052 Green 892874

Appliance Red Green 897058 Holder 896104

Open Crane Green Accessory Red Operation 896202 894711 894411 Unit

Grab Green 896092 White 893664

Excavator Green White Arm 895114 892995

Lock Rotating Yellow White Platform 892637 895489

Shovel Boom Lock Yellow Green 893424 Horizontally 895428

Heading Hitch Green 893622 Floating Green 892905 Program

Green 895438 Ejector H+S Green 893620 Float Position White 892703

On Tow Yellow 893422 Height Green 894758

Yellow 896119 Tip to Stop Ret. Travel Green 894757 White 895409

Lift Against White Ret. Dig Green Stop 895408 894759

Tip White 895406 Yellow 894412

Up-Down White 895405 Green 894446

Quick Damp White 895407 Fifth Wheel Black 892688

97 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Hasp Speed Green Green 894454 Adjustment 892877

Auxiliary Green Green 894453 Brake 895126 894457 892897

Green 894452 White 895165

Green 895372 Slope Green Compensation 895549 White 895166

Green 895145 Auxiliary White Step 895167 Red 895131

Threshing Boot Lid Red Green 895130 Drive 895128

Adjust Regulator for Green Rotation Green Press 895123 892910 Direction

Cutting Tool Green 895122 Screen Green 896205

Cutting Tool Green Ladder Green Reversing 895124 896204

Cutters Run-out Red Green Locked 893278 Step 894439

Cut ter Tool Red Green Up-Down 895495 896203

Hasp Green Trencher Yellow Horizontal 895125 892477 896160

Hasp Green Red Horizontal 894459 896155

Hasp H+S Green 893621 Orange 896154

Hasp Red 896091 Overload Backward Green 892875 Warning Forward White 895150

98 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

High Lifting Yellow 896090 Dirt Scraper Green 893323

Ballast Garbage Red Green Locked 893284 Pick Up 896125

Large Item Ballast Green Garbage Green Up-Down 893447 893320 Pick Up

Operate Ballast Green Garbage Green Unlock-Lock 893446 894488 Pick Up

Spray Water Blue Green 896161 Suction 893321

Hammer Green 896093 Water Green 896128

Red 893435 Spray Water Green 893302 897013

Circular Green Water Green Broom 896126 897002

Spray Water Circular Green 893322 895375 Water Pump Green 895361 Broom

Broom Green Grit Spreader Green Up-Down 896127 893319

Broom Green Stop Orange Up-Down 897053 895369 895368 892900

Sweeping Green Change Size Green Roller 894487 896124

Spray Water Filling Safety Green Yellow Rolling Boom 893324 Device 894494

Spray Water Separator Green Green Rolling Boom 895376 895370 Drum 893282

Red 895377 Green 893346

99 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Black 893627 Peeling Knife Green 896188

Hydr Heater Green Green 895424 Connection 896105

Idle Green Red 893644 Automatic 896162

Black 896179 Metal Main Detector Red Switch 895499 Green 896397 896398 894780 On

Green 893042 Metal On Detector Green 895498 White 895151 Off

Off-On Green 894500 Blade Grinder Green 895497

Socket Green 896106 894741 Black 894793

Black 892996 Red 894421 Orange 893628 893064

Carbon Brushes Red 892919 Green 895371 Worn

Green 892032 Green 894490 895176 Battery Red 896153 895198

Yellow 896138 Main Drive Green 895496

Battery Green 1 + 2 895331 1 + 2 Red 895337

Red 893329

Unlock Green 897012

Unlock Red Battery 893635 Green 893040

Slow Orange 893619 Cable Winch Yellow 893616 Yellow 893309 893327

Green 895969 895186 Cable Winch Green 896187 894713 Slow Orange 896185 895501

100 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Fast Green 895971 893312 Test Green 892879

Fast Black 894765 Extra Yellow 896147

Red 893044 Warning Red 892520 Start White 894418

Green 896340 Warning Yellow 895334 Stop Red 894434 894419

Water WC Green Green 895359 Closet 895420

FRESH Wait Yellow 895335 Fresh Air Green AIR 894467

BLACKOUT Blackout I Green Yellow 892855 OVERRIDE Override 893292

II Green 892854 EL Black 896226

N Green 897017 Accessories Black 894704

White 894730 H FSD FSD Green 897055 Yellow 894427

Green 896107 VS Green 894413 Yellow 891732

Green 895163 R 123 Black 895189 Orange 894766

STOP Stop 896615-SE-1 White 893639 Red ENGINE Engine 896615-SE

Blue 895620-CE Speed Green 896115 CHECK Check ENGINE Engine 896320-CE-1 Orange 896320-CE

Speed Green 896102

FRIDGE Fridge Blue 895620-F

101 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

ROAD Road PTO Blue 895620-RM PTO On Red 896615-PTO MODE Mode ON

COMMS Comms PLATFORM Platform BATTERY Battery Orange Red 896320-CBL UNSTOWED Unstowed 896615-PU LOW Low

CHARGER Connect STEP Step Orange Red CONNECT Charger 896320-Ch UNSTOWED Unhoused 896615- SU

MAINS Mains WORK Work Orange Red CONNECT Connect 896320-MC LIGHTS Lights 896615-WL

T/GATE Tailgate BEACON Beacon BATTERY Battery Orange Green 896320-TBL LIGHTS Lights 896650-BL LOW Low

VEHICLE Vehicle HAZARD Hazard BATTERY Battery Orange Green 896320-VBL LIGHTS Lights 896650-HL LOW Low

240 240 HP HP VOLT Volt Red 896615-240V Green 896650-HP PUMP Pump ON On

AIR Air NP NP SYSTEM Fault Red Green 896615-AS Pump 896650-NP FAULT System PUMP

CLASS1 Class1 OK OK SYSTEM System Red 896615-C1 TO to Green 896650-OK FAULT Fault PUMP Pump

COMPRESSOR Compressor SPRAY Spray ENGAGED Red 896615-CE Green 896650-SB Engaged BAR Bar

LOCKER Locker AIR Air Red 896615-LO Green 896650-AH OPEN Open HORN Horn

896615 - LW-1 LOW Low Gate Red Red WATER Water Open 897045 896615-LW

MAST Mast 896320-CRUISE-1 MONITOR Monitor Red 896615-MMU Cruise Orange UNHOUSED Unhoused 896320-CRUISE

896320 -LOW-1 MAST Mast Red Low Orange UNHOUSED Unhoused 896615-MU 896320-LOW

PTO PTO Red ATB Overide Red ENGAGED Engaged 896615-PE 896615 -ATBO/RIDE

POLE Pole LIGHT Light Red 896615- PLR LMI Overide Red 896615-LMIO/RIDE RAISED Raised

102 Rocker

Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270°

Pole Light Red 896615- PLR-1 Raised

Maintenance Yellow 895336

A L S ALS Green 897006 897036

Orange 897046

103 Rocker

Availability 777 Series Inserts Due to the extensive range of combinations Switches not supplied with manufactured not all of the listed inserts inserts. are available from local stock holdings. Symbol inserts available in categories such as lighting, heating & ventilation and drives. Many inserts are available in 4 Blue 788622 788613 orientations for situations when switch mounting needs to be horizontal or even upside down. Grey 788583 784738 Multiple colours available.

in-stock non-stock Insert Rotations item item

Italic part numbers are available by special order only and a lead time will apply. 0o 90o 180 o 270o Minimum order quantities may apply.

We are constantly adding to the locally held stock. To confirm which part numbers are currently held as local stock lines please visit ionnic.com to download the latest PDF list.

No Symbol Wiper Washer cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Rear Window Blank Black 788409 Wiper/ Grey 788548 Washer

Intermittent Blank Blue Grey 788402 Wiper 788312 786718 786409

Windscreen Blank Grey Grey 788401 Wiper 788627 784719 786416 785116

Windscreen Blank Red 788400 Wiper/ Grey 788042 Washer

Wiper Washer Windscreen Wiper/ Grey 788626 787010 786415 785117 Washer Rear Window Grey Wiper 788095 Window Wiper/ Grey 788056 Washer Rear Window Grey Wiper 788577 784400 786136 783306 Headlamp Wiper/ Grey 788398 786408 Washer Rear Window Blue 788071 Wiper/ Washer Grey 788303 Lighting

Rear Window Blue 788718 Wiper/ Light Grey 788097 Washer Grey 788710 787007

104 Rocker

Lighting cont. Lighting cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Loading Floor Light Grey Blue 788586 783304 786400 784782 Lamp 788137

High Beam Grey 788573 Light Indicator Grey 788322

Blue 788060 Blue 788074 Dipped Beam Main Light Grey 782480 783303 Grey 788234

Side Marker Blue Main Light Grey Lamps 788088 788584 785182 785102 784800

Blue 788715 Side Marker Blue Interior Light Lamps 788111 Grey 788688 783305 783678

Interior Light Position Lamp Blue Grey 788087 Medium 788581 786799

Interior Light Fog Lamp Grey Grey 788394 785181 786414 784799 Dim 788336

Fog Warning Driving Seat Grey Grey Lamp 788175 Light 788335 783311

Fog Warning Grey Reading Light Grey Lamp 788310 787102 786417 788334

General Blue 788090 Service Lamp Night Light Grey 787187 Front Grey 788142

General Blue 788621 Blue 788020 Rotary Service Lamp Beacon Front Grey 788585 Grey 788712

General Rotary Service Lamp Blue Grey 788089 Beacon 788628 785188 786406 Rear

Blue 788719 Blue 788136 Rotary Worklamp Beacon Grey 788711 Grey 788049

Blue 788622 Worklamp Test Grey 788213 Grey 788583 784738 787008

Blue 788135 Worklamp Lamp Test Grey 788550 784781 Grey 788233

Hazard Worklamp Grey Red 788576 784768 784428 Warning 788231

105 Rocker

Lighting cont. Heating & Ventilation cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Grey 788587 Hazard Seat Heating Grey Warning 787987 Red 788435 784739 785417

Grey 788551 Hazard Heating & Grey Warning Ventilation 787977 Red 786614

Heating & Ventilation Rear Window Grey Defroster 788084

Pre-Warm Grey Fuel 783289 Rear Window Grey Defroster 788337

Additional Grey Heating 788317 Rear Window Grey Heating 784496 Heating Passenger Grey 788324 783316 Room Exterior Blue 787969 Mirror Defroster Grey 788143 Heating Front Grey 788338 782318 Exterior Mirror Grey 788575 Defroster

Defroster Grey 786422 Drives

Differential Fresh Air Grey Grey 782594 788333 Lock 788307

Blue 788716 Differential Blower Grey Lock 788549 Grey 788708

Blower Grey Axle Lock Grey Slow 788094 788128

Blue 788076 Blower All Wheel Grey Fast 788396 Drive Grey 788228

Blower Speed Wheel Drive Grey Grey Adjustment 787982 Behind 788108

Ventilation Slewing Grey Red Motor 788323 Damper 787964

Slewing Ceiling Fan Grey Red 788331 Damper 788040

Cooling Grey 788138 Level Control Grey 787225

Cooling Grey 788625 Level Control Grey 783624

106 Rocker

Drives cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Forward Raise Grey 787224 Gear/ Blue 788078 Reverse Gear

Forward Level Control Grey 787184 Gear/ Grey 788216 Reverse Gear

Raise Grey Electric Brake Lower 788329 Grey System 788319

Miscellaneous Retarder Grey 788306

Working Grey Speed 788302

Retarder Grey 788571 784429 Working Grey Speed 788570

Retarder Out Grey 787183 Speed Grey Automatic 788130

Retarder Out Grey 788328 Engine Liquid Grey Indicator 788008

Exhaust Brake Grey 788305 Engine Grey 787890

Engine Brake Grey 788304 Engine Grey Grade 3 787898

Engine Brake Grey 788313 Stop Engine Grey 788325 785103

Exhaust Brake Grey Retarder 788193 Fire Alarm Grey 784468

Engine Brake Grey 788297 Control Pump Red 787965 Retarder

Brake System Grey 785148 788321 Control Pump Red 788044 Trouble

Parking Brake Red Control Pump Red 788043 788077

Grey 788578 Out of Gear Grey 788572 Parking Brake Red 788102

Gear Trouble Grey 787035 ABS Grey 788327

107 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Test Grey Fuel Grey ABS Unit 787327 788624

Blue 787206 Tank Filling ASR Grey Level 786222 Grey 785341

Steering Lock Grey 786381 Hostess Call Grey 786635

Blue 788682 Automatic Level & Grey Lubricant Kneeling 787226 Grey 788713

Automatic Grey Kneeling Grey Lubricant 787985 784762

Oil Level Grey School Bus Grey Control 787144 788343

Blue 788062 Horn Wheel Chair Grey 787229 Grey 786196

Horn Grey Door Opener Grey Backwards 787980 788314

Grey 788342 Horn Grey Door Opener Backwards 788326 Red 788341

Horn Out Red 788117 Door Opener Grey 788340

Stop Request Grey 787088 Door Opener Grey 788339

Sounder Out Grey 788016 Door Opener Grey 787029

Blue 788057 788717 Turn Signals Window Lifter Grey 788574 Grey 788709

Turn Signals Grey 788298 Radio Music Grey 786186

Cruise On Grey 788582 Camera Grey 788318

Grey 787208 Monitor Grey 784422

108 Rocker

Miscellaneous cont. Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270° Symbol Description Colour 0° 90° 180° 270°

Bucket Loader DVD Grey Grey 787166 Horizontal 788131

Bucket Loader Position Open Grey Grey 788189 Unlocked 788014

Grey 788222 Hydraulic Bucket Loader Grey Lever Locked Float 788012 Red 788070

Tipper to Grey Auxiliary Step Grey Horizontal 788157 785145

Grey 788224 Overload Boot Lid Grey 788330 Red 788067

Lift Against Regulator for Grey Red Stop 787967 Press 787984

Lift Against Grey Grey Stop 788038 787795

Bucket Loader Spray Water Grey Grey Unlocked 788218 Rolling Broom 787979

Bucket Loader Grey Grey Unlocked 788115 785377

Grey 788230 Bucket Loader Water Grey Unlocked 788316 Red 788068

Grey 788226 Side Shift Heater Grey 785424 Red 788069

Bucket Loader Red Main Switch Grey Locked 787917 788311 788096 786398 784780

Blue 788714 Bucket Loader Red Battery Locked 788034 Grey 788687 788320

Blue 788075 Bucket Loader Peeling Knife Grey Suspension 788315 Grey 788220

Bucket Loader Grey Locked Grey LSM 788124 787186

Fast Float Position Grey Grey 788126 Slow 788046

109 Rocker Internet

Miscellaneous cont.

