(12) Patent Application Publication (10) Pub. No.: US 2004/0086650 A1 Behr Et Al
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US 20040O86650A1 (19) United States (12) Patent Application Publication (10) Pub. No.: US 2004/0086650 A1 Behr et al. (43) Pub. Date: May 6, 2004 (54) PERFLUOALKYL HALOALKYL ETHERS Related U.S. Application Data AND COMPOSITIONS AND APPLICATIONS THEREOF (62) Division of application No. 09/231,203, filed on Jan. 14, 1999, now Pat. No. 6,653,512, which is a division (75) Inventors: Frederick E. Behr, Woodbury, MN of application No. 08/931,105, filed on Sep. 15, 1997, (US); Richard M. Flynn, Mahtomedi, now Pat. No. 6,552,090. MN (US) Publication Classification Correspondence Address: 3M INNOVATIVE PROPERTIES COMPANY (51) Int. Cl." ....................................................... B05D 3/02 PO BOX 33427 (52) U.S. Cl. .............................................................. 427/384 ST. PAUL, MN 55133-3427 (US) (57) ABSTRACT (73) Assignee: 3M Innovative Properties Company Described are compositions comprising perfluoroalkyl haloalkyl ethers and, optionally, Surfactant; uses for perfluo (21) Appl. No.: 10/689,110 roalkyl haloalkyl ether compounds and compositions thereof, optionally comprising Surfactant; and perfluoroalkyl (22) Filed: Oct. 20, 2003 haloalkyl ethers. US 2004/0O8665.0 A1 May 6, 2004 PERFLUOALKYL HALOALKYL ETHERS AND substitutes will also be low in toxicity, have no measurable COMPOSITIONS AND APPLICATIONS THEREOF flash points (as determined by ASTM D3278-89), have acceptable thermal and chemical Stability for use in a given CROSS-REFERENCE TO RELATED application, and have short atmospheric lifetimes and low APPLICATION global warming potentials. Many compounds have been proposed as Substitutes for Such chlorinated compounds in a 0001) This is a divisional of U.S. Ser. No. 09/231,203, number of different uses and applications. Still, there filed Jan. 14, 1999, now allowed; which is a divisional of remains a need for chemical compounds capable of replac U.S. Ser. No. 08/931,105, filed Sep. 15, 1997, issued as U.S. ing past commonly used chlorinated compounds and that Pat. No. 6,552,090. exhibit one or more of Such useful chemical or physical 0002 The present invention relates to perfluoroalkyl properties. haloalkyl ether compounds, to compositions containing Such compounds, and to the use of Such compounds and compo SUMMARY OF THE INVENTION Sitions. 0007 Perfluoroalkyl haloalkyl ether compounds have been discovered which can be useful by themselves and in BACKGROUND chemical compositions for purposes including but not lim 0003 Chlorinated chemicals (e.g., chlorofluorocarbons, ited to use as Solvents e.g., in cleaning processes Such as dry and hydrochlorofluorocarbons) have been used in the past as cleaning processes, water removal processes, and in coating Solvents within a number of Specialized industrial applica processes. The ethers have a haloalkyl component and a tions. For instance, chlorinated chemicals are known to be perfluorinated alkyl component, and exhibit useful and useful within cleaning applications, including dry cleaning, advantageous properties. These perfluoroalkyl haloalkyl wherein contaminated articles are washed (e.g., immersed in ethers can exhibit, for example, one or more of the following or otherwise contacted) to remove the contaminant. The physical or chemical properties: useful boiling points, high chlorinated chemicals can be used as liquids or vapors, and Solvency, acceptable toxicity properties, chemical and ther at ambient or elevated temperatures (often in cleaning mal Stability, low OZone depletion characteristics, and pref applications accompanied by ultraSonic agitation). Other erably, Substantially no flash point. Additionally, the pres applications wherein chlorinated chemicals are known to be ence of at least one hydrogen on the haloalkyl component useful include using chlorinated chemicals as coating or allows for degradation of the compound, and reduces its deposition solvents, for the removal of water from Sub long-term presence in the atmosphere. Strates, as a thermal media for heat transfer applications, as 0008 An aspect of the invention relates to a chemical a blowing agent for polymeric foams, as a fire-extinguishing composition containing a perfluoroalkyl haloalkyl ether agent, and as a coolant/lubricant in metal working applica compound and a Surfactant. The perfluoroalkyl haloalkyl tions. compound can be described generally by the formula: 0004. A major concern relating to the use of such chlo R-O-R rinated chemicals is the tendency (especially when used at an elevated temperature) for vapor loss into the atmosphere, 0009 wherein R is perfluoroalkyl and R is haloalkyl. causing pollution. Although care can be exercised to mini Preferred such compounds include those of the formula: mize Such losses (e.g., through good equipment design and vapor recovery Systems), most practical applications result 0010 wherein R is a perfluoroalkyl preferably having at in the loSS of at least Some vapor into the atmosphere. least about 3 carbons, most preferably from about 3 to 15 0005 Popular chlorinated chemicals that have been use