Experimental Study on the Effects of Spray-Wall Interaction on Partially Premixed Combustion (PPC) and Engine Emissions

Total Page:16

File Type:pdf, Size:1020Kb

Experimental Study on the Effects of Spray-Wall Interaction on Partially Premixed Combustion (PPC) and Engine Emissions Experimental study on the effects of spray- wall interaction on partially premixed combustion (PPC) and engine emissions Item Type Article Authors Tang, Qinglong; An, Yanzhao; Raman, Vallinayagam; Shi, Hao; Sim, Jaeheon; Chang, Junseok; Magnotti, Gaetano; Johansson, Bengt Citation Tang Q, An Y, Raman V, Shi H, Sim J, et al. (2019) Experimental study on the effects of spray-wall interaction on partially premixed combustion (PPC) and engine emissions. Energy & Fuels. Available: http://dx.doi.org/10.1021/ acs.energyfuels.9b00602. Eprint version Post-print DOI 10.1021/acs.energyfuels.9b00602 Publisher American Chemical Society (ACS) Journal Energy & Fuels Rights This document is the Accepted Manuscript version of a Published Work that appeared in final form in Energy & Fuels, copyright © American Chemical Society after peer review and technical editing by the publisher. To access the final edited and published work see https://pubs.acs.org/doi/pdf/10.1021/ acs.energyfuels.9b00602. Download date 24/09/2021 19:52:45 Link to Item http://hdl.handle.net/10754/652851 Subscriber access provided by King Abdullah University of Science and Technology Library Combustion Experimental study on the effects of spray-wall interaction on partially premixed combustion (PPC) and engine emissions Qinglong Tang, Yanzhao An, Vallinayagam Raman, Hao Shi, Jaeheon Sim, Junseok Chang, Gaetano Magnotti, and Bengt Johansson Energy Fuels, Just Accepted Manuscript • DOI: 10.1021/acs.energyfuels.9b00602 • Publication Date (Web): 01 May 2019 Downloaded from http://pubs.acs.org on May 8, 2019 Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts. is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties. Page 1 of 19 Energy & Fuels 1 2 Experimental study on the effects of spray-wall interaction on partially 3 4 premixed combustion (PPC) and engine emissions 5 6 Qinglong Tanga, Yanzhao Ana,*, Vallinayagam Ramanb, Hao Shia, Jaeheon Simb, 7 8 Junseok Changb, Gaetano Magnottia, Bengt Johanssona 9 a 10 Clean Combustion Research Center (CCRC), King Abdullah University of Science and Technology 11 (KAUST), Thuwal, Saudi Arabia 12 bFuel Technology Division, R&DC, Saudi Aramco, Dhahran 31311, Saudi Arabia 13 14 15 Abstract 16 17 We investigated the detailed spray-wall interaction in partially premixed combustion (PPC) in an 18 19 optical engine with a wide-angle injector at low engine load. The fuel-trapping effect of the piston top- 20 21 land crevice was visualized by fuel-tracer planar laser-induced fluorescence (PLIF) for the first time. In 22 23 24 agreement with the fuel distribution shown by PLIF, the combustion region first moves into the squish 25 26 region and then tends to move back to the piston bowl when advancing the injection timings. Results 27 28 indicate that a considerable portion of the fuel is trapped in the piston top-land crevice for the cases with 29 30 31 injection timings at -30° (SOI-30 case) and -40° (SOI-40 case) CA aTDC. The SOI-40 case with earlier 32 33 injection timing presents a backflow process of the trapped fuel from the piston top land crevice to the 34 35 squish region. However, there is not enough time for the fuel vapor to flow back before the start of 36 37 combustion for the SOI-30 case, resulting in a relatively lower fuel-air equivalence ratio in the squish 38 39 40 region and thus higher CO emission than the SOI-40 case. This study provides insights into the fuel 41 42 distribution characteristics in piston crevice and the potential effects on the engine emissions under PPC 43 44 condition. 45 46 47 Keywords: PPC; Spray-wall interaction; PLIF; Fuel-trapping effect; Piston top-land crevice 48 49 50 51 52 53 54 55 56 57 58 59 60 ACS Paragon Plus Environment Energy & Fuels Page 2 of 19 1 2 1. Introduction 3 4 Conventional diesel compression-ignition engine (CI) has high efficiency and excellent durability 5 but it suffers from increased NOx and soot emissions due to the feature of mixing-controlled combustion. 