MAX-37SZ-H RING Approx

Total Page:16

File Type:pdf, Size:1020Kb

MAX-37SZ-H RING Approx In case of 1.5volt dry cell CORRECT GRADUATIONS ON THE CARBURETOR BODY For Helicopter Engine Battery leads Fully opened position MAX-37SZ-H RING Approx. It is of vital importance, before attempting to operate Model engine fuel is also highly flammable. After starting the engine, carry out any needle-valve your engine, to read the general 'SAFETY INSTRUCTIONS Keep it away from open flame, excessive readjustments after stopping the rotor by closing the heat, sources of sparks, or anything else Fully closed position AND WARNINGS' in the following section and to strictly throttle to the lowest r.p.m.. Front view Side view adhere to the advice contained therein. which might ignite it. Do not smoke or allow Stop the engine before attempting to make other Top surfaces are in the same plane. anyone else to smoke, near to it. Carburetor Body adjustments to the carburetor. Make sure glowplug element glows INCORRECT Also, please study the entire contents of this bright red inside room or shadow. instruction manual, so as to familiarize yourself with Use an electric starter. The wearing of safety Carburetor Rotor Model engines generate considerable the controls and other features of the engine. glasses is also strongly recommended. Hexagon starting shaft heat. Do not touch any part of your As shown in the sketch, the carburetor has graduation Press the rotor head down securely. This shaft mounted on an electric starting motor SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S.ENGINE engine until it has cooled. Contact with marks. When the triangle mark on the carburetor rotor the muffler (silencer), cylinder head or Take care that the glow plug clip or battery leads do is driven into the shaft cup to turn the engine. Remember that your engine is not a " toy ", but a meets the most right mark, throttle is fully closed. When exhaust header pipe, in particular, may not come into contact with rotating parts. highly efficient internal-combustion machine whose Electric starter and starter battery Top surfaces are not Top surfaces are not in the the triangle mark meets the top mark, throttle is fully result in a serious burn. in the same plane. same plane. open. The range is approximately 80 degrees. You may power is capable of harming you, or others, if it is Adjust the throttle linkage so that the engine stops An electric starter is recommended misused. As owner, you, alone, are responsible for when the throttle stick and trim lever on the use other three marks as the reference marking of Never operate your engine in an enclosed space. for starting. Engine does not rest firmly. the safe operation of your engine, so act with transmitter are fully retarded. Alternatively, the throttle opening to your preference when hovering. Model engines, like automobile engines, exhaust discretion and care at all times. If at some future engine may be stopped by cutting off the fuel 12V Battery deadly carbon-monoxide. Run your engine only Starter WARNING! date, your O.S. engine is acquired by another supply. Never try to stop the engine physically. Fuel Re-align the surfaces as necessary Never try to check the triangle mark position while in an open area. Select, by practical tests, the most suitable fuel from among person, we would respectfully request that these Take care that loose clothing (ties, shirt sleeves, the engine is running and rotor is rotating, or you instructions are also passed on to its new owner. the best quality fuels available in your country for helicopter may be hit by rotating rotor which results in serious scarves etc.) do not come into contact with the rotor. use. For the best throttle response, a fuel containing 10% to Make sure that only the under-surfaces The advice which follows is grouped under two injury. Stop the engine and rotor before checking NOTES Do not carry loose objects (such as pencils, 30% nitromethane is preferable. Lubricants may be either of the engine’s mounting lugs are in headings according to the degree of damage or the triangle mark position. screwdrivers, etc.) in a shirt pocket from where they castor-oil or a suitable synthetic oil (or. a blend of both) contact with the engine mount. danger which might arise through misuse or neglect. This engine was designed for model helicopters. could fall through the rotor disc. provided that they are always of top quality. For consistent Do not attempt to use it for any other purpose. STARTING For their safety, keep all onlookers (especially small performance and long engine life, it is essential to use fuel WARNINGS INSTALLING THE GLOWPLUG Be sure to use an electric starter to start the engine. Mount the engine in your model securely, following children) well back (at least 20 feet or 6 metres) when containing AT LEAST 18% lubricant