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Stainless Steels for Machining
STAINLESS STEELS FOR MACHINING A DESIGNERS’ HANDBOOK SERIES NO 9011 Produced by Distributed by AMERICAN IRON NICKEL AND STEEL INSTITUTE INSTITUTE STAINLESS STEELS FOR MACHINING A DESIGNERS’ HANDBOOK SERIES NO 9011 Originally, this handbook was published in 1985 by the Committee of Stainless Steel Producers, American Iron and Steel Institute. The Nickel Institute republished the handbook in 2020. Despite the age of this publication the information herein is considered to be generally valid. Material presented in the handbook has been prepared for the general information of the reader and should not be used or relied on for specific applications without first securing competent advice. The Nickel Institute, the American Iron and Steel Institute, their members, staff and consultants do not represent or warrant its suitability for any general or specific use and assume no liability or responsibility of any kind in connection with the information herein. Nickel Institute [email protected] www.nickelinstitute.org TABLE OF CONTENTS Page Preface .................................................................................................... 2 Introduction to Stainless Steels ............................................................ 4 Identification ...................................................................................... 4 Corrosion Resistance ......................................................................... 9 High-Temperature Corrosion Resistance ......................................... 19 Mechanical -
535 Manual Chuck/535 Auto Chuck Threading Machines
Threading Machine Manual 535 Manual Chuck/535 Auto Chuck Threading Machines • Français – 23 • Castellano – pág. 49 Find Quality Products Online at: www.GlobalTestSupply.com [email protected] 535 Manual Chuck/535 Auto Chuck Threading Machines Table of Contents Recording Form For Machine Serial Number ............................................................................................................1 Safety Symbols..............................................................................................................................................................2 General Power Tool Safety Warnings Work Area Safety ........................................................................................................................................................2 Electrical Safety ..........................................................................................................................................................2 Personal Safety ..........................................................................................................................................................3 Power Tool Use And Care ..........................................................................................................................................3 Service........................................................................................................................................................................3 Specific Safety Information Threading Machines Safety Warnings ........................................................................................................................4 -
Cutoff Lathes and Endfinishers Brochure
Rotating-Head Cutoff Lathes Tube Loading & Endfinishing Systems • Rugged high-speed cutting, grooving, turning and chamfering • More parts per hour, closer tolerances, reduced labor • Fastest changeover • OD/ID chamfers in a single chucking, both ends • Models for round tubing up to 9" diameter, barstock to 3" HAUT-025RCBrochure2RS.indd 2 1/27/10 1:29:15 PM Our History and Our Commitment to You … Hautau is our family name. It is on every machine we build. That’s why we’ll stand behind you on every one 24/7. Hautau makes world-class tube cutoff machines and systems. They are designed, engineered and built by American craftsmen in the fields of southeast Indiana. Charles F. Hautau Sr, company founder, was a gifted inventor who held over 60 patents including rotary-head cutoff and CNC tube bending. Charles Jr. and Fred have carried on the tradition, building a wide range of innovative machinery for over forty years. Among our early machines was one to trim the ends of mufflers. Because the muffler Charlie Hautau could not spin, our design featured a rotating head. After twenty years of building tube cutting and processing machines and other custom automation, we decided to apply the rotating head concept to cutting thick wall steel tubing. This would form the basis for our standard product line. Traditional tube cutoff lathes have a headstock with a through hole up to two feet deep, so tube feeding methods are limited. The tube can be machined on just one end. Short cuts can fly out and long cuts need outboard support rollers. -
Drill Press Operator: Instructor's Guide