Symbol Description Colour 0° 90° 180° 270°

Economy Grey Power 787185

Mode Grey 788036

Warning Grey 787130

Water Closet Grey 788332

Information Grey 788623

Reset Grey 788110

Grey 788299

Grey 785361

Press Out Grey 788122

110 InternetInternet ionnic.com

• Keep up to date with the latest product releases. • Compare products. ionnic.com • Download catalogues or technical information.

Lighting | Safety | Electrical Proximity Limit Switch Multiple Lever Types

The Proximity Limit Switch A wide selection of lever types utilises magnetic switching are available in the Micro & to sense and trigger off fer- Limit ranges including roller, rous metals. double pivot roller, standard All components are sealed lever, spring lever, and a and protected within the rug- variety of plungers . Each ged brass housing eliminat- actuator has an extensive ing instances of mechanical service life with a minimum failure. of 500,000 operations. The single sensing area which extends from one side of the enclosure detects ferrous materials within a range of 10mm. Using the Target Magnet this sensing range can be further extended to 90mm.

Circuitry

Single Pole Change Over, Double Make Double Break as well as Normally Open / Normally Closed circuitry is offered within the Micro & Limit ranges.

NO NO NO

COM NC NC NC Micro - Limit Switches Micro - TM Series 114

Limit - TZ-7 Series 118

Limit - TZ-9 Series 12 0

Limit - Proximity 121 Micro & Limit

• Wide variety of actuators. • High breaking capacity - 15A. TM1307 • Single Pole Change Over. • Long life - 500,000 operations. TM1308

TM1401 TM1305

SW15

TM1743

TM1300

Micro - TM SeriesMicro Voltage : 12-24V Circuitry : SPCO (Single Pole Change Over) Current Rating : 10A @ 12V, 5A @ 24V Service Life : Min. 500,000 operations Approvals : CE, CSA, UL, VDE

TM1705 TM1701

SW15

49.6mm Ø 12mm 49.6mm Ø 12mm

Ø 4.4mm Ø 4.4mm TM1308 TM1309 23.5mm 35.4mm 23.5mm 35.4mm

25.4mm 17.6mm 25.4mm 17.6mm

Micro - TM Series - Plunger with Roller Part No. Description Part No. Description TM1308 Button plunger with roller TM1309 Button plunger with cross roller

114 Micro & Limit

49.6mm Ø 5.2mm 49.6mm Ø 4.4mm

TM1300 TM1305 Ø 4.4mm 23.5mm 23.5mm 14.1mm

25.4mm 17.6mm 25.4mm 17.6mm

49.6mm Ø 12mm

49.6mm Ø 7.3mm

Ø 4.4mm TM1306 TM1307 Ø 4.4mm 23.5mm 7.4mm 23.5mm 24mm

25.4mm 17.6mm 25.4mm 17.6mm

Micro - TM Series - Plunger Part No. Description Part No. Description TM1300 Pin head plunger TM1305 Slim plunger TM1306 Short button plunger TM1307 Long button plunger

49.6mm 61.5mm Ø 4.4mm

Ø 4.4mm TM1301 TM1701 29.2mm 23.5mm 22.9mm

25.4mm 17.6mm 25.4mm 17.6mm

49.6mm 49.6mm 155mm

Ø 4.4mm Ø 4.4mm TM1702 TM1705 29.2mm 29.2mm 22.9mm 22.9mm

25.4mm 17.6mm 25.4mm 17.6mm

Micro - TM Series - Lever Part No. Description Part No. Description TM1301 Pin head plunger with lever TM1701 63mm lever TM1702 28mm lever TM1705 110mm wire lever

115 Micro & Limit

49.6mm

55.4mm Ø 4.4mm 19.3mm

TM1303 TM1401 40.8mm 38.5mm 25.4mm 17.6mm

25.4mm M4x30mm

49.6mm 49.6mm 16.3mm 16.3mm

Ø 4.4mm Ø 4.4mm TM1703 TM1704 29.2mm 29.2mm 22.9mm 22.9mm

25.4mm 17.6mm 25.4mm 17.6mm

49.6mm

Ø 4.4mm TM1743 29.2mm 22.9mm

25.4mm 17.6mm

Micro - TM Series - Lever with Roller Part No. Description Part No. Description TM1303 Pin head plunger with roller lever TM1401 60mm roller lever TM1703 48mm lever with roller TM1704 27mm lever with roller TM1743 32mm double pivot roller lever

116 Micro & Limit

149.2mm

Ø 4.4mm NPT1/2”

25.4mm 19mm

25.4mm

86.7mm 25.4mm

Micro - TM Series - Heavy Duty Spring Lever Part No. Description SW15 TM1300 with heavy duty spring lever casing

117 Micro & Limit

• Environmentally sealed - IP65. • High precision. TZ7141 TZ7144 • Long life - 500,000 operations. • Sealed with gasket diaphragm. • Single Pole Change Over.

TZ7120

TZ7166 Voltage : 12-24V Circuitry : SPCO (Single Pole Change Over) Ingress Protection : IP65 Limit - TZ-7 Series Limit - TZ-7 Current Rating : 10A @ 12V, 5A @ 24V Service Life : Min. 500,000 operations Approvals : CE, UL

Ø 12mm Ø 12mm

Ø 4.2mm Ø 4.2mm 42mm 34mm 42mm 22mm TZ7310 T Z7311

25.4mm 25.4mm

70.5mm 21.4mm 70.5mm 21.4mm

Ø 12mm

Ø 4.2mm 42mm 34mm TZ7312

25.4mm

70.5mm 21.4mm

Limit - TZ-7 Series - Plunger Part No. Description Part No. Description TZ7310 Long button plunger TZ7311 Button plunger with roller TZ7312 Cross roller plunger

118 Micro & Limit

Ø 4.2mm Ø 4.2mm 57mm 42mm

TZ7120 TZ7121

25.4mm 25.4mm

70.5mm 21.4mm 70.5mm 21.4mm

o 0 9

Ø 4.2mm Ø 4.2mm 72mm 57mm

TZ7141 TZ7144

25.4mm 25.4mm

70.5mm 21.4mm 70.5mm 21.4mm 83.5mm

Ø 4.2mm 41mm TZ7166

25.4mm 54mm 21.4mm

Limit - TZ-7 Series - Lever Part No. Description Part No. Description TZ7120 63.5mm lever TZ7121 48mm roller lever TZ7141 30mm roller lever TZ7144 30mm double pivot roller lever TZ7166 Polymer rod lever

119 Micro & Limit

• Environmentally sealed - IP65. • Long life - 500,000 operations. TZ9208 TZ9207 • Robust glass reinforced polymer. • Smooth operation with greater over travel. • Easy-to-wire design. • Normally Open, Normally Closed.

TZ9266

TZ9204

Voltage : 12-24V Circuitry : DMDB (Double Make Double Break) Ingress Protection : IP65 Current Rating : 5A Limit - TZ-9 Series Limit - TZ-9 Service Life : Min. 500,000 operations Approvals : CE, UL

49.5mm 21mm 45mm R30~80mm M4

18mm

54mm

TZ9204 TZ9208

54mm

54mm M4 M4

30mm PF1/2” 30mm 30mm PF1/2” 30mm

24.5mm 47mm R30~110mm M4

18mm

TZ9207 TZ9266

54mm

54mm 104mm M4 M4

30mm PF1/2” 30mm 30mm PF1/2” 30mm

Limit - TZ-9 Series Part No. Description Part No. Description TZ9204 Angle adjustable roller lever TZ9208 Height adjustable roller lever TZ9207 Height adjustable rod lever TZ9266 Polymer spring lever

120 Micro & Limit

• Simple, rugged brass body design. • Intrinsically safe - certified explosion proof. • Long sensing ranges - up to 90mm using Limit - Proximity AMC5 target magnet. • Double Pole Change Over. • DMDB contacts rated (max.) 10A @ 120V, 3A @ 24V. • Environmentally sealed to IP68, when used with similar rated conduit and fittings.

Voltage : 12-24V Circuitry : DMDB (Double Make Double Break) Current Rating : 5A @ 12V, 3A @ 24V Sensing Range : Ferrous object 10mm Target Magnet (AMC5) 90mm 11-51118 Contacts : Silver cadmium oxide, gold flashed Body : Brass - black lacquer coating Operating Temperature : -40­­°C to 105°C

38mm 38mm Seesaw armature Versatile gold provides snap action and flashed contact are

32mm solid contact pressure, suitable for high and eliminating ‘contact low electrical loads, teasing’ and ‘contact and can be wired AC

112mm chatter’ in high vibration or DC, N/O or N/C. 11-51118 applications. Ø 6mm Sealed contact chamber prevents 49mm M20 Sensing range can be moisture or dust extended to 90mm from reaching the using external target contacts magnet.

127mm Consumes no

20mm Permanent magnets power to operate never lose their and has no current strength. leakage or voltage drop.

AMC5 Rugged brass housing NO NO Potting fills the entire

80mm Ø 7mm withstands physical switch cavity, forming abuse, moisture, and NC NC a barrier against corrosives. moisture. 108mm

Limit - Proximity Part No. Description 11-51118 12-24V limit switch AMC5 Mountable magnet - Extends sensing range to 90mm

121 Solid State Weatherproof Relays

Solid State relays are suitable Weatherproof relays seal to IP67. This protection across all applications where rating is achieved by utilising a shrouded relay hous- reliability is paramount. ing with an accompanying sealed connector. Offered Unlike conventional relays, individually or in kit form in normally-open or change- Solid State relays use elec- over configuration. tronics in place of traditional contacts, allowing them to be multi-voltage and eliminat- ing failures associated with mechanical components. This guarantees extremely quick switching times and outstand- ing service life. Manufactured with standard housing and terminal con- figurations ensures compat- ibility with standard mini relay accessories. Standard Coil Relay

Timer Relays - Fixed & Adjustable

Timer relays are microproces- sor controlled change-over relay units incorporating a time delay. Depending on the model, the time delay can trigger in either a “delay on” or “delay off” configuration. User adjustable models are available ex-stock. ‘Made to order’ factory preset units available by special order. (Minimum order quantities apply.) Relays & Solenoids Micro 12 4

Solid State 12 6

Mini 12 7

Timer 13 0

Timer - Factory Preset 13 2

High Current 13 4

Specials 13 6

Smart Battery Isolator 13 7

Solenoids 13 8

Shutdown Solenoids 13 9 Relays & Solenoids

• All models resistor protected. • Full range of accessories available. PM1424R • Resistor protected. • Broad operating temperature. Micro

Protection : Resistor Contacts : Silver Alloy PB1412RMC Body : Polymer Ingress Protection : IP54 Operating Temperature : -40­­°C to 125°C

86 87 86 87a 87 25mm 15mm 4.8mm

85 30 85 30 23mm

Fig 1 Fig 2 PM2512R 6.3mm 4 Terminal - Normally Open (N/O) 5 Terminal - Change Over (C/O)

Micro Part No. Voltage Current Rating (A) Contact Type Terminals Fig PM1412R 12 20 N/O 4 1 PM1424R 24 10 N/O 4 1

PM2512R 12 10/20 C/O 5 2 PM2524R 24 5/10 C/O 5 2

47002/10 47002 47003/10 47003 160927-4 281197-2

Accessories - Micro Part No. Description Cable Size (mm²) Pack Qty 47002/10 Micro relay base kit. Interlocking base with mounting bracket 1 - 2.5 10 Kit contains: 10 x Bases (47002), 20 x AMP™ Terminals (160927-4), 30 x AMP™ Terminals (281197-2) 47002 Micro relay base. Interlocking base with mounting bracket — 1

47003/10 Micro relay base kit 1 - 2.5 10 Kit contains: 10 x Bases (47003), 20 x AMP™ Terminals (160927-4), 30 x AMP™ Terminals (281197-2) 47003 Micro relay base — 1

160927-4 AMP™ Terminal - 6.3mm 1 - 2.5 100 281197-2 AMP™ Terminal - 4.8mm 1 - 2.5 100

124 Relays & Solenoids

85 87 35mm 2.8mm 16mm 86 30

24mm 15mm 4 Terminal - Normally Open (N/O)

Micro - 280 Series Part No. Voltage Current Rating (A) Contact Type Terminals

PB1412RMC 12 20 N/O 4 PB1424RMC 24 10 N/O 4

Mini Electrical Centres Mini Electrical Centres are a compact, convenient tool for safely housing a combination of relays, fuses and circuit breakers.

• Designed to accept up to 2 IONNIC Micro 280 Series Relays, 4 mini blade fuses/circuit breakers or a combination of both relay & fuses/circuit breakers. • Compact size. • Easy mounting. • Eliminates excess wiring. • High quality Packard™ terminals.

• Clear polycarbonate cover provides BFH9 shown with various BFH9 protection & easy visual inspection. relays, fuses fitted. • Environmentally sealed - IP66.

12077411L 15324982 12129493L 15324980 12010300

Accessories - Micro - 280 Series Part No. Description Colour Cable Size (mm²) Pack Qty BFH9 Mini Electrical Centre kit — 0.8 - 1 1 Kit contains: 1 x Base & cover (BFH002), 8 x Terminals (12077411), 8 x Terminal Seals (15324982)

12077411L Terminal - 2.8mm — 0.8 - 1 100 15324982 Terminal Seal Green 0.8 - 1 100

12129493L Terminal - 2.8mm — 1 - 2 100 15324980 Terminal Seal Grey 1 - 2 100

12010300 Blanking Seal Green — 100

Terminal and Seals are products of Packard™.

125 Relays & Solenoids

• Solid state reliability. • Multi-voltage. • Fast switching speed. • Silent operation. • No moving parts. • Replacement to mechanical relays.

Solid State Voltage : 12-24V Contact : Brass Body : Polymer Ingress Protection : IP5K4 Supply Current : OFF State <0.5mA ON State 5mA

Solid State Relay

IONNIC Solid state relays have no moving parts, eliminating failures normally associated with conventional mechanical switching relays. Rated up to 25A IONNIC Solid State relays provide 40mm 30mm faster switching time, improved reliability and the convenience of 12-24V operation. 30mm

6.3mm No Moving Parts - No Contacts + + 30 30

31 15 31 15 87 87

Positively Triggered Negatively Triggered

Solid State Current Rating (A) Part No. Voltage Switching Continuous Max. Switching PE14-10P 12-24 Positive 10 35 PE14-25P 12-24 Positive 25 100 PE14-10N 12-24 Negative 10 35 PE14-25N 12-24 Negative 25 100

For accessories see page 133.