by These cover events which might involve serious the manufacturers' recommendations, using appropriate preparing your model for flight. If you have to carry the volume. Some fuels containing coloring Install washer on glowplug and Be sure to use a muffler pressurized fuel feed. Use (in extreme circumstances, even fatal) injury. screws and locknuts. model to the take-off point with the engine running, be additives tend to deterriorate and may insert carefully into Heatsink-head, the same fuel as you intend to employ for actual making sure that it is not operation of your model. Install an effective silencer (muffler). Frequent close especially cautious. Hold the rotor securely and keep adversely affect running qualities. If in NOTES well clear of spectators. doubt compare to a fuel known to be good. cross-threaded before tightening exposure to a noisy exhaust (especially in the case of firmly. Starting procedure is as follows: These cover the many other possibilities, generally less the more powerful high-speed engines) may eventually Warning! lmmediately after a glowplug-ignition Fuel Pump Glow plug 1. Fill the fuel tank with fuel. When filled, prevent the obvious sources of danger, but which, under certain impair your hearing and such noise is also likely to engine has been run and is still warm, conditions Alternatively, one of the purpose-made Washer fuel from flowing into the carburetor with a circumstances, may also cause damage or injury. cause annoyance to others over a wide area. sometimes exist whereby it is just possible for the manual or electric fuel pumps may be Manual commercially available fuel stopper, etc. Release Check the linkage to the throttle arm before each engine to restart when turned over WITHOUT the used to transfer fuel directly from your fuel the stopper before starting the engine. WARNINGS glowplug battery being reconnected. Remember this container to the fuel tank. flight. 2. Make sure that plug element glows red, and install if you wish to avoid the risk of accidents. O.S. Super Filter (Fuel Can Filter) Never touch, or allow any object to come the plug in the cylinder head. Avoid sudden high r.p.m. immediately after the Install a filter to the outlet tube of your Electric into contact with, the rotating parts. INSTALLATION OF THE STANDARD ACCESSORIES engine is started, as the clutch will engage and you Element glows when energized. refueling container to prevent entry of INSTALLATION OF THE THROTTLE LEVER may be struck by the rotor. foreign matter into fuel tank. O.S. ‘Super Model engine fuel is poisonous. Do not allow Throttle lever is not installed on the carburetor when the Pliers Filters’ (large and small) are available as it to come into contact with the eyes or mouth. engine leaves the factory. Install it before using the optional extras. Always store it in a clearly marked container engine referring to the sketch below. and out of the reach of children. Fuel Filter Retaining Screw It is recommended to install a good Replace the plug when the in-line filter between the fuel tank and element does not glow or is Notes on installing cooling fan and clutch Linking the throttle servo to the carburetor ENGINE PARTS NAME Washer Glowplug carburetor to prevent entry of foreign burnt out. Link the throttle servo to the carburetor using Heatsink Head matter into the carburetor. Glow Plug Igniter Do not use a tool which the throttle lever supplied. Throttle control rod locks piston when installing A and B should be equal length. Set the Silicone Fuel Line Throttle Lever Carburetor Heatproof silicone tubing of approx. 5mm o.d. a cooling-fan and clutch, or linkage so that the servo output lever and 1. Opening and closing of the Needle-Valve top of the piston may be throttle lever are parallel when the throttle Type 20M and 2.5mm i.d. is required for the connection damaged. Also, do not insert stick on the transmitter is at middle position. between the fuel tank and engine. Turn the needle clockwise to CARBURETOR CONTROLS close the needle-valve, and turn Close a screw driver or the similar Installing hole intervals on the F lever and on Cover Plate TOOLS into the exhaust port. the J lever are different. Decide the lever to With a fixed-wing model, power failure is rarely a the needle counter-clockwise to Hex Drivers Necessary for engine installation. serious threat to the safety of the aircraft since it can open the needle-valve as shown use according to the servo used. Be sure to 1.5mm, 2mm, 2.5mm, 3mm It is recommended to use cut off another lever to avoid any interference. usually glide down to a safe landing. In a helicopter, on in the sketch. Open Crankshaft Clamp 37 (Code B the other hand, it is vitally imporant that the engine No.71530600) available as an Thrust Washer Phillips Screwdriver keeps running and that there is a quick and reliable 2.