6 7 Homogeneous charge compression ignition (HCCI) can achieve lower NOx and soot emissions through 8 9 premixed fuel-air charge and low-temperature combustion. However, the combustion phasing of HCCI, 10 dominated by the chemical kinetics, is difficult to control. Besides, the excessive pressure rise rate (PRR) 11 12 at medium-high engine load limits the upper operating range of HCCI [1-3]. As an intermediate process 13 14 between HCCI and CI, partially premixed combustion (PPC) adopts earlier fuel injection timings than CI. 15 16 Therefore, the fuel has more time for pre-mixing before ignition, which favors the low-temperature 17 combustion. Meanwhile, a certain level of fuel stratification is maintained so that the combustion phasing 18 19 can be well controlled with a restrained peak PRR [4]. 20 21 The decoupling of the fuel injection and the ignition process, i.e. a positive ignition dwell, is crucial 22 23 for PPC. It is a sign of sufficient fuel-air mixing and normally could lead to low-temperature combustion. 24 Using fuels like diesel and n-heptane, PPC can be easily implemented with an early start-of-injection (SOI) 25 26 timing and a moderate exhaust gas recirculation (EGR) at low-medium engine load [5, 6]. However, at 27 28 high engine load, it requires too much EGR to get a positive ignition dwell. This results in lower 29 combustion efficiency and fuel penalty with a sharp increase in the unburned hydrocarbon (UHC) and 30 31 carbon monoxide (CO) emissions [7, 8]. On the other hand, for fuels like gasoline and iso-octane, a 32 33 positive ignition dwell can be realized at the medium-high engine load with a moderate EGR rate [9, 10]. 34 35 These fuels have a higher resistance to auto-ignition and prolong the ignition delay to enhance the fuel- 36 air mixing process. Engine experiments on gasoline PPC showed that an indicated engine efficiency higher 37 38 than 50% could be achieved [11]. However, a major challenge to PPC using gasoline-like fuels comes 39 40 from the combustion stability at low engine load when the overall fuel-air charge is overly lean [12, 13]. 41 The best fuel for PPC operation seems to be in between that of diesel and gasoline. Hildingsson et al. [14] 42 43 investigated the PPC engine performance and emissions using gasoline fuels with different research 44 45 octane number (RON). They observed that the optimum RON range was between 75 and 85 in the 46 47 conditions studied. Recently, PPC operated with low-octane fuel like dieseline (a mixture of the diesel 48 and gasoline) and naphtha at low load condition gained more attention due to the improvement of the 49 50 combustion stability and engine efficiency [15, 16]. 51 52 PPC adopts early fuel injection strategy that produces longer fuel spray penetration length due to the 53 54 relatively lower in-cylinder pressure and temperature at the time of injection [17]. This could result in an 55 interaction between fuel sprays and walls, especially when using a traditional diesel injector with a wide 56 57 spray angle [18, 19]. Herein, the “walls” refers to the surfaces of the piston top, cylinder wall and piston 58 59 60 ACS Paragon Plus Environment Page 3 of 19 Energy & Fuels 1 2 top-land. Many studies considered the spray-wall interaction to be closely related to the high emissions of 3 4 UHC and CO in PPC mode at low load [20, 21]. Peterson et al. [22] explored the fuel distribution in PPC 5 mode at a low engine load of 3 bar gross indicated mean effective pressure (IMEP) using quantitative 6 7 fuel-tracer planar laser-induced fluorescence (PLIF) imaging in an optical engine. The fuel injection 8 9 timing was at -23° crank angle after top dead center (CA aTDC) with a global fuel-air equivalence ratio 10 of 0.3. They found that a portion of the fuel was directly injected into the squish region forming a local 11 12 overly rich mixture with equivalence ratio from 1.0 to 1.4. Most of the fuel was directed into the lower 13 14 part of the piston bowl prior to ignition.