DOCUMENT RESUME 2D 109 N77 CE 004 335 AUTHOR Kagan, Alfre d; And Others TITLE -Drill Press Operator: Instructor's Guide. INSTITUTION New York State Education Dept., Albany. Bureau of Continuing Education Curriculum Development.; New York State Education Dept., Albany. Bureau of Secondary,Curriculum Development. PUB DATE 75 NOTE . 85p.; Part of SingleTool Skills Program, Machine Industries Occupations EDRS PPICE MIP-$0.76 HC-$4.43 PLUS POSTAGE DESCRIPTORS Adult Education; *Curriculum Guides; Machine Tool Operators; *Machine Tools; Metal Working Occupations; Post Secondary Education; Secondary Education; Shop Curriculum; *Trade and Industrial Education IDENTIFIERS *Drill Press Operators ABSTRACT The course is intended to kelp meet, in a relatively short time, the need for trained operators in metalworking. It can be used by students with little education or experience and is suitable far use in adult education programs and in manpower development and training progress. The course is designed' to be completed in approximately 30 weeks and can be adapted for use in secondary 'schools. On successful completion of the course the student will be qualified for an entry-level job as operator in a drill press; he will not qualify as a eachinist. The guide includes h general job content outline for the teacher to use in explaining what the operator's job includes. There are Il shop projects (comprising 19 jobs) accompanied by 32 pages of drawings for the projects. Three of the jobs introducb students to the use of metric measurement. For each job there is a job sheet providing details on performance objectives, equipment, operations, materials, references, procedure, techniques, and time required. -
Click for Table of Contents
ASCO CLICK FOR TABLE OF CONTENTS ISO 9001 DETROIT-WAYNE Based Business ISO 14001 ABOUT US Welcome to Aluminum Supply Co. Established in 1948, Aluminum Supply Company is committed to providing only the highest quality metal supplies to a wide variety of customers. Our experienced and friendly staff is knowledgeable in all areas of our inventory and always takes the time to pay attention to all our customers’ questions and concerns. Our two divisions maintain a large inventory of extrusions and products The Marshall Brothers - 1950s commonly used in the commercial construction industry. Our sister company, Marshall Sales, Inc., distributes an extensive variety of fasteners. Creating your vision in metal since 1948 Warehouse Division Our Warehouse Division maintains a large inventory of aluminum extrusions which are listed in this catalog. ASCO’s most common shapes include square, round and rectangular tubes, angles, channels, solid rod, and bar stock. Many of the shapes are available in anodized or mill finish. Other sizes and/or alloys are available upon request. Fabrication Division The Sheet Metal Fabrication Division specializes in products commonly used in the commercial construction industry. These products include fascia and coping systems, gutters, downspouts, other metal roofing accessories, panel systems, and various trim pieces. ASCO also offers custom fabrication, laser cutting, welding, CAD drawings, and much more. www.AluminumSupply.com i LOCATION 696 M5 M10 75 275 ASCO 96 DETROIT 94 Aluminum Supply Co. ASCO is located in -
FEIN METAL CORE DRILLING User-Oriented Solutions from the Specialist
FEIN METAL CORE DRILLING User-oriented solutions from the specialist FEIN • SLUGGER Core Drilling Units Hand-Held Core Drill FEIN System Expertise Quickin System Tappers HSS Annular Cutters Carbide Cutters Accessories CONTENTS Table Of Contents General Core Drilling Units Cutters & Accessories Additional Core Drill Overview 4 KBM 32 Q 6 KBM Accessories 9 FEIN Tappers 14 KBM Premium Line 5 KBM 50 QX 7 KBM QUICKIN Cutters 11 FEIN Product Line 31 KBB Standard Line 15 KBM 52 U 6 KBH Hand-held 12 KBM 80 AUTO 7 Slugger Cutters 19 FEIN Warranty 32 Why FEIN QUICKIN? 11 HSS Nova 20 KBB 30 16 Slugger Cutter Line 19 HSS Dura TiN 22 KBB 38 16 HM Ultra Carbide 23 FEIN System Expertise KBB 40 17 Tap Size 24 “FEINOLOGY” 3 KBB 60 17 Sheet Metal 26 Slugger Accessories 25 FEIN Brand 3 KBH 25 12 Industrial Arbors 28 FEIN Mobile Training 32 ShortSluggers 30 FEIN KBM Premium Series: Core drilling system with high quality standards for versatile applications and optimum speed for carbide cutters. FEIN KBB Standard Series: Ideal for workshop and installation jobs. Reliable and economical with optimum speed for HSS annular cutters. FEIN KBH Hand-held: Drilling reinvented with the world’s first hand-held metal core drilling system. FEIN SYSTEM EXPERTISE Profit from FEIN system expertise. No other power tool manufacturer offers you as much experience in the core drilling field. FEIN knowledge has been built up over decades, and built into every aspect of FEIN core drilling. Introducing FEIN offers you a core drilling system for metal in which machine, core bits, and accessories are precisely matched to each other. -
Surface Plates