126 Relays & Solenoids

• Weatherproof Mini relays Environmentally sealed - IP67. P3512R • Most models resistor protected. • Full range of accessories available. • Models available with mounting bracket. Mini

P2512RWP

P2524R

Contacts : Silver Alloy Body : Polymer P141230 Operating Temperature : -40°C­­ to 125°C

P1524R

P1424R P2512R P3512R

86 87 86 87 87 86 87a 87 Ø 5mm 51mm 26mm

26mm 85 30 85 30 85 30

Fig 1 Fig 2 Fig 3 25mm 6.3mm 4 Terminal - Normally Open (N/O) 5 Terminal - Normally Open (N/O) 5 Terminal - Change Over (C/O)

Mini - General Part No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig P1424R 24 40 N/O 4 Removable 1

P1512R 12 40 N/O 5 Removable 2 P1524R 24 20 N/O 5 Fixed 2

P2512R 12 40/30 C/O 5 Removable 3 P2524R 24 40/30 C/O 5 Removable 3 P3512R 12 40/30 C/O 5 — 3

For bulk packs of 200, add “-B” to end of part number (eg P2524R-B). For accessories see page 133.

127 Relays & Solenoids

P1512RWP

P1512RWP-KIT

69mm 35mm 86 87 87 86 87a 87

35mm 85 30 85 30

Fig 1 Fig 2 Ø 6mm 6.3mm 5 Terminal - Normally Open (N/O) 5 Terminal - Change Over (C/O)

Mini - Weatherproof Part No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig P1512RWP 12 40 N/O 5 Removable 1 P1524RWP 24 30 N/O 5 Removable 1 P2512RWP 12 40/30 C/O 5 Removable 2 P2524RWP 24 20/15 C/O 5 Removable 2

P1512RWP-KIT 12V N/O Weatherproof Relay Kit Kits contain: 1 x Mini Weatherproof Relay P1524RWP-KIT 24V N/O Weatherproof Relay Kit 1 x Base Connector (12065685) 1 x Sealing Blank (114017) P2512RWP-KIT 12V C/O Weatherproof Relay Kit 2 x Terminals 1-2mm2 (12066614L) 2 P2524RWP-KIT 24V C/O Weatherproof Relay Kit 3 x Terminals 2-3mm (12033997L)

12065685 12033997L 12066614L

Accessories - Mini - Weatherproof Part No. Description Cable Size (mm²) Pack Qty 12065685 Relay base connector — — 12033997L Packard™ Terminal with pull to seat locking tab - 6.3mm 2 - 3 100 12066614L Packard™ Terminal with pull to seat locking tab - 6.3mm 1 - 2 100

128 Relays & Solenoids

Ø 5mm 46mm 31mm 85 87 26mm 86 30

21mm 6.3mm 4 Terminal - Normally Open (N/O)

P141230 P142415

Mini - Fused Part No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket P141230 12 30 N/O 4 Removable P142415 24 15 N/O 4 Removable

For accessories see page 133.

PB2512R

Ø 5mm 51mm 26mm 86 87 87 85 87a 87 26mm 85 30 86 30

Fig 1 Fig 2 41mm 6.3mm 5 Terminal - Normally Open (N/O) 5 Terminal - Change Over (C/O)

PB2524R

Mini - PB Series Part No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig PB1512R 12 30 N/O 5 Removable 1 PB1524R 24 10 N/O 5 Removable 1

PB2512R 12 50/30 C/O 5 Removable 2 PB2524R 24 20/15 C/O 5 Removable 2

For accessories see page 133.

129 Relays & Solenoids

• Programmable time periods. TIM05 • Compact units. • 10A switching current on most units.

TIM01 Timer

PT40-205 Protection : Resistor Body : Polymer

Adjustable Timer Delay Type 0: OFF - 0.5 sec - 10 sec Delay Type Increase Time 1: OFF - 5 sec - 60 sec 2: OFF - 30 sec - 10 min 3: OFF - 5 min - 60 min 4: OFF - 30 min - 6 hrs 5: ON - 30 min - 6 hrs 6: ON - 5 min - 60 min 7: ON - 30 sec - 10 min 8: ON - 5 sec - 60 sec Decrease Time 9: ON - 0.5 sec - 10 sec

Adjustable Adjustable Time Time Activation Activation Delay ON (+) Delay OFF (+)

+

15 8787a

41mm 30mm

31 30 30 - Timer Positive Supply (B+) 31 - Timer Negative (B-) 30mm 15 - Timer Switch/Control (B+)

6.3mm 5 Terminal - Change Over (C/O)

Adjustable Part No. Function Voltage Current Rating (A) Time Delay PT40-205 Delayed turn OFF or Delayed turn ON 12 10 0.5 sec to 6 hrs pT40-405 Delayed turn OFF or Delayed turn ON 24 10 0.5 sec to 6 hrs

For accessories see page 133.

130 Relays & Solenoids

Multi Function TIM01 Delay On/Off

Increase Time S w i t ch 1: Red LED indicates Specifies when when relay is Increase Time timer activates. energised.

Decrease Time Switch 2: ON: Minutes Decrease Time OFF: Seconds

Switch 1: OFF = Delay ON ON = Instant ON - Delay OFF TIM05 2: OFF = Once only ON = Cycle ON-OFF-ON-etc Adjustable 3: OFF = Seconds ON = Minutes ON Temporary Time 4: OFF = 1-30 Time ON = 2-60 Time activation at Activation Turn ON (+) 5: OFF = 24V ON = 12V 1 2

Adjustable ON ON Time Adjustable Delayed Time Off Activation 1 2 3 4 5 (+) Activation 1 2 Temporary activation (+) at Turn ON

ON Adjustable TIM06 Time 1 2 3 4 5 Adjustable Activation ON Delayed Activation (+) Delayed Time at Turn On Activation at Activation Turn On (+) 1 2 ON Adjustable Adjustable Adjustable Adjustable ON Time Time Time Temporary Time 1 2 3 4 5 Activation Activation Activation activation at Activation Cycle activation at (+) Turn OFF (+) 1 2 Turn ON

72mm

42mm + 6.3mm 43mm 30mm + NONC 86 8787a

15mm INH+ 30mm COM 85 30 72mm 15mm

6 Terminal - Change Over (C/O) 5 Terminal - Change Over (C/O) 6.3mm

TIM01 TIM05, TIM06

Multi Function Part No. Function Voltage Max. Current Rating (A) Time Delay TIM01 Multi 12-24 3 @ 12V 1 sec to 60 min TIM05 Delayed turn OFF 12-24 10 @ 12V 1 sec to 60 min TIM06 Delayed turn ON 12-24 10 @ 12V 1 sec to 60 min

Protected microprocessor timer control circuit. TIM01 : Incorporates timer reset terminal.

131 Relays & Solenoids

• User defined factory preset time. • Flexible time periods. • Compact unit. • Clean contacts. • Removable mounting bracket. • Non-stocked item - lead times & MOQs apply.

Protection : Resistor Current Rating : 20A @ 12V, 10A @ 24V Contact : Copper-Zinc Alloy Body : Nylon PA6.6 Ingress Protection : IP5K4 Operating Temperature : -40­­°C to 80°C

Timer - FactoryTimer Preset Approvals : CE, RoHS

15 87a 87

56mm 28mm

31 30 28mm 30 - Timer Positive Input (B+) 31 - Timer Negative (B-) Ø 6mm 6.3mm 15 - Timer Switch/Control (B+)

5 Terminal - Change Over (C/O)

Ordering System

The fixed range of Timer Relays are programmed at Part Number the point of manufacture hence are a non-stocked item - lead times & MOQs apply. T20-205-37 S When ordering specify: - Type T20 205 - 12V Time (01 - 60) S - Seconds - Voltage T30 405 - 24V M - Minutes - Time T31 - Seconds or Minutes T35 Minimum order quantity of 50 pieces.

T20 T30

Preset Preset Delay ON Time Delay OFF Time Activation Activation With constant positive (+) With constant positive (+) feed to terminal 15 feed to terminal 15

T31 T35 Preset Preset Delay OFF Time Delay OFF Time Activation Activation With positive trigger (+) With loss of positive (+) to terminal 15 to terminal 15

132 Relays & Solenoids

PRBC

47000/10 47000

470 01/10 47001

47004

160927-4

Accessories - Solid State, Mini & Timer Part No. Description Cable Size (mm²) Pack Qty PRBC Mini relay base kit. Interlocking base with mounting bracket 1 - 2 1 Kit contains: 1 x Packard™ Base (12033871), 5 x Packard™ Terminals (12015870)

47000/10 Mini relay base kit. Interlocking base with mounting bracket 1 - 2.5 10 Kit contains: 10 x Bases (47000), 50 x AMP™ Terminals (160927-4) 47000 Mini relay base. Interlocking base with mounting bracket — 1

47001/10 Mini relay base kit 1 - 2.5 10 Kit contains: 10 x Bases (47001), 50 x AMP™ Terminals (160927-4) 47001 Mini relay base — 1

47004 Mini relay base. For mounting to PC boards — —

160927-4 AMP™ Terminal - 6.3mm 1 - 2.5 100

133 Relays & Solenoids

• High current power relays. • Models available up to 200A. P141270 • Various mounting styles. P141275HD • Protective resistor on most models.

PR12V200 High Current High Contacts : Silver Alloy Body : Polymer Mount : Stainless Steel PB1412RHD Operating Temperature : -40­­°C to 85°C

P141270 P142450 P252450 P251270

Ø 5mm 41mm 34mm 59mm 34mm 27mm 50mm 50mm 42mm

6.3mm 6.3mm 6.3mm 6.3mm 9.5mm 9.5mm 9.5mm 35mm 35mm 2T6mm 28mm 9.5mm 26mm 33mm 33mm 30mm

86 87 86 87a 87

85 30 85 30

Fig 1 Fig 2

4 Terminal - Normally Open (N/O) 5 Terminal - Change Over (C/O)

High Current - Mini Part No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket Fig P141270 12 70 N/O 4 Removable 1 P142450 24 50 N/O 4 — 1

P251270 12 70/60 C/O 5 — 2 P252450 24 60/50 C/O 5 — 2

134 Relays & Solenoids

Ø 5mm 59mm 26mm 86 87 26mm 85 30 9.5mm 41mm 6.3mm 4 Terminal - Normally Open (N/O)

High Current - Mini - PB Series Part No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket

PB1412RHD 12 70 N/O 4 Removable PB1424RHD 24 25 N/O 4 Removable

Accessories - High Current - Mini & PB Series Part No. Description Kit contains: 1 x Base, 2 x AMP™ 9.53mm Terminals (280756-4) 47005/1 Relay base kit with mounting bracket 3 x AMP™ 6.35mm Terminals (160927-4)

Not suitable for P251270 and P252450.

46mm Ø 6mm

62mm 76mm 45mm

Ø 6mm 86 87 86 87 6.3mm 34mm 46mm

85 30 85 30 Ø 6mm 6.3mm

28mm 4 Terminal - Normally Open (N/O) 75mm 4 Terminal - Normally Open (N/O)

PR12V200, PR24V100 P141275HD, P142450HD

High Current Part No. Voltage Current Rating (A) Contact Type Terminals Mounting Bracket PR12V200 12 200 N/O 4 Fixed PR24V100 24 100 N/O 4 Fixed P141275HD 12 75 N/O 4 Fixed P142450HD 24 50 N/O 4 Fixed

135 Relays & Solenoids

• Flag indicator shows relay status in manual or powered condition. • Bipolar LED status lamp allows for reverse polarity applications - ideal in low light conditions. • Colour-coded push button with lock-up door - allows for manual operation of relay without the need for coil power. • White polymer ID tag for labelling in multi- relay circuits. Specials Protection : Resistor Contacts : Silver Alloy Body : Polymer Ingress Protection : IP40 Operating Temperature : -40­­°C to 55°C Approvals : UL, CSA, CE, RoHS

40mm 21mm 13(+) 1 5 2 6 3 7 4 8 28mm 14(-) 9 10 11 12

2.5mm 14 Terminal - Change Over (C/O)

4 Pole Change Over Current Rating Part No. Coil Voltage Contact Type Terminals per Contact (A) P4512 12 4 C/O 14 P4524 24 4 C/O 14

With P4512 mounted

Accoessories - Specials Part No. Description Current Rating (A) Terminal No. of Poles Receptacle 47006 Relay base 7 M3 Screw 4 14 Blade

136 Relays & Solenoids

• Microprocessor-controlled battery isolator Isolator Battery Smart designed for use in multi-battery applications. 1315-200 • Cost-effective protection against a flat battery. • Cooler operating temperature compared to standard solenoid. • Silver alloy contacts for longer life. • Power saving technology. • SBI-12 & SBI-24 feature fault indication LED. SBI-12 • Surge-protected. • 2 Year warranty.

Body : Polymer Contact : Silver Alloy Operating Temperature : SBI 0­­°C to 50°C 1315-200 -40­­°C to 60°C

Fault indication LED

Ø 7mm 103mm 74mm 54mm

83mm Ø 8mm Ø 8mm 7mm 102mm 83mm

51mm 55mm

1315-200 SBI-12, SBI-24

Smart Battery Isolator

Current Rating (A) Current Draw Part No. Voltage Off Volts On Volts Inrush Continuous (A) 1315-200 12 600 200 12.8 13.2 0 .13 SBI-12 12 400 100 12.7 13.2 0 .15 SBI-24 24 400 100 25.4 26.4 0 .15

137 Relays & Solenoids

• Range of normally open & change over style contacts. 15-323 • Integrated mounting brackets. • 12 & 24 volt models available. • PVC dipped marine model available.