Recommended publications
  • Engine Components and Filters: Damage Profiles, Probable Causes and Prevention
    ENGINE COMPONENTS AND FILTERS: DAMAGE PROFILES, PROBABLE CAUSES AND PREVENTION Technical Information AFTERMARKET Contents 1 Introduction 5 2 General topics 6 2.1 Engine wear caused by contamination 6 2.2 Fuel flooding 8 2.3 Hydraulic lock 10 2.4 Increased oil consumption 12 3 Top of the piston and piston ring belt 14 3.1 Hole burned through the top of the piston in gasoline and diesel engines 14 3.2 Melting at the top of the piston and the top land of a gasoline engine 16 3.3 Melting at the top of the piston and the top land of a diesel engine 18 3.4 Broken piston ring lands 20 3.5 Valve impacts at the top of the piston and piston hammering at the cylinder head 22 3.6 Cracks in the top of the piston 24 4 Piston skirt 26 4.1 Piston seizure on the thrust and opposite side (piston skirt area only) 26 4.2 Piston seizure on one side of the piston skirt 27 4.3 Diagonal piston seizure next to the pin bore 28 4.4 Asymmetrical wear pattern on the piston skirt 30 4.5 Piston seizure in the lower piston skirt area only 31 4.6 Heavy wear at the piston skirt with a rough, matte surface 32 4.7 Wear marks on one side of the piston skirt 33 5 Support – piston pin bushing 34 5.1 Seizure in the pin bore 34 5.2 Cratered piston wall in the pin boss area 35 6 Piston rings 36 6.1 Piston rings with burn marks and seizure marks on the 36 piston skirt 6.2 Damage to the ring belt due to fractured piston rings 37 6.3 Heavy wear of the piston ring grooves and piston rings 38 6.4 Heavy radial wear of the piston rings 39 7 Cylinder liners 40 7.1 Pitting on the outer
    [Show full text]
  • UNIVERSAL-- AMERICAN LEADER in MARINE POWER Slnce 1898
    MANUAL NO. 1-89 ---UNIVERSAL-- AMERICAN LEADER IN MARINE POWER SlNCE 1898 SERVICE MANUAL MODELS M-12 M2-t2 M3-20 M4-30 M-18 M-25 M-25XP M-35 -------[IDID]]~o~I----- MANUAL NO. 1-89 ---UNIVERSAL-- AMERICAN LEADER IN MARINE POWER SlNCE 1898 SERVICE MANUAL MODELS M-12 M2-t2 M3-20 M4-30 M-18 M-25 M-25XP M-35 -------[IDID]]~o~I----- CONTENTS NOTE: Refer to the beginning of the individual sections for a complete table of contents for that section. SECTION I - SPECIFICATIONS .................................................... 1-38 SECTION II - PREVENTIVE MAINTENANCE ........................................ 39-44 SECTION III - CONSTRUCTION AND FUNCTION .................................... 45-50 SECTION IV - LUBRICATION, COOLING, AND FUEL SYSTEMS ....................... 51-69 SECTION V - ELECTRICAL SYSTEM ............................................. 71-102 SECTION VI - DISASSEMBLY AND REASSEMBLy ................................ 103-150 SECTION VII - DYNAMO AND REGULATOR ...................................... 151-165 TROUBLESHOOTING ......................................................... 166-175 NOTES ii SECTION I - SPECIFICATIONS Model M-12 ..................................................................... 2,3 Model M2-12 .................................................................... 4,5 Model M3-20 . 6,7 Model M4-30 .................................................................... 8,9 Model M-18 ................................................................... 10,11 Model M-25 ..................................................................