carbons, and optionally containing a catenary heteroatom ful in the past (e.g., as cleaning Solvents) include 1,1,2- such as N or O; Xpreferably is from about 1 to 6; y is at least trichloro-1,2,2-trifluoroethane and 1,1,1-trichloroethane. one; W is in the range from 0 to about 2, X is a halogen These are useful alone or in admixture with one or more chosen from bromine, iodine, and chlorine; Z is at least one; co-Solvents Such as aliphatic alcohols or other low molecular and W--y+Z is equal to 2x+1. weight polar compounds. These particular chlorinated com 0011) Another aspect of the invention relates to a process pounds were initially believed to be environmentally benign, for removing contaminants from a Substrate. The process but have now been linked to depletion of the earth's ozone. includes the Step of contacting the Substrate with a compo According to the Montreal Protocol and its attendant amend Sition comprising a perfluoroalkyl haloalkyl ether. The per ments, production of Such Solvents has been discontinued in fluoroalkyl haloalkyl ether can be of the formula: the U.S. (see, e.g., P. S. Zurer, “Looming Ban on Production of CFCs, Halons Spurs Switch to Substitutes,” Chemical & R-O-R; Engineering News, page 12, Nov. 15, 1993). 0012 wherein R is perfluoroalkyl and R is haloalkyl. Preferred such compounds include those of the formula: 0006 Thus, there has developed a need for substitutes or replacements for chlorinated chemicals that have been com monly used in the past. Such substitutes should exhibit one 0013 wherein R is a perfluoroalkyl preferably having at or more useful chemical or physical properties including a least about 3 carbons, most preferably from about 3 to 15 low OZone depletion potential, a boiling range Suitable for carbons, and optionally containing a catenary heteroatom Solvent cleaning applications, and high Solvency, i.e., the such as N or O; x is from about 1 to 6; y is at least one; w ability to readily dissolve or disperse organic and/or inor is in the range from 0 to about 2, X is a halogen chosen from ganic contaminants, Such as water, hydrocarbon-based com bromine, iodine, and chlorine; Z is at least one, and W-y+Z pounds, and fluorocarbon-based compounds. Preferably, is equal to 2x+1. US 2004/0O8665.0 A1 May 6, 2004 0.014. Yet another aspect of the invention relates to per component, compounds also referred to as perfluoroalkyl fluoroalkyl haloalkyl ethers, including n-CF,OCHCl, haloalkyl ethers (also referred to herein as “the ether” or “the n-CFOCHCl, and those of the general formula: ethers'). These perfluoroalkyl haloalkyl ethers can generally R-O-CHFX, be described by the formula: 0.015 wherein R is a perfluoroalkyl having at least 4 carbons and optionally containing a catenary heteroatom such as N or O; x is preferably from 1 to 2; y is at least one; 0022 wherein Rf is perfluoroalkyl and R is haloalkyl. w can be in the range from 0 to about 2, X is a halogen chosen from bromine, iodine, and chlorine; Z is at least one; 0023 Preferably, the ethers can exhibit one or more and W-y+Z is equal to 2x+1. Specific Such perfluoroalkyl useful chemical and physical properties including a boiling haloalkyl ether compounds include those of the formulas point in the range from about 25 C. to about 200 C., more c-CFOCHFXx - y w1 azs c-CF, CFOCHFXx, y - w/ azs and preferably from about 25 C. to about 125 C.; essentially no CFOCHF.X. Specific compounds include measurable flash point as determined by ASTM D3278-89; CFOCHCl, CFOCHCl, CFOCHBr, CFOCHI, acceptable toxicological properties, and high Solvency. CFOCHCICH, and CFOCHCHCl. 0024. The perfluorinated component R can be any per 0016 Yet another aspect of the invention relates to per fluorinated group able to provide a perfluoroalkyl haloalkyl fluoroalkyl haloalkyl ethers wherein the perfluoroalkyl com ether with one or more useful chemical or physical proper ponent comprises a catenary nitrogen; i.e., wherein the ties as defined herein. Useful Rf groups are described, for perfluoroalkyl component comprises a perfluorinated amine. example, in Assignee's copending U. S. Pat. No. 5,962,390, Ether-containing perfluorinated amines can be generally and incorporated herein by reference. The RF group can be described by the formula: linear, branched, cyclic, or any combination thereof, and can optionally contain one or more catenary heteroatoms Such as 0017 wherein R is a haloalkyl; R and Rare indepen oxygen or nitrogen. Examples of preferred Rf groups include dently Straight or branched perfluoroalkyl groups preferably linear or branched perfluoroalkyls having from 3 to about 15 having from 1 to 6 carbons, or are independently Straight or carbons, and perfluorocycloalkyl-containing perfluoroalkyls branched perfluoroalkylene groups preferably having from 2 having from 5 to about 15 carbons. Rf groups containing a to about 4 carbons, the perfluoroalkylene groups being perfluorocycloalkyl group can optionally contain one or bonded to each other to form a ring, and R is a linear or more Substituents, e.g., one or more perfluoroalkyl, the branched perfluoroalkylene preferably having from about 1 substituent preferably having from 1 to about 4 carbons.