ST85 Solenoids

15-3F

24063-08 59mm 55mm 55mm Ø 7mm Ø 7mm 70mm 89mm Ø 8mm 7mm Ø 8mm Ø 5mm Ø 8mm Ø 5mm Ø 5mm Ø 8mm 55mm 60mm 55mm

89mm 83mm 70mm

4 Terminal - Normally Open 4 Terminal - Normally Open (N/O) 6 Terminal - Change Over (C/O) Includes Auxiliary Output (N/O)

Fig 1 Fig 2 Fig 3

Solenoids Part No. Voltage Current Rating (A) Duty Contact Type Fig Description 24063-08 24 65 Continuous N/O 1 PVC dipped. ISO 8846 Marine ST85 12 80 Continuous N/O 1 ST88 24 80 Continuous N/O 1 15-132 12 100 Continuous N/O 1 15-269 24 100 Continuous N/O 1 15-133 12 200 Continuous N/O 1 15-141 24 200 Continuous N/O 1

15-323 12 100/100 Continuous C/O 2 15-326 24 100/100 Continuous C/O 2

15-3F 12 200 Intermittent N/O 3

138 Relays & Solenoids

• Dual coil design for higher pull force. Shutdown Solenoids Solenoids Shutdown • Compact design. • Hard chrome plated plunger and brass liner for smooth, reliable, wear-resistant operation, tested on one million cycles. • Plated steel housing. • Corrosion resistant mounting brackets. • High temperature magnet wire insulation. • Brass plunger bore sleeve. • 100% inspected and factory tested.

Termination : 2 x #8-32 Screw, 1 x #6-32 Screw 1504/12C Shock : 200G @ 21Hz for 300 hours Vibration : 15G rms @ 15 - 2000Hz, 3 planes Heat Soak : 3 hrs @ 121°C at 120% rated voltage Body : Plated steel Operating Temperature : -40­­°C to 121°C

173mm Ø 7mm 46mm

1504/12C Fig 1 64mm

51mm

51mm

Ø 7mm

188mm 54mm

Fig 2

64mm 80mm

38mm Ø 7mm

211mm 65mm 30° spherical movement

Fig 3

108mm

79-89mm

SA0293-B SA4049 48mm Ø 8mm

Shutdown Solenoids

Rated Stroke Pull Current Hold Current Pull Rating Hold Rating Part No. Voltage Fig (mm) (A) (A) lbs N lbs N 1504/12C 12 25.4 41 0.76 12 53 19 85 1 1504/24C 24 25.4 41 0.76 12 53 19 85 1

2003/12V 12 25.4 60 0.8 26 116 51 227 2 2003/24V 24 25.4 60 0.8 26 116 51 227 2

2370/12V 12 3 8 .1 58 1.7 37 165 88 391 3 2370/24V 24 3 8 .1 58 1.7 37 165 88 391 3

SA0293-B Clevis yoke bead chain assembly. Chain length 300mm SA4049 In-line swivel. Compensates for possible misalignment. 30° spherical movement

139 Vandal Resistant LED Illumination

Manufactured from solid Low power consumption and long life make stainless steel the vandal LED’s the ideal light source for Pilot Lamps and resistant range of push switches. All IONNIC pilot lamps are available is button switches and pilot several colours and are multi-voltage 12-24V. lamps can withstand severe abuse. The IP65 rated units are available in several sizes and lighting options, with the integrated LED illumination in a variety of colours. Miscellanies LED Pilot Lamps 14 2

Vandal Resistant 14 4

Push Button 14 5

General 14 6

Ignition 147

Pendant 15 0

Trafficator 15 2

Pressure 15 3

Custom Engraved Panels 15 4 Miscellanies

• LED illumination. • Continuous or flashing models available. • Multi-voltage. • Ring and centre style illumination. P12-CG • Epoxy filled electronics for enhanced moisture P19-RR & vibration protection. • Reverse polarity protected. • Dome models environmentally sealed - IP67. • Variety of colours.

PL112 Voltage : 12-24V Body : Polymer Vandal Resistant Stainless Steel Light Source : LED LED Pilot Lamps Ingress Protection : IP65 (face only) BA16DS-AMB Dome IP67 Approvals : Vandal Resistant CE, RoHS

Epoxy filled electronics

12mm

PL394 17mm Ø 22mm Ø

36mm 6.3mm

PL10 9

Wide View - Dome Voltage Size (mm) Max. Panel Thickness (mm) Type Red Green Amber Blue

12-24 17 29 Continuous PL109 PL110 PL111 PL112 12-24 17 29 Flashing PL393 PL403 PL394 —

LR01 Load resistor maybe required when used as an alternator warning light.

10mm 19mm 16mm Ø

35mm 4.8mm

Wide View Voltage Size (mm) Max. Panel Thickness (mm) Red Green Amber Blue 12-24 16 9 BA16DS-RED BA16DS-GRN BA16DS-AMB BA16DS-BLU

LR01 Load resistor maybe required when used as an alternator warning light.

142 Miscellanies

2mm

12mm 14mm 12mm Ø

21mm 2.8mm

2mm

19mm 22mm 19mm Ø

Centre Ring 27mm 2.8mm

Vandal Resistant

Size Max. Panel Thickness Red Green Amber Blue Voltage (mm) (mm) Ring Centre Ring Centre Ring Centre Ring Centre 12-24 12 7 — P12-CR — P12-CG — P12-CA — P12-CB 12-24 19 7 P19-RR P19-CR P19-RG P19-CG P19-RA P19-CA P19-rB P19-CB

LR01 Load resistor maybe required when used as an alternator warning light.

Accessories - Load Resistor Part No. Description LR01 Pre-wired 5W load resistor

143 Miscellanies

• Vandal resistant momentary switches. L16RR • LED illumination (excluding V16). • Multi-voltage. • Highly impact resistant. L19-RA • Variety of colours. • Environmentally sealed - IP65 (face only).

Voltage : 12-24V Current Rating : 2A V16 Contacts : Silver Alloy Body : Stainless Steel L22RG Push-In Polycarbonate Vandal ResistantVandal Ingress Protection : IP65 (face only) Approvals : CE, RoHS

2mm 1.8mm

N/O

18mm COM 16mm Ø NC

16mm

Momentary Switch - Push-In Voltage Size (mm) Max. Panel Thickness (mm) Contact Type Part No. 12-24 16 1 N/O V16

2mm 1.8mm

NO 18mm

16mm 16mm N/O & N/C Ø COM NC 31mm

2mm

22mm NO 19mm

19mm Ø N/O & N/C COM 2.8mm NC 31mm

2mm

25mm NO NO 22mm 22mm D/M & D/B Ø

2.8mm NC NC 27mm

Momentary Switch - Illuminated Voltage Size (mm) Max. Panel Thickness (mm) Contact Type Red Green Amber Blue 12-24 16 10 N/O & N/C L16 - RR L16 - RG L16 - RA L16 - RB 12-24 19 10 N/O & N/C L19 - RR L19 - RG L19 - RA L19 - RB 12-24 22 8 D/M & D/B L22-RR L22-RG L22-RA L22-RB

144 Miscellanies

• Heavy & standard duty models available.

• Multi-voltage. C936 • Blade and screw terminal types available. C936/D1 Push Button Push • Protective boot on 90030 model.

90030 Voltage : 12-24V Circuitry : SPST Contacts : Silver Alloy Body : Polymer C936/K 90030 Die-cast

Ø 12mm 6.3mm Ø 12mm 6.3mm

24mm 24mm

41mm 17mm 42mm 17mm

C936 C936/K

Ø 12mm 6.3mm Ø 16mm Ø 4mm

24mm

44mm 17mm 63mm Ø 28mm

90030 C936/D1

Push Button Part No. Current Rating (A) @ 12V Contact Type Action Max. Panel Thickness (mm) Terminal Type C936 10 N/O Off - Mom.On 5 Blade C936/K 10 N/O Off - Mom.On 5 Blade C936/D1 10 N/O Off - Mom.On 3.5 Blade 90030 35 N/O Off - Mom.On 8 Screw

145 Miscellanies

• Heavy & standard duty push-pull switches PPS-02 available. • PPS-02 supplied with 4 coloured caps. • PPS-02 can be illuminated, bulb not supplied.

PPS-01 General

Voltage : 12-24V TS02 Contacts : Silver Alloy Body : Polymer PPS-01 Die-cast

Ø 12mm Ø 10mm Ø 12mm 31mm 28mm 36mm

71mm 22mm 56mm 22mm 55mm 23mm

PPS-01 PPS-02 TS02

General Part No. Description Voltage Current Rating (A) Action Max. Panel Thickness (mm) PPS-01 Heavy duty push-pull 12-24 75 Off - On 10 PPS-02 Standard duty push-pull 12-24* 20 Off - On 2.5 TS02 Toggle 12-24 10 On - Off - On 2.5

*Bulb not included with PPS-02. Bulb type - BA7S.

146 Miscellanies

• Bosch™ & Lucas™ style heat start switches. • Die-cast & polymer models available. IGS-01 • Marine version available - IGS-03. • Multi-voltage. • IGS-08 environmentally sealed - IP67.

IGS-02 IGS-07 Ignition

IGS-05 Voltage : 6-36V Ingress Protection : IP65

26mm Max. Panel Thickness

B 0 I II M B-A G B-S A S G-M

Ø 21.5mm 71mm Ø 37mm

Ignition - Marine Terminal ID Part No. Key Positions Terminal Size (mm) Terminal Type Ground Battery Magneto Start Ignition IGS-03 Off - Ignition - Start 4 Screw GBMSA

Terminals G and M are bridged when key is in “Off” position.

147 Miscellanies

3.5mm Max. Panel Thickness

G 0 I II III B-A A I B-I IGS-01 B-S S Body-G B

Ø 16.5mm 50mm Ø 45mm

5mm Max. Panel Thickness

I B 0 I II III IGS-04 B-A S B-I B-S A

Ø 19mm 67mm Ø 45mm

5mm Max. Panel Thickness

0 I II III B B-A B-I I IGS-05 B-S A S

Ø 19mm 54mm Ø 35mm

Deutsch Connector. Mates with DT06-6S 9mm Max. Panel Thickness

3 4 0 I II III 2 5 1 6 1/6+3 IGS-08 1/6+4/5 1/6+2

Ø 19mm 71mm Ø 51mm

6mm Max. Panel Thickness

B 0 I II III B-A 9579 B-I A S B-S I

Ø 19mm 62mm Ø 36mm

Ignition - Universal Terminal ID Part No. Key Positions Terminal Size (mm) Terminal Type Ground Ignition Start Battery Accessory IGS-01 Accessory - Off - Ignition - Start 6.3 Blade GISBA IGS-04 Accessory - Off - Ignition - Start 5 Stud —ISBA IGS-05 Accessory - Off - Ignition - Start 6.3 Blade —ISBA IGS-08 Accessory - Off - Ignition - Start * NA Deutsch — 4/5 2 1/6 3 9579 Accessory - Off - Ignition - Start 4 Screw —ISBA

* To re-engage “Start” position, key must be cycled through off first. This feature prevents the starter motor clashing with running engine.

148 Miscellanies

IGS-02

3.5mm Max. Panel Thickness

50a P 0 III III 30-58 15/54 19 30-15/54 30-19 IGS-02 58 30 30-17 17 30-50a

Ø 26.5mm

63mm Ø 55mm

3.5mm Max. Panel Thickness 4 0 I II III 3 1 1-2 IGS-07 1-3 1-4

Ø 16.5mm 2

53mm Ø 54mm

Ignition - Preheat Terminal ID Part No. Key Positions Terminal Size (mm) Terminal Type Start Preheat Ignition Battery Park IGS-02 Park - Off - Ignition - Preheat - Start 6.3 & 9.4 Blade 50a, 17 19 15/54 30 58 IGS-07 Off - Ignition - Preheat - Start 6.3 & 9.4 Blade 4 3 2 1 —

“Park” - this key position provides power for use on auxiliary circuits while vehicle is not operating. i.e. external park lights etc.

IGS-02/KEY IGS-02/BOOT IGS-07/KEY

Accessories - Preheat Part No. Description IGS-02/key 2 x spare key for IGS-02 IGS-02/Boot Protective boot for IGS-02 IGS-07/key 2 x spare key for IGS-07

149 Miscellanies

• Waterproof model available - THS822A. • HC1 Pendant Control configurable to personal THS822A requirements. • Engraved face plate for the HC1 Pendant Control on request. • Hoist Push Button series used for indirect switching.

THS61 Pendant

THS62

Voltage : 12-24V Body : Hoist ABS HC1 Polyurethane 110mm 110mm 110mm 214mm 192mm 131mm

50mm 69mm 50mm 69mm 53mm 77mm

THS61 THS62 THS822A

Hoist Push Button Part No. Description Current Rating (A) THS61 2 button hoist control - Single Speed. Only for relay solenoid control 2 THS62 4 button hoist control - Single Speed 2 THS822A Waterproof 4 button hoist control - Single Speed 5

150 Miscellanies

FP FP2 FP3 CG16SR

HC1

145mm 88mm 70mm 205mm Ø 6mm

Example shown with toggle switches installed

Pendant Control Part No. Description HC1 Hand controller body FP Face plate - blank FP2 Face plate - 2 hole. 8mm switch hole FP3 Face plate - 3 hole. 8mm switch hole CG16SR Strain relief adaptor - 5mm to 10mm. IP68

Requires 7 x 8mm screws for face plate. Engraved face plates available on request.

0.5 1.5 0.5 0.5 1.5 1.5 Tangent 0.5 1.5 0.5 0.5 1.5 1.5 0.5 1.5

Fig 1 Fig 2 Tangent RC022

1 0.75 7 Pin N12 Plug 1 1 0.75 0.75 2 0.75 Axial 1 1 0.75 0.75 Tangent 1 0.75

Fig 3 Fig 4 N12 Plug

Compatible Suzi Coils Part No. No. of Cores Cores - Qty x mm2 Tails Working Length (m) Fig RC013 7 7 x 0.5 2 x Tangent 3 1 RC014 7 7 x 0.5 2 x Tangent 2 1 RC031 7 7 x 1.5 2 x Tangent 8 2 RC032 7 1 x 2, 6 x 1 2 x Tangent 3 3 RC022 7 7 x 0.75 Tangent & Axial (N12) 7.5 4

151 Miscellanies

• Die-cast alloy heavy duty. • Universal mount. • 900 model features pilot lamp for turn and 905 hazard indication. • 900 model can be used for 24V applications by changing the pilot bulb. • 905 features indicator, hazard and dimmer functions. • 905 includes a 12V change over relay.

900 Traf ficator

Voltage : 12-24V Body : Die-cast

Push button for highbeam control

102mm 102mm 60mm 60mm 70mm 55mm 70mm 55mm

184mm 184mm

900 905

Trafficator Part No. Description Harness Length (mm) 900 Heavy duty. Indicator, Hazard Lights 450 905 Heavy duty. Indicator, Hazard Lights, Dimmer. Includes 12V C/O relay 800

All supplied with adjustable column mounting strap.