    [Show full text]
  • Piston and Connecting Rod Assembly January 2013
    1 50-13 1 1 50-13 SUBJECT DATE Installation of the Piston and Connecting Rod Assembly January 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081 Piston and Connecting DD Platform Added special tool chart. Altered wording in step 21. Rod Assembly All information subject to change without notice. 3 1 50-13 Copyright © 2013 DETROIT DIESEL CORPORATION 2 Installation of the Piston and Connecting Rod Assembly 2 Installation of the Piston and Connecting Rod Assembly Table 1. Service Tools Used in the Procedure Tool Number Description W470589011400 DD13 Carbon Scraper Ring tool W470589021400 DD15 Carbon Scraper Ring tool W470589005900 DD13 Piston Ring Compressor J-47386 DD15/16 Piston Ring Compressor W470589015900 DD15/16 Piston Ring Compressor W470589002500 DD15/16 Cylinder Head Leak Tool NOTICE: DO NOT over-expand the piston rings. Over expansion of the piston rings during installation can lead to hairline cracks resulting in ring failure. Install as follows: 1. If the rings have been removed, install them into the grooves of the piston and rotate 120° apart as follows: a. Install the oil ring expander in the lowest groove in the piston. b. Install the oil control ring (top label up) in the lowest groove around the oil ring expander. c. Install the compression ring (top label up) in the middle groove. d. Install the fire ring (top label up) in the top groove. 2. Allowable new ring end gaps for (A), (B), and (C) are shown below. 4 All information subject to change without notice. Copyright © 2013 DETROIT DIESEL CORPORATION 1 50-13 1 50-13 Table 2.
    [Show full text]
  • 1 Fuels and Combustion Bengt Johansson
    1 1 Fuels and Combustion Bengt Johansson 1.1 Introduction All internal combustion engines use fuel as the source for heat driving the thermo- dynamic process that will eventually yield mechanical power. The fuel properties are crucial for the combustion process. Some combustion processes require a fuel that is very prone to ignition, and some have just the opposite requirement. Often, there is a discussion on what is the optimum. This optimum can be based on the fuel or the combustion process. We can formulate two questions: • What is the best possible fuel for combustion process x? • What is the best possible combustion process for fuel y? Both questions are relevant and deserve some discussion, but it is very seldom that the fuel can be selected without any considerations, and similarly, there is only a limited selection of combustion processes to choose from. This brief intro- duction discusses the combustion processes and the link to the fuel properties that are suitable for them. Thus, it is more in the line of the first question ofthe aforementioned two. 1.2 The Options For internal combustion engines, there are three major combustion processes: • Spark ignition (SI) with premixed flame propagation • Compression ignition (CI) with nonpremixed (diffusion) flame • Homogeneous charge compression ignition, HCCI with bulk autoignition of a premixed charge. These three processes can be expressed as the corner points in a triangle accord- ing to Figure 1.1. Within this triangle, all practical concepts reside. Some are a combination of SI and HCCI, some a combination of SI and CI, and others a Biofuels from Lignocellulosic Biomass: Innovations beyond Bioethanol, First Edition.
    [Show full text]
  • The Influence of Lubricant Degradation on Measured Piston Ring Film Thickness in a Fired Gasoline Reciprocating Engine
    View metadata, citation and similar papers at core.ac.uk brought to you by CORE provided by Bradford Scholars The Influence of Lubricant Degradation on Measured Piston Ring Film Thickness in a Fired Gasoline Reciprocating Engine Rai Singh Notay1), Martin Priest2) and Malcolm F Fox2) 1) [email protected] 2) Faculty of Engineering and Informatics, University of Bradford, Bradford, BD7 1DP, UK Abstract A laser induced fluorescence system has been developed to visualise the oil film thickness between the piston ring and cylinder wall of a fired gasoline engine via a small optical window mounted in the cylinder wall. A fluorescent dye was added to the lubricant in the sump to allow the lubricant to fluoresce when absorbing laser radiation. The concentration of the dye did not disturb the lubricant chemistry or its performance. Degraded engine oil samples were used to investigate the influence of lubricant quality on ring pack lubricant film thickness measurements. The results show significant differences in the lubricant film thickness profiles for the ring pack when the lubricant degrades which will affect ring pack friction and ultimately fuel economy. 1. Introduction With the drive towards better energy resource utilisation and an improved environment, current automotive engine tribology research is geared towards reduced pollutant emissions and improved efficiency. A large proportion of the internal friction of an engine is due to the piston assembly, comprising the piston ring pack and the piston skirt, and the lubricant in the ring pack also plays a vital role in exhaust emissions control [1, 2]. Demands on the engine lubricant to help improve engine efficiency are becoming more intense and recent engine technology, such as engine downsizing and stop start functions, are increasing the stress on modern engine lubricants.