Recommended publications
  • Engine Components and Filters: Damage Profiles, Probable Causes and Prevention
    ENGINE COMPONENTS AND FILTERS: DAMAGE PROFILES, PROBABLE CAUSES AND PREVENTION Technical Information AFTERMARKET Contents 1 Introduction 5 2 General topics 6 2.1 Engine wear caused by contamination 6 2.2 Fuel flooding 8 2.3 Hydraulic lock 10 2.4 Increased oil consumption 12 3 Top of the piston and piston ring belt 14 3.1 Hole burned through the top of the piston in gasoline and diesel engines 14 3.2 Melting at the top of the piston and the top land of a gasoline engine 16 3.3 Melting at the top of the piston and the top land of a diesel engine 18 3.4 Broken piston ring lands 20 3.5 Valve impacts at the top of the piston and piston hammering at the cylinder head 22 3.6 Cracks in the top of the piston 24 4 Piston skirt 26 4.1 Piston seizure on the thrust and opposite side (piston skirt area only) 26 4.2 Piston seizure on one side of the piston skirt 27 4.3 Diagonal piston seizure next to the pin bore 28 4.4 Asymmetrical wear pattern on the piston skirt 30 4.5 Piston seizure in the lower piston skirt area only 31 4.6 Heavy wear at the piston skirt with a rough, matte surface 32 4.7 Wear marks on one side of the piston skirt 33 5 Support – piston pin bushing 34 5.1 Seizure in the pin bore 34 5.2 Cratered piston wall in the pin boss area 35 6 Piston rings 36 6.1 Piston rings with burn marks and seizure marks on the 36 piston skirt 6.2 Damage to the ring belt due to fractured piston rings 37 6.3 Heavy wear of the piston ring grooves and piston rings 38 6.4 Heavy radial wear of the piston rings 39 7 Cylinder liners 40 7.1 Pitting on the outer
    [Show full text]
  • UNIVERSAL-- AMERICAN LEADER in MARINE POWER Slnce 1898
    MANUAL NO. 1-89 ---UNIVERSAL-- AMERICAN LEADER IN MARINE POWER SlNCE 1898 SERVICE MANUAL MODELS M-12 M2-t2 M3-20 M4-30 M-18 M-25 M-25XP M-35 -------[IDID]]~o~I----- MANUAL NO. 1-89 ---UNIVERSAL-- AMERICAN LEADER IN MARINE POWER SlNCE 1898 SERVICE MANUAL MODELS M-12 M2-t2 M3-20 M4-30 M-18 M-25 M-25XP M-35 -------[IDID]]~o~I----- CONTENTS NOTE: Refer to the beginning of the individual sections for a complete table of contents for that section. SECTION I - SPECIFICATIONS .................................................... 1-38 SECTION II - PREVENTIVE MAINTENANCE ........................................ 39-44 SECTION III - CONSTRUCTION AND FUNCTION .................................... 45-50 SECTION IV - LUBRICATION, COOLING, AND FUEL SYSTEMS ....................... 51-69 SECTION V - ELECTRICAL SYSTEM ............................................. 71-102 SECTION VI - DISASSEMBLY AND REASSEMBLy ................................ 103-150 SECTION VII - DYNAMO AND REGULATOR ...................................... 151-165 TROUBLESHOOTING ......................................................... 166-175 NOTES ii SECTION I - SPECIFICATIONS Model M-12 ..................................................................... 2,3 Model M2-12 .................................................................... 4,5 Model M3-20 . 6,7 Model M4-30 .................................................................... 8,9 Model M-18 ................................................................... 10,11 Model M-25 ..................................................................