CALL US TODAY +1-262-422-1197 BUSCH PRECISION EQUIPMENTcan help you… Improve manufacturing efficiency and quality • Reduce costs and increase profits Worldwide consumer preference for L better products and the accompanying development of international quality standards demands meticulous QUALITY attention to accuracy in all phases of ASSURANCE & manufacturing. PRODUCT This catalog describes over 300 standard SATISFACTION types and sizes of basic precision Since 1907, BUSCH has been equipment designed to: serving industry’s basic precision equipment needs. L Facilitate layout of tooling As a diversified full-service L Speed production and assembly machine center, as well as a L Simplify and speed inspection manufacturer of precision equipment, we know and use the L Provide quality assurance products. Every effort is made to provide the highest quality products consistent with cost and material availability. Each In addition to the standard items item is carefully inspected and calibrated to insure conformance illustrated in this catalog, we also to specified tolerances and for compliance with all recognized design and manufacture custom standards. Inspection and calibration are performed by equipment to meet special applications. qualified technicians using appropriate state-of-the-art instrumentation. We also recondition worn or repair Certification of Accuracy is available for any item on request damaged equipment. This can be a and such certification is traceable to the National Institute of wise financial move in that regrinding Standards and Technology (NIST). Detailed information on our out-of-tolerance items can be calibration and inspection procedures and instrumentation can accomplished at considerable savings be found on page 19. over replacement cost. -
S181 Bar Stock Milling/Turning Centre with Two Workstations
s181 Bar stock milling/turning centre with two workstations Ken Otzel /President High Performance Machinery (508)958-5565 ~ [email protected] 2 s181 MORE THAN COST- EFFECTIVE PARTS The s181 product line combines the best "Swiss made" expertise with a high degree of innovation. With its double machining station concept, a 30,000 rpm spindle (40,000 rpm as an option) and an extensive tool capacity, the s181 produces extremely complex parts from bar up to 32 mm in diameter. A mineral cast frame, the latest generation numerical control and linear motors ensure uncompromising thermal stability and performance. Whether you are producing watch parts, surgical implants or instruments, the s181 represents a major asset in helping you overcome current and future market challenges. Watch-Making Medical Micro-Mechanics Electronics SWISS M ADE s181 An innovative concept to boost productivity by up to 40% thanks to simultaneous operations on 2 workstations. 2 machining stations Machine holds up to 90 tools Tool change time < 1.1 s 30,000 rpm tool speed Linear drives 5 simultaneous axes Combined milling/turning CNC FANUC 31iB-5 control Footprint < 4 m2 4 s181 STEP-BY-STEP PERFORMANCE Example: Surgical instrument Steel type: AISI 316L Bar diameter: 14 mm Number of tools: 14 0 1 2 3 4 5 6 7 Single spindle machining centre s181 144’’ 38% 399’’ higher productivity 244’’ 144’’ 244’’ 255’’ 11’’ 11’’ Production cycle : 6’39’’ Production cycle : 4’15’’ Sectioning Bar operations Pickup operation Time savings Production times were measured during production of a high quality endoscopy forceps. AREAS OF APPLICATION DENTAL WATCH-MAKING Implant Bracelet links MEDICAL JEWELLERY PEEK cage MAKING Rings 38% higher productivity AEROSPACE ORTHOPAEDICS Injector Bone plate INSTRUMENT WATCH-MAKING Endoscopy forceps Watch case 6 s181 ELECTROSPINDLE - Attachment: HSK-T/E40 or Capto C4 - Max. -
Primary Structural Steel Frame Components Metal Building Manufacturers Association Industry-Wide Epd
ENVIRONMENTAL PRODUCT DECLARATION PRIMARY STRUCTURAL STEEL FRAME COMPONENTS METAL BUILDING MANUFACTURERS ASSOCIATION INDUSTRY-WIDE EPD The Metal Building Manufacturers Association (MBMA), Cleveland, Ohio , w a s founded in 1956. Since that time, MBMA and its manufacturer members have worked together as partners to further its mission: to conduct research, to help advance building codes and standards, and to educate the construction community. MBMA’s passion is to support a strong, sustainable metal building systems industry that meets the needs of building owners an d s o c i e t y . MBMA's members are deeply committed to the social, environmental and economic principles of sustainability. This pledge is aimed at improving the quality of life for everyone now without compromising the ability of future generations to meet the i r n e e d s . T h i s i n d u s t r y -a v e r a g e EPD includes only t h e Primary Structural Steel Frame Co m p o n e n t s used in metal building systems. These components serve as the load carrying columns and beams of a metal building system. Separate EPDs are available that addr e s s t h e s e c ondary structural steel framing a n d the exterior metal roof and wall panel cladding used to form a complete metal building system. T h i s i n d u s t r y -a v e r a g e EPD is representative of the MBMA Metal Building S y s t e m s m e m b e r s . -