    [Show full text]
  • Service Manual
    CH18-CH25, CH620-CH730, CH740, CH750 Service Manual IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating instruction of equipment that this engine powers. Ensure engine is stopped and level before performing any maintenance or service. 2 Safety 3 Maintenance 5 Specifi cations 14 Tools and Aids 17 Troubleshooting 21 Air Cleaner/Intake 22 Fuel System 28 Governor System 30 Lubrication System 32 Electrical System 48 Starter System 57 Clutch 59 Disassembly/Inspection and Service 72 Reassembly 24 690 06 Rev. C KohlerEngines.com 1 Safety SAFETY PRECAUTIONS WARNING: A hazard that could result in death, serious injury, or substantial property damage. CAUTION: A hazard that could result in minor personal injury or property damage. NOTE: is used to notify people of important installation, operation, or maintenance information. WARNING WARNING CAUTION Explosive Fuel can cause Accidental Starts can Electrical Shock can fi res and severe burns. cause severe injury or cause injury. Do not fi ll fuel tank while death. Do not touch wires while engine is hot or running. Disconnect and ground engine is running. Gasoline is extremely fl ammable spark plug lead(s) before and its vapors can explode if servicing. CAUTION ignited. Store gasoline only in approved containers, in well Before working on engine or Damaging Crankshaft ventilated, unoccupied buildings, equipment, disable engine as and Flywheel can cause away from sparks or fl ames. follows: 1) Disconnect spark plug personal injury. Spilled fuel could ignite if it comes lead(s). 2) Disconnect negative (–) in contact with hot parts or sparks battery cable from battery.
    [Show full text]
  • Service Bulletin 13-081
    Service Bulletin 13-081 May 18, 2016 50065-02166 Version 10 Warranty Extension: MIL Comes On With DTCs P0301 thru P0304 Supersedes 13-081, dated November 24, 2015, to revise the information highlighted in yellow. AFFECTED VEHICLES Year Model Trim VIN Range 2011–13 Odyssey ALL Check the iN VIN Status for Eligibility REVISON SUMMARY • Under REPAIR PROCEDURE B – PISTON CLEANING AND RING REPLACEMENT, Replace Parts as Needed for Repair Procedure B, changed bolt count for the 12 x 163 Washer-Bolt (P/N 90005-PAA-A01) under Cyl 1-4 from 8 to 16. Also changed the bolt count for Connecting Rod Bolt from 8 to 6. CORRECTIVE ACTION 2011 Models: Complete diagnosis procedure and if necessary, update PCM software (Procedure A), replace affected spark plugs then clean pistons and replace the piston rings (Procedure B). 2012–13 Models: Complete diagnosis procedure, replace affected spark plugs then clean the pistons and replace the pistons rings (Procedure B). No need for software update as 2012–13 model vehicles are equipped with updated software from factory. BACKGROUND American Honda is announcing a powertrain warranty extension as a result of a settlement of a class action captioned, Soto et al.v. American Honda Motor Co., Inc., Case No. 3:12-cv-1377-SI (N.D. Cal.). The piston rings on certain cylinders may rotate and align, which can lead to spark plug fouling. This can set DTCs P0301 No. 1 cylinder misfire detected, P0302 No. 2 cylinder misfire detected, P0303 No. 3 cylinder misfire detected, P0304 No. 4 cylinder misfire detected, and cause the MIL to come on.