    [Show full text]
  • Piston and Connecting Rod Assembly January 2013
    1 50-13 1 1 50-13 SUBJECT DATE Installation of the Piston and Connecting Rod Assembly January 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081 Piston and Connecting DD Platform Added special tool chart. Altered wording in step 21. Rod Assembly All information subject to change without notice. 3 1 50-13 Copyright © 2013 DETROIT DIESEL CORPORATION 2 Installation of the Piston and Connecting Rod Assembly 2 Installation of the Piston and Connecting Rod Assembly Table 1. Service Tools Used in the Procedure Tool Number Description W470589011400 DD13 Carbon Scraper Ring tool W470589021400 DD15 Carbon Scraper Ring tool W470589005900 DD13 Piston Ring Compressor J-47386 DD15/16 Piston Ring Compressor W470589015900 DD15/16 Piston Ring Compressor W470589002500 DD15/16 Cylinder Head Leak Tool NOTICE: DO NOT over-expand the piston rings. Over expansion of the piston rings during installation can lead to hairline cracks resulting in ring failure. Install as follows: 1. If the rings have been removed, install them into the grooves of the piston and rotate 120° apart as follows: a. Install the oil ring expander in the lowest groove in the piston. b. Install the oil control ring (top label up) in the lowest groove around the oil ring expander. c. Install the compression ring (top label up) in the middle groove. d. Install the fire ring (top label up) in the top groove. 2. Allowable new ring end gaps for (A), (B), and (C) are shown below. 4 All information subject to change without notice. Copyright © 2013 DETROIT DIESEL CORPORATION 1 50-13 1 50-13 Table 2.
    [Show full text]
  • 1 Fuels and Combustion Bengt Johansson
    1 1 Fuels and Combustion Bengt Johansson 1.1 Introduction All internal combustion engines use fuel as the source for heat driving the thermo- dynamic process that will eventually yield mechanical power. The fuel properties are crucial for the combustion process. Some combustion processes require a fuel that is very prone to ignition, and some have just the opposite requirement. Often, there is a discussion on what is the optimum. This optimum can be based on the fuel or the combustion process. We can formulate two questions: • What is the best possible fuel for combustion process x? • What is the best possible combustion process for fuel y? Both questions are relevant and deserve some discussion, but it is very seldom that the fuel can be selected without any considerations, and similarly, there is only a limited selection of combustion processes to choose from. This brief intro- duction discusses the combustion processes and the link to the fuel properties that are suitable for them. Thus, it is more in the line of the first question ofthe aforementioned two. 1.2 The Options For internal combustion engines, there are three major combustion processes: • Spark ignition (SI) with premixed flame propagation • Compression ignition (CI) with nonpremixed (diffusion) flame • Homogeneous charge compression ignition, HCCI with bulk autoignition of a premixed charge. These three processes can be expressed as the corner points in a triangle accord- ing to Figure 1.1. Within this triangle, all practical concepts reside. Some are a combination of SI and HCCI, some a combination of SI and CI, and others a Biofuels from Lignocellulosic Biomass: Innovations beyond Bioethanol, First Edition.
    [Show full text]
  • The Influence of Lubricant Degradation on Measured Piston Ring Film Thickness in a Fired Gasoline Reciprocating Engine
    View metadata, citation and similar papers at core.ac.uk brought to you by CORE provided by Bradford Scholars The Influence of Lubricant Degradation on Measured Piston Ring Film Thickness in a Fired Gasoline Reciprocating Engine Rai Singh Notay1), Martin Priest2) and Malcolm F Fox2) 1) [email protected] 2) Faculty of Engineering and Informatics, University of Bradford, Bradford, BD7 1DP, UK Abstract A laser induced fluorescence system has been developed to visualise the oil film thickness between the piston ring and cylinder wall of a fired gasoline engine via a small optical window mounted in the cylinder wall. A fluorescent dye was added to the lubricant in the sump to allow the lubricant to fluoresce when absorbing laser radiation. The concentration of the dye did not disturb the lubricant chemistry or its performance. Degraded engine oil samples were used to investigate the influence of lubricant quality on ring pack lubricant film thickness measurements. The results show significant differences in the lubricant film thickness profiles for the ring pack when the lubricant degrades which will affect ring pack friction and ultimately fuel economy. 1. Introduction With the drive towards better energy resource utilisation and an improved environment, current automotive engine tribology research is geared towards reduced pollutant emissions and improved efficiency. A large proportion of the internal friction of an engine is due to the piston assembly, comprising the piston ring pack and the piston skirt, and the lubricant in the ring pack also plays a vital role in exhaust emissions control [1, 2]. Demands on the engine lubricant to help improve engine efficiency are becoming more intense and recent engine technology, such as engine downsizing and stop start functions, are increasing the stress on modern engine lubricants.