152 Miscellanies

• Compatible with a wide range of substances including air, motor oils, transmission oils, fuels and other similar petroleum based liquids and gases. • Water compatible model on request. • Single pole change over. • Robust, compact design suitable for harsh environments. Pressure • Tolerates high pressure spikes. • Supplied with 6.3mm blade terminals.

Voltage : 6-24V Circuitry : SPCO Proof Pressure : 500 psi Current Rating : 8A @ 12V Terminals : #8-32 screws & 6.3mm blade Connection : 1/8 - 27 NPT Male Base : Brass Body : Glass Reinforced Polyester Diaphragm : Polyimide Film Contact : Silver Alloy, Gold Plated Operating Temperature : -40°C­­ to 120°C Approvals : CE, UL

Shown with optional protective boot

1/8 - 27 NPT 10mm

62mm 38mm

Pressure Switching Pressure Maximum Operating Pressure Burst Pressure Part No. psi kPa psi kPa psi kPa PS3-4 4 27 150 1034 750 5171 PS3-10 10 69 150 1034 750 5171 PS3-15 15 103 150 1034 750 5171 PS3-20 20 137 150 1034 750 5171 PS3-30 30 206 250 1723 1250 8618 PS3-40 40 275 250 1723 1250 8618 PS3-50 50 344 250 1723 1250 8618 PS3-60 60 413 250 1723 1250 8618 PS3-BOOT Protective Boot

153 Miscellanies Catalogues

• Front or rear engraving. • Large range of colour combinations including metallic finishes. • Materials available for use with backlighting. • UV Stabilised. • Ideal for: - Safety signage - Control panels - Product tags - Name plates

Engraver Type : Rotary Flat Bed Maximum Size : 500mm x 380mm Materials : Laminated Impact Acrylic UV Stabilised Custom Engraved Panels

Custom Engraving

Custom engraving is available for the creation of control panels and name plates up to a maximum size of 500mm x 380mm. Choose from a large range of colours with some materials suitable for use with backlighting. For further information ask your local reseller or enquire on-line at ionnic.com.

154 CataloguesCatalogues

Lighting

• Heavy Duty LED • Heavy Duty HID • HID Driving Lights • Heavy Duty Halogen • General Purpose • Interior Lighting

To get your copy visit ionnic.com

• LED & Halogen Beacons • Strobes • Lightbars • Minebars • ROPS Bar • Directional Arrows • LED Lighting • Bus Warning Light Kits • Flasher Units

To get your copy visit ionnic.com Lighting | Safety | Electrical Circuit Breaker Types

Automatic Reset Modified Reset The circuit breaker cycles continuously The circuit breaker contains an additional during an overload condition until the over- resistive component that causes the load is removed or corrected. device to remain open as long as power is available.

Manual Reset Switchable The circuit breaker contains a trip indicator Circuit breaker operation is the same button or lever that must be manually as ‘Manual Reset’ but with the addi- activated to return the device to normal tional trip button or lever allowing the operation. user to disable the circuit. Circuit Protection Circuit Breakers - General 15 8 Circuit Breakers - High Amp 16 0 Circuit Breakers - Marine 16 2 Circuit Breakers - Toggle 16 3 Circuit Breakers - Blade 16 4 Fuse Holders 16 6 Blade Fuse Tap 16 9 Mini Electrical Centres 17 0 Diode Connectors 17 2 Diodes 17 3 Bolt-in Fuses 174 Bolt-in Fuse Holders 17 6 Modular Fuse Holder 17 9 Circuit Protection

• Panel or surface mount option. • Compact size. • Manual or automatic reset methods. CDM15 • Broad operating temperature. • Ideal for trucks, buses, RV's. portable generators, battery chargers.

CB121-20

Material : 174, S55, CDM Series Thermoplastic Ingress Protection : 174, S55 Series IP54 S5505 121 Series (plastic only) IP66 Operating Temperature : -40°C to 85°C Approvals : SA E J1171 174, S55 Series UL & CSA 174, 121, CDM Series SAE J553 Circuit Breakers - General

Ø 5mm 51mm 40mm

Plastic 35mm 15mm

32mm 16mm 20mm

Ø 5mm 49mm

40mm

Metal 36mm 15mm

32mm 18mm 20mm

121 Series - Surface Mount Current Rating Material 8A 10A 15A 20A 25A 30A 40A 50A Plastic CB121-8 CB121-10 CB121-15 CB121-20 CB121-25 CB121-30 CB121-40 CB121-50 Metal — CB121-10M CB121-15M CB121-20M CB121-25M CB121-30M CB121-40M CB121-50M

Auto Reset.

Accessories - 121 Series - Boots Black Red CB121BOOT-BLK CB121BOOT-RED

158 Circuit Protection

Ø 11mm 29mm 24mm 37mm

14mm Ø 24mm 6mm

174 Series - Panel Mount Current Rating 10A 15A 30A CB174-10 CB174-15 CB174-30

Manual Reset.

Ø 11.5mm 35mm 54mm 31mm

15mm Ø 24mm S55BOOT 6mm

S55 Series - Panel Mount Current Rating 3A 5A 10A 15A 20A 25A 30A 35A S5503 S5505 S5510 S5515 S5520 S5525 S5530 S5535

S55BOOT Protective boot

Manual Reset. Not a Bussmann product.

51mm Ø 6mm 13mm 32mm 23mm 33mm 10mm 40mm

CDM Series - Panel Mount Current Rating 3A 5A 10A 15A 20A 30A 40A 60A CDM03 CDM05 CDM10 CDM15 CDM20 CDM30 CDM40 CDM60

Manual Reset. Not a Bussmann product.

159 Circuit Protection

• Panel or surface mount option. • Manual reset and switchable models. • Broad operating temperature.

CB184P-60 • Environmentally sealed - IP67 on most models. • Ideal for trucks, buses, RV's, marine, battery chargers, DC audio systems.

SDlM80

CB184F-120 184/185 Series : Material : Thermoset Plastic Operating Temperature : -40°C to 85°C Approvals : CE, SAE J1171, SAE J1625 Circuit Breakers - High Amp Circuit Breakers - High

Switchable - Press to trip

Manual reset

74mm

Ø 4mm 14mm 40mm 41mm

61mm

SDLM Series - Panel Mount Current Rating 50A 60A 80A 105A 150A SDlM50 SDlM60 SDlM80 SDlM105 SDlM150

Manual Reset. Not a Bussmann product.

160 Circuit Protection

48mm Ø 6.6mm 17mm 46mm 39mm 74mm 62mm

27mm

184P Series - Panel Mount Current Rating 60A 80A 100A 120A CB184P-60 CB184P-80 CB184P-100 CB184P-120

Manual Reset.

Ø 6.6mm 48mm 57mm 74mm 37mm 10mm

27mm

184F Series - Surface Mount Current Rating 30A 40A 50A 60A 70A 80A 100A 120A 150A CB184F-30 CB184F-40 CB184F-50 CB184F-60 CB184F-70 CB184F-80 CB184F-100 CB184F-120 CB184F-150

Manual Reset.

Ø 6.6mm 48mm 57mm 74mm 37mm 10mm

27mm

185F Series - Surface Mount Current Rating 30A 40A 50A 60A 70A 80A 100A 120A 150A CB185F-30 CB185F-40 CB185F-50 CB185F-60 CB185F-70 CB185F-80 CB185F-100 CB185F-120 CB185F-150

Switchable.

161 Circuit Protection

• Marine rated. • Stainless steel hardware. CB255-10 • Panel or surface mount options. • Switchable. • Broad operating temperature. • Environmentally sealed - IP67. • Ideal for marine applications, trucks, buses, RV's.

Material : Body Thermoset plastic Cover & Button Thermoplastic Ingress Protection : IP66 CB187F-100 Operating Temperature : -40°C to 85°C Approvals : SA E J1171 255 Series SAE J553

Circuit Breakers - Marine 187F Series SAE J1625, CE

56mm 1/6” STUD 40mm 43mm 37mm 11mm 23mm

255 Series - Panel Mount Current Rating 10A 15A 20A 25A 30A 35A 40A 50A CB255-10 CB255-15 CB255-20 CB255-25 CB255-30 CB255-35 CB255-40 CB255-50

Switchable.

40mm 42mm 18mm 54mm 64mm 87mm

Ø 5.5mm

187F Series - Surface Mount Current Rating 30A 40A 50A 60A 70A 80A 100A 120A 150A CB187F-30 CB187F-40 CB187F-50 CB187F-60 CB187F-70 CB187F-80 CB187F-100 CB187F-120 CB187F-150

Switchable.

162 Circuit Protection

• Compact size. - Toggle Breakers Circuit • Switchable. • Broad operating temperature. • Ideal for passenger cars, trucks, buses, RV's, portable generators.

Material : Thermoplastic Operating Temperature : -20°C to 65°C Approvals : U L10 7 7, C S A

Ø 12mm 65mm 40mm

18mm 35mm

31 Series - Panel Mount Current Rating 5A 10A 15A 20A CBW31-5 CBW31-10 CBW31-15 CBW31-20

Switchable.

163 Circuit Protection

• Replaces standard blade fuse types. • Manual or modified reset models. CB192-30M • Broad operating temperature. • Ideal for passenger cars, trucks, buses, RV's. • ATC & Mini Blade series colour-coded to current rating.

CB227-15

Material : Housing Thermoplastic Terminals Tin-plated Copper Alloy CB233-10 Operating Temperature : -40°C to 85°C Approvals : SAE J553 Circuit Breakers - Blade CB192, CB227 SA E J1171

Manual reset

227 Series - ATC 233 Series - Mini Blade

30mm 10mm

23mm 36mm

8mm

192 Series - Maxi Blade Current Rating 20A 30A CB192-20M CB192-30M

Modified Reset.

164 Circuit Protection

20mm 6mm

25mm 36mm

5mm

227 Series - ATC Current Rating 5A 7.5 A 10A 15A 20A 25A 30A Tan Brown Red Blue Yellow White Green CB227-5 CB227-7.5 CB227-10 CB227-15 CB227-20 CB227-25 CB227-30

Manual Reset.

12mm 6mm

26mm 35mm

3mm

233 Series - Mini Blade Current Rating 5A 7.5 A 10A 15A 20A 25A 30A Tan Brown Red Blue Yellow White Green CB233-5 CB233-7.5 CB233-10 CB233-15 CB233-20 CB233-25 CB233-30

Manual Reset.

165 Circuit Protection

• Wide variety of styles for both blade and glass fuse types. • Packard weatherproof kits available in single BFH3 or double housing.

WSBFH Fuse Holders

BFH16

Weatherproof seal

WSBFH WSBFH-2

Blade Fuse Holders - Weatherproof Kits Part No. Housing Type Fuse Type Current Rating (A) WSBFH Mountable ATC 30 Kit Contains: 5 x Housing, 5 x Plugs, 10 x Terminals

WSBFH-2 Double ATC 30 Kit Contains: 1 x Double Housing, 2 x Plugs, 4 x Terminals

BFH14 BFH15 BFH16 BFH17

Blade Fuse Holders - Inline Part No. Fuse Type Current Rating (A) AWG Wire Size (mm2) Wire Length (mm) BFH14 Mini 30 12 3.3 300 BFH15 ATC 30 12 3.3 180 BFH16 ATC 40 12 3.3 300 BFH17 Maxi 60 8 8.3 260

166 Circuit Protection

BFH1 BFH2 BFH3 37mm 37mm 37mm

Lateral Blade Fuse Holders - 80mm 100mm 120mm Side entry terminals Ø 5mm Ø 5mm Ø 5mm 27mm 27mm 27mm

64mm 85mm 104mm

Blade Fuse Holders - Lateral Part No. Seats Fuse Type Current Rating (A) BFH1 4 ATC 30 BFH2 6 ATC 30 BFH3 8 ATC 30

BFH4 has 2 x M5 nuts moulded to case for through-wall mounting

BFH4 BFH5 BFH6

Axial Blade Fuse Holders - Bottom entry

terminals 43mm 58mm 58mm

115mm 65mm 86mm Ø 4mm Ø 5mm Ø 5mm 32mm 26mm 26mm

102mm 54mm 72mm

Blade Fuse Holders - Axial Part No. Seats Fuse Type Current Rating (A) BFH4 8 ATC 30 BFH5 4 ATC 30 BFH6 6 ATC 30

167 Circuit Protection

111mm

Blade fuses sold separately 27mm 85mm

31mm

6.3mm 20mm

Blade Fuse Panel Part No. Seats Fuse Type Current Rating (A) BFH108 8 ATC 25 (each)

This is a Bussmann product.

ZC210A-LD ZC210A HFB

Glass (3AG) Fuse Holders - Inline Part No. Current Rating (A) AWG Wire Size (mm2) Wire Length (mm) ZC210A-LD 20 14 2 160 ZC210A 35 10 5.2 160 ZC211 30 Water resistant, rubber

ZC207 HTB-28I

Glass (3AG) Fuse Holders - Panel Mount Part No. Current Rating (A) ZC207 15 ZC208 16

168 Circuit Protection

• Provides an additional protected circuit without splicing or soldering.

• Easy & safe installation. TapBlade Fuse • Seamless crimp connector on fly lead. • Models suiting standard or mini blade fuses.

BFH10

Current Rating : 10A per circuit Cable Size : 4mm/1.84mm2 Cable Length : 140mm

BFH11

166mm 164mm 10mm 34mm 13mm 24mm 24mm 29mm 8mm 10mm 7mm 0.5mm 3.8mm 7mm 0.5mm 5mm

BFH11 BFH10

Blade Fuse Tap Part No. Fuse Type BFH10 ATC BFH11 Mini

169 Circuit Protection

• Designed to accept up to 2 Micro 280 series relays, 4 mini blade fuses/circuit breakers or a combination of both relays & fuses/circuit breakers. • Compact size. BFH8 • Easy mounting. • Eliminates excess wiring. • High quality Packard™ terminals. • Clear polycarbonate cover provides protection & easy visual inspection. • Environmentally sealed - IP68.