    [Show full text]
  • Experimental Study on the Effects of Spray-Wall Interaction on Partially Premixed Combustion (PPC) and Engine Emissions
    Experimental study on the effects of spray- wall interaction on partially premixed combustion (PPC) and engine emissions Item Type Article Authors Tang, Qinglong; An, Yanzhao; Raman, Vallinayagam; Shi, Hao; Sim, Jaeheon; Chang, Junseok; Magnotti, Gaetano; Johansson, Bengt Citation Tang Q, An Y, Raman V, Shi H, Sim J, et al. (2019) Experimental study on the effects of spray-wall interaction on partially premixed combustion (PPC) and engine emissions. Energy & Fuels. Available: http://dx.doi.org/10.1021/ acs.energyfuels.9b00602. Eprint version Post-print DOI 10.1021/acs.energyfuels.9b00602 Publisher American Chemical Society (ACS) Journal Energy & Fuels Rights This document is the Accepted Manuscript version of a Published Work that appeared in final form in Energy & Fuels, copyright © American Chemical Society after peer review and technical editing by the publisher. To access the final edited and published work see https://pubs.acs.org/doi/pdf/10.1021/ acs.energyfuels.9b00602. Download date 24/09/2021 19:52:45 Link to Item http://hdl.handle.net/10754/652851 Subscriber access provided by King Abdullah University of Science and Technology Library Combustion Experimental study on the effects of spray-wall interaction on partially premixed combustion (PPC) and engine emissions Qinglong Tang, Yanzhao An, Vallinayagam Raman, Hao Shi, Jaeheon Sim, Junseok Chang, Gaetano Magnotti, and Bengt Johansson Energy Fuels, Just Accepted Manuscript • DOI: 10.1021/acs.energyfuels.9b00602 • Publication Date (Web): 01 May 2019 Downloaded from http://pubs.acs.org on May 8, 2019 Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing.
    [Show full text]
  • Piston Rings for Combustion Engines
    KNOWLEDGEPOOL PISTON RINGS FOR COMBUSTION ENGINES OUR HEART BEATS FOR YOUR ENGINE. MOTORSERVICE GROUP QUALITY AND SERVICE FROM A SINGLE SOURCE The Motorservice Group is the sales organisation for the worldwide aftermarket activities of Rheinmetall Automotive. It is a leading supplier of engine components for the inde- pendent aftermarket. With the premium brands Kolbenschmidt, Pierburg, TRW Engine Components and the BF brand, Motorservice offers its customers a wide and compre- hensive range of top quality products from a single source. As a problem solver for trade and repair shops, the corporation also offers an extensive service package. Motorservice customers benefit from the combined technical know-how of a large international auto- motive supplier. RHEINMETALL AUTOMOTIVE RENOWNED SUPPLIER TO THE INTERNATIONAL AUTOMOTIVE INDUSTRY Rheinmetall Automotive is the mobility division of the technology corporation Rheinmetall Group. With its premium brands ­­Kolbenschmidt, Pierburg and Motorservice, Rheinmetall Automotive is a global leader in the relevant markets for air supply systems, emission control and pumps and in the development, manufacture and spare-parts supply of pistons, engine blocks and plain bearings. Low pollutant emissions, good fuel economy, reliability, quality and safety are the main driving forces behind the innova- tions of Rheinmetall Automotive. Edited by: Liability Motorservice, Technical Market Support All information in this brochure has been carefully researched and compiled. Nevertheless, it is possible that errors have occurred, information has been translated incorrectly, information is missing or the details Layout and production: provided have changed in the intervening time. As a result, we are unable to provide any guarantee nor to Motorservice, Marketing accept any legal liability for the accuracy, completeness, currency or quality of the information provided.
    [Show full text]
  • Service Bulletin 13-079
    Service Bulletin 13-079 May 18, 2016 51868-02139 Version 6 Warranty Extension: MIL Comes On with DTCs P0301 Thru P0304 Supersedes 13-079, dated September 12, 2015, to revise the information highlighted in yellow. AFFECTED VEHICLES Year Model Trim VIN Range 2010–12 Crosstour All V6 Check the iN VIN Status for Eligibility. REVISON SUMMARY • Under REPAIR PROCEDURE B – PISTON CLEANING AND RING REPLACEMENT, Replace Parts as Needed for Repair Procedure B, changed bolt count for the 12 x 163 Washer bolt (P/N 90005-PAA-A01) under Cyl 1-4 from 8 to 16. Also changed the bolt count for Connecting Rod Bolt from 8 to 6. CORRECTIVE ACTION 2010–11 Models: Complete the diagnosis procedure and if necessary, update the PCM software and replace the affected spark plugs. If the vehicle returns after the updated PCM software and spark plug replacement have been installed, clean the pistons and replace the pistons rings along with the spark plugs (Procedure B). NOTE: Make sure the software update has been completed, spark plugs replaced (Procedure A), and the vehicle returned to the customer before making any additional repairs. Failure to do so will result in claim review by your DPSM and possible debit. 2012 Models: Complete the diagnosis procedure and if necessary, clean the pistons and replace the pistons rings along with the spark plugs (Procedure B). BACKGROUND American Honda is announcing a powertrain warranty extension as a result of a settlement of a class action captioned, Soto et al.v. American Honda Motor Co., Inc., Case No. 3:12-cv-1377-SI (N.D.