    [Show full text]
  • Service Manual
    CH18-CH25, CH620-CH730, CH740, CH750 Service Manual IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating instruction of equipment that this engine powers. Ensure engine is stopped and level before performing any maintenance or service. 2 Safety 3 Maintenance 5 Specifi cations 14 Tools and Aids 17 Troubleshooting 21 Air Cleaner/Intake 22 Fuel System 28 Governor System 30 Lubrication System 32 Electrical System 48 Starter System 57 Clutch 59 Disassembly/Inspection and Service 72 Reassembly 24 690 06 Rev. C KohlerEngines.com 1 Safety SAFETY PRECAUTIONS WARNING: A hazard that could result in death, serious injury, or substantial property damage. CAUTION: A hazard that could result in minor personal injury or property damage. NOTE: is used to notify people of important installation, operation, or maintenance information. WARNING WARNING CAUTION Explosive Fuel can cause Accidental Starts can Electrical Shock can fi res and severe burns. cause severe injury or cause injury. Do not fi ll fuel tank while death. Do not touch wires while engine is hot or running. Disconnect and ground engine is running. Gasoline is extremely fl ammable spark plug lead(s) before and its vapors can explode if servicing. CAUTION ignited. Store gasoline only in approved containers, in well Before working on engine or Damaging Crankshaft ventilated, unoccupied buildings, equipment, disable engine as and Flywheel can cause away from sparks or fl ames. follows: 1) Disconnect spark plug personal injury. Spilled fuel could ignite if it comes lead(s). 2) Disconnect negative (–) in contact with hot parts or sparks battery cable from battery.
    [Show full text]
  • Service Bulletin 13-081
    Service Bulletin 13-081 May 18, 2016 50065-02166 Version 10 Warranty Extension: MIL Comes On With DTCs P0301 thru P0304 Supersedes 13-081, dated November 24, 2015, to revise the information highlighted in yellow. AFFECTED VEHICLES Year Model Trim VIN Range 2011–13 Odyssey ALL Check the iN VIN Status for Eligibility REVISON SUMMARY • Under REPAIR PROCEDURE B – PISTON CLEANING AND RING REPLACEMENT, Replace Parts as Needed for Repair Procedure B, changed bolt count for the 12 x 163 Washer-Bolt (P/N 90005-PAA-A01) under Cyl 1-4 from 8 to 16. Also changed the bolt count for Connecting Rod Bolt from 8 to 6. CORRECTIVE ACTION 2011 Models: Complete diagnosis procedure and if necessary, update PCM software (Procedure A), replace affected spark plugs then clean pistons and replace the piston rings (Procedure B). 2012–13 Models: Complete diagnosis procedure, replace affected spark plugs then clean the pistons and replace the pistons rings (Procedure B). No need for software update as 2012–13 model vehicles are equipped with updated software from factory. BACKGROUND American Honda is announcing a powertrain warranty extension as a result of a settlement of a class action captioned, Soto et al.v. American Honda Motor Co., Inc., Case No. 3:12-cv-1377-SI (N.D. Cal.). The piston rings on certain cylinders may rotate and align, which can lead to spark plug fouling. This can set DTCs P0301 No. 1 cylinder misfire detected, P0302 No. 2 cylinder misfire detected, P0303 No. 3 cylinder misfire detected, P0304 No. 4 cylinder misfire detected, and cause the MIL to come on.