Current Rating : 120A max. Cover : Polycarbonate Body : Thermoplastic Seal : Silicon Rubber BFH9 Terminal : Tinned Brass Bracket : Zinc Plated Steel Mini Electrical CentresMini Ingress Protection : IP66 Operating Temperature : -40°C to 125°C

Shown with various relays and fuses

40mm

Low Profile 42mm 50mm

BFH9

Ø 6mm 48mm

High Profile 67mm 75mm 36mm 26mm BFH8

BFH8 60mm

Mini Electrical Centre - Kits Kits contain: 1 x Mini Electrical Centre Body Part No. Cover 1 x Mini Electrical Centre Cover BFH8 Low Profile 1 x Mounting Bracket 8 x Terminal Seals suit 0.8-1mm² cable (15324982) BFH9 High Profile 8 x Terminals suit 0.8-1mm² cable (12077411L)

170 Circuit Protection

12077411L 15324982

12129493L 15324980 12010300

Accessories Part No. Description Cable Size (mm²) Colour Pack Qty 12077411L Terminal 0.8 - 1.0 — 100 15324982 Terminal Seal 0.8 - 1.0 Green 100 12129493L Terminal 1.0 - 2.0 — 100 15324980 Terminal Seal 1.0 - 2.0 Grey 100 12010300 Blanking Seal — Green 100

Terminals and Seals are products of Packard™.

Mini Electrical Centres are compatible with : • IONNIC Micro 280 Series Relays - page 125. • Bussmann 233 Series Mini Blade Circuit Breakers - page 165. • Mini Blade Fuses.

High Profile model required if using relays or circuit breakers.

171 Circuit Protection

• Plug & play connection. • Multiple configurations. • Industry standard connector. • Pin connection diagrams are clearly labeled on housing.

PID6A

PID42 Body : Thermoplastic Polymer Connector : Polyamide Diode Connectors Terminal Size : 6.3mm Max. Average Rectified Current : 3A Operating Temperature : -65°C to 150°C 22mm

10mm 44mm

PID6A 13mm

25mm 25mm 20mm 20mm

22mm 22mm 49mm PID41 PID42 49mm

Diode Connectors Part No. Pin Connection Max. Reverse Voltage

PID6A 600

PID41 400

PID42 400

172 Circuit Protection

• High current capability.

• Low leakage current. CM3504 • Flame retardant epoxy. • High surge capability. • CM3504 features epoxy filled metal housing. Diodes

ZSD6A4

Housing : Polymer CM3504 Metal, electrically isolated

Band denotes cathode end

ZSD6A4 IN4004 IN5408

6.3mm

Ø 5mm 28mm Epoxy filled, metal heatsink housing 12mm 11mm

28mm CM3504

Diodes

Nominal Zener Max. Reverse Max. Forward Max. RMS Max. DC Pack Part No. Voltage Voltage Current (A) Input Voltage Blocking Voltage Qty ZSD6A4* 120 — 6 200 — 5

IN4004 — 400 1 280 400 5 in5408 — 1000 3 700 1000 5

cm3504 — 400 35 280 400 1

*Zener diode.

173 Circuit Protection

• Power distribution protection. • High current ratings. • Compact size. AMG125 • Secure bolt-in connection. • AMI & AMG series colour-coded to current rating. • AMI & ANL series with windows provide blown fuse indication. • Ideal for use in mining and emergency service vehicles, battery chargers and inverters.

AMI100 Bolt-in Fuses

Voltage Rating : AMI, AMG 32V ANL500 ANL 80V Terminal : AMI Tin-plated Brass AMG Copper ANL Silver-plated Copper Operating Temperature : -40°C to 125°C

30mm Ø 5mm AMI100 12mm

AMI50 40mm 8mm

AMI Series Part No. Current Rating (A) Colour AMI30 30 Orange AMI40 40 Green AMI50 50 Red AMI60 60 Yellow AMI70 70 Brown AMI80 80 White AMI100 100 Blue AMI125 125 Pink

174 Circuit Protection

51mm Ø 8mm AMG125 19mm

AMG300 69mm 10mm

AMG Series Part No. Current Rating (A) Housing Colour Text Colour AMG040 40 Black White AMG060 60 Black White AMG080 80 Red White AMG100 100 Black Yellow AMG125 125 Black Green AMG150 150 Black Orange AMG175 175 Black White AMG200 200 Black Blue AMG225 225 Black Brown AMG250 250 Black Pink AMG300 300 Grey Black AMG500 500 Brown White

63mm 36mm 22mm 19mm 8.5mm

81mm 10mm ANL500

ANL Series Part No. Current Rating (A) Colour ANL500 500 Brown ANL675 675 Brown

175 Circuit Protection

• Used for primary branch fusing. • Models to suit AMI, AMG & ANL fuses. • Ideal for mining, agriculture, bus, truck, marine and specialty vehicle applications.

LMG3-1-001

AMGFH1

AMGFH2 Base : Thermoplastic

Bolt-in Fuse Holders Cover : AMGFH1 TPE Rubber LMG EPDM Rubber ANLFH1 Terminal : Plated Steel Operating Temperature : -40°C to 85°C

Shown with fuse 51mm

40mm Ø 8mm

123mm 24mm

Inline/Panel Mount Part No. Fuse Type AMGFH2 AMG

Fuses not included.

176 Circuit Protection

59mm Ø 4.5mm 39mm Shown with fuse 27mm

32mm

AMIFH

72mm 23mm

Shown with fuse 38mm 25mm 100mm

Ø 8mm 51mm 46mm

AMGFH1 124mm

25mm

Shown with fuse

Ø 8mm 61mm 24mm 40mm

ANLFH1

86mm

Surface Mount Part No. Fuse Type AMIFH AMI AMGFH1 AMG ANLFH1 ANL

AMIFH is not a Bussmann product. Fuses not included.

177 Circuit Protection

Shown with fuses

LMG3-1-001 LMG5-1-001 20mm 20mm 20mm 51mm 51mm 91mm 91mm 51mm 91mm

25mm 25mm 25mm 20mm Ø 8mm Ø 8mm Ø 8mm 42mm 42mm 42mm

91mm 115mm 165mm

LMG2-1-001 LMG3-1-001 LMG5-1-001

Surface Mount - Bussed Part No. Fuse Type LMG2-1-001 2 x AMG LMG3-1-001 3 x AMG LMG5-1-001 5 x AMG

One input connection to power all fuses. Fuses not included.

178 Circuit Protection

• Modular componentry - each Fuse/Input Module easily and security clips into the next. Modular Fuse Holder Fuse Modular • Flexible to user requirements. • Accepts industry standard bolt-in AMI fuses. • Up to 6 Fuse Modules can be bussed. • Independent covers on each module. • Can be used as a single fuse holder. • Ideal for mining, construction, agriculture, bus, truck, marine and specialty vehicle applications.

Housing : Thermoplastic Cover : EPDM/Santoprene Studs : Input Module M8 Stainless Steel Shown with fuses mounted Fuse Module M5 Stainless Steel Fuse Type : AMI Max. Current Rating : 400A Continuous Operating Temperature : -40°C to 85°C

2 Fuse Modules, 1 Input Module configuration

Custom Build Your Fuse Holder For bussed configurations, a maximum of 6 Fuse Modules, 1 Input Module & 1 Buss bar is required, (7 modules in total). 25mm E.g. for a bussed 5 fuse configuration the following is required: 69mm 22mm 79mm - 5 x Fuse Modules (LMI-F-M), 69mm - 1 x Input Module (LMI-I-M), - 1 x Buss bar (B109-7046-6). 31mm

79mm 182mm

Modular Fuse Holder Part No. Description LMI-F-M Fuse Module LMI-I-M Input Module

B109-7046-2 Buss bar - Suiting 1 fuse and 1 input module B109-7046-3 Buss bar - Suiting 2 fuses and 1 input module B109-7046-4 Buss bar - Suiting 3 fuses and 1 input module B109-7046-5 Buss bar - Suiting 4 fuses and 1 input module B109-7046-6 Buss bar - Suiting 5 fuses and 1 input module B109-7046-7 Buss bar - Suiting 6 fuses and 1 input module

179 Index

Part No. Page Part No. Page Part No. Page Part No. Page Part No. Page 0 444025 76 444102 80 444201 76 6 444026 77 444103 80 444202 77 0460-202-1631 39 444027 77 444104 80 444203 77 605001BL2 73 0462-201-1631 39 444028 77 444105 76 444204 77 611502 83 444029 77 444106 76 444205 77 611503 83 1 444030 77 444107 76 444206 77 613328 83 444031 77 444108 76 444207 77 627081 83 103349 39 444032 77 444109 76 444208 77 627082 83 11-51118 121 444033 81 444110 76 444209 80 633500 83 12010300 125 444034 81 4 4 4111 76 444210 80 633501 83 12010300 171 444035 81 444112 80 444211 78 633502 83 12015870l 68 444036 81 444113 80 444212 78 633503 83 12015870l 68 444037 81 444114 80 444213 78 689790 83 12033997L 128 444038 81 444115 80 444214 78 694801 83 12065685 128 444039 81 444116 80 444215 78 694802 83 12066614L 128 444040 81 444127 75 444216 78 695502 83 12077411L 125 444041 81 444128 75 444217 78 695902 83 12077411L 171 444042 81 444129 75 444218 82 696273 83 12129493L 125 444043 81 444130 75 444219 82 696289 83 12129493L 171 444044 81 444131 75 444219-12v 82 696710 83 1315-200 137 444045 79 444137 77 444220 82 696956 83 1504/12C 139 444046 79 444138 77 444233 76 1504/24C 139 444047 79 444139 77 444234 76 7 15-132 138 444048 79 444140 77 444235 76 15-133 138 444049 79 444141 77 444236 76 75903 9 15-141 138 444050 78 444142 77 444237 76 75904-03 14 15-269 138 444051 78 444143 77 444238 76 75907 9 15-323 138 444052 78 444144 77 444239 76 75910B 9 15324980 125 444053 78 444145 77 444240 77 75912B 9 15324980 171 444054 78 444146 79 444241 77 75920 8 15324982 125 444055 78 444147 79 444242 77 75920-01B 8 15324982 171 444056 78 444148 79 444243 77 777000 75 15-326 138 444057 78 444149 79 444244 77 777003 75 15-3F 138 444058 78 444150 79 444245 77 777004 75 160927-4 63 444059 78 444151 79 444246 77 777005 75 160927-4 83 444060 78 444152 79 444247 82 777006 75 160927-4 83 444061 78 444153 79 444262 82 777007 75 160927-4 124 444062 78 444154 79 444263 82 777010 75 160927-4 133 444063 78 444155 79 444264 77 777011 75 444064 78 444160 75 444265 77 777012 75 2 444065 78 444161 75 444266 77 777015 75 444066 78 444162 75 444267 77 777016 75 2003/12V 139 444067 78 444163 75 444268 77 777017 75 2003/24V 139 444068 78 444164 75 444269 77 777018 75 220s20 29 444069 78 444165 75 444270 77 777019 76 2370/12V 139 444070 78 444166 75 444271 81 777022 76 2370/24V 139 444071 78 444167 75 444272 81 777023 76 24063-08 138 444072 78 444168 75 444273 81 777024 76 281197-2 124 444073 78 444169 75 444274 81 777025 76 444074 78 444170 75 444275 81 777026 77 4 444075 80 444171 75 444276 81 777029 77 444076 80 444172 75 444277 81 777030 77 444000 75 444077 80 444173 75 444278 82 777031 77 444001 75 444078 80 444174 75 444286 78 777032 77 444002 75 444079 80 444175 75 444287 78 777033 81 444003 75 444080 80 444176 75 444288 78 777036 81 444004 75 444081 80 444177 75 444289 78 777037 81 444005 75 444082 80 444178 75 444290 78 777038 81 444006 75 444083 80 444179 75 47000 133 777039 81 444007 75 444084 80 444180 75 47000/10 133 777040 81 444008 75 444085 77 444181 76 47001 133 777043 81 444009 75 444086 77 444182 76 470 01/10 133 777044 81 444010 75 444087 77 444183 76 47002 124 777045 79 444011 75 444088 77 444184 76 47002/10 124 777048 79 444012 75 444089 77 444185 76 47003 124 777049 79 444013 75 444090 79 444186 76 47003/10 124 777050 78 444014 75 444091 79 444187 76 47004 133 777053 78 444015 75 444092 79 444190 82 47005/1 135 777054 78 444016 75 444093 79 444191 82 47006 136 777055 78 444017 75 444094 79 444192 82 777058 78 444018 75 444095 77 444193 82 5 777059 78 444019 76 444096 77 444194 82 777060 78 444020 76 444097 77 444195 82 55021-07 62 777063 78 444021 76 444098 77 444197 76 55065-02 62 777064 78 444022 76 444099 77 444198 76 5582-10 62 777065 78 444023 76 444100 80 444199 76 777068 78 444024 76 444101 80 444200 76 777069 78

180 Index

Part No. Page Part No. Page Part No. Page Part No. Page Part No. Page 777070 78 777243 77 784782 105 788020 105 788311 109 777073 78 777244 77 784799 105 788034 109 788312 104 777074 78 777245 77 784800 105 788036 110 788313 107 777075 80 777246 77 785102 105 788038 109 788314 108 777078 80 777264 77 785103 107 788040 106 788315 109 777079 80 777267 77 785116 104 788042 104 788316 109 777080 80 777268 77 785117 104 788043 107 788317 106 777083 80 777271 81 785145 109 788044 107 788318 108 777084 80 777274 81 785148 107 788046 109 788319 107 777085 77 777275 81 785181 105 788049 105 788320 109 777088 77 777276 81 785182 105 788056 104 788321 107 777089 77 777277 81 785188 105 788057 108 788322 105 777090 79 777279 81 785341 108 788060 105 788323 106 777093 79 777286 78 785361 110 788062 108 788324 106 777094 79 777289 78 785377 109 788067 109 788325 107 777095 77 777290 78 785417 106 788068 109 788326 108 777098 77 777800 75 785424 109 788069 109 788327 107 777099 77 777801 75 786136 104 788070 109 788328 107 777100 80 777802 75 786186 108 788071 104 788329 107 777103 80 777803 75 786196 108 788074 105 788330 109 777104 80 777804 76 786222 108 788075 109 788331 106 777105 76 777805 76 786381 108 788076 106 788332 110 777108 76 777810 81 786398 109 788077 107 788333 106 777109 76 777811 81 786400 105 788078 107 788334 105 777110 76 777814 77 786406 105 788084 106 788335 105 777111 76 777815 77 786408 104 788087 105 788336 105 777112 80 777816 79 786409 104 788088 105 788337 106 777115 80 777817 79 786414 105 788089 105 788338 106 777116 80 777818 78 786415 104 788090 105 788339 108 777117 80 777819 78 786416 104 788094 106 788340 108 777120 80 777820 79 786417 105 788095 104 788341 108 777121 80 777821 79 786422 106 788096 109 788342 108 777127 75 777822 78 786614 106 788097 104 788343 108 777130 75 777823 78 786635 108 788102 107 788394 105 777131 75 777824 78 786718 104 788108 106 788396 106 777137 77 777825 78 786799 105 788110 110 788398 104 777138 77 777826 78 787007 104 788111 105 788400 104 777139 77 777827 78 787008 105 788115 109 788401 104 777142 77 777828 78 787010 104 788117 108 788402 104 777143 77 777829 78 787029 108 788122 110 788409 104 777144 77 777830 79 787035 107 788124 109 788435 106 777145 77 777831 79 787088 108 788126 109 788548 104 777146 79 777832 80 787102 105 788128 106 788549 106 777149 79 777833 80 787130 110 788130 107 788550 105 777150 79 777834 79 787144 108 788131 109 788551 106 777151 79 777835 79 787166 109 788135 105 788570 107 777154 79 777836 80 787183 107 788136 105 788571 107 777155 79 777837 80 787184 107 788137 105 788572 107 777160 75 777838 80 787185 110 788138 106 788573 105 777163 75 777839 80 787186 109 788142 105 788574 108 777164 75 777840 80 787187 105 788143 106 788575 106 777167 75 777841 80 787206 108 788157 109 788576 105 777170 75 782318 106 787208 108 788175 105 788577 104 777171 75 782480 105 787224 107 788189 109 788578 107 777174 75 782594 106 787225 106 788193 107 788581 105 777177 75 783289 106 787226 108 788213 105 788582 108 777178 75 783303 105 787229 108 788216 107 788583 105 777181 76 783304 105 787327 108 788218 109 788584 105 777184 76 783305 105 787795 109 788220 109 788585 105 777185 76 783306 104 787890 107 788222 109 788586 105 777197 76 783311 105 787898 107 788224 109 788587 106 777200 76 783316 106 787917 109 788226 109 788621 105 777201 76 783624 106 787964 106 788228 106 788622 105 777202 77 783678 105 787965 107 788230 109 788623 110 777205 77 784400 104 787967 109 788231 105 788624 108 777206 77 784422 108 787969 106 788233 105 788625 106 777209 80 784428 105 787977 106 788234 105 788626 104 777210 80 784429 107 787979 109 788297 107 788627 104 777211 78 784468 107 787980 108 788298 108 788628 105 777214 78 784496 106 787982 106 788299 110 788682 108 777215 78 784719 104 787984 109 788302 107 788687 109 777216 78 784738 105 787985 108 788303 104 788688 105 777217 78 784739 106 787987 106 788304 107 788708 106 777233 76 784762 108 788008 107 788305 107 788709 108 777236 76 784768 105 788012 109 788306 107 788710 104 777237 76 784780 109 788014 109 788307 106 788711 105 777240 77 784781 105 788016 108 788310 105 788712 105

181 Index

Part No. Page Part No. Page Part No. Page Part No. Page Part No. Page 788713 108 892878 92 893320 99 893774 92 894477 90 788714 109 892879 101 893321 99 894400 84 894478 94 788715 105 892880 90 893322 99 894401 85 894479 86 788716 106 892881 89 893323 99 894402 89 894480 86 788717 108 892882 89 893324 99 894403 89 894482 92 788718 104 892889 85 893327 100 894404 89 894483 88 788719 105 892896 85 893329 100 894405 91 894485 85 892897 98 893345 94 894406 89 894486 87 8 892898 87 893346 99 894407 90 894487 99 892899 90 893355 92 894408 86 894488 99 8015002 50 892900 99 893400 90 894409 88 894490 100 8497K1 63 892901 91 893401 93 894410 88 894491 90 891154 93 892902 91 893402 93 894 411 97 894492 93 891508 88 892903 91 893403 93 894412 97 894493 85 891628 94 892904 90 893404 93 894413 101 894494 99 891691 88 892905 97 893405 93 894414 93 894495 94 891731 94 892906 96 893406 90 894415 95 894496 87 891732 101 892910 98 893407 96 894416 86 894497 94 891733 88 892911 94 893408 96 894417 92 894498 94 891844 92 892912 94 893409 90 894418 101 894499 92 891879 85 892914 90 893410 96 894419 101 894500 100 891978 85 892916 86 893411 96 894420 92 894594 93 891994 90 892917 90 893412 90 894421 100 894645 84 892022 87 892919 100 893413 96 894422 92 894646 84 892026 89 892989 96 893414 96 894423 87 894647 94 892031 93 892995 97 893415 90 894424 89 894648 92 892032 100 892996 100 893416 96 894425 91 894649 94 892095 96 893040 100 893417 96 894426 88 894650 94 892119 86 893042 100 893418 90 894427 101 894665 86 892180 91 893043 89 893419 96 894428 85 894700 87 892317 89 893044 101 893420 96 894429 92 894702 87 892318 89 893045 89 893421 90 894430 94 894703 84 892348 86 893050 96 893422 97 894431 90 894704 101 892368 94 893051 96 893424 97 894432 91 894705 85 892371 94 893057 88 893425 92 894433 85 894706 84 892373 86 893063 84 893435 99 894434 101 894707 93 892411 88 893064 100 893437 96 894435 89 894708 85 892477 98 893065 88 893438 96 894436 91 894709 94 892480 85 893066 89 893439 96 894437 93 894710 96 892481 91 893067 86 893440 96 894438 87 894711 97 892487 90 893068 86 893441 96 894439 98 894712 89 892518 91 893070 85 893442 96 894440 93 894713 100 892519 88 893071 89 893443 96 894441 95 894714 85 892520 101 893194 93 893444 90 894442 95 894715 86 892521 88 893278 98 893445 91 894443 89 894716 91 892522 92 893279 87 893446 99 894444 95 894719 84 892575 90 893280 91 893447 99 894445 95 894720 84 892582 96 893281 93 893496 92 894446 97 894721 85 892592 93 893282 99 893594 93 894447 92 894729 92 892593 88 893283 94 893606 87 894448 95 894730 101 892594 87 893284 99 893616 100 894449 92 894731 94 892601 90 893289 86 893618 90 894450 92 894733 92 892637 97 893290 91 893619 100 894451 88 894734 92 892671 89 893292 101 893620 97 894452 98 894735 89 892688 97 893293 93 893621 98 894453 98 894736 89 892703 97 893295 93 893622 97 894454 98 894737 94 892704 84 893296 93 893624 90 894455 88 894738 85 892716 88 893297 93 893625 88 894456 93 894739 86 892765 94 893301 93 893627 100 894457 98 894740 89 892766 88 893302 99 893628 100 894458 87 894741 100 892776 84 893303 85 893629 85 894459 98 894742 86 892787 84 893304 85 893631 85 894460 94 894746 85 892850 90 893305 85 893632 91 894461 94 894747 89 892851 96 893306 84 893633 88 894462 87 894748 89 892852 96 893307 87 893634 89 894463 91 894749 85 892854 101 893308 86 893635 100 894464 86 894751 86 892855 101 893309 100 893639 101 894465 87 894752 92 892856 88 893310 88 893641 91 894466 87 894753 90 892857 89 893311 86 893642 92 894467 101 894754 92 892858 89 893312 101 893644 100 894468 91 894755 96 892859 89 893313 91 893664 97 894469 91 894756 91 892860 86 893314 94 893665 94 894470 87 894757 97 892870 85 893315 85 893666 91 894472 88 894758 97 892874 97 893316 87 893676 93 894473 88 894759 97 892875 98 893317 87 893678 85 894474 85 894760 91 892876 86 893318 87 893772 94 894475 85 894761 93 892877 98 893319 99 893773 94 894476 92 894762 95

182 Index

Part No. Page Part No. Page Part No. Page Part No. Page Part No. Page 894763 84 895142 87 895362 87 896064 94 896176 94 894764 91 895143 85 895363 87 896090 99 896178 95 894765 101 895144 95 895364 87 896091 98 896179 100 894766 101 895145 98 895365 85 896092 97 896180 86 894767 85 895146 86 895366 95 896093 99 896181 88 894768 85 895147 90 895367 86 896100 84 896182 91 894769 84 895148 93 895368 99 896101 87 896183 88 894770 85 895149 88 895369 99 896102 101 896184 86 894773 92 895150 98 895370 99 896103 93 896185 100 894775 94 895151 100 895371 100 896104 97 896186 95 894776 89 895152 91 895372 98 896105 100 896187 100 894777 88 895153 95 895373 85 896106 100 896188 100 894778 90 895154 93 895374 86 896107 101 896189 85 894779 85 895155 89 895375 99 896108 95 896190 87 894780 100 895157 94 895376 99 896109 84 896191 86 894781 86 895158 93 895377 99 896110 86 896192 85 894782 85 895159 87 895400 94 896111 88 896194 95 894783 89 895160 94 895401 85 896112 94 896195 87 894784 89 895161 90 895402 85 896113 93 896196 94 894785 89 895162 96 895403 93 896114 92 896197 96 894786 89 895163 101 895404 93 896115 101 896198 91 894787 85 895164 93 895405 97 896116 88 896199 88 894788 85 895165 98 895406 97 896117 86 896200 88 894789 94 895166 98 895407 97 896118 91 896201 89 894790 94 895167 98 895408 97 896119 97 896202 97 894791 94 895175 89 895409 97 896120 86 896203 98 894792 94 895176 100 895410 91 896121 86 896204 98 894793 100 895177 89 895413 88 896122 95 896205 98 894794 88 895180 85 895417 86 896123 86 896218 88 894795 87 895181 85 895418 85 896124 99 896219 88 894796 86 895182 85 895419 92 896125 99 896220 88 894797 91 895183 92 895420 101 896126 99 896222 94 894798 85 895184 96 895421 95 896127 99 896226 101 894799 85 895185 89 895422 90 896128 99 896236 89 894800 85 895186 100 895423 90 896129 88 896238 94 895100 86 895188 86 895424 100 896130 88 896296 94 895101 86 895189 101 895425 94 896131 88 896298 94 895102 85 895190 94 895426 85 896132 88 896301 94 895103 91 895191 86 895427 88 896133 88 896303 85 895104 94 895192 87 895428 97 896134 85 896305 84 895105 85 895193 92 895429 91 896136 84 896307 84 895106 85 895194 93 895430 90 896137 85 896309 92 895107 84 895195 85 895431 95 896138 100 896311 93 895108 87 895196 94 895432 91 896139 87 896312 85 895109 84 895197 92 895433 85 896140 87 896313 85 895110 93 895198 100 895434 91 896141 92 896320 84 895111 92 895199 93 895435 90 896142 91 896320-CBL 102 895112 84 895200 94 895436 91 896144 93 896320-CE 101 895113 86 895331 100 895437 87 896146 85 896320-CE-1 101 895114 97 895332 92 895438 97 896147 101 896320-Ch 102 895115 95 895333 93 895439 86 896148 85 896320-CRUISE 102 895116 84 895334 101 895440 88 896149 91 896320-CRUISE-1 102 895117 84 895335 101 895441 94 896150 91 896320-LOW 102 895118 84 895336 103 895442 94 896151 85 896320-LOW-1 102 895119 92 895337 100 895443 91 896152 95 896320-MC 102 895120 92 895338 95 895489 97 896153 100 896320-TBL 102 895121 93 895339 95 895494 93 896154 98 896320-VBL 102 895122 98 895340 95 895495 98 896155 98 896336 85 895123 98 895341 93 895496 100 896156 96 896338 92 895124 98 895342 88 895497 100 896157 96 896340 101 895125 98 895344 86 895498 100 896158 90 896378 88 895126 98 895345 96 895499 100 896159 90 896381 93 895127 87 895346 96 895501 100 896160 98 896388 87 895128 98 895347 90 895549 98 896161 99 896390 87 895129 94 895348 89 895620 84 896162 100 896391 92 895130 98 895349 89 895620-CE 101 896163 88 896392 89 895131 98 895350 94 895620-F 101 896164 88 896393 94 895132 87 895351 94 895620-RM 102 896165 88 896394 84 895133 86 895352 92 895701 86 896166 88 896395 86 895134 94 895354 95 895847 85 896168 89 896396 89 895135 87 895355 95 895851 95 896169 85 896397 100 895136 95 895356 95 895852 95 896170 86 896398 100 895137 87 895357 95 895853 92 896171 93 896400 85 895138 87 895358 95 895965 86 896172 87 896401 84 895139 87 895359 101 895967 95 896173 92 896402 86 895140 87 895360 95 895969 100 896174 94 896403 91 895141 87 895361 99 895971 101 896175 85 896404 85

183 Index

Part No. Page Part No. Page Part No. Page Part No. Page Part No. Page 896405 88 896637 86 897060 95 BFH11 169 CB184F-50 161 896406 86 896638 86 897061 93 BFH14 166 CB184F-60 161 896407 86 896639 85 897062 86 BFH15 166 CB184F-70 161 896408 84 896640 85 897063 92 BFH16 166 CB184F-80 161 896409 84 896641 85 BFH17 166 CB184P-100 161 896410 86 896642 87 9 BFH2 167 CB184P-120 161 896411 87 896645 87 BFH3 167 CB184P-60 161 896412 89 896646 87 900 152 BFH4 167 CB184P-80 161 896413 89 896647 84 90030 145 BFH5 167 CB185F-100 161 896414 85 896648 85 905 152 BFH6 167 CB185F-120 161 896416 84 896649 85 925575-2 83 BFH8 170 CB185F-150 161 896417 85 896650 84 9579 148 BFH9 125 CB185F-30 161 896418 86 896650-AH 102 BFH9 170 CB185F-40 161 896420 88 896650-BL 102 A BMM-013 39 CB185F-50 161 896422 87 896650-HL 102 BMM-014 39 CB185F-60 161 896424 85 896650-HP 102 AMC5 121 bms-05 12 CB185F-70 161 896426 86 896650-NP 102 AMG040 175 BMS-05BK 13 CB185F-80 161 896463 94 896650-OK 102 AMG060 175 BMS-05K 13 CB187F-100 162 896469 96 896650-SB 102 AMG080 175 bms-05L 11 CB187F-120 162 896470 89 896651 85 AMG100 175 BMS-06 16 CB187F-150 162 896471 88 896652 93 AMG125 175 BMS-06K 16 CB187F-30 162 896472 85 896653 96 AMG150 175 BMS-07 12 CB187F-40 162 896473 85 896654 85 AMG175 175 bms-08 16 CB187F-50 162 896484 85 896655 85 AMG200 175 bms-09 15 CB187F-60 162 896600 85 896718 84 AMG225 175 bms-10 14 CB187F-70 162 896601 85 896791 88 AMG250 175 bms-12 12 CB187F-80 162 896602 92 896799 85 AMG300 175 BMS-12BK 13 CB192-20M 164 896603 84 896801 84 AMG500 175 BMS-12K 13 CB192-30M 164 896604 87 896802 88 AMGFH1 177 bms-12L 11 CB227-10 165 896605 89 896803 88 AMGFH2 176 bms-14 17 CB227-15 165 896606 88 897000 96 AMI100 174 bms-15 15 CB227-20 165 896609 85 897001 97 AMI125 174 bms-16 16 CB227-25 165 896610 84 897002 99 AMI30 174 BMS17 9 CB227-30 165 896611 84 897003 94 AMI40 174 BMS-18 10 CB227-5 165 896612 87 897005 93 AMI50 174 BMS-18R 10 C B 2 2 7-7.5 165 896613 94 897006 103 AMI60 174 BMS-18Y 10 CB233-10 165 896614 86 897007 84 AMI70 174 BMS-1R 13 CB233-15 165 896615 84 897008 85 AMI80 174 BMS-1Y 13 CB233-20 165 896615-240V 102 897009 87 AMIFH 37 BMS-20 8 CB233-25 165 896615-AS 102 897010 84 AMIFH 177 BMS-2R 13 CB233-30 165 896615-ATBO/RIDE 102 897011 91 ANL500 175 BMS-2Y 13 CB233-5 165 896615-C1 102 897012 100 ANL675 175 bms-32 17 C B 2 3 3 -7.5 165 896615-CE 102 897013 99 ANLFH1 177 bms-34 17 CB255-10 162 896615-LMIO/RIDE 102 897014 92 BMS-3R 10 CB255-15 162 896615-LO 102 897015 95 B BMS-3Y 10 CB255-20 162 896615-LW 102 897016 94 BMS-ES 24 CB255-25 162 896615-LW-1 102 897017 101 B109-7046-2 179 CB255-30 162 896615-MMU 102 897027 95 B109-7046-3 179 C CB255-35 162 896615-MU 102 897031 89 B109-7046-4 179 CB255-40 162 896615-PE 102 897032 89 B109-7046-5 179 C936 145 CB255-50 162 896615-PLR 102 897033 88 B109-7046-6 179 C936/D1 145 CBW31-10 59 896615-PLR-1 103 897034 88 B109-7046-7 179 C936/K 145 CBW31-10 163 896615-PTO 102 897035 92 B657 47 CB121-10 158 CBW31-15 59 896615-PU 102 897036 103 B657 50 CB121-10M 158 CBW31-15 163 896615-SE 101 897037 91 BA16DS-AMB 142 CB121-15 158 CBW31-20 59 896615-SE-1 101 897038 88 BA16DS-BLU 142 CB121-15M 158 CBW31-20 163 896615-SU 102 897039 93 BA16DS-GRN 142 CB121-20 158 CBW31-5 59 896615-WL 102 897040 93 BA16DS-RED 50 CB121-20M 158 CBW31-5 163 896616 89 897041 89 BA16DS-RED 142 CB121-25 158 CDM03 159 896619 85 897042 90 ba-j164 30 CB121-25M 158 CDM05 159 896620 84 897043 95 ba-j174 30 CB121-30 158 CDM10 159 896621 85 897044 95 ba-j184 30 CB121-30M 158 CDM15 159 896622 86 897045 102 ba-j194 30 CB121-40 158 CDM20 159 896623 88 897046 103 BA-Z11 30 CB121-40M 158 CDM30 159 896624 89 897047 93 BA-Z21 30 CB121-50 158 CDM40 159 896625 84 897048 93 BES-124/ST-1 49 CB121-50M 158 CDM60 159 896626 85 897049 89 BES-124/ST-2 49 CB121-8 158 CG16SR 151 896627 84 897050 91 BES-124/ST-4 49 CB121BOOT-BLK 158 CHS1 32 896628 86 897051 93 BES-925/ST-1 48 CB121BOOT-RED 158 CHS2 32 896629 85 897052 97 BES-925/ST-3 48 CB174-10 159 CHS3 32 896630 87 897053 99 BES-925/ST-4 48 CB174-15 159 CHS4 32 896631 86 897054 96 BES-925/ST-5 48 CB174-30 159 CHS5 32 896632 86 897055 101 BES-X104 49 CB184F-100 161 CHS6 32 896633 87 897056 91 BES-X105 49 CB184F-120 161 cm3504 173 896634 95 897057 91 BFH1 167 CB184F-150 161 CST500 49 896635 95 897058 97 BFH10 169 CB184F-30 161 CST515 49 896636 86 897059 95 BFH108 168 CB184F-40 161 CTR-M 48

184 Index

Part No. Page Part No. Page Part No. Page Part No. Page Part No. Page D LMI-F-M 179 P2524R 127 R302-12RR-xx 68 SY2975-RED 24 LMI-I-M 179 P2524RWP 128 R302-24RR-xx 68 SY2980-BLK 24 D2179-53CP 33 LR01 143 P2524RWP-KIT 128 r402 67 SY2980-RED 24 DET16 39 L S110 03 - 01 13 P3512R 127 R402-12RR-x x 67 DET-20 37 L S110 03 - 02 13 P4512 136 R402-24RR-xx 67 T DET-RT 37 L S110 0 4 - 01 10 P4524 136 r403 67 DET-RT 39 L S110 0 4 - 02 10 PB1412RHD 135 R403-12A-xx 67 T129M 33 DT04-3P 39 PB1412RMC 125 R403-12G-x x 67 T172 33 DT04-3P-P007 39 M PB1424RHD 135 R403-12r-L 67 T176M 33 DT06-3S 39 PB1424RMC 125 R403-12r-x x 67 T176P 33 MS-FR03 21 PB1512R 129 R403-24A-xx 67 T1P 33 E MS-FR07 21 PB1524R 129 R403-24G-xx 67 T2P 33 MS-HB01 46 PB2512R 129 R403-24r-xx 67 T3P 33 ESM0013 37 MS-HL03 21 PB2524R 129 r404 67 TA88 33 ESM2013 37 MS-HL04 21 PCS-01 39 R404-12A-x x 67 TB001-BLK 63 ESM9001 37 MS-HL05 21 PCS-02 39 R404-12R-x x 67 TB102E 61 MS-HL07 21 PE14-10N 126 R404-24A-xx 67 TB301E 61 F MS-HL08 21 PE14-10P 126 R404-24R-xx 67 TB302E 61 MS-HL09 21 PE14-25N 126 r508 67 TB401E 61 FP 151 MS-LC03 21 PE14-25P 126 R508-12r-xx 67 TB402E 61 FP2 151 MS-LC04 21 PID41 172 R508-24r-xx 67 TB403E 60 FP3 151 MS-LC05 21 PID42 172 r509 67 TB404E 60 MS-LC07 21 PID6A 172 r511 67 TB508E 60 G MS-LC08 21 PL10 9 142 R511-12R -x x 67 THS61 150 MS-LC09 21 PL110 142 RC013 151 THS62 150 G101 73 MS-LOP-12V 45 PL111 142 RC014 151 THS822A 150 G102 73 MS-LOR-12V 45 PL112 142 RC022 151 TIM01 131 G402 73 MS-LOR-12V-Kit 45 PL393 142 RC031 151 TIM05 131 G403 72 MSU-04 23 PL394 142 RC032 151 TIM06 131 G404 72 MSU-05 23 PL403 142 RR12A 71 TJ34 33 MSU-08 23 PM1412R 124 RR12B 71 TM1300 115 H MSU-09 23 PM1424R 124 RR12G 71 TM1301 115 MTS101 55 PM2512R 124 RR12R 71 TM1303 116 HC1 151 MTS102 55 PM2524R 124 TM1305 115 HDT-48-00 37 M T S111 55 PPS-01 146 S TM1306 115 HDT-48-00 39 MTS301 55 PPS-02 146 TM1307 115 MTS302 55 PR12V200 135 S5503 159 TM1308 114 I MTS401 55 PR24V100 135 S5505 159 TM1309 114 MTS402 55 PRBC 133 S5510 159 TM1401 116 IGS-01 148 MTS403 54 PS3-10 153 S5515 159 TM1701 115 IGS-02 149 MTS404 54 PS3-15 153 S5520 159 TM1702 115 IGS-02/Boot 149 MTS501 55 PS3-20 153 S5525 159 TM1703 116 IGS-02/key 149 MTS508 54 PS3-30 153 S5530 159 TM1704 116 IGS-03 147 PS3-4 153 S5535 159 TM1705 115 IGS-04 148 P PS3-40 153 S55BOOT 159 TM1743 116 IGS-05 148 PS3-50 153 SA0293-B 139 TMS01 28 IGS-07 149 P12-CA 143 PS3-60 153 SA4049 139 TMS02 28 IGS-07/key 149 P12-CB 143 PS3-BOOT 153 SBI-12 137 TMS03 28 IGS-08 148 P12-CG 143 PT40-205 130 SBI-24 137 TMS04 28 IN4004 173 P12-CR 143 pT40-405 130 SDlM105 160 TMS05 28 in5408 173 P141230 129 SDlM150 160 TMS06 28 iRos 42 P141270 134 R SDlM50 160 TMS08 28 iRos-t 43 P141275HD 135 SDlM60 160 TMS10 29 iRos-t-USB 43 P142415 129 R001 68 SDlM80 160 T MS11 29 IT10451 47 P142450 134 R002 68 SSB100 18 TMS12 29 IT10452 47 P142450HD 135 R1000-TF4 41 SSB102 18 TMS13 29 IT11450 47 P1424R 127 R1000-TR4 41 St0574 63 TMS14 29 IT11451 47 P1512R 127 r101 68 St0575 63 TMS15 29 IT11452 47 P1512RWP 128 R101-24RR-xx 68 St0576 63 TMS16 29 P1512RWP-KIT 128 r102 68 St0577 63 TMS17 29 L P1524R 127 R102-12GG-x x 68 ST0578 63 TMS18 29 P1524RWP 128 R102-12Rr-x x 68 ST0579 63 TMS21 29 L16-RA 144 P1524RWP-KIT 128 R102-24GG-xx 68 ST325EF 58 TMS23 29 L16 - RB 144 P19-CA 143 R102-24Rr-xx 68 ST85 138 TMS24 29 L16 - RG 144 P19-CB 143 R1500-R12 41 ST88 138 TMS25 29 L16 - RR 144 P19-CG 143 R1500 -R24 41 SW15 117 TMS26 29 L19-RA 144 P19-CR 143 R15-R12-F 40 SY2900-BLK 24 TMS27 29 L19 - RB 144 P19-RA 143 R15-R12-P 40 SY2900-RED 24 TMS28 29 L19 - RG 144 P19-rB 143 R15-R24-F 40 SY2960-BLK 24 TMS29 29 L19 - RR 144 P19-RG 143 R15-R24-P 40 SY2960-RED 24 TMS30 29 L22-RA 144 P19-RR 143 R2-0 69 SY2965-BLK 24 TMS31 28 L22-RB 144 P23 63 R2-0g 69 SY2965-RED 24 TMS32 28 L22-RG 144 P251270 134 r2-0r 69 SY2968-BLK 24 TMS39 28 L22-RR 144 P2512R 127 R2-0w 69 SY2968-RED 24 TN01 33 LMG2-1-001 178 P2512RWP 128 R2-1 69 SY2971-BLK 24 T N11 33 LMG3-1-001 178 P2512RWP-KIT 128 R2-2 69 SY2971-RED 24 TS001 63 LMG5-1-001 178 P252450 134 r302 68 SY2975-BLK 24 TS001-BLU 63

185 Index

Part No. Page Part No. Page TS001-RED 63 VME 68 TS001-YEL 63 VMM 68 TS002 63 VMS 68 TS02 146 VMS-3 68 TS101A 58 VRT 68 TS101E 58 VS12 44 TS102A 58 VS24 44 TS102E 58 TS301A 58 W TS301E 58 TS302A 58 W3P 39 TS302E 58 W3P-1939 39 TS401A 57 W3S 39 TS401E 57 W3S-1939 39 TS402A 57 WL-1 50 TS402E 57 WL-2 50 TS403A 57 WL-3 50 TS403E 57 WL-4 50 TS404A 57 WL601LP 50 TS404E 57 WL601P 50 TS501E 57 WL601PS1 50 TS502E 57 WSBFH 166 TS508A 57 WSBFH-2 166 TS509E 56 TS510S 57 Z TSH 63 TSH 73 ZC207 168 TZ7120 119 ZC208 168 TZ7121 119 ZC210A 168 TZ7141 119 ZC210A-LD 168 TZ7144 119 ZC211 168 TZ7166 119 Z EN - L1111 29 TZ7310 118 Z EN - L1121 29 T Z7311 118 ZSD6A4 173 TZ7312 118 TZ9204 120 TZ9207 120 TZ9208 120 TZ9266 120

V

V101 68 V101-24RR 68 V102 68 V102-12GG 68 V102-12Rr 68 V102-24GG 68 V102-24Rr 68 V16 144 V302 68 V302-12RR 68 V302-24RR 68 V402 67 V402-12RR 67 V402-24RR 67 V403 67 V403-12A 67 V403-12G 67 V403-12r 67 V403-24A 67 V403-24G 67 V403-24r 67 V404 67 V404-12A 67 V404-12R 67 V404-24A 67 V404-24R 67 V508 67 V508-12r 67 V508-24r 67 V509 67 V 511 67 V 511-12R 67 VCH 68 VCH-2 68 VHP 68

186 General Information SRC 2015 Version 3.0 - 04/2015 This reference manual supersedes all previous editions. Auto Electrical Imports Pty. Ltd. reserves the right to change, or discontinue products or specifications without notice. All data and assistance is given as a general guide only and the final decision on suitability and application must be with the customer.

Warranty Statement Auto Electrical Imports Pty. Ltd. warrants the replacement only of products for a period of 12 months, unless otherwise stated, from date of purchase against faulty workmanship and material components. Disassembly or modification of products may void warranty. Warranty claims may only be returned by prior arrangement. For a full statement outlining our warranty visit www.ionnic.com/warranty-statement

Copyright This publication is copyright. All rights reserved. This publication may not be reproduced in full or in part by any means (electronic or mechanical) without the prior written permission of Auto Electrical Imports Pty. Ltd. ionnic and the ionnic mark are trademarks of IONNIC Pty Ltd., registered in Australia and other countries, used under licence by Auto Electrical Imports Pty Ltd. All other brand or product names are trademarks or registered trademarks of their respective owners. SRC2 015

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