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8 TURBOS — DIAGNOSTIC MATRIX TYPES OF FAILURE TYPES OF FAILURE COOLING SYSTEM

Compressor turbine wheel defectiveInsufficient power/boost pressureBoost pressure too low too high Black smoke Blue smoke generates acousticHigh oilnoise consumption Oil leakage at endOil leakage at turbine end

Dirty system

Suction and pressure line distorted or leaking

Excessive flow resistance in

Leakage upstream of turbine

Oil feed and drain line clogged, leaking or distorted

Crankcase ventilation clogged and distorted

Coke and sludge in turbocharger center housing

Fuel System/injection feed system defective or incorrectly adjusted

Valve guide, rings, engine or liners worn

Increased blow by

Dirty compression or charge air cooler

Boost pressure control swing valve/ does not close

Boost pressure control swing valve/poppet valve does not open

Pipe assy to swing valve/poppet valve defective

Piston ring sealing defective

Turbocharger bearing damage

Foreign body damage on compressor or turbine

Exhaust gas leakage between turbine outlet and exhaust pipe

Engine air collector cracked/missing or loose

Turbine housing/flap damaged

Insufficient oil supply of turbocharger

Failures listed in this Diagnostic Matrix are general in nature and do not completely address all possible failures or causes of failures. The information in this Matrix is provided for informational purposes only. FleetPride accepts no responsibility for the correctness of any diagnosis based in whole or in part upon the use of this Matrix. Please consult a certified or experienced technician for your evaluation, service or replacement of your turbocharger. 33