    [Show full text]
  • The Rotating Liner Engine (RLE) Diesel Prototype: Reducing Internal Engine Friction by About 40% Under Idle Conditions
    applied sciences Article The Rotating Liner Engine (RLE) Diesel Prototype: Reducing Internal Engine Friction by about 40% under Idle Conditions Dimitrios Dardalis 1,*, Amiyo Basu 2,*, Matt J. Hall 2,* and Ronald D. Mattthews 2,* 1 RSET Inc., University of Texas at Austin, Austin, TX 78712, USA 2 University of Texas at Austin, Austin, TX 78712, USA * Correspondence: [email protected] (D.D.); [email protected] (A.B.); [email protected] (M.J.H.); [email protected] (R.D.M.) Abstract: The Rotating Liner Engine (RLE) concept is a design concept for internal combustion engines, where the cylinder liner rotates at a surface speed of 2–4 m/s in order to assist piston ring lubrication. Specifically, we have evidence from prior art and from our own research that the above rotation has the potential to eliminate the metal-to-metal contact/boundary friction that exists close to the piston reversal areas. This frictional source becomes a significant energy loss, especially in the compression/expansion part of the cycle, when the gas pressure that loads the piston rings and skirts is high. This paper describes the Diesel RLE prototype constructed from a Cummins 4BT and the preliminary observations from initial low load testing. The critical technical challenge, namely the rotating liner face seal, appears to be operating with negligible gas leakage and within the hydrodynamic lubrication regime for the loads tested (peak cylinder pressures of the order of 100 bar) and up to about 10 bar BMEP (brake mean effective pressure). Preliminary testing has proven that the metal-to-metal contact in the piston assembly mostly vanished, and a friction reduction at idle conditions of about 40% as extrapolated to a complete engine has taken place.
    [Show full text]
  • Specifications 3.1
    3 HOME SPECIFICATIONS 3.1 GENERAL ENGINE IGNITION SPECIFICATIONS Type 2 cylinder, air cooled, four- Timing Advance dur- 5° BTDC stroke 45 Degree V-twin ing engine cranking Horsepower @RPM 91 @ 6200 Timing Advance with engine at RPM listed Torque ft-lbs @ RPM 85 @ 4900 20° BTDC below and V.O.E.S. Compression Ratio 10.0 to 1 connected Bore 3.5 in. 88.8 mm Regular idle 950-1050 RPM 1150-1250 RPM (World) (California) Stroke 3.8 in. 96.8 mm Engine Displacement 73.4 cu. in. 1203 cc Fast idle 2000 RPM Oil Tank Capacity (with 2.0 quarts 1.89 liters NOTE filter change) Service wear limits are given as a guideline for measuring components that are not new. For measurement specifica- tions not given under SERVICE WEAR LIMITS, see NEW COMPONENTS. CAMSHAFT SPECIFICATIONS Lift @ Valve (TDC) 0.458 in./0.458 in. Intake/Exhaust Duration @ 0.053 lift 224°/224° Intake/Exhaust Timing @ 0.053 lift Intake: 1° BTDC/43° ABDC Open/Close Exhaust: 41° BBDC/3° ATDC VALVE NEW COMPONENTS SERVICE WEAR LIMITS Fit in Exhaust 0.0015-0.0033 in. 0.0381-0.0838 mm 0.0040 in. 0.1016 mm guide Intake 0.0008-0.0026 in. 0.0203-0.0660 mm 0.0035 in. 0.0889 mm Seat width 0.040-0.062 in. 1.016-1.575 mm 0.090 in. 2.286 mm Stem protrusion from 1.975-2.011 in. 50.165-51.079 mm 2.031 in. 51.587 mm cylinder valve pocket OUTER VALVE SPRING NEW COMPONENTS SERVICE WEAR LIMITS Free length 2.105-2.177 in.
    [Show full text]