    [Show full text]
  • Piston Rings for Combustion Engines
    KNOWLEDGEPOOL PISTON RINGS FOR COMBUSTION ENGINES OUR HEART BEATS FOR YOUR ENGINE. MOTORSERVICE GROUP QUALITY AND SERVICE FROM A SINGLE SOURCE The Motorservice Group is the sales organisation for the worldwide aftermarket activities of Rheinmetall Automotive. It is a leading supplier of engine components for the inde- pendent aftermarket. With the premium brands Kolbenschmidt, Pierburg, TRW Engine Components and the BF brand, Motorservice offers its customers a wide and compre- hensive range of top quality products from a single source. As a problem solver for trade and repair shops, the corporation also offers an extensive service package. Motorservice customers benefit from the combined technical know-how of a large international auto- motive supplier. RHEINMETALL AUTOMOTIVE RENOWNED SUPPLIER TO THE INTERNATIONAL AUTOMOTIVE INDUSTRY Rheinmetall Automotive is the mobility division of the technology corporation Rheinmetall Group. With its premium brands ­­Kolbenschmidt, Pierburg and Motorservice, Rheinmetall Automotive is a global leader in the relevant markets for air supply systems, emission control and pumps and in the development, manufacture and spare-parts supply of pistons, engine blocks and plain bearings. Low pollutant emissions, good fuel economy, reliability, quality and safety are the main driving forces behind the innova- tions of Rheinmetall Automotive. Edited by: Liability Motorservice, Technical Market Support All information in this brochure has been carefully researched and compiled. Nevertheless, it is possible that errors have occurred, information has been translated incorrectly, information is missing or the details Layout and production: provided have changed in the intervening time. As a result, we are unable to provide any guarantee nor to Motorservice, Marketing accept any legal liability for the accuracy, completeness, currency or quality of the information provided.
    [Show full text]
  • Service Bulletin 13-079
    Service Bulletin 13-079 May 18, 2016 51868-02139 Version 6 Warranty Extension: MIL Comes On with DTCs P0301 Thru P0304 Supersedes 13-079, dated September 12, 2015, to revise the information highlighted in yellow. AFFECTED VEHICLES Year Model Trim VIN Range 2010–12 Crosstour All V6 Check the iN VIN Status for Eligibility. REVISON SUMMARY • Under REPAIR PROCEDURE B – PISTON CLEANING AND RING REPLACEMENT, Replace Parts as Needed for Repair Procedure B, changed bolt count for the 12 x 163 Washer bolt (P/N 90005-PAA-A01) under Cyl 1-4 from 8 to 16. Also changed the bolt count for Connecting Rod Bolt from 8 to 6. CORRECTIVE ACTION 2010–11 Models: Complete the diagnosis procedure and if necessary, update the PCM software and replace the affected spark plugs. If the vehicle returns after the updated PCM software and spark plug replacement have been installed, clean the pistons and replace the pistons rings along with the spark plugs (Procedure B). NOTE: Make sure the software update has been completed, spark plugs replaced (Procedure A), and the vehicle returned to the customer before making any additional repairs. Failure to do so will result in claim review by your DPSM and possible debit. 2012 Models: Complete the diagnosis procedure and if necessary, clean the pistons and replace the pistons rings along with the spark plugs (Procedure B). BACKGROUND American Honda is announcing a powertrain warranty extension as a result of a settlement of a class action captioned, Soto et al.v. American Honda Motor Co., Inc., Case No. 3:12-cv-1377-SI (N.D.
    [Show full text]
  • The Rotating Liner Engine (RLE) Diesel Prototype: Reducing Internal Engine Friction by About 40% Under Idle Conditions
    applied sciences Article The Rotating Liner Engine (RLE) Diesel Prototype: Reducing Internal Engine Friction by about 40% under Idle Conditions Dimitrios Dardalis 1,*, Amiyo Basu 2,*, Matt J. Hall 2,* and Ronald D. Mattthews 2,* 1 RSET Inc., University of Texas at Austin, Austin, TX 78712, USA 2 University of Texas at Austin, Austin, TX 78712, USA * Correspondence: [email protected] (D.D.); [email protected] (A.B.); [email protected] (M.J.H.); [email protected] (R.D.M.) Abstract: The Rotating Liner Engine (RLE) concept is a design concept for internal combustion engines, where the cylinder liner rotates at a surface speed of 2–4 m/s in order to assist piston ring lubrication. Specifically, we have evidence from prior art and from our own research that the above rotation has the potential to eliminate the metal-to-metal contact/boundary friction that exists close to the piston reversal areas. This frictional source becomes a significant energy loss, especially in the compression/expansion part of the cycle, when the gas pressure that loads the piston rings and skirts is high. This paper describes the Diesel RLE prototype constructed from a Cummins 4BT and the preliminary observations from initial low load testing. The critical technical challenge, namely the rotating liner face seal, appears to be operating with negligible gas leakage and within the hydrodynamic lubrication regime for the loads tested (peak cylinder pressures of the order of 100 bar) and up to about 10 bar BMEP (brake mean effective pressure). Preliminary testing has proven that the metal-to-metal contact in the piston assembly mostly vanished, and a friction reduction at idle conditions of about 40% as extrapolated to a complete engine has taken place.
    [Show full text]
  • Specifications 3.1
    3 HOME SPECIFICATIONS 3.1 GENERAL ENGINE IGNITION SPECIFICATIONS Type 2 cylinder, air cooled, four- Timing Advance dur- 5° BTDC stroke 45 Degree V-twin ing engine cranking Horsepower @RPM 91 @ 6200 Timing Advance with engine at RPM listed Torque ft-lbs @ RPM 85 @ 4900 20° BTDC below and V.O.E.S. Compression Ratio 10.0 to 1 connected Bore 3.5 in. 88.8 mm Regular idle 950-1050 RPM 1150-1250 RPM (World) (California) Stroke 3.8 in. 96.8 mm Engine Displacement 73.4 cu. in. 1203 cc Fast idle 2000 RPM Oil Tank Capacity (with 2.0 quarts 1.89 liters NOTE filter change) Service wear limits are given as a guideline for measuring components that are not new. For measurement specifica- tions not given under SERVICE WEAR LIMITS, see NEW COMPONENTS. CAMSHAFT SPECIFICATIONS Lift @ Valve (TDC) 0.458 in./0.458 in. Intake/Exhaust Duration @ 0.053 lift 224°/224° Intake/Exhaust Timing @ 0.053 lift Intake: 1° BTDC/43° ABDC Open/Close Exhaust: 41° BBDC/3° ATDC VALVE NEW COMPONENTS SERVICE WEAR LIMITS Fit in Exhaust 0.0015-0.0033 in. 0.0381-0.0838 mm 0.0040 in. 0.1016 mm guide Intake 0.0008-0.0026 in. 0.0203-0.0660 mm 0.0035 in. 0.0889 mm Seat width 0.040-0.062 in. 1.016-1.575 mm 0.090 in. 2.286 mm Stem protrusion from 1.975-2.011 in. 50.165-51.079 mm 2.031 in. 51.587 mm cylinder valve pocket OUTER VALVE SPRING NEW COMPONENTS SERVICE WEAR LIMITS Free length 2.105-2.177 in.
    [Show full text]
  • Piston Groups - N
    THERMAL TO MECHANICAL ENERGY CONVERSION: ENGINES AND REQUIREMENTS – Vol. III - Piston Groups - N. D. Chainov PISTON GROUPS N. D. Chainov Moscow State Technical University, Moscow, Russia Keywords: Piston, crank mechanism, connecting rod, crankshaft, belt, bottom, piston skirt, compressive ring, groove, level, lateral, impact scraper ring, gap, surface, combustion chamber, wear resistance, loss, lock, axes, leakage slot, piston head, crankcase, heat exchanger, alloy, strength, valve, boundary conditions, heat rejection, substitution, distribution, shear, lubrication, piston crown. Contents 1. Introduction. 2. Piston Construction Features of Different Engine Types 3. Calculation of Thermal and Stress-Strain State of the Piston. 4. Calculation of Thermal and Stress-Strain State of a Ring. 5. Strength Calculation of a Piston Pin. Acknowledgments Glossary Bibliography Biographical Sketch Summary The piston engine group includes a piston, piston rings and a piston pin. The piston is one of the most loaded parts of the engine. It is acted upon by the changes in pressure of hot gases and inertia forces. That is why the piston must have sufficient strength at increased temperature and be as light as possible. The pistons of fast running engines are usually made of light aluminum alloys. The pistons of large diesels are made of steel but sometimes they are made of cast iron. There is a great variety of different types of piston engine constructions including the form of bottom surface, the number of piston rings, the form of side surface of the piston case, the method of piston cooling and others. Of greatUNESCO importance is the modeling of– ther malEOLSS and stress-strained state of elements when creating a reliable construction of a piston group.
    [Show full text]