E-1 Small Tool Instruments and Data Management Gauge Blocks Height
Small Tool Instruments and E Data Management INDEX Gauge Blocks Features E-2 Gauge Blocks Accuracies E-4 Metric Rectangular Gauge Block Sets E-6 Inch Rectangular Gauge Block Sets E-11 Micrometer Inspection Gauge Block Sets E-12 Caliper Inspection Gauge Block Sets E-13 Individual Metric Rectangular Gauge Blocks E-14 Individual Inch Rectangular Gauge Blocks E-16 Height Master Rectangular Gauge Blocks with CTE E-17 ZERO CERA BLOCKS E-17 Rectangular Gauge Block Accessories E-18 Metric Square Gauge Block Sets E-20 Inch Square Gauge Block Sets E-21 Individual Metric Square Gauge Blocks E-22 Reference Gages Individual Inch Square Gauge Blocks E-23 Square Gauge Block Accessories E-24 Ceraston E-26 Maintenance Kit for Gauge Blocks E-26 Step Master E-27 Custom-made Blocks & Gages E-27 Gauge Block Interferometer GBI E-28 Granite Surface Gauge Block Comparator GBCD-100A E-28 Plates & Bench Gauge Block Comparator GBCD-250 E-29 Gauge Block Comparator GBCS-250 E-29 Comparator Height Master Height Master E-30 Digital Height Master E-30 CERA Height Master E-31 Auxiliary Block Kit E-31 Riser Blocks E-31 Universal Height Master E-32 Check Master E-33 Reference Gages Standard Scales E-34 Working Standard Scales E-34 CERA Straight Master E-35 Snap Gage Checker E-36 High Precision Square E-36 CERA/Steel Combination Square Master E-37 Gauge Block Sets Precision Square E-38 Precision Dial Square E-38 Combination Square Set E-39 E Steel Rules E-40 Thickness Gages E-41 Radius Gages E-42 Thread Pitch Gages E-42 E Digital Universal Protractor E-43 Universal Bevel -
Performance Standards Vertical Milling Level I
Performance Standards Vertical Milling Level I Material Mild steel or low carbon steel 1.5" x 2" x 2.6" Duty Setup and operate vertical milling machines. Perform routine milling, and location of hole centers within +/-.005". Performance Standard Given raw material, print, hand, precision, and cutting tools, as well as access to an appropriate vertical milling machine and its accessories, produce a part matching the blueprint specifications using appropriate trade techniques and speeds and feeds. The part specified should require squaring up from the raw state, have at least one milled slot, require the location of at least two drilled and reamed holes within positional tolerance of .014” and have three steps controlled by tolerances of +/-.005". Other Evaluation Criteria 1. Finishes are at least 125 Ra microinches. 2. No sharp edges. Accuracy Level: +/- .015 on all fractions, +/-.005 on all decimals unless otherwise specified on the blueprint. Finishes Surfaces to be square within .005 over 4". Finished surfaces are to be 125 Ra microinches unless otherwise specified. Assessment Equipment and Material Workstation: A common workbench, a vertical mill. Table capacity of approximately 12"X36". Material: A part matching the material requirements of the vertical milling print, material: Mild steel. Tooling: A 6" milling vise or greater, screws, studs, nuts, washers, and clamps sufficient to secure the vise, or the part to the table. Assorted parallels, ball peen, and soft-faced hammers, assorted cutters and cutter adapters fitted to the machine spindle, files, magnetic base for indicators, soft jaws for the vise, drill chuck, drills, reamers, combination drill and countersink or spotting drill, countersink, and edge finder. -
1.4 METAL CUTTING BAND SAWS: Metals Can Be Bought From
INTRODUCTION TO MACHINING 1.4 METAL CUTTING BAND SAWS: Metals can be bought from suppliers in standardized forms and sizes, such as round, rectangular or square bar stock or in the form of large sheets (plates). Bar stock normally is available in lengths of up to 4 [m], sheets in dimensions up to 1.2 [m] x 2.4 [m]. This means that for most “jobs” the bar stock needs to be cut to length; this is normally done using band saws. Sheets are pre-cut using flame or plasma cutting machines or shearing machines and can then be further cut using band saws. There are two types of band saws used for cutting metal: the vertical band saw and the horizontal cut-off saw. 38 INTRODUCTION TO MACHINING 1.4.1 Vertical band saw: It is used to cut metal plate to a required approximate size, the so-called “blank”, which is then converted into the final product using machines such as the Mill, the Drill Press or the Lathe. Bar stock can be cut on a vertical band saw, but the preferred machine is the horizontal band saw. A continuous blade runs in a vertical plane, in a clock- wise direction. Most of it is hidden inside the housing of the machine and only a small part (slightly more than the thickness of the material to be cut) is exposed between the table and the bottom end of the blade guard. The blade guard can be raised or lowered by loosening and tightening the guard adjustment knob. The work-piece must be resting on, and be fully supported by the table; do not cut round bar stock in this type of saw, unless you are using a machining vise to hold